1003 DD CNC Drilling Line

Transcription

1 1003 DD CNC Drilling Line TECHNICAL DESCRIPTION For the web and flange drilling of structural sections according to the following specifications: All Beams Beam depth Minimum 3-1/8 Maximum 40 Flange height Minimum 3/8 Maximum 17-3/4 Minimum length to be transferred Maximum length (can be expanded with options) 6'-7" 40 ft. I-Beams (without camber) Beam depth Minimum 3-1/8 Maximum 40 Flange height Minimum 1-5/8 Maximum 17-3/ Industry Court Forest Hill Industrial Park Forest Hill, Maryland Fax

2 TECHNICAL DESCRIPTION Channels (with flanges oriented downward) Channel depth Minimum 3-1/8 Maximum 40 Flange height Minimum 1-3/4 Maximum 11-3/4 Angles Leg height (unequal legs as well) Minimum 3-1/8 x 3-1/8 x 3/8 Maximum 10 x 10 x 1-9/16 Flats Width Minimum 4 Maximum 40 Square Tubes Size Minimum 3-1/8 x 3-1/8 Maximum 17-3/4 x 17-3/4 Rectangular Tubes Size Minimum 3-1/8 x 1-9/16 Maximum 40 x 17-3/4 Drilling Capacities Vertical drill heads 1 Horizontal drill heads 2 Spindles per drill head 1 Maximum hole diameter 1-9/16 Maximum drilling thickness 4 Spindle rotation motor per head (S6-40%) 23 HP Tool holder ISO 40 Spindle rotation speed RPM 1003 DD Page 2 of 14 Pages

3 Other Specifications Maximum section weight 11,900 lbs. Maximum weight per foot 147 lbs/ft Maximum carriage speed 164 FPM Passline 33-1/2 Note: Specifications are based upon mill tolerances per AISC standards DD Page 3 of 14 Pages

4 MECHANICAL, ELECTRICAL, HYDRAULIC & PNEUMATIC GROUP DESCRIPTIONS IC IC-01 INFEED CONVEYOR (FOR SECTIONS UP TO 40 FT IN LENGTH) Carriage Supporting Structure The carriage supporting structure is suitable to handle sections up to 40 feet. The carriage supporting structure and carriage includes a rack and pinion assembly. This is used to power the carriage and structural section on the conveyor and provides positional feedback to the CNC control system. IC-02 Carriage The carriage with material gripper is for longitudinal positioning of the section which is controlled by the CNC control. The gripper can be rotated and adjusted to clamp either the web or flange of the section. The arm can be lifted by the operator by means of a pushbutton control. IC-03 Idler Conveyors Idler conveyors are used to support the section, suitably spaced to allow the eventual inclusion of transfer tables. Centerline of conveyor rolls 47-1/4 Roller width (net) DD Page 4 of 14 Pages

5 WU WORKING UNITS WU-01 Monospindle Horizontal Drill Heads (2) Two horizontal drill heads, positioned one facing the other, for flange drilling of the section. Technical Specifications: Maximum drilling capacity in 1-9/16 grade 50 material Flange gauge line -1/4 to 18 WU-02 Monospindle Vertical Drill Heads One vertical drill head for web drilling of the section. Technical Specifications: Maximum drilling capacity in 1-9/16 grade 50 material Web gauge line 0 40 Each drill head, WU-1 and WU-2, is supplied with: One 23 HP motor to ensure spindle rotation. Drill head positioning to the programmed web and flange gauge line is accomplished by a rack and pinion and servomotor controlled by the CNC. Drill feed system is accomplished with a rack and pinion and servo motor controlled by the CNC. Each spindle is equipped with: Spindle probing to ensure rapid advance, drilling and rapid return of the drills. With this system, there is no need to adjust cams and it is also possible to use twist drills of different lengths to compensate for material distortion thus reducing the cycle time. Layout marks can be performed with the drill fitted into the spindle for drilling purposes by automatically changing the feed and speed functions in the program. Internal/external coolant system pneumatically operated. Quick tool-change system DD Page 5 of 14 Pages

6 WU-03 Hydraulic Double Jaw Vice Assembly An automatic hydraulic double jaw vice assembly ensures positive clamping of the workpiece during the drilling operation both horizontally and vertically. The clamping jaws can operate independently. The clamping pressure of the roller clamping jaws automatically adjusts during the material positioning and drilling cycle. The non-datum clamp is provided with an encoder so the vertical drill head positioning can be centered on the actual section depth. This feature also permits the web holes to be referenced from either flange. OWU- Automatic Web Probe 03 Device for automatic zero reference setting of the horizontal drill head s gaugeline on the web axis combed with the CNC. OC OUTFEED CONVEYOR (FOR SECTIONS UP TO 40 FT IN LENGTH) OC-01 Powered Conveyors Powered conveyors are used to support the section, suitably spaced to allow the eventual inclusion of transfer tables. Centerline of conveyor rolls 47-1/4 Roller width 40 A.C. drive motor, 2 traverse speeds 49/98 FPM 1003 DD Page 6 of 14 Pages

7 HY HYDRAULIC AND PNEUMATIC SYSTEM HY-01 Hydraulic Power Unit The system includes: Hydraulic power unit to generate the high pressure and low pressure for the working units and auxiliary circuitries. Hoses and connections. Circuitry for cooling with an air/oil heat exchanger. Hydraulic system on the machine complete with solenoid valves and hoses connected. Working Pressure 1015 PSI HY-02 Pneumatic System The system consists of: Solenoid valves and related manifolds. EL EL-01 EL-02 ELECTRIC SYSTEM Interconnecting machine wiring Electrical Cabinet The electrical cabinet contains the power and control equipment for the unit s positioning axes and for the auxiliary services. The standard equipment is manufactured according to established standards. Specific requests requiring both special rules and regulations will be considered upon the customer s request. The power supply is 460 V 60 HZ 3 Phases. Note: Our equipment as quoted complies with the CE electrical code which is required for European manufactured machine tools. In the event that you require compliance with a special local electrical code, please provide the specifications so we can respond accordingly DD Page 7 of 14 Pages

8 CN FICEP PEGASO CONTROL SYSTEM The new generation control unit, with seven controlled axes, is based on a fieldbus CAN (Computer Area Network) open technology. The CNC is positioned on a pedestal in a mobile control panel so that the operator can have a complete view of the machine. All the input and output cards are connected to the bus and located on the machine. Also the electromechanical components and the drives (which enable the connection from the bus to the CNC) are located on the machine. In this way, the initial connection and start up are reduced to the minimum. The CNC is equipped with: digital inputs (24V) digital outputs (24V) analog inputs, analog outputs, encoder interfaces (according to machine requirements) The control system is an industrial PC that hosts the CNC, the PLC and the HMI. The power supply and the three CUPs (HMI, realtime and CANbus) are all mounted on a single board. Mass storage relies on solid state technology (flash memory) and the operating system image is writeprotected against voltage dips or power losses. Specifications: HMI section (Human Machine Interface) 1.6 Ghz CPU dual core 2 GB DDR3 RAM with 512 kb x 2 L2 cache 8 GB compact flash 6 USB ports Touch screen color video LCD TFT 15 10/100/1000 Mbit/s RJ45 Ethernet port Serial port RS232 WINDOWS 7 embedded operative system Realtime section Processor 800 Mhz ARM RISC 32 bit 1 MB PC dual port memory 128 kb CANbus dual port memory 128 MB RAM DDR2 memory 1003 DD Page 8 of 14 Pages

9 CANbus section Fujitsu processor with 3 CANbus controllers 1 MB flash memory Programming Simplified data input (with tables and workpiece on-screen graphics) Base line and hole to hole dimensioning Diameter input Simplified data input for symmetrical hole patterns Processing Tool position tracking Automatic system offset Quantity tracking Execution Automatic cycle stop for setup, modification and on-screen indication of the tools to be changed Possibility of the drill heads to operate in multitasking mode in their working areas (with with automatic tool changer) Automatic safeguards to prevent collision of the drills Drilling parameters table 3D Graphics Display of the piece in 2D Display of the piece in 3D. With this modality, operations such as pan and zoom are possible. All the indications are clearly displayed on the screen, for example: Current program indication with a clear description of the program running at the moment CNC inside and outside alarms Registration of the date and time of the last 100 alarm messages Diagnostic messages to the operator 1003 DD Page 9 of 14 Pages

10 Diagnostics The Pegaso control system incorporates extremely comprehensive diagnostic software that is uniquely tailored to the Ficep product line and their applications. The user can utilize this capability directly or the system can be connected via the internet to Ficep Corporation s technical support team located in Forest Hill, Maryland. From this remote location, our support staff can perform all the testing routines as if they were standing in front of the control such as: Review ladder logic Analyze past alarm messages that were generated Verify the part program Check hardware functionality at the board and component level Place remotely an oscilloscope on the respective servo drives to analyze their performance Remotely activate specific components such as valves to isolate and identify a faulty component This diagnostic capability of the Pegaso system translates into quick resolution of problems to reduce your downtime and to eliminate the time and cost after the warranty period to have a service technician visit your facility to diagnose a problem. This service is without charge for as long as you own the Ficep product. PA STANDARD PAINTING The system is painted in the following standard colors: Light Grey RAL 7035 Black Grey RAL 7021 Yellow RAL 1028 TD TECHNICAL DOCUMENTATION The system is supplied with the following technical documentation: Programming, maintenance, operator and instruction manual Electric schematics Pneumatic schematics 1003 DD Page 10 of 14 Pages

11 SP SP-1 SP-2 SAFETY PROTECTIONS Protections on the Machine (Included) Outside Protections Proper protection barriers, suitable to prevent the access of people to the working and material handling areas must surround the system. Such barriers need to be determined according to the system location inside your plant. Once you have determined what perimeter guarding would be desired, we are prepared to render an appropriate quotation DD Page 11 of 14 Pages

12 SUPPLIED WITH FOLLOWING OPTIONAL FEATURES OIC-01/1 Infeed Conveyor Extension for 52 ft. Sections An extension to the idler infeed conveyor and to the carriage support (with respect to the standard length), to allow the processing of sections up to 52 ft. long. OIC-02/2 Infeed Drag-Type Transfer Table (52 ft sections 5 arms 9,900 lbs. of transferable weight) Total width of table including conveyor 10 ft. Length of section Minimum 98 Maximum 52 ft. Number of arms 5 Total transferable weight 9,900 lbs. OWU-05/2 (15) HSK A80 Connections for Tool-Change System Fifteen (15) HSK A80 connections to be fitted on the tool-change system, suitable to receive drilling tools. OWU-05/1 Spindles with HSK-A80 Connection Three (3) spindles equipped with a connection type HSK-A80 in replacement of the one type ISO 40 supplied as standard. When choosing this option, the tool holder included in the basic supply on the tool changing system will be of type HSK-A80 W32 Note: This configuration is recommended for milling operations. OWU-06 Tool-Change System with Six (6) Positions One tool-change system for each drill head with six (6) positions. The insertion and removal of the tool, as well as the tool choice, are made automatically through the CNC. The supply also includes three (3) devices one for each drilling head to detect by means of a photocell the tool s length directly on the machine. The length value is automatically inserted in the specific CNC list DD Page 12 of 14 Pages

13 OWU-08/1 Scribing Software & Floating Head Tool Assembly Device for automatic scribing operations through drilling unit. This device is supplied with a special tool and a self-adapting system which is automatically adjusted according to the material deformation. The necessary software/hardware for scribing on both flanges and top web surface is provided. OWU-08/2 (2) Additional Scribing Tools Two (2) additional devices for automatic scribing operations to be used through the drilling unit. Note: Scribing software and floating head tool assembly (OWU-08/1) must be installed on the 1003 DD in order to use the scribing tools. OWU-08/3 Underside Scribing This device enables automatic scribing on the bottom side of the web of a section. The cross positioning is obtained through ball screws and a CNC controlled servomotor. The device is supplied with a special tool and a self-adapting system which is automatically adjusted according to the material deformation. OWU-09 Complementary Axes for Drilling Heads Three (3) positioning systems, complementary to the X axis, as follows: Two (2) positioning systems (one for each horizontal head) with rack and servomotor, with 10 stroke, suitable to simultaneously carry out not-aligned holes along the longitudinal axis without moving the X axis. One (1) positioning system (for vertical head) with rack and servomotor, with 10 stroke suitable to simultaneously carry out notaligned holes along the cross axis without moving the X axis DD Page 13 of 14 Pages

14 OWU-10 Enhanced Performance Package Increased drilling performances: Spindles with increased power at 36 HP (S6 40%) Rapid feed/return speed for all axes is 98 FPM OOC-02/1 Outfeed Drag-Type Transfer Table (40 ft sections 4 arms 8,800 lbs. of transferable weight) Total width of table including conveyor 10 ft. Length of section Minimum 98 Maximum 40 ft. Number of arms 4 Total transferable weight 8,800 lbs. OCN-04 Air Conditioner Units for Electrical Equipment Two air conditioner units one for electrical drive cabinet; one for CNC control. This accessory is necessary to use the system in extremely hot and humid climates DD Page 14 of 14 Pages