Technology & Applications

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3 Technology & Applications Stone Materials Abrasive Garnet Diamond Glass Nozzle Metals The intensifier pump produces a water jet pressure of up to 90,000 PSI. The water jet is pushed through a self-aligning cutting head managed by a CNC control system: the water, ejected through a gauged orifice, at 4 times the speed of sound, can be mixed with abrasive in order to cut shapes in any material, up to a thickness of 12 inches. Composites

4 The Machines Range MODEL 44 PRATICATM CLASSICA : CL (3 axis) CLASSICA : CL (3 axis) SUPREMA : DX (4 axis) EVOLUTION X5 (5 axis) 4 x 4 4 x 4 4 x 4 4 x x mm x mm x mm x mm x x mm 6 1/2 x x mm 5 x x mm 5 x x mm /2 x x mm 6 1/2 x x mm /2 x 13 1/ x mm 6 1/2 x 13 1/ x mm 6 1/2 x 13 1/ x mm 6 1/2 x 13 1/ x mm /2 x x mm 6 1/2 x x mm x x mm 8 x x mm x 13 1/ x mm 11 x 13 1/ x mm x x mm 11 x x mm x x mm 11 x x mm

5 The State of Art PRATICA FB 510 Revolving Flying Bridge axis System SUPREMA DX and 4 axis Accurate Gantry Motion System with Ultra High Pressure Bar set CLASSICA CL 510 Gantry axis System EVOLUTION X5 510 Accurate 3D 5 axis Gantry Motion System with Ultra High Pressure Bar set

6 Revolving Flying Bridge Device PATENT FBR 510 Double Table with automatic revolving bridge This configuration allows material unloading and loading from one table, once the cutting cycle ends, while on the second table a new cut cycle has been started. This safe process reduces down time and increases the uptime of the cutting system.

7 PRATICA FB 510 X = mm Y = mm Z = 180 mm Net Cutting Area X = 10' Y = 6' 1/2' Z = 7" mm x mm Inner Table Working Area 12' x 7' 1/ mm x mm x h mm Overall Dimensions 14' x 10' x h 6' 1/ mt / min Rapid Speed 0-40' / min Kg Table Weight lb ± 0,08 mm Position Accuracy ± 0,003 Ball screw transmission with automatic lubricating system 3 and 5 axis CNC System ± 0,05 mm Repeatibility ± 0,002 ± 0,08 mm Ball Bar Ø 300 mm ± 0,003

8 CLASSICA Double Independent Bridge 1 2 Stainless Steel Tank and 3 axis CNC gantry technology with helical rack and pinion transmission and lubricating system CLD 612 (2.000 x mm = 6 x 13 ) X = mm Y = mm Z = 180 mm Net Cutting Area for each Bridge X = 6 1/2 Y = 10 Z = mm x mm Inner Table Working Area 6 1/2 x mm x mm x h mm Overall Table Dimensions 15 x 7 1/2 x h 6 1/ mt / min Rapid Speed / min 4000 Kg Table Weight Ib ± 0,08 mm Position Accuracy ± 0,003 ± 0,05 mm Repeatibility ± 0,002 ± 0,08 mm Ball Bar Ø 300 mm ± 0,003

9 CLASSICA CL 510 optional X = mm Y = mm Z = 180 mm Net Cutting Area X = 11 Y = 6 Z = mm x mm Inner Table Working Area 12 x mm x mm x h mm Overall Table Dimensions 15 x 7 1/2 x h 6 1/ mt / min Rapid Speed / min 3000 Kg Table Weight Ib Stainless Steel Tank and 3 axis CNC gantry technology with helical rack and pinion transmission and lubricating system ± 0,08 mm Position Accuracy ± 0,003 ± 0,05 mm Repeatibility ± 0,002 ± 0,08 mm Ball Bar Ø 300 mm ± 0,003

10 4 axis I.T.C TM Technology (Intelligent Taper Control TM ) EU Patent N. DE U1 The I.T.C TM System compensates for the natural taper that is produced by the water jet while cutting. The I.T.C TM enables the operator to enhance the squareness of the cut material, top to bottom, while allowing highest possible cutting feed rates. The water jet position is compensated up to 2 degrees, via the CNC control of the motion system. This ensures a high quality part at low cost. During the I.T.C TM compensation, the jet is also directed towards the piece in order to reduce the Tail Delay effect as well as the accelerationdeceleration ramp times around the corners, for faster and more economical cutting cycles. The WaterCad-Cam TM Operator Interface Software generates the I.T.C TM Program just by a few Clicks of the mause (or on the touch screen) With ITC Compensation Without ITC Compensation

11 SUPREMA DX 510 X = mm Y = mm Z = 180 mm d = Infinite Net Cutting Area X = 11 Y = 5 Z = 7 d = Infinite mm x mm Inner Table Working Area 12 x mm x mm x h mm Overall Table Dimensions 16 x 7 1/2 h x mt / min Rapid Speed 0-67 / min Kg Table Weight Ib ± 0,05 mm Position Accuracy ± 0,002 ± 0,025 mm Repeatibility ± 0,001 ± 0,05 mm Ball Bar Ø 300 mm ± 0,002 4 axis I.T.C TM Intelligent Taper Control with Touch Probe and Anti-Collision devices Separate Stainless Steel Tank and Ball Screw Transmission with automatic lubricating system

12 5 Axis 2D 3D Technology Tube cutting 6 axis control INFINITE A ± 69 The five-axis Evolution 3D cutting system automatically maintains a constant distance between the nozzle and the material, through the use of a touch probe device. This is also done while the cutting head is rotating. The interpolation of the axis can reach up to ± 69º (optional 90 ), in any direction. It is also possible to interpolate all axis simoultaneusly, monitoing the cut profile with a laser pointer, integrated on to the cutting head. TECHNICAL SPECIFICATION: - Innovative design, aluminum casting - - Infinite Rotation of the C-Axis - - Inclination +/- 69 of the A-axis - Innovative 4 Multi Swivel System High Pressure Water, Air, Abrasive, Electrical - Laser pointer for 2D and 3D visual countoruing control - 3D Cam Software with I.T.C. (Intelligent Tapering Control ) SPECIAL FEATURES: - Integrated Touch Probe and Anti-Collision System, Laser Pointer and Vacuum Assist Sensor

13 EVOLUTION X5 510 X = mm Y = mm Z = 300 mm C = Infinite A = ±69 (±90 ) Net Cutting Area X = 11 Y = 5 Z = 12 C = Infinite A = ±69 (±90 ) mm x mm Inside Table Working Area 12 x mm x mm x h mm Overall Table Dimensions 17 x 7 1/2 x h mt / min Rapid Speed 0-67 / min 6500 Kg Table Weight Ib ± 0,05 mm Position Accuracy ± 0,002 ± 0,025 mm Repeatibility ± 0,001 ± 0,05 mm Ball Bar Ø 300 mm ± 0,002 5 axis 3D with Integrated I.T.C TM Software Technology Separate Stainless Steel Tank and Ball Screw Transmission

14 H.P. TECHNOLOGY 60,000 PSI Ceramic Plunger Hydraulic Piston Steel on Steel Seal High Pressure Seal Check Valve STREAMLINE V Model Pressure Power Water Consumption Orifice Size Number of Cutting Heads S Bar 30 HP - 22 KW 2,8 lt/min - 0,7 gal/min 0,25 mm - 0,010 1 S Bar 50 HP - 37 KW 3,8 lt/min - 0,9 gal/min 0,35 mm - 0, NEOLINE IV Number of Model Pressure Power Water Consumption Orifice Size Cutting Heads NE Bar 40 HP - 30 KW 3,1 lt/min - 0,8 gal/min 0,3 mm - 0,

15 ULTRA H.P. TECHNOLOGY 90,000 PSI Number of Model Power Water Consumption Orifice Size Cutting Heads 60 PRO II 60 HP - 45 KW 2,5 lt/min - 0,61 gal/min 0,25 mm - 0, PRO II 125 HP - 93 KW 5,5 lt/min - 1,37 gal/min 0,35 mm - 0, ADVANTAGES Mach Speed increase from 3 to 4 of the supersonic Jet speed Increased cutting power density by 83% Possibility to cut materials with pure water only (no abrasive) 1/4 inch = aluminum 1/8 inch = titanium Increase Max. cutting thickness Titanium up to 10 = 250 mm Steel up to 12 = 300 mm Aluminum up to 16 = 400 mm Increased cutting speeds: up to 250% with identical abrasive mass flow rate Reduced abrasive consumption: 30% less Reduced kerf and higher cut quality, up to 3 times better with identical cutting speed (surface finish) Ability to cut harder materials such as ceramics Courtesy of U.H.P. Tech 12 inch thick ALUMINIUM 4 inch Carbon Steel

16 Numerical Control S 510 1) The Graphic-Window shows the shape of the work piece and the cutting path. It can be used to define the start point for the restart function. 2) The Display-Bar shows Position, Time, Offset, Feedrates and Override data ) Operational Functions for the different Modes ) Main menu switches for the different Modes. 5) Active time cutting process. 6) USB Port. 7) Override. 8) Teleassistance. 5 8

17 WaterCad-Cam Software WaterCad TM is the operator s interface software expressly developed for the processing of materials in 2D; it is easy to use and it enables the operator (or programmer) to draw or import very simply and quickly any part geametry. The software is compatible with most 2D file types: DXF, DWG, WMF, EPS, PLT, IGS, DSTV, SCANNER, DIGITIZER. WaterCam TM also includes a database that allows to easily store and recall exisiting part files that can be placed on a given size sheet/plate for cutting, quantities of stored pieces to be positioned on one or more sheets. The AUTOMATIC NESTING function helps optimizing the sheet/plate utilization while reducing scrap. ISO programs are automatically generated ready to be transferred to the CNC by ETHERNET, SERIAL PORT, USB. The software offers utilities such as automatic estimation of the work, before the actual production, showing COST, TIME, CUT TIMES, COST FOR PIECE, etc. In the technology tables it is possible to select MATERIAL, THICKNESS and type of FINISH for the relevant work.

18 Options and Accessories Double Head System Mitsubishi Electric 720M - 750M CNC Automatic Sludge Removal System Sludge Removal CNC Lathe Rotating Chuck Submerged Cutting System 1 Ton Abrasive Tank Touch Probe and Anti-Collision Device Mosaic Software Pre-piercing and Counter sink device Automatic Tilting Motorized Loading System Camera and software for uploading images

19 Plasmajet - Waterjet Combined Technology Powered by HPR 130XD (Option 260 XD) Mild steel cut capacity Dross free 16 mm (5 8") Production (pierce) (1-1 4") Rough cut (1-1 2") Stainless steel cut capacity Production (pierce) 20 mm (3 4") Rough cut 25 mm (1") Aluminum cut capacity Production (pierce) (3 4") Rough cut (1 ) Output current 130 A Power supply 18,8 kw Gas: Plasma gas O2, N2, F5*, H35**, Air, Ar Gas pressure : 8,3 bar (automatic gas console) PL510 (3.050 x mm = 10 x 5 1/2)

20 100% Quality Control Renishaw Laser Straightness inspection and verification Ball Bar inspection and verification Benchmark cut for final verification Double Renishaw Laser inspection and verification of Positioning Accuracy and Compensation

21 Machine Tool Engineering, Manufacturing Patent I.T.C. TM DE U1 Patent 939/09 for 5 axis BIGGEST GLOBAL KMT OEM Waterjet Corporation s Engineering Department utilizes 3D software for designing all machine components and assemblies. Assembly Line and Process Quality Control is a main driver at Waterjet Corporation. Each waterjet cutting system is 100% tested prior to shipping from the assembly plant. Each machine is certified for accuracy and repeatibility, and a Quality Control Document is issued with every system, after final assembly. With every machine a test cupon is cut at the assembly plant, to verify that all the specified accuracies are met. Subsequently, the same cupon is cut again at the buyer s facility, by the Waterjet installer, following the system s start up.

22 After Sales Customer Care, Abrasive Garnex TM and Genuine Spare Parts The after sales WaterService TM Customer Care Team is composed by a Group of highly experienced technicians, who are trained and committed to respond to customer needs. Top Quality Abrasive Garnex Genuine Guaranteed high quality parts and Top quality Abrasive Garnex are always available at all our offices and ready to be shipped within 24 hours. Using our new e-waterjet TM web site spare parts shopping service it is possible to place orders 24/7 and easily pay also by Credit Card to speed up the delivery process

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24 Year Founded SMART METAL TECHNOLOGIES Montreal (514) Toronto (416) WATERJET USA L.L.C. 65 N River Lane, Suite Geneva, IL USA T. +1 (630) F. +1 (630) info@waterjetusa.com -