Simplicity. Easy for you!

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1 Optimized Motion Series Simplicity Highlights Easy Select the axis to best meet your application needs Order using a single type code All axis components delivered together fast Save time Configure positions and motion profiles quickly via a web browser Flexible Support your applications with a wide range of linear and rotary actuators Specify the position, force and speed setpoints for your application Define your desired motion profiles Easy for you! Optimized Motion Series (OMS) offers electrical axes with optimized performance at significantly lower cost than conventional electrical solutions. Each OMS axis consists of an electromechanical actuator with permanently mounted motor, a set of cables and a drive. Easy sizing and selection, ordering and commissioning makes the OMS products a breeze to work with. Complete solution Easily size the OMS axis for your application using the catalog data. Or use PositioningDrives, the Festo sizing software. Specify and order the entire axis including actuator, motor, cables, and drive using a single order code. The entire axis is delivered together with the motor already mounted to the actuator. Easily configure the solution using a web browser. Best performance Select from: Electric cylinder EPCO for flexible positioning and clamping Toothed belt actuator ELGR for automating simple movements Rotary actuators ERMO for rotary and swivel motions Closed-loop drive CMMO-ST for easy configuration and operation. Supports digital I/O, Modbus TCP and IO-Link control interfaces.

2 A complete system Optimized logistics: the complete positioning system in a single box (1 system = 1 order code) It doesn't get more convenient: simply enter the order code and you quickly receive the complete system. As a result the workload in your purchasing department is reduced, warehousing and logistics are simplified and you save time because the individual components no longer have to be assembled. Sizing and selection is also a snap using the characteristic curves in the catalog or the Festo engineering software PositioningDrives. Simpler and easier than ever before: Quickly and easily monitor and configure the axis via a web browser on your computer, tablet or smartphone. Use the web browser to: Remotely monitor the drive status, including actuator position, drive enabled, output stage temperature and more Detect and clear faults Specify or teach the position setpoints and motion profiles when commissioning the axis Here's how it works: 1. Connect the closed-loop drive CMMO-ST to your computer 2. Enter the IP address of the drive in your web browser 3. Specify your axis configuration and download the parameter file from the Festo parameter cloud 4. Download the parameter file from your computer to the CMMO-ST 5. Enable and home the axis 6. Enter the position setpoints and motion profiles 7. Download and save them directly in the CMMO-ST 8. You are ready to go! Data from the Festo parameter cloud: Download the latest predefined parameter sets for your axis from the Festo parameter cloud. These parameter sets have been tested and optimized to guarantee the best performance. Do you require more sophisticated control from OMS? Configure the CMMO-ST drive using the Festo Configuration Tool (FCT) instead of your web browser. FCT offers advanced functionality when configuring the CMMO-ST drive, including: Force and speed setpoint control 2 Configuration of up to 64 setpoints and motion profiles Sophisticated sequencing between movements Position, force, speed and time comparators to monitor and react to the state of axis Extensive diagnostic functions FCT is free to download and use from the Festo website. Optimised Optimized Motion Series Errors and omissions excepted 2015/10

3 Ideal for controlling small systems: The controller CECC is a modern, compact, and versatile PLC. Wellsuited for control of small machines, machine subprocesses, and OMS axes. Control OMS axes via Modbus TCP, IO-Link, Ethernet TCP/IP, or digital I/O. CECC integrated functionality includes: CANopen Master IO-Link Modbus TCP Digital I/O Serial protocols Control Festo electric drives via Modbus TCP, CANopen, IO-Link or digital I/O. Control Festo valve manifolds via CANopen or Festo I-port The CECC communicates seamlessly via Ethernet TCP/IP with other Festo devices, including: Controllers HMI operator units CDPX Camera SBOx-Q for image evaluation The CECC is configured and programmed using CODESYS V3. Integrated functional libraries ensure quick and easy programming. CODESYS V3 is free to download and use from the Festo website. Power supply unit CACN 24 V DC power supply for logic and load Selection made easy! The Festo engineering software PositioningDrives makes it easy to size and select a Festo axis to meet your application needs. Simply input your application data into PositioningDrives. PositionDrives will calculate the best solutions for your application. PositioningDrives prevents incorrect designs and energy waste by helping you select solutions that are properly sized for your application 2015/10 Errors and omissions excepted Optimized Optimised Motion Series 3

4 Electric cylinder EPCO Flexible positioning and clamping The electric cylinder EPCO offers an array of features to support a wide range of applications. Available in 3 sizes, 2 ball screw pitches per size, and stroke lengths up to 400 mm, the EPCO delivers the forces and speeds needed for light duty applications. The optional guide unit makes the EPCO even more powerful and versatile. And with a running performance of 10,000 km, the EPCO is built to last. Ball screw actuator 2 pitches per size Non-rotating piston rod Life-time lubrication Guide unit (optional) Recirculating ball bearing guide with high load bearing capacity Absorption of lateral forces and torques to protect the piston rod Integrated mounting interfaces for other actuators. For example: Toothed belt axis ELGR Rotary actuator ERMO Electric slide EGSL Pneumatic slide DGSL Technical data (size //40) Max. lateral forces Fy/z 355/415/510 N Max. torque Mx 13/19/27 Nm Max. torque My 9/12/20 Nm Piston rod Male thread standard Optional: Piston rod with female thread Piston rod extension Diverse piston rod accessories, e.g. Rod eye Rod clevis Coupling 4 Diverse cylinder mounting options, e.g. Foot mounting Flange mounting Swivel mounting Adapter kit End-position cushioning Absorbs impact energy in both end-positions Reduced load and noise Optimised Optimized Motion Series Errors and omissions excepted 2015/10

5 Cables for motor and encoder Pre-assembled, up to 10 m long Suitable for energy chains Shielded for noise immunity Robust connectors ensure no loss of connection Motor connection Freely selectable outlet direction for the motor cables Standard direction: top Optional position sensing Specify the position sensing option as "via proximity sensor" Select your preferred sensor bracket: Sensor rail (aluminum) Mounting kit in clean design (polymer) Select your preferred sensor/proximity sensor (SMT-8 or SME-8) depending on the application Bond the sensor bracket into place, mount the sensor and you're done! Motor Holding brake (optional) Encoder standard for closedloop operation Without encoder (optional) CleanLook with smooth surfaces Less susceptible to contamination Easy to clean Technical data Size Design Electric cylinder with recirculating ball screw and motor Working stroke [mm] Screw pitch [mm/rev] Max. effective horizontal load [kg] Max. effective vertical load [kg] Max. feed force Fx [N] Max. speed [mm/s] Max. acceleration [m/s²] 10 Repeatability [mm] ± /10 Errors and omissions excepted Optimized Optimised Motion Series

6 Toothed belt axis ELGR Dynamic and cost-effective motion The toothed belt axis ELGR is ideal for simple motion applications that require a very cost-effective solution. Available in 3 sizes, in stroke lengths up to 1.5 m, and capable of speeds up to 1.1 m/s, the ELGR can support a broad range of applications. And the use of recirculating ball bearing guides means the ELGR can run for up to 5,000 km of service life. Guide variants Recirculating ball bearing guide 4 backlash-free preloaded guides For medium loads Very good torque handling End-position sensing via inductive proximity switch SIES-8M (optional) Switching output PNP or NPN Switching distance 1.5 mm Repeatability ±50 μm (radial) Output status display: 2 yellow LEDs for improved visibility Cable lengths up to 7.5 m Electrical connection: 3-wire cable or 3-pin M8 The sensor bracket, switch lug and proximity switch SIES-8M can be retrofitted onto the axis at any time. 6 Mounted on the bearing cap Plain-bearing guide (on request) For small loads Use in humid environments or with non-abrasive dusts Mounted on the slide Flexible mounting orientation with profile mounts MUE On the end cap On the carriage Either horizontal or vertical Optimised Optimized Motion Series Errors and omissions excepted 2015/10

7 Cables for motor and encoder Pre-assembled, up to 10 m long Suitable for energy chains Shielded for noise immunity Robust connectors ensure no loss of connection Motor positions and orientations Freely selectable motor positions at both ends of the actuator Freely selectable outlet direction for the motor cables Can be changed at any time Motor Holding brake (optional) Encoder standard for closedloop operation Without encoder (optional) Technical data Size 35 Design Electromechanical linear axis with toothed belt Guide Recirculating ball bearing guide Standard stroke [mm] 50, 100, 150,..., 750, , 100, 150,..., 750, 800, 900, , 100, 150,..., 750, 800, 900, 1000,..., 1500 Max. feed force Fx [N] Max. speed [m/s] Max. acceleration [m/s²] 15 Repeatability [mm] ±0.1 Permissible forces and torques for a service life of 5000 km Fy max. Fz max. [N] Mx max. [Nm] My max. [Nm] 8 48 Mz max. [Nm] /10 Errors and omissions excepted Optimized Optimised Motion Series 7

8 Rotary actuator ERMO Infinite turning under high load The rotary axis ERMO offers a complete solution for turning and aligning parts and workpieces even when subject to heavy loads. And the rugged design of the ERMO gives it a long service life of more than 5 million cycles. The ERMO is also suitable for simple rotary indexing table applications such as in assembly applications. The flexibility of the ERMO and its diverse range of possible uses make it ideal for simpler applications requiring a cost-effective solution. Mechanical interfaces Flange and housing are identical to the Festo pneumatic swivel module DSM Consider in place of DSM Swivel angle limitation (optional) Use adjustable stop kit EADP to limit rotary angle within 270º Through-feed Sealed hollow shaft For energy or sensor cables For tubing Robust and precise bearing Backlash-free ball bearings Absorption of high lateral forces 8 Optimised Optimized Motion Series Errors and omissions excepted 2015/10

9 Cables for motor and encoder Pre-assembled, up to 10 m long Suitable for energy chains Shielded for noise immunity Robust connectors ensure no loss of connection Motor orientation Motor cables can be oriented: top, left and right Can be changed at any time Motor Holding brake (optional) Encoder standard for closedloop operation Without encoder (optional) Reference sensor For homing to sensor M8 connection CleanLook with smooth surfaces Less susceptible to contamination Mounting interfaces For connecting to other actuators. For example: Electric cylinder EPCO with guide unit Electric slide EGSL Technical data Size Flange size [mm] 59x59 70x70 83x83 105x105 Torque [Nm] Max. mass moment of inertia [kg.cm²] Speed [ /s] Repeatability [ ] ±0.05 ±0.05 ±0.05 ±0.1 Max. axial force [N] Max. radial force [N] /10 Errors and omissions excepted Optimized Optimised Motion Series 9

10 Optimized Motion Series gantries Multi-axis solutions made easy Quickly and conveniently create multi-axis solutions. Optimized Motion Series gantries are simple to assemble, commission and operate. Consider these low-cost solutions when you need to pick, place, lift, rotate, assemble and package small components. Control one, two and three directions of motion. Pick, place and rotate Electric linear gantry with ELGR and EPCO-KF Plus rotary actuator ERMO Repeatable assembly Alignment holes machined into every actuator Centering sleeves between axes provide consistent alignment for precise assembly of gantries No mounting plates required Mounting interfaces built into the actuators Save time on assembly Save money on components Applications Lightweight pick and place Packaging small components Moving and rotating test tubes Assembly of electronics Pressing parts into subassemblies And many more... Dynamic solution ELGR with EPCO-KF makes for a dynamic two-axis gantry ELGR toothed-belt actuators can cover distances over 1m and achieve speeds up to 1.1 m/s 10 Optimised Optimized Motion Series Errors and omissions excepted 2015/10

11 Rotary lift solution Electric cylinder EPCO-KF Rotary actuator ERMO Precise solution Two electric cylinders EPCO-KF EPCO with ball screw offers very repeatable movements Narrow profile solution Two electric cylinders EPCO-KF Vertical orientation ensures a narrow profile Hybrid solution Electric cylinder EPCO-KF Pneumatic slide DGSL Grippers Select from a wide range of Festo grippers to complete your handling solution (additional mounting hardware may be required) 2015/10 Errors and omissions excepted Optimized Optimised Motion Series 11

12 Optimized Motion Series gantries How it works Select the desired combinations of axes from the data tables below. Use the associated mounting hardware. Mounting hardware consists of standard screws, washers and Festo accessories including centering sleeves and slot nuts. ELGR with EPCO-KF Through holes (x4) ELGR sze EPCO-KF size Slot nuts* Centering sleeves* Screws Washers 35 NST-3-M3 (x4) M3x10 (x4) NST-5-M5 (x4) M5x50 (x4) DIN1-A5.3 (x4) NST-5-M5 (x4) M5x65 (x4) DIN1-A5.3 (x4) Slot nuts (x4) *Festo accessories EPCO-KF with ERMO Threaded holes (x2) Through holes (x2) EPCO-KF size ERMO size Centering sleeves* Screws 12 M4x (x2) M5x18 (x2) 40 M5x20 (x2) *Festo accessories Consider additional mounting options with ERMO DGSL pneumatic slide with ERMO EGSL electric slide with ERMO Threaded holes (x2) Through holes (x2) Threaded holes (x2) Through holes (x2) DGSL size ERMO size Centering sleeves* Screws EGSL size ERMO size Centering sleeves* Screws M4x18 (x2) M4x12 (x2) 20 ZBV-9-7 (x2) M5x22 (x2) 45 M5x12 (x2) ZBV-9-7 (x2) M5x22 (x2) 55 M5x14 (x2) M5x14 (x2) *Festo accessories 12 Optimised Optimized Motion Series Errors and omissions excepted 2015/10

13 EPCO-KF with EPCO-KF (horizontal) EPCO-KF size EPCO-KF size Centering sleeves* Screws ZBH-9 (x2) M6x40 (x4) 40 ZBH-9 (x2) M6x55 (x4) Through holes (x4) Threaded holes (x4) *Festo accessories EPCO-KF with EPCO-KF (vertical) EPCO-KF size EPCO-KF size Centering sleeves* Screws ZBH-9 (x2) M5x18 (x4) 40 ZBH-9 (x2) M5x22 (x4) Threaded holes (x4) Through holes (x4) *Festo accessories EPCO-KF with Pneumatic DGSL EPCO-KF size DGSL size Centering sleeves* Screws 8 (40 mm**) ZBV-9-7 (x2) M4x (x2) 10 (30 mm**) ZBV-9-7 (x2) M4x20 (x2) (40 mm**) ZBV-9-7 (x2) M5x20 (x2) Through holes (x2) Threaded holes (x2) *Festo accessories **Minimum stroke 2015/10 Errors and omissions excepted Optimized Optimised Motion Series 13

14 Accessories and applications Festo accessories Description Qty/package Type code Screws Centering sleeve 10 ZBH Centering sleeve 10 ZBH Centering sleeve 10 ZBV Slot nut 1 NST-3-M Slot nut 1 NST-5-M Versatile range of applications for the electric cylinder EPCO Lifting/stacking Positioning workpieces Transferring Stopping/separating Press fitting Setting deflectors Tilting Filling/taking samples 14 Optimised Optimized Motion Series Errors and omissions excepted 2015/10

15 Closed-loop drive CMMO-ST Quick and easy configuration - controlled positioning The closed-loop drive CMMO-ST offers quick and easy monitoring and configuration via a web browser. And with support for IO-Link, Modbus TCP or digital I/O, the CMMO-ST is easily controlled from your PLC. CMMO-ST is a closed-loop servo controller for stepper motors. It uses a sophisticated control algorithm to create smooth motions and minimize motor noise. Additionally, as a fully fledged closed-loop servo system, the CMMO-ST uses an optimized motor characteristic curve for the highest degree of operational reliability and fast dynamic response. Sophisticated functions Acceleration with jerk limitation Monitoring of positions and torque ranges Comparators for monitoring process variables including torque, position, speed and time Positioning mode with optional torque limiter Force mode with optional stroke limit Speed mode with stroke and force limiter Key technical data Logic voltage: 24 V DC (isolated from load) 24 V DC load voltage Maximum motor current: 5 A Switching logic: PNP or NPN Safety: STO/cat. 3, PLd Protection class: IP40 IO-Link and Modbus TCP The Festo Handling and Positioning Profile (FHPP) is supported for monitoring and controlling the CMMO-ST from your PLC. Overview of interfaces IO-Link interface Display (7-segment display) I/O interface Power supply (separate for logic and load) Ethernet interface Modbus TCP/Server Web server/http FCT commissioning software Reference switch Safety function Safe Torque Off (STO) Mounting options for closedloop drive CMMO-ST (IP40 protection) Flat back mounting Book spine mounting H-rail mounting 2015/10 Errors and omissions excepted Optimized Optimised Motion Series 15

16 Productivity Maximum productivity is a question of ambition Do you share this attitude? We will be glad to help you achieve this goal through our four outstanding qualities: Security Efficiency Simplicity Competency We are the engineers of productivity. Discover new dimensions for your company: en Errors and omissions excepted