StarFlex series 5000 Double-Ball Flexible Expansion Joint for the Protection of Water Wastewater, and Industrial Pipelines
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1 Joint Restraint Products StarFlex series 5000 Double-Ball Flexible Expansion Joint for the Protection of Water Wastewater, and Industrial Pipelines INFORMATION StarFlex Flexible Expansion Joints can deflect up to 40 degrees, depending on size, in any direction while expanding and contracting at the same time. This flexible expansion joint design provides pipeline protection needed due to the results of natural and man-made stresses. The StarFlex Flexible Joint is available for use on Ductile Iron, Steel and PVC pipe in the size range of 3" through 48". For units of expansion that are not listed please contact your Star Pipe Products representative. For Use with Ductile Iron, Steel or PVC StarFlex Series 5000 for DI, Steel or PVC Flange Outlets dimensioned according to ANSI/AWWA C110/A21.11 Exterior EPDM rubber boot to prevent debris from entering sealing area Stop Collar Fully Restrained A specially designed EPDM gasket with three O-Ring Seals FEATURES & ADVANTAGES 15 mils of coating on all exterior and interior surfaces Type 304 stainless steel hardware Push-on style EPDM gasket for extension Up to 20 maximum Delection for each Ball Joint depending on size. Each StarFlex is coated inside and outside with 15 mils of Fusion Bonded Epoxy that is NSF compliant. Each ball on the StarFlex can deflect a minimum of 20 degrees for 3"-10", 18 degrees for 12", 15 degrees for 14"-24", 14 degrees for 30", 13.5 degrees for 36" and 13 degrees for 42"-48". All cast components are made entirely of ductile Iron grade All fasteners are Type 304 Stainless Steel. Every unit is pressurized and cycled while maintaining 350 PSI on sizes 3" - 24", 250 PSI on sizes 30" and above. Each unit is shipped in a cradle at its preset position, but can be adjusted to the desired dimension in the field. All sizes have external EPDM rubber boots to prevent debris from entering the sealing areas. Pressure seals are EPDM. Maximum operating temperature is 175 F. The StarFlex may be used on ductile iron, steel, HDPE or PVC pipe. Flanged outlets are dimensioned according to ANSI/AWWA C110/A21.11 which is also equal to ASME B16.1 Class 125 & ASME B16.5 Class 150 without a raised face. Standard color is Coral Red (RAL 3016). NSF61 Approved Fusion Bonded Epoxy coating is used in wetted areas. Note: StarFlex series 5000 and 5100 flexible expansion joints are designed to expand when internally pressurized. End thrust generated from expansion of the StarFlex under internal pressure must be accommodated in the piping system design. SAMPLE SPECIFICATIONS Flexible expansion joints shall be manufactured of ductile iron in accordance with ASTM A536 Grade Each flexible expansion joint shall be capable of deflecting and expanding at the same time to the amounts shown on the drawing or indicated in the specifications. Each ball joint shall possess an external rubber boot to prevent penetration of outside debris. All hardware nuts, bolts and straps shall be type 304 stainless steel. All ductile iron components shall be coated internally and externally with 15 mils of fusion bonded epoxy and shall be holiday tested with a 1500 volt spark test, both of which conform to the requirements ANSI/AWWA C213. Every flexible joint unit shall be cycled and pressure tested at 350 PSI for 3"-24" and 250 PSI for 30" and above prior to shipment. Flexible expansion joints shall be Star Pipe Products, StarFlex Series 5000 or an approved equal. Page 67
2 Joint Restraint Products StarFlex series 5000 Double-Ball Flexible Expansion Joint STARFLEX 5000 SPECIFICATIONS* NOM. SIZE F A (OD) B EXPANSION 1 C D E (OFF SET) Min Max APPROX WT. (LBS) / / / / / / C B D B / / / / / C B D B / / / / / A A / / / / / / / D / / / D / E / / / / E / / / / / / / / / / / / / / / / / / / F DEFLECTION F DEFLECTION *Dimensions "C" & "D" are factory set position. *All dimensions in inches except where indicated. F DEFLECTION F DEFLECTION 1 For units of expansion that are not listed, please contact your Star Pipe representative / / Page 68
3 INSTALLATION INSTRUCTIONS Joint Restraint Products StarFlex series 5000 Double-Ball Flexible Expansion Joint STAR STAR STAR STAR FLEX FLEX STAR STAR FLEX STAR STAR STAR FLEX STAR STAR STAR STAR FLEX FLEX STAR STAR STAR STAR FLEX FLEX STAR STAR STAR FLEX FLEX STEP 1 Remove external shipping crate and wooden covers from the ends of the Flexible Pipe Joint. (Attention: Do not remove steel bands or wooden cradle until assembly is completed.) STEP 2 Assemble StarFlex flanged ends in accordance to ANSI/AWWA C110/A21.10 Appendix A. (Flanged Fittings-Bolts, Gaskets, and Installation). STAR STAR STAR STAR FLEX FLEX STEP 3 After installation and both ends are assembled, remove steel straps and wooden cradle. In an above ground application, it is unnecessary to use a PE sleeve on the Flexible Expansion Joint. In a below grade application, if a PE sleeve is required, tape the sleeve on the pipe joint firmly. During backfill use caution to not puncture or damage PE sleeve. If a pressure test is required before backfilling, the piping system on each side of the Starflex must be restrained to prevent movement. If plain end pipe is used to connect to the StarFlex a Flange x MJ adapter fitting with a DI or PVC Stargrip is recommended. Page 69
4 NOTES: Page 70
5 Joint Restraint Products StarFlex series 5100 Single-Ball Flexible Expansion Joint INFORMATION StarFlex Single-Ball Flexible Expansion Joints can deflect up to 20 degrees, depending on size, in any direction while expanding and contracting at the same time. This flexible expansion joint design provides pipeline protection needed due to the results of natural and man-made stresses. The StarFlex Flexible Joint is available for use on Ductile Iron, Steel and PVC pipe in the size range of 3" through 48". For units of expansion that are not listed please contact your Star Pipe Products representative. StarFlex Series 5100 for DI, Steel or PVC For Use with Ductile Iron, Steel or PVC FEATURES & ADVANTAGES Rated 350 PSI working pressure sizes 3"-24". Sizes 30" and above rated for 250 PSI working pressure. Each StarFlex is coated inside and outside with 15 mils of Fusion Bonded Epoxy that is NSF compliant. Each ball on the StarFlex can deflect a minimum of 20 degrees for 3"-10", 18 degrees for 12", 15 degrees for 14"-24", 14 degrees for 30", 13.5 degrees for 36" and 13 degrees for 42"-48". All cast components are made entirely of ductile Iron grade All fasteners are Type 304 Stainless Steel. Every unit is pressurized and cycled while maintaining 350 PSI on sizes 3" - 24", 250 PSI on sizes 30" and above.each unit is shipped in a cradle at its position, but can be adjusted to the desired dimension in the field. All sizes have external EPDM rubber boots to prevent debris from entering the sealing areas. Pressure seals are EPDM. Maximum operating temperature is 175 F. The StarFlex may be used on ductile iron, steel, HDPE or PVC pipe. Flanged outlets are dimensioned according to ANSI/AWWA C110/A21.11 which is also equal to ASME B16.1 Class 125 & ASME B16.5 Class 150 without a raised face. Standard color is Coral Red (RAL 3016). NSF61 Approved Fusion Bonded Epoxy coating is used in wetted areas. Note: StarFlex series 5000 and 5100 flexible expansion joints are designed to expand when internally pressurized. End thrust generated from expansion of the StarFlex under internal pressure must be accommodated in the piping system design. SAMPLE SPECIFICATIONS Flexible expansion joints shall be manufactured of ductile iron in accordance with ASTM A536 Grade Each flexible expansion joint shall be capable of deflecting and expanding at the same time to the amounts shown on the drawing or indicated in the specifications. Each ball joint shall possess an external rubber boot to prevent penetration of outside debris. All hardware nuts, bolts and straps shall be type 304 stainless steel. All ductile iron components shall be coated internally and externally with 15 mils of fusion bonded epoxy and shall be holiday tested with a 1500 volt spark test, both of which conform to the requirements ANSI/AWWA C213. Every flexible joint unit shall be cycled and pressure tested at 350 PSI for 3"-24" and 250 PSI for 30" and above prior to shipment. Flexible expansion joints shall be Star Pipe Products, StarFlex Series 5100 or an approved equal. Page 71
6 Joint Restraint Products StarFlex series 5100 Single-Ball Flexible Expansion Joint STARFLEX 5100 SPECIFICATIONS* NOM. SIZE F A (OD) B EXPANSION 1 C B.C. B.C. WEIGHT ØH ØH (n) (n) (LBS) / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / C C B B A A F F F F *All dimensions in inches except where indicated. *Dimensions "C" are factory set position. 1 For units of expansion that are not listed, please contact your Star Pipe representative. Page 72
7 INSTALLATION INSTRUCTIONS Joint Restraint Products StarFlex series 5100 Single-Ball Flexible Expansion Joint STEP 1 Remove external shipping crate and wooden covers from the ends of the Flexible Pipe Joint. (Attention: Do not remove steel bands or wooden cradle until assembly is completed.) STEP 2 Assemble StarFlex flanged ends in accordance to ANSI/AWWA C110/A21.10 Appendix A. (Flanged Fittings-Bolts, Gaskets, and Installation). STEP 3 After installation and both ends are assembled, remove steel straps and wooden cradle. In an above ground application, it is unnecessary to use a PE sleeve on the Flexible Expansion Joint. In a below grade application, if a PE sleeve is required, tape the sleeve on the pipe joint firmly. During backfill use caution as to not puncture or damage PE sleeve. If a pressure test is required before backfilling, the piping system on each side of the Starflex must be restrained to prevent movement. If plain end pipe is used to connect to the StarFlex a Flange x MJ adapter fitting with a DI or PVC Stargrip is recommended. Page 73
8 NOTES: Page 74
9 Joint Restraint Products StarFlex series 5200 Single-Ball Flexible Joint INFORMATION StarFlex Single-Ball Flexible Joints can deflect up to 20 degrees, depending on size. This flexible joint design provides pipeline protection needed due to the results of natural and man-made ground movements. The StarFlex Flexible Joint is available for use on Ductile Iron, Steel and PVC pipe in the size range of 3" through 48". StarFlex Series 5200 for DI, Steel or PVC For Use with Ductile Iron, Steel or PVC FEATURES & ADVANTAGES Rated 350 PSI working pressure sizes 3"-24". Sizes 30" and above rated for 250 PSI working pressure. Each StarFlex is coated inside and outside with 15 mils of Fusion Bonded Epoxy that is NSF compliant. Each ball on the StarFlex can deflect a minimum of 20 degrees for 3"-10", 18 degrees for 12", 15 degrees for 14" - 24", 14 degrees for 30" and 13.5 degrees for 36" and 13 degrees for 42" - 48". All cast components are made entirely of ductile Iron grade All fasteners are Type 304 Stainless Steel. Every unit is pressurized and cycled while maintaining 350 PSI on sizes 3" - 24" and 250 PSI on sizes 30" and above. All sizes have external EPDM rubber boots to prevent debris from entering the sealing areas. Pressure seals are EPDM. Maximum operating temperature is 175 F. The StarFlex may be used on ductile iron, steel, HDPE or PVC pipe. Flanged outlets are dimensioned according to ANSI/AWWA C110/A21.11 which is also equal to ASME B16.1 Class 125 & ASME B16.5 Class 150 without a raised face. Standard color is Coral Red (RAL 3016). NSF61 Approved Fusion Bonded Epoxy coating is used in wetted areas. SAMPLE SPECIFICATIONS Flexible joints shall be manufactured of ductile iron in accordance with ASTM A536 Grade Each flexible joint shall be capable of deflecting to the amounts shown on the drawing or indicated in the specifications. Each ball joint shall possess an external rubber boot to prevent penetration of outside debris. All hardware nuts, bolts and straps shall be type 304 stainless steel. All ductile iron components shall be coated internally and externally with 15 mils of fusion bonded epoxy and shall be holiday tested with a 1500 volt spark test, both of which conform to the requirements ANSI/AWWA C213. Every flexible joint unit shall be cycled and pressure tested at 350 PSI for 3"-24" and 250 PSI for 30" and above prior to shipment. Flexible joints shall be Star Pipe Products, StarFlex Series 5200 or an approved equal. Page 75
10 Joint Restraint Products StarFlex series 5200 Single-Ball Flexible Joint C B D C B D A A F F STARFLEX 5200 SPECIFICATIONS* NOM. SIZE A B C D F WEIGHT (LBS) º º º º º *All dimensions in inches except where indicated. Page 76
11 INSTALLATION INSTRUCTIONS Joint Restraint Products StarFlex series 5200 Single-Ball (No Sleeve) Flexible Expansion Joint STAR STAR FLEX STEP 1 Remove external shipping crate and wooden covers from the ends of the Flexible Pipe Joint. (Attention: Do not remove steel bands or wooden cradle until assembly is completed.) STAR STAR FLEX STEP 2 Assemble StarFlex flanged ends in accordance to ANSI/AWWA C110/A21.10 Appendix A. (Flanged Fittings-Bolts, Gaskets, and Installation). STAR STAR FLEX STEP 3 After installation and both ends are assembled, remove steel straps and wooden cradle. In an above ground application, it is unnecessary to use a PE sleeve on the Flexible Expansion Joint. In a below grade application, if a PE sleeve is required, tape the sleeve on the pipe joint firmly. During backfill use caution to not puncture or damage PE sleeve. If plain end pipe is used to connect to the StarFlex a Flange x MJ adapter fitting with a DI or PVC Stargrip is recommended. Page 77
12 NOTES: Page 78
13 Joint Restraint Products StarFlex series 5300 Flexible Expansion Joint for the Protection of Water Wastewater, and Industrial Pipelines INFORMATION StarFlex Flexible Expansion Joints are designed to provide pipeline protection needed due to the results of natural and man-made stresses. The StarFlex Flexible Joint is available for use on Ductile Iron, Steel and PVC pipe in the size range of 3" through 48". For units of expansion that are not listed please contact your Star Pipe Products representative. For Use with Ductile Iron, Steel or PVC StarFlex Series 5300 for DI, Steel or PVC MEMBER FEATURES & ADVANTAGES Each StarFlex is coated inside and outside with 15 mils of Fusion Bonded Epoxy that is NSF compliant. Every unit is pressurized and cycled while maintaining 350 PSI on sizes 3" - 24", 250 PSI on sizes 30" and above. Each unit is shipped in a cradle at its preset position, but can be adjusted to the desired dimension in the field. All sizes have external EPDM rubber boots to prevent debris from entering the sealing areas. Pressure seals are EPDM. Maximum operating temperature is 175 F. The StarFlex may be used on ductile iron, steel, HDPE or PVC pipe. Flanged outlets are dimensioned according to ANSI/AWWA C110/A21.11 which is also equal to ASME B16.1 Class 125 & ASME B16.5 Class 150 without a raised face. NSF61 Approved Fusion Bonded Epoxy coating is used in wetted areas. Note: StarFlex series 5300 flexible expansion joints are designed to expand when internally pressurized. End thrust generated from expansion of the StarFlex under internal pressure must be accommodated in the piping system design. MATERIAL SPECIFICATIONS: All cast components are made entirely of Ductile Iron per ASTM A536, Grade All fasteners are Type 304 Stainless Steel. Page 79
14 Joint Restraint Products StarFlex series 5300 Flexible Expansion Joint STARFLEX 5300 SPECIFICATIONS* NOM. SIZE A (OD) * All dimensions in inches except where indicated. ** Contact Star for details. 1 For units of expansion that are not listed, please contact your Star Pipe representative. EXPANSION 1 C (LENGTH) WEIGHT (LBS) / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / ** C A Page 80
15 INSTALLATION INSTRUCTIONS Joint Restraint Products StarFlex series 5300 Flexible Expansion Joint STEP 1 Remove external shipping crate and wooden covers from the ends of the Flexible Pipe Joint. (Attention: Do not remove steel bands or wooden cradle until assembly is completed.) STEP 2 Assemble StarFlex flanged ends in accordance to ANSI/AWWA C110/A21.10 Appendix A. (Flanged Fittings-Bolts, Gaskets, and Installation). STEP 3 After installation and both ends are assembled, remove steel straps and wooden cradle. In an above ground application, it is unnecessary to use a PE sleeve on the Flexible Expansion Joint. In a below grade application, if a PE sleeve is required, tape the sleeve on the pipe joint firmly. During backfill use caution to not puncture or damage PE sleeve. If a pressure test is required before backfilling, the piping system on each side of the Starflex must be restrained to prevent movement. If plain end pipe is used to connect to the StarFlex a Flange x MJ adapter fitting with a DI or PVC Stargrip is recommended. Page 81
16 NOTES: Page 82
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Milliken Valve offers the following for your water and wastewater needs:
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