ALPHA Wide Range Restrained Joint

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3 ROMAC INDUSTRIES, INC MADE IN U.S.A. January 8, 2015 ALPHA Wide Range Restrained Joint WIDE RANGE RESTRAINED JOINT Wide covers DI through IPS PVC pipe diameters without having to change components. One piece, stab-fit installation. Cast components are high strength ductile iron. Working pressure: up to 350 psi. Accommodates 8 degrees of deflection (4 degrees on each end). New yellow grippers allow Alpha to work on HDPE pipe. Manufactured in the U.S.A. Patents Pending. The new, redesigned Alpha is approved for use on: Ductile iron Cast iron (Classes A and B) PVC IPS size (Sch 40, Sch 80 & SDR 21) PVC C900 and C909 HDPE (SDR 9, 11, 13.5 & 17) NEW For other SDR's, and pipe materials, contact Romac at JUNE 2014 UPDATE NOW AVAILABLE FOR HDPE PIPE NO STIFFENER REQUIRED The original ALPHA (with black grippers) is not compatible with HDPE pipe. INSTALLATION TIME IS A FRACTION OF OTHER RESTRAINT METHODS 6 SLEEVE AND TWO MJ RESTRAINERS 6 COUPLING PLUS RESTRAINT SYSTEM 30 Minutes to install 29 Total parts to assemble 12 T-Bolts to torque 9 Radial bolts to torque 2 Gaskets to seat 35 Minutes to install 33 Total parts to assemble 5 Coupling bolts to torque 4 Clamping bolts to torque 2 Gaskets to seat 3 Minutes ALPHA to install 12 Total Nuts Parts to (zero torque assembly). 21 Nuts Piece to tighten. (stab-fit) 30 Minutes Guess-work to install. ALPHA - 1

4 ROMAC INDUSTRIES, INC MADE IN U.S.A. CASTINGS: All cast components (end rings, center ring and bolt guides) are ductile iron, meeting or exceeding the requirements of ASTM A 536, grade JUNE 2014 UPDATE January 8, 2015 ALPHA Wide Range Restraint Coupling ALPHA'S YELLOW GRIPPERS ARE HDPE PIPE COMPATIBLE NO STIFFENER REQUIRED Material Specifications GRIPPERS: Ductile (nodular) iron, meeting or exceeding ASTM A 536, grade Machine sharpened and heat treated. Original Alpha Grippers: Black shop coat. HDPE Compatible Grippers: Yellow shop coat. GASKETS: Nitrile butadiene rubber (NBR) compounded for water and sewer service in accordance with ASTM D2000. NSF 61 Certififed. DRAW-HOOK FASTENERS: 304L stainless steel. RAMP RUNNERS: Reinforced nylon. BOLTS & NUTS: 304 stainless steel, 5/8-11 bolts with heavy hex e-coated nuts. Fasteners provided with antigalling protection. COATINGS: Center ring fusion bonded epoxy in accordance with AWWA C213 and NSF 61 certified. End rings are e-coated epoxy. Grippers are shop coat. WORKING PRESSURE: up to 350 PSI. WIDE RANGE RESTRAINT COUPLING NOMINAL PIPE O.D. RANGE (inches) CATALOG NUMBER A O.D. DIMENSIONS B LENGTH C HEIGHT ALLOWABLE DEFLECTION (DEGREES) LIST PRICE ALPHA HDPE COMPATIBLE APPROX. WEIGHT (lbs.) 4" ALPHA-A $ " 8" ALPHA-A ALPHA-A " ALPHA-A " ALPHA-A *Original ALPHA (with black grippers) is not compatible wih HDPE pipe To Order: Determine the O.D. of the pipes to be coupled, and select coupling size which covers the pipe diameters of both pipe ends. Specify Alpha Catalog Number [shaded in table above]. Example: To couple 8" DI and 8" IPS PVC Pipe order ALPHA-A-9.10 ALPHA - 2

5 ROMAC INDUSTRIES, INC MADE IN U.S.A. January 8, 2015 ALPHA EC Wide Range End Cap CASTINGS: All cast components (end rings, center ring and bolt guides) are ductile iron, meeting or exceeding the requirements of ASTM A 536, grade JUNE 2014 UPDATE NOW AVAILABLE FOR HDPE PIPE NO STIFFENER REQUIRED Material Specifications GRIPPERS: Ductile (nodular) iron, meeting or exceeding ASTM A 536, grade Machine sharpened and heat treated. Original Alpha Grippers: Black shop coat. HDPE Compatible Grippers: Yellow shop coat. GASKET: Nitrile butadiene rubber (NBR) compounded for water and sewer service in accordance with ASTM D2000. NSF 61 certified. DRAW-HOOK FASTENERS: 304L stainless steel. RAMP RUNNERS: Reinforced nylon. BOLT & NUT: R-Blue. HSLA. Xylan coated to reduce friction and provide corrosion resistance. For details, see catalog page 9-3. WASHER: 304 Stainless steel. COATINGS: Center ring fusion bonded epoxy in accordance with AWWA C213 and NSF 61 certified. End ring and outlet plug are e-coated epoxy. Grippers are shop coat. WORKING PRESSURE: up to 350 PSI. WIDE RANGE END CAP NOMINAL PIPE O.D. RANGE (inches) CATALOG NUMBER A O.D. DIMENSIONS B LENGTH C HEIGHT ALPHA EC ORIGINAL* LIST PRICE ALPHA EC HDPE COMPATIBLE APPROX. WEIGHT (lbs.) 4" ALPHA-EC $ POA 21 6" 8" ALPHA-EC POA ALPHA-EC POA 52 10" ALPHA-EC POA 63 12" ALPHA-EC POA 78 *Original ALPHA (with black grippers) is not compatible wih HDPE pipe To Order: Determine the O.D. of the pipe to be capped, and select end cap size which covers the pipe diameter. Specify Alpha EC Catalog Number [shaded in table above]. Example: To cap an 8" DI or 8" IPS PVC pipe, order ALPHA-EC ALPHA - 3

6 ROMAC INDUSTRIES, INC MACRO HP TWO-BOLT EXTENDED RANGE COUPLING October 20, 2014 MACRO HP Two-Bolt Wide Range Ductile Iron Coupling New High Performance One-Piece Gasket Up To 25% Higher Working Pressure (Up To 305Psi) Up To 25% More Deflection (Up To 10º) Stainless Steel Armors Are Bonded To Gaskets Patent Number: A ROMAC ORIGINAL M A C R O DUCTILE IRON Long-life ductile iron end-rings and center-ring. OUT OF THE BOX EXTENDED RANGE With a of up to 1.25 inches, the Macro HP can accommodate IPS through Class 200 A/C pipe. Insert an LR (Low-Range) Gasket and the Macro HP posseses a of up to 2.10 inches and can cover smaller pipe diameters such as those for OD Steel and Sewer. EASY TO HANDLE The built-in handle makes the Macro HP simple to carry and maneuver. SIMPLE TWO-BOLT INSTALLATION CATHODIC PROTECTION The Macro HP can be ordered with an adapter/connection for cathodic protection if desired. ALLOWS DEFLECTION When properly installed the Macro HP can accommodate pipe deflection of up to 10 degrees (5 degrees on each end). WIDE RANGE GASKETS MACRO HP is preassembled with standard wide gaskets, that accommodate IPS through cast iron pipe. XL sizes cover DI through Oversize Cast Iron. A/C GASKET INCLUDED For larger pipe diameters such as some asbestos cement, a separate A/C gasket is included. MANUFACTURED IN THE U.S.A. BY ROMAC INDUSTRIES, INC. Patent Number: See Page 2-7 for dimensions. Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions. 2-6

7 ROMAC INDUSTRIES, INC October 20, 2014 MACRO HP Two-Bolt Wide Range Ductile Iron Coupling Material Specifications Castings: All cast components (end rings, center ring, and bolt guides) are ductile iron, meeting or exceeding the requirements of ASTM A 536, grade End rings are segmented and joined with an integrated hinge. Gaskets: Gaskets formed from virgin Nitrile Butadiene Rubber (NBR) compounded for water and sewer service in accordance with ASTM D2000. NSF 61 certified. Oher compounds available on request. Bolts & Nuts: 5/8-11 UNC carriage head bolts with heavy hex nuts, 304 stainless steel. 316 stainless steel available upon request. Fasteners provided with anti-galling protection. Armor: Heavy gauge 304 stainless steel bonded to gaskets. Coatings: Center ring fusion bonded epoxy. End rings are E-Coated epoxy. Pressure: When properly installed, the Romac MACRO HP coupling can be used at working pressures up to 305 psi. Contact Romac Engineering for details. For material specifications of Macro with cathodic protection adapter, see submittals. Meets AWWA C219 NOM. PIPE 4" 6" 8" 10" 10"XL 12" 12"XL OVERALL COUPLING RANGE FACTORY PREASSEMBLED WIDE RANGE GASKET A/C GASKET RANGE WIDE RANGE GASKET A/C GASKET RANGE WIDE RANGE GASKET A/C GASKET RANGE WIDE RANGE GASKET A/C GASKET RANGE INCLUDED, REQUIRES GASKET CHANGE WIDE RANGE GASKET A/C GASKET RANGE WIDE RANGE GASKET A/C GASKET RANGE WIDE RANGE GASKET A/C GASKET RANGE DIM. A (WIDTH) DIM. B (HEIGHT) DIMENSIONS DIM. C (LENGTH) DIM. D (GAP BETWEEN PIPE ENDS) DIM. E (CENTER RING LENGTH) LIST PRICE APPROX. WT. (LBS.) $ PIPE 4" 6" 8" 10" 12" LR (Low-Range) GASKET ADD-ON LR gasket for smaller pipe diameters such as OD Steel. Max. working pressure for MACRO HP with LR gasket is 200 psi. LR Gaskets are not compatible with 10 XL or 12 XL S. List prices do not include coupling. RANGE CATALOG NUMBER APPROX. WEIGHT (LBS.) LIST PRICE EA R26104LR 0.68 $ R26106LR 0.96 $ R26108LR 1.25 $ R26110LR 1.67 $ R26112LR 1.8 $67.28 Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions. ADAPTED FOR CATHODIC PROTECTION ADD-ON Mechanical Connection for adding cathodic protection such as an anode (Romac does not supply anode). List prices do not include coupling. ADD-ON LIST PRICE $ To Order MACRO HP Coupling: Determine the O.D. of the pipes to be coupled, and select coupling size which covers the pipe diameters of both pipe ends. Use the high [shaded in table above] of the overall coupling to identify which coupling you're ordering Example: To couple 8" DI and 8" std. steel, order MACRO HP To Order "Adapted for Cathodic Protection" Add-On: Add the designation "C" to the end of the coupling order. Example: To order an 8" MACRO Adapted for Cathodic Protection, order: MACRO HP C. To Order LR Gasket: Specify which sized LR gasket by indicating the corresponding Catalog Number [shaded in LR gasket Add-On Table]. 2-7

8 J-1 Stainless Steel Repair Clamps 2 Specifications: 1. Type 304 (18-8) Stainless Steel Bolts with ½" or 5 8" UNC rolled threads, Teflon coated (18-8) Stainless Steel Band (18-8) Heavy Gauge Stainless Steel Lifter Bar 4. Gridded Virgin SBR Gasket (18-8) Heavy Gauge Stainless Steel Armor per ASTM A (18-8) Heavy Gauge Stainless Steel Sidebars TIG 6. welded (18-8) Stainless Steel Heavy Hex Nuts and Plastic 7. Lubricating Washers NOTE: All welds are fully passivated. J SS1 Repair Clamp All Stainless Steel Repair Clamps These Stainless Repair Clamps combine the features you ve come to like in all stainless clamps with exclusive improvements that make the clamp the strongest and most flexible design in the industry. The design helps to hold the band in place, adding to the strength already provided by MIG (GMAW) welds. On clamps over 12" in length the sidebar is split in order to provide more clamp flexibility when coupling pipe of slightly different O.D. s or with slight deflections. All this at a cost that is surprisingly reasonable and with a stainless design that ensures that the clamp will last as long as the pipe you are repairing. Other fine features of the clamps are shown above. NOTE: Stainless Steel Repair Clamps are also available for HDPE (polyethylene) pipe and must be specified because of pipe contraction. See important information on J-2 and J-3. Installation Guide: The successful application of a repair clamp rests heavily on the installer. We suggest the following guidelines be adopted as routine practice. Check diameter of pipe to make certain you are using the correct size clamp. Scrape pipe to remove as much dirt and corrosion as possible so surface is smooth. Make certain the gasket is free of foreign material and that nothing becomes lodged between the gasket and the pipe. Lubricate the pipe and/or gasket to achieve maximum results. Avoid loose fitting wrenches that are too short to achieve proper tightening of the nuts. Although threads are fluorocarbon coated to prevent galling between bolt and nut, keep threads free of foreign material to facilitate tightening. Always recheck torque and pressure test for leaks before backfilling. Backfill and compact carefully around clamp according to pipe manufacturer s instructions. SHORT SPEC: Band shall be constructed of 304 (18-8) stainless steel with Teflon coated, rolled UNC thread bolts. Nuts, bolts and sidebars shall be 304 (18-8) stainless steel. Lifter bars will be a heavy gauge 304 (18-8) stainless steel and will have a lip curve to hold the bolts in place while tightening the clamp. A self-lubricating washer will be used between the hex nut and lifter bar assembly. Gaskets will meet ASTM D2000 MAA 610 and have grids in a square pattern and tapered ends, made of Virgin SBR rubber compounded for water service. J-1

9 J-2 Repair Clamp Information for HDPE Pipe Important Information Properties Of HDPE Pipe High density polyethylene pipe (HDPE) has several properties that make it very different from traditional water works pipe materials: Coefficient of thermal expansion is over 10 times that of DI and steel and 3 times that of PVC. In practical terms, this means HDPE pipe shrinks 10 times as much as DI and 3 times as much as PVC when it gets cold. This can loosen any fittings installed on it. Also, its length shrinks 1 inch per 100 feet of pipe length with a 10 F temperature drop, making it likely to pull out of unrestrained couplings. Yield strength of HDPE is approximately 1/50 that of DI or steel and 1 5 that of PVC. Modulus of elasticityof HDPE is much lower than other pipe materials, which means it is not as rigid. Creep is continuous yield of material under stress. HDPE will creep if the stress placed on it gets above a certain level. If great care is not taken when designing fittings for use on HDPE pipe, this stress level can be exceeded and fittings that work great today may fail later as the HDPE creeps. Low coefficient of frictionmeans HDPE is very slick. This makes it easy for fittings to rotate on the pipe or migrate along it. Toe-in occurs when HDPE is cut. This can affect tapping sleeves and saddles, and makes stiffeners difficult to install in pipe ends. Limitations of Repair Products For Use On HDPE Pipe HDPE has a lower modulus of elasticity and higher coefficient of thermal expansion than other pipe materials. These properties cause HDPE pipe to expand and contract much more from changes in temperature and/or pressure than other piping materials. Because of these and other properties, great care must be taken in choosing fittings and repair s for use on HDPE pipe. Repair s in this catalog section are designed to function within the following limitations: Pipe must be manufactured in accordance with AWWA Standard ANSI/AWWA C / with respect to size. Operating temperatures are limited to 85 F maximum and 32 F minimum. Operating pressure is limited to 150 psi or the rating of the pipe, whichever is less. Pipe systems must be designed to compensate for pipe movement so as to prevent fittings from migrating or rotating on the pipe. Products are intended for use in underground service only. Internal pipe stiffeners must be used when coupling pipe ends. Proper restraint must be used when coupling pipe ends to prevent pullout from hydraulic forces or temperature changes. J-2 Phone: 800-EJP-24HR ( ) Fax:

10 J-3 Repair Clamp Information for HDPE Pipe Spring Washers Spring washers are used with repair s for HDPE pipe to help counteract the problem of pipe contraction during temperature and pressure changes. They are made of a special spring grade of stainless steel. The proper of bolts have been provided for each fitting based on the limitations on page J-2. J NOM. PIPE O.D. Two Spring Washers Three Spring Washers Four Spring Washers Dimensions of Common HDPE Pipe SDR 21 SDR 17 SDR 13.5 SDR 11 SDR 9 PRESSURE CLASS 80 PRESSURE CLASS 100 PRESSURE CLASS 128 PRESSURE CLASS 160 PRESSURE CLASS 200 INSIDE DIA. WALL thickness INSIDE DIA. WALL thickness INSIDE DIA. WALL thickness NOTES: This chart is based on information in AWWA Standard ANSI/AWWA C All dimensions are nominal and subject to manufacturing tolerances. INSIDE DIA. WALL thickness INSIDE DIA. WALL thickness 3" " " " " " " " " " " " " J-3

11 J-4 Stainless Steel Repair Clamps Style FS1/SS1 (single section) Repair Clamp Normal Range.40" Nom. pipe o.d. lengths 8" 12" 15.5" 24" 2" NA 2¼" NA 2½" NA 3" NA 3" NA 4" NS 4" " " " " " " " " ORDERING INFO: Repair Clamps will have a letter designator after the (F, R, RM), for example: RM. NOTE: Other sizes and lengths not listed are available upon request. Larger diameters are listed on the pages J-5 and J-6. Stainless Steel Repair Clamps are available with tapped outlets. Please contact your Team EJP sales office for more information. J-4 Phone: 800-EJP-24HR ( ) Fax:

12 J-5 Stainless Steel Repair Clamps Style FS2/SS2 (double section) Repair Clamp Widest Range 1.20" J Nom. pipe o.d. lengths 8" 12" 15.5" 24" 4" " " " " " " " " " " " ORDERING INFO: Repair Clamps will have a letter designator after the (F, R, RM), for example: RM. NOTE: Other sizes and lengths not listed are available upon request. Larger diameters are listed on page J-6. Stainless Steel Repair Clamps are available with tapped outlets. Please contact your local Team EJP sales office for more information. J-5

13 J-6 Stainless Steel Repair Clamps FS3/SS3 (triple section) Repair Clamp Operating Range 1.20" ORDERING INFO: Repair Clamps will have a letter designator after the (F, R, RM), for example: F. NOTE: Other sizes and lengths may be available. Please contact your local Team EJP sales office for more information. Nom. pipe o.d. Stainless Steel Tapped Repair Clamps are ideal for repairing all types of pipe damaged by pulled out or broken off service corporations. Costly repairs can be avoided by simply threading a new corporation into the tapped outlet and installing the clamps over the damaged area. These clamps are made to the same design and construction specifications as the repair clamps featured previously. The tapped outlet is 304 Stainless, permanently fused by GTAW welding, and fully passivated. Stainless Steel Tapped Repair Clamps are made in all sizes and available with tapped outlets ranging in size from ¾" to 3" in both NPT (female iron pipe) and AWWA (CC) Taper thread. lengths 12" 15.5" 20" 24" 30" 10" " " " " " " " Stainless Steel Tapped Repair Clamp Nom. pipe o.d. rng. 8" length ¾" ip ¾" cc 1" ip 1" cc 2" cc 2" " " " " size o.d 12" Lengths 2" " " " " ORDERING INFO: Repair Clamps will have a letter designator after the (F, R, RM), for example: F. NOTE: Other sizes, lengths and outlets are available. Please contact your local Team EJP sales office for more information. J-6 Phone: 800-EJP-24HR ( ) Fax:

14 J-7 Leak Clamps Leak Clamps Leak clamps offer a handy and economical way to repair pinholes and other small leaks that do not require a full gasket seal. A heavy gridded gasket design and cushion lugs make them ideal for older pitted pipe that has worn thin over the years. Specifications: clamp pipe o.d. lengths 3" 6" 9" 12" ½" NA NA ¾" NA NA 1" NA ¼" NA NA 1½" " ½" " NOTE: Leak Clamps are not suitable for full circle repairs as the sealing gasket does not cover 360 of the pipe surface. If full pipe coverage is required use a Wrap Clamp. Use compression couplings or bolted couplings for connecting two pipes. Wrap Clamps 1. Shells and Armors: Stainless steel per ASTM 240, type Lugs: SCC - ductile iron per ASTM A 536, Grade ; SCS - Stainless steel per ASTM 240, type Bolts, Washers and Nuts: SCC - UNC rolled thread, mild steel electrogalvanized with dichromate seal; SCS - stainless steel. 4. Gaskets: NBR (Buna-N) gasket compounded for water and gas services. These Wrap Clamps are ideal for leaks on small diameter pipes requiring a full 360 seal. A heavy gridded gasket design and cushion lugs make them ideal for older pitted pipe that has worn thin over the years. The Wrap Clamp offers the same leak repair features of the Snap Clamp with the extra assurance of 360 gasket coverage. Specific sizes are available for I.P.S. steel or copper. J lengths clamp pipe 3" 6" o.d. ½" ¾" " ¼" ½" " ORDERING INFO: Leak Clamps will have a letter designator after the (F, R, RM), for example: F. J-7

15 J-8 Compression & Bolted Pipe Compression For Steel Pipe Bolted Steel for Steel O.D. Pipe No pipe threading No working to exact measurement No special tools. Pipe is not weakened by thread cutting. Simply stab on the coupling, center over pipe ends and tighten with a wrench. It's quick, easy, permanent! Heavy construction and galvanized coating for maximum corrosion resistance. Wedge type gaskets give tight positive seal. Specifications: Body: PSI steel tubing Gasket: NBR Nut: Malleable iron, ASTM A47 Finish: Galvanized Nom. pipe o.d. sleeve length (in.) ½" ¾" " ¼" ½" " NOTE: Compression are insulating type couplings. Continuity straps are required for thawing service lines with electricity. ORDERING INFO: will have a letter designator after the (F, R, RM), for example: RM. Bolted flexible couplings employ the time-proven mechanical compression joint principle to provide a stressrelieving flexible joint which eliminates a great amount of precise cutting and fitting in the field. Each coupling has one cylindrical middle ring or sleeve, two follower flanges, two resilient wedge-shaped gaskets and a set of bolts and nuts. Tightening the bolts draws the two follower flanges together, compacting the gaskets into the cavity between the sleeve, flanges and pipe surface thus creating a bubbletight flexible seal. Nom. pipe pipe O.D. sleeve length (in.) no. of bolts bolt dia. & length ½".084 5" 2 ½" x 7" ¾" " 2 ½" x 7" " " 2 ½" x 7" ¼" " 2 ½" x 7" ½" " 2 ½" x 7" " " 2 5 8" x 9" ½" " 3 5 8" x 8" " " 4 5 8" x 8" " " 4 5 8" x 9" " " 6 5 8" x 8" " " 5 5 8" x 8" NOTE: Longer sleeve length couplings are available by special order. Specifications For Bolted : 1. Sleeve: Sizes 3" to 24", steel ASTM A End Rings: Steel AISI C-1010 hot rolled sheet or ductile iron 3. Gaskets: Special CSI rubber compounded for water and natural gas 4. Bolts and Nuts: High strength low alloy per ASTM A Finish: Red epoxy paint J-8 Phone: 800-EJP-24HR ( ) Fax:

16 J-9 Ductile Iron Pipe 1 2 Ductile Iron Straight and Transition Ductile offer an easy and economical way of joining pipe whether the pipe is of the same nominal size and/or type or different at each coupling end. Ductile Iron couplings will handle most of your waterworks coupling needs and are capable of connecting most classes of water pipe, including Class 200 Asbestos Cement. You may couple pipe with the same O.D.'s or with different O.D.'s using the guideline listed in the listing chart. End rings for Cast Iron or Ductile Iron O.D.'s are painted black. End rings for Asbestos Cement O.D.'s are painted yellow and end rings for Steel O.D.'s are painted red. Specifications: 1. Center Sleeve: Made from ductile iron per ASTM A536, Grade End Rings: Ductile iron, meeting or exceeding ASTM A536, Grade End rings on transition style couplings are color coded for easy identification. 3. Gaskets: Virgin SBR rubber compounded for water and sewer service. Meets or exceeds ASTM D2000 MBA 710 or ASTM D M 4AA 810. Gaskets are embossed with size for easy identification. Optional armored gaskets are available on some couplings. 4. Bolts and Heavy Hex Nuts: High strength, low alloy steel, trackhead bolts. UNC 5 8" rolled threads with black finish. Steel meets AWWA C111 specifications. Other materials or special coatings available on request, including stainless steel bolts. 5. Finish: Shop coat paint. Nylon, epoxy and special coatings available upon request. 4 3 Standard Range for Cast and Ductile Iron O.D.'s Nom. pipe o.d. 2" " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " ORDERING INFO: All couplings will have a letter designator after the (F, R, RM), for example: F. Some Uses for Ductile Iron To repair split pipe To install [cut-in] hydrants & valves center sleeve length To couple different types of pipe To correct misaligned pipe J J-9

17 J-10 Ductile Iron Pipe Ductile iron transition couplings provide a convenient method of joining two pipes of the same nominal size but with different O.D.'s. Gaskets and end rings are color coded for easy identification. End rings are color coded for various pipe sizes per the following chart. The gasket is identified with the exact O.D. and end ring color with which it is to be used. Generally, red signifies use on a Steel size PVC, black for use on Iron Pipe and Class 150 Asbestos Cement, and yellow for use on Class 200 Asbestos Cement. Due to the varied O.D. s of transition couplings, please contact your local Team EJP sales representative for ordering information. nom. pipe size gasket application Style 501 Coupling Guide end ring color code by gasket application end ring color code approx. weight lbs. 2" Std. Stl, DI & PVC Red Std. Stl, DI & PVC Red 9 3" Std. Steel & PVC Red Std. Steel & PVC Red O.D. Stl. & 3" DI O.D. Stl. & 3" DI Riv. Steel Riv. Steel Red Std. Steel Std. Steel Red 4" Std. Stl, DI & PVC Std. Stl, DI & PVC Cast Iron Cast Iron C.I. & A/C M.E. Black C.I. & A/C M.E. Black A/C R.B A/C R.B A/C R.B. CL 200 Yellow A/C R.B. CL 200 Yellow O.D. Steel O.D. Steel Riv. Steel Riv. Steel Red Std. Steel & PVC Std. Steel & PVC Red 6" Std. Stl, DI & PVC Std. Stl, DI & PVC Cast Iron & PVC Cast Iron & PVC C.I. & A/C M.E. Black C.I. & A/C M.E. Black A/C R.B A/C R.B A/C R.B. CL 200 Yellow A/C R.B. CL 200 Yellow O.D. Steel O.D. Steel Riv. Steel Riv. Steel Red Std. Steel Std. Steel Red 8" Std. Stl, DI & PVC Std. Stl, DI & PVC Cast Iron & PVC Cast Iron & PVC C.I. & A/C M.E. Black C.I. & A/C M.E. Black A/C R.B A/C R.B A/C R.B. CL 200 Yellow A/C R.B. CL 200 Yellow 10" A O.D. Steel A O.D. Steel Red Red A Std. Steel & PVC A Std. Steel & PVC A B Std. Steel & PVC B Std. Steel & PVC Black Black AB B Cast Iron & PVC B Cast Iron & PVC B B A/C M.E B A/C M.E. Yellow Yellow B A/C R.B B A/C R.B. ( Coupling chart is continued on page J-11) J-10 Phone: 800-EJP-24HR ( ) Fax:

18 J-11 Ductile Iron Pipe Style 501 Coupling Guide (Continued) nom. pipe size gasket application end ring color code by gasket application end ring color code approx. weight lbs A O.D. Steel A O.D. Steel A CI Soil & PVC Swr Red A CI Soil & PVC Swr Red A Std. Steel & PVC A Std. Steel & PVC A " B Std. Steel & PVC B Std. Steel & PVC AB-72 Black Black B Cast Iron & PVC B Cast Iron & PVC B B A/C M.E B A/C M.E. Yellow B A/C R.B B A/C R.B. Yellow (Please refer to 12") (Please refer to 12") Cast Iron & PVC Cast Iron & PVC Black Black 14" DI, CI & A/C R.B DI, CI & A/C R.B O.D. Steel Red O.D. Steel Red A/C M.E. & R.B. Yellow A/C M.E. & R.B. Yellow (Please refer to 14") (Please refer to 14") DI, CI & PVC DI, CI & PVC Black Black 16" DI & A/C R.B DI & A/C R.B O.D. Steel Red O.D. Steel Red A/C ME. & R.B. Yellow A/C ME. & R.B. Yellow Red Red 18" Black Black Yellow Yellow Red Red 20" Black Black Yellow Yellow Red Red 22" Black Black Yellow Yellow Red Red 24" Black Black Yellow Yellow ORDERING INFORMATION: Determine O.D. of NOTES: pipes to be coupled. Select proper gasket for each To accommodate the wide of pipe sizes within 10" pipe from the tables on J-10 & J-11. Choose the nominal and 12" categories, it is necessary that the center rings pipe size of the coupling desired. Add the high of be made in three sizes: A, AB and B. each gasket needed to the nominal pipe size and order per example. A wide of Ductile Iron Reducing are available on request. Please contact your local Team EXAMPLE: To couple 4" A/C rough barrel and 4" O.D. EJP sales office for more information. Steel. Order 4" Ductile Coupling ( ). J J-11

19 J-12 Ductile Iron Pipe Ductile Iron Style FC1 The FC1 are ideally suited for mainline pipe usage because the center ring I.D. tolerances are tighter to better control vibration and misalignment problems. Both the FC1 and FC2A couplings are constructed entirely of ductile iron components for light and easy handling. Modern technology and materials have enabled manufacturers to reduce the of bolts required without compromising pressure ratings up to 300 psi. Coupling components are also interchangeable for better, more costeffective inventory management. However FC1 components are not interchangeable with FC2A components. FC1 offers one gasket and end ring that fits all PVC and ductile iron pipe in the most popular sizes: 4", 6" and 8". Gasket s are embossed on each gasket for easy identification. End rings are color coded to match the color embossed on each gasket. Ductile Iron Transition Style FC2A Ductile iron transition couplings provide a convenient method of joining two pipes of the same nominal size but with different O.D.'s. Gaskets and end rings are color coded for easy identification. End rings are color coded for various pipe sizes per the following chart. The gasket is identified with the exact O.D. and end ring color with which it is to be used. Generally, red signifies use on a steel and steel-size PVC pipe, black for use on iron and Class 150 Asbestos Cement pipe and white for use on Class 200 Asbestos Cement pipe. Due to the varied O.D. s of transition couplings, please contact your local Team EJP sales office for assistance in ordering. nom. pipe size cplg. style gasket Style FC1 and FC2A Coupling Guide application end ring color code by gasket application end ring color code approx. weight lbs. FC2A Std. Steel & PVC Black Std. Steel & PVC Black 12 2" FC Cast Iron Black Cast Iron Black 6 FC2A Cast Iron Black Cast Iron Black 12 2½" FC2A Std. Steel & PVC Black Std. Steel & PVC Black 12 FC2A Std. Steel & PVC Red Std. Steel & PVC Red 3" FC2A AC/M.E. Black AC/M.E. Black FC2A DI & CI Black DI & CI Black 18 FC2A AC/R.B. White AC/R.B. White FC2A O.D. Steel Red O.D. Steel Red FC2A Std. Steel & PVC Red Std. Steel & PVC Red 4" FC Std. Stl & DI/PVC Red Std. Stl & DI/PVC Red FC114F- FC DI, CI & AC/M.E. Black DI, CI & AC/M.E. Black C2A16 FC2A DI, CI & AC/M.E. Black DI, CI & AC/M.E. Black FC2A AC/R.B. White AC/R.B. White (Coupling Guide is continued on page J-13) J-12 Phone: 800-EJP-24HR ( ) Fax:

20 J-13 Ductile Iron Pipe nom. pipe size cplg. style gasket Style FC1 and FC2A Coupling Guide (Continued) application end ring color code ORDERING INFORMATION: Determine O.D. of pipes to be coupled. Select proper gasket for each pipe from the tables on J-12 & J-13. Choose the nominal pipe size of the coupling desired. Add the high of each gasket needed to the nominal pipe size and order per example. EXAMPLE: To couple 6" ductile iron and 6" standard steel, order 6" Ductile Coupling ( ). Options available: Standard coated coupling with Stainless Steel bolts and nuts Epoxy coated coupling with Stainless Steel bolts and nuts by gasket application end ring color code approx. weight lbs. FC2A O.D. Steel Red O.D. Steel Red 6" FC2A Std. Steel & PVC Red Std. Steel & PVC Red FC120F- FC Std. Stl & DI/PVC Red Std. Stl & DI/PVC Red C2A24 FC1 & DI, CI & AC/M.E. Black DI, CI & AC/M.E. Black FC2A CI & AC/R.B. White CI & AC/R.B. White FC2A O.D. Steel Red O.D. Steel Red 8" FC2A Std. Steel & PVC Red Std. Steel & PVC Red FC128F- FC Std. Stl & DI/PVC Red Std. Stl & DI/PVC Red C2A34 FC1 & DI, CI & AC/M.E. Black DI, CI & AC/M.E. Black FC2A CI & AC/R.B. White CI & AC/R.B. White 10" FC Std. Steel & PVC Red Std. Steel & PVC Red FC2A DI & CI Black DI & CI Black FC FC DI & CI Black DI & CI Black FC2A FC2A CI & AC/R.B.100 Black CI & AC/R.B.100 Black 48 FC2A AC/RB Class 200 White AC/RB Class 200 White FC Std. Steel & PVC Red Std. Steel & PVC Red 12" FC2A DI & CI Black DI & CI Black FCI 54.5 FC DI & CI Black DI & CI Black FC2A FC2A CI & AC/R.B.100 White CI & AC/R.B.100 White 56 FC2A AC/RB Class 200 White AC/RB Class 200 White FC2A DI & CI Black DI & CI Black 14" FC2A Std. Steel & AC/ME White Std. Steel & AC/ME White 83 FC2A AC/R.B. White AC/R.B. White FC2A DI & CI Black DI & CI Black 16" FC2A AC/M.E. - AC/R.B. White AC/M.E. - AC/R.B. White 103 FC2A AC /R.B White AC MAX. R.B White 18" FC2A DI Black DI Black " FC2A DI Black DI Black " FC2A DI Black DI Black NOTE: Ductile Iron Reducing are available on request. Please contact your local Team EJP sales office for more information. J J-13

21 J-14 Ductile Iron Pipe Ductile Iron Extended Range Coupling For Multipurpose Use Specifications: 1. Center Rings: Made from ductile iron per ASTM A536-80, Grade End Rings: Ductile iron, meeting or exceeding ASTM A536, Grade Gaskets: Virgin SBR rubber compounded for water and sewer service in accordance with ASTM D2000 MBA 810. Other compounds available for petroleum, chemical or high temperature service. 4. Bolts and Heavy Hex Nuts: High strength, low alloy steel, trackhead bolts. National course 5 8" rolled thread and heavy hex nut. Steel meets AWWA C111 specifications. Stainless steel bolts available on request. 5. Coatings: Shop coat applied to cast parts for corrosion protection in transit. 6. Options: Fusion bonded epoxy, liquid epoxy and other coatings available on request. Stainless steel bolts and nuts available on request. 7. Pressure: When properly installed on a pipe that is within the correct outside diameter, XR501 couplings can be used at working pressures up to 250 psi. Nom. pipe sleeve length 4" 7" 6" 7" 8" 7" 10" 8" 12" 8" o.d RM RM RM RM RM RM RM RM RM RM Caution! Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained condition. Nom. pipe GASKET RANGE ONE END BY gasket other end BY center ring lgth. WT. LBS. 4" * * " 27 6" * * " 34 8" * * " 50 10" " 68 12" " 82 *Optional gasket for IPS through CI D cast iron pipe Ordering information: Determine O.D. of pipes to be coupled. Select proper gasket for each pipe from above table. Insert high of each gasket into catalog as follows: XR501 - One end other end Example: XR J-14 Phone: 800-EJP-24HR ( ) Fax:

22 J-15 Steel 14" Thru 60" Large Diameter Ductile Iron Steel Specifications: 1. Sleeve: 14"-60" ASTM A36, A53 carbon steel. 2. End Rings: 14" 20" ASTM A536 ductile iron " 60" AISI cold rolled or extruded carbon steel with a 40,000 PSI minimum yield. 3. Bolts & Nuts: High strength low alloy steel per ASTM A242 and AWWA C111. Optional - Stainless steel type 304 per ASTM A193 and ASTM A Gaskets: 14" 20" SBR molded rubber gaskets per ASTM D2000, 4AA809 - max. temp. 150 F constant, 180 F intermittent. 24" 60" SBR extruded rubber gaskets per ASTM D2000, 5BG606 with heat bonded joint. 4" 20" Optional Buna-N molded rubber gaskets per ASTM D2000, 5BG606 - max. temp. 220 F constant, 240 F intermittent - excellent resistance to petroleum oils and gas permeability. 14" 60" Optional - Buna-N extruded rubber gaskets per ASTM D2000, 5BG606 with heat bonded joint, excellent resistance to petroleum oils and gas permeability. 5. Finish: Black shop coat Optional - Fusion bonded epoxy coating (3M Scotch- Kote 206N) minimum thickness 10 mils. Optional - Other special coatings may be furnished upon request. NOTE: Large Diameter Steel are available by special order only. Please call your local Team EJP sales office for ordering information. J J-15

23 J-16 Bell Joint Leak Clamps For Use on Cast Iron, Ductile Iron, C900 PVC and Steel Size PVC Bell Joint Leak Clamps provide a fast and economical way of repairing leaking joints on Cast and Ductile Iron or PVC pipe without the necessity of recaulking or cutting out the joint. Bell Joint Leak Clamps are easy to install. The clamp features a gasket that can be sized in the field to fit either the older style pit Cast Iron or the new style spun Cast Iron, Ductile Iron pipe or C900 PVC pipe. No cutting or gluing is required to change this gasket size, as a simple keyed gasket insert is all that needs to be removed in order to effect this size change. Specifications: 1. Body: Ductile Iron ASTM A 536, Grade Gasket: Virgin SBR compounded for water service. Meets ASTM D2000 MBA Bolts and Nuts: High strength, low alloy steel trackhead bolts. UNC rolled thread and heavy hex nuts, with black finish. Steel meets AWWA C111. For CI, DI and C900 PVC BELL JOINT CLAMP FOR CI, DI & C900 PVC nom. pipe size o.d. PRODuct Number 4" * 6" * 8" * 10" * 12" * 14" * For Steel Size PVC BELL JOINT CLAMP FOR STEEL PVC nom. pipe size o.d. (inches) *ORDERING INFO: Bell Joint Clamps will have a letter designator after the (F, R, RM), for example: RM. NOTES: Special length bolts are available for DI sized PVC pipe with extended bells. Larger sizes of fabricated steel Bell Joint Leak Clamps are available, priced on application. Contact your local Team EJP sales office for information. INSTALLATION INSTRUCTIONS: PRODuct Number 4" " " * 10" * 12" * Clean pipe joint and bell face thoroughly. Caulked joints should not have caulking extending beyond the bell face. If recessed more than 1 8", face with lead wool or other suitable material if possible. Wrap gasket around pipe with beveled side facing away from bell face. Gasket extension piece is for larger diameter pipe only. Assemble spigot ring onto pipe. Assemble bell ring onto pipe and install bolts so that nuts are located on spigot end. Tighten bolts uniformly and progressively to approximately foot pounds of torque. J-16 Phone: 800-EJP-24HR ( ) Fax:

24 J-17 Service Saddles Service Saddles Product Selection 101S Saddle 202S Saddle J 101N Saddle 202 Saddle Stainless SteelSaddle for PVC Brass Saddle for PVC 202N Saddle J-17

25 J-18 Service Saddles Service Saddles Product Selection FC101 Saddle FS202 Saddle F202 Saddle FC202 Saddle Brass Saddle for Standard PVC Pipe Brass Saddle for C900 PVC Pipe FS303 Stainless Steel Saddle for PVC J-18 Phone: 800-EJP-24HR ( ) Fax:

26 J-19 Single Strap Service Saddles Styles 101S & 101N Single Strap Saddles Single Strap Service Saddles with stainless steel straps are wide d and shape themselves during installation to various pipe diameters within a nominal pipe size and are suitable for all types of pipe. Saddles for C900 or Steel Sized PVC Pipe should be preformed at the factory to exact size. Please note pipe O.D. when ordering for PVC pipe. 3 1 Specifications: 1. Saddle Castings: Ductile iron per ASTM A-536, grade , protected with corrosion resistant paint, or fusion bonded nylon. 2. Band: Stainless steel per ASTM A 240, type " wide for spreading out clamping forces on the pipe. 3. Bolts: UNC rolled thread, stainless steel per ASTM A 193, type Nuts & Washers: Heavy hex, stainless steel per ASTM A 194, type 304. Washers are stainless steel per ASTM A 240, type Strap: 1½" through 3" use ½" bolts, nuts, and washers. 4" and above use 5 8". All welds fully passivated for enhanced corrosion resistance. Fasteners are coated to prevent galling. 2 & 5 4 Style 101S (shop coat paint) J Style 101N (nylon coated) Nom. Pipe O.d. Style 101S Saddle (shop coat paint) Style 101N Saddle (nylon coated) s s ¾" cc ¾" IP 1" CC 1" IP ¾" cc ¾" IP 1" CC 1" IP 2" RM RM RM RM NS NS NS NS 3" RM RM RM RM NS NS NS NS 4" RM RM RM RM RM RM RM RM 6" RM RM RM RM RM RM RM RM 8" RM RM RM RM RM RM RM RM 10" RM RM RM RM RM RM RM RM 12" RM RM RM RM RM RM RM RM NOTE: Sizes marked NS are non-stock but are available by special order. Other O.D. s are also available. Please contact your local Team EJP sales office. J-19

27 J-20 Single Band Service Saddles Style FC101 Single B The FC101 Iron Service Saddle has a wide and is designed for use on Asbestos-Cement, Cast or Ductile Iron and C900 PVC pipe. It offers a simple yet satisfactory means of tapping water main pipe. The FC101 epoxy coated saddle with stainless steel band may be used for all applications but is recommended especially for use in highly corrosive areas and on PVC pipe. The FC101 Saddle should be presized when used on C900 PVC pipe. Pre-sized saddles will conform to the pipe O.D. without placing undue stress on the C900 PVC pipe. One side of the saddle has closed lugs to allow preassembly of the saddle straps to facilitate installation. The heavy duty gasket maintains a positive seal in excess of the pipe rating. The convenient marking system quickly and easily identifies the type of thread in the boss. For AWWA tapered thread, the top edge of the boss has a machined groove around the outside edge, while the boss for iron pipe thread is smooth. Nom. Pipe O.d. Number outlet size & thread type ¾" cc 1" CC 2" F F 3" F F 4" F F 6" F F 8" F F 10" F F 12" F F NOTE: Saddles with IP inlet thread are available by special order. Other O.D. s are also available. Please contact your local Team EJP sales office Specifications: 1. Body: High strength ductile iron per ASTM A Bolts: 5 8" 18-8 stainless steel NC threaded bolts are used on 4" thru 12" saddles. ½" bolts are furnished on saddles 3" or smaller. 3. Nuts & Washers: ½" or 5 8" fluorocarbon coated heavy hex nuts and washers made from 18-8 type 304 stainless steel. Welds are fully passivated for corrosion resistance. 4. Band: 18-8 type 304 stainless steel with a 2" minimum width. 5. Gasket: Buna-N rubber per ASTM D Threads: CC per AWWA C800 or standard female iron pipe. 7. Finish: Approximately 12 mils of fusion applied epoxy coating J-20 Phone: 800-EJP-24HR ( ) Fax:

28 J-21 Double Strap Service Saddles Style 202, 202S & 202N Double Strap/B Style 202 (shop coat paint) 6 3 J Double Strap Service Saddles are recommended for larger taps and for use on larger O.D. pipe. These saddles equalize the pressure on the pipe and can be used on Asbestos Cement, Cast or Ductile Iron and PVC pipe. Stainless steel straps and nylon coated style saddles are recommended for use in highly corrosive areas and the stainless steel bands are particularly recommended for use on PVC pipe. CAUTION: Saddles for C900 PVC and Steel O.D. sized PVC should be preformed at the factory to the exact pipe size in order to avoid over-stressing the pipe during installation. Please specify the exact O.D. of pipe when ordering saddles for PVC. Specifications: 1. Body: Ductile Iron meeting ASTM A-536, Grade Threads: FEIP or CC (AWWA) 3. Finish: Shop coat paint or 10 mils of fusion- applied nylon. 4. Bolts, Nuts and Washers: Zinc plated, high tensile strength, low alloy steel or type 304 (18-8) stainless steel. 5. Gaskets: Virgin NBR compounded for water and sewer service. 6. Straps: Zinc plated, high tensile strength, low alloy steel or type 304 (18-8) stainless steel with coated threads to prevent galling. GMAW welds are passivated for resistance to corrosion. Style 202S (shop coat paint) Style 202N (nylon coated) J-21

29 J-22 Double Strap Service Saddles Double Strap Saddle Product Selection Chart nom. s O.D. PIPE RANGE STYLE outlet size and Thread type ¾" CC ¾" IP 1" CC 1" IP 1½" CC 1½" IP 2" cc 2" IP 4" S RM RM RM RM RM RM RM RM 4" N RM RM RM RM RM RM RM RM 4" RM RM RM RM RM RM RM RM 4" S RM RM RM RM RM RM RM RM 4" N RM RM RM RM RM RM RM RM 6" S RM RM RM RM RM RM RM RM 6" N RM RM RM RM RM RM RM RM 6" RM RM RM RM RM RM RM RM 6" S RM RM RM RM RM RM RM RM 6" N RM RM RM RM RM RM RM RM 8" S RM RM RM RM RM RM RM RM 8" N RM RM RM RM RM RM RM RM 8" RM RM RM RM RM RM RM RM 8" S RM RM RM RM RM RM RM RM 8" N RM RM RM RM RM RM RM RM 10" S RM RM RM RM RM RM RM RM 10" N RM RM RM RM RM RM RM RM 10" RM RM RM RM RM RM RM RM 10" S RM RM RM RM RM RM RM RM 10" N RM RM RM RM RM RM RM RM 12" S RM RM RM RM RM RM RM RM 12" N RM RM RM RM RM RM RM RM 12" RM RM RM RM RM RM RM RM 12" S RM RM RM RM RM RM RM RM 12" N RM RM RM RM RM RM RM RM 14" NA NA NA NA NA NA NA NA 14" S RM RM RM RM RM RM RM RM 14" N RM RM RM RM RM RM RM RM 16" NA NA NA NA NA NA NA NA 16" S RM RM RM RM RM RM RM RM 16" N RM RM RM RM RM RM RM RM 18" NA NA NA NA NA NA NA NA 18" S RM RM RM RM RM RM RM RM 18" N RM RM RM RM RM RM RM RM 20" NA NA NA NA NA NA NA NA 20" S RM RM RM RM RM RM RM RM 20" N RM RM RM RM RM RM RM RM 24" NA NA NA NA NA NA NA NA 24" S RM RM RM RM RM RM RM RM 24" N RM RM RM RM RM RM RM RM NA Not Available NOTE: The styles and sizes listed are those normally stocked by Team EJP. All sizes listed are available but may require special ordering. Please call your local Team EJP sales office for more information. J-22 Phone: 800-EJP-24HR ( ) Fax:

30 J-23 Double Band Service Saddles Style FC202 Wide B Wide Band Service Saddles are recommended for larger taps and for use on larger O.D. pipe. These saddles equalize the pressure on the pipe and can be used on Asbestos Cement, Cast or Ductile Iron and C900 PVC pipe. The FC202 epoxy coated saddle with stainless steel band may be used for all applications but is recommended especially for use in highly corrosive areas and on C900 PVC pipe. The FC202 Saddle should be pre-sized when used on C900 PVC pipe. Pre-sized saddles will conform to the pipe O.D. without placing undue stress on the PVC pipe. The open and closed lug design allows pre-assembly of the bands, thus ensuring a safe yet simple installation. The heavy duty gasket assures the saddle will maintain pressure in excess of the pipe rating. The convenient marking system quickly and easily identifies the type of thread in the boss. For AWWA tapered thread, the top edge of the boss has a machined groove around the outside edge, while the boss for iron pipe thread is smooth Specifications: 5 1. Body: High strength ductile iron per ASTM A Bolts: 5 8" 18-8 stainless steel NC threaded bolts are used on 4" thru 12" saddles. ½" bolts are furnished on saddles 3" or smaller. 3. Nuts & Washers: ½" or 5 8" fluorocarbon coated heavy hex nuts and washers made from 18-8 type 304 stainless steel. Welds are fully passivated for corrosion resistance. 4. Bands: 18-8 type 304 stainless steel with a 3¼" minimum width. 5. Gasket: Buna-N rubber per ASTM D Threads: CC per AWWA C800 or standard female iron pipe. 7. Finish: Approximately 12 mils of fusion applied epoxy coating J Nom. Pipe O.d. s outlet size & thread type ¾" cc 1" CC 1½" CC 2" CC NA NA SADDLES WITH THESE OUTLETS ARE AVAILABLE BUT USUALLY STOCKED IN SINGLE BAND ONLY SEE FC101 SADDLES ON PAGE J-20 2" " F NA 4" F F 6" F F 8" F F 10" F F 12" F F NOTES: Saddles with IP inlet thread are available by special order. Other O.D. s are also available. Please contact your local Team EJP sales office. NA means not available. J-23

31 J-24 Double Strap Service Saddles Style F202 Double Strap Saddles Double Strap Service Saddles are recommended for larger taps and for use on larger O.D. pipe. Double strap saddles equalize the pressure on the pipe and can be used on Asbestos Cement, Cast or Ductile Iron and C900 PVC pipe. The F202 Saddle should be pre-sized when used on C900 PVC pipe. Pre-sized saddles will conform to the pipe O.D. without placing undue stress on the C900 PVC pipe. The open and closed lug design allows pre-assembly of the straps, thus ensuring a safe yet simple installation. The heavy duty gasket assures the saddle will maintain pressure in excess of the pipe rating. The convenient marking system quickly and easily identifies the type of thread in the boss. For AWWA tapered thread, the top edge of the boss has a machined groove around the outside edge, while the boss for iron pipe thread is smooth. Nom. Pipe O.d. Specifications: 1. Body: High strength ductile iron per ASTM A Straps: 5 8" AISI C1010 Steel, zinc plated with Dichromate seal. Each strap has 5 8" flat bearing surface; ½" straps are furnished on saddles 3" and smaller. 3. Heavy Hex Nuts & Washers: ½" or 5 8" AISI steel alloy, zinc plated with Di-chromate seal. 4. Gasket: Buna-N rubber per ASTM D Threads: CC per AWWA C800 or standard female iron pipe. 6. Finish: Black E-Coating. CAUTION: Saddles for C900 PVC and Steel O.D. sized PVC should be preformed at the factory to the exact pipe size in order to avoid over-stressing the pipe during installation. Please specify the exact O.D. of pipe when ordering saddles for PVC. outlet size & thread type ¾" cc 1" CC 1½" CC 2" CC 2" F F NA NA 3" F F F NA 4" F F F F 6" F F F F 8" F F F F 10" F F F F 12" F F F F NOTES: Saddles with IP inlet thread are available by special order. Other O.D. s are also available. Please contact your local Team EJP sales office. NA means not available J-24 Phone: 800-EJP-24HR ( ) Fax:

32 J-25 Stainless Steel Saddles for PVC Pipe Stainless Steel Service Saddles Specifications: 1. Shells: Stainless steel per ASTM A 240, type 304, fully passivated. 4" wide on 2" thru 3" sizes. 6" wide on 4" thru 12" sizes. 2. Bolts: UNC roll thread, stainless steel per ASTM A 193, type 304. Fasteners coated to prevent galling. 3. Washers: Stainless steel per ASTM A 240, type 304 and plastic lubricating washers. 4. Gasket: NBR per ASTM D 2000 MBC 610, compounded for water and sewer service. Other compounds available on request. 5. Tapped Outlet: Stainless steel per ASTM A 240, type 304. Available in ¾" thru 2" CC (AWWA) or IP threads. J These Stainless Steel Service Saddles are the ideal saddle for use with PVC pipe because the shape will conform to the contour of the pipe without excessive clamping force. Iron saddles must be preformed at the factory if they are to be used on PVC pipe. These Stainless Service Saddles are lightweight, strong and recommended for areas with corrosive conditions. This saddle can be used on Steel Sized PVC Pipe, C900 PVC Pipe (ductile iron O.D.) and Ductile Iron Pipe falling within the O.D. listed in the charts. Nom. Pipe O.d. Numbers outlet size & thread type ¾" cc ¾" IP 1" CC 1" IP 1½" cc 1½" IP 2" CC 2" IP 2" 2.13 or NA NA NA NA 2½" NA NA NA NA 3" 4 Available NS NS NS " 3 Available NS " 3 Available NS " 3 Available NS " 3 Available NS " 3 Available NS NOTES: Tapped outlets up to 3" IP are available on 10" through 24" saddles. There are many variations available so please call your local Team EJP sales office for assistance in ordering any of these saddles. NA means not available. NS means non-stock. ORDERING INFO: Stainless Steel Saddles will have a letter designator after the (F, R, RM), for example: RM. J-25

33 J-26 Brass Service Saddles for PVC Pipe Brass Service Saddles Brass Service Saddles are designed for use on PVC pipe, and give a positive watertight seal with full circle support to the PVC pipe without cracking or distorting the pipe. Pressure capabilities of these high quality saddles equal but do not exceed the pressure rating of the PVC pipe up to 200 psig. Brass Service Saddles are made to fit both IPS (Steel O.D.) and AWWA C900 (Ductile Iron O.D.) PVC pressure pipe. All saddles have cast IPS or C900 Pipe O.D. identification. Tapped outlets are color coded: Green for AWWA CC tap threads and Yellow for FNPT tap threads. Specifications: 1. Body and Strap: Cast Brass per ASTM B62 2. Bolts: Silicon Bronze with slotted hex head on 1½" through 8" saddles and ¾" hex head on 10" and 12" saddles. 3. Gasket: EPDM o-ring bonded to o-ring groove 4. Outlet Sytle Color Code: Green for AWWA threads and Yellow for FNPT pipe threads. Brass Saddles for IPS & C-900 PVC PIPE Nom. s Pipe Pipe outlet size & thread type O.d. ¾" cc ¾" IP 1" CC 1" IP 1½" CC 1½" IP 2" CC 2" IP 1½" NA NA NA NA NA NA 2" NA NA NA NA 2½" NS NA NA NA NA 3" NS NS NA NS 4" NS NS 4" NS NS 6" NS NS 6" NS NS NS 8" NS NS 8" NS NS NS 10" NS NS NS NS NS NS 10" NS NS NS NS NS NS 12" NS NS NS NS 12" NS NS NS NS NS NOTES: Items designated with NS are non-stock. Please call your local Team EJP sales office for information. Items designated with NA are not available. Outlet taps are available up to 2" in both FNPT and AWWA (CC) threads in saddle sizes 4" thru 12". For cold water service only. J-26 Phone: 800-EJP-24HR ( ) Fax:

34 Flexible & Saddles K-1 Flexible For Sewer and Drain Connection and Repair Straight Coupling Connect pipes of same or different sizes and materials, quickly and easily Positive seal against infiltration and exfiltration Stainless steel clamps are corrosion-resistant and rustproof Leakproof, rootproof Reducing Coupling Fast: Takes only minutes for average connection. Simple: Place coupling over spigot and tighten bands. Economical: Saves money by saving on installation time. K coupling (inches) clay clay clay CI or PVC clay ac, fibre or DI concrete concrete concrete ci or pvc ac, fibre or di ci or pvc ac, fibre or di ac, fibre or di ci, pvc, copper or steel ci, pvc, copper or steel 4 3 * * * * * * * * * * 5 5 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Non-Stock items; other sizes and material combinations are available upon request. conform to applicable parts of ASTM C443, C564 and D K-1

35 Flexible & Saddles K-2 Caps and Manhole Adapters Flexible Cap Concrete Manhole Adapters Fast, easy installation Permanent or temporary cap For underground or above-ground use Low cost and reusable Caps offer a quick, easy way to cap pipe ends, cleanouts and open test pipes. Made of flexible PVC, they're suitable for either above ground or underground use on cast iron, steel, copper or plastic piping. Caps are designed to fit all drain, waste and vent pipe materials in a given nominal size. The convex face allows the cap to withstand greater pressure for testing purposes and minimizes ballooning. To install, simply place over open end of pipe and tighten to 60 inch lbs. torque. Concrete Manhole Adapters (CMA) help eliminate leaks around pipe entering manhole walls, yet are flexible enough to permit lateral pipe movement without destroying seal integrity. It is particularly useful for pipe to which concrete will not adhere, such as plastic pipe. The CMA is made of elastomeric PVC, is corrosion proof and is unaffected by acid or alkali. Because the CMA may be subjected to various conditions beyond the manufacturer s control which can affect its ability to seal, discretion must be used in its application and installation. Due to the various factors that can influence the CMA s effectiveness as a seal, (high water tables, quality of grout, workmanship and field conditions) Fernco does not warrant this as a positive water seal. CAPS size PRODUCT NUMBER 4" " " PRODUCT size NUMBER CONCRETE 4" MANHOLE 6" " ADAPTER 10" " NOTE: Larger sizes available upon request. K-2 Phone: 800-EJP-24HR ( ) Fax:

36 Flexible & Saddles K-3 Flexible Sewer Saddles Flexible Sewer Saddles Features: The flexible sewer saddle's elastomeric construction will allow one saddle to fit pipe diameters of 4" through 12" thus eliminating the need for an inventory of various sizes of rigid PVC saddles. The flexible sewer saddle is available with a 4" or 6" inlet. The flexible sewer saddle is tightened onto the pipe with stainless steel series 300 clamps. Steel reinforced edges prevent distortion when torque is applied to the stainless steel bands. Inlet from SCH-40 pipe down to SDR-35 pipe which includes standard weight soil pipe. Available in Tee or Wye configurations. DESCRIPTION 4" - 12" Flexible Tee Saddle 4" - 12" Flexible Wye Saddle inlet size PRODUCT NUMBER 4" " " " Tee Saddle K Wye Saddle Installation Instructions: To insure a tight seal it is recommended that pressure be 1. applied to the skirt of the saddle as illustrated. 2. Then tighten clamps to at least 60 inch lbs. of torque. K-3

37 Flexible & Saddles K-4 PVC Inserta Tee Inserta Tee is a three-piece service connection that is compression fit into the cored wall of the mainline or manhole. Inserta Tee is easy to install and is used on all gravity flow pipe currently on the market. Inserta Tee consists of a PVC Hub, Stainless Steel Band and Rubber Sleeve, for side services of 4" (100mm) through 12" (300mm) and fits all mainline diameters. Features: New and Rehab Installations: Inserta Tee allows easier grading of mainline and ensures side services are installed exactly where they need to be. Tapping Existing Lines: Install Inserta Tee without disturbing the bedding while eliminating: 1. Glues, epoxies, grout and specialized gaskets. 2. Specialized tooling. 3. Tightening & retightening bands. Applications: Manholes Storm Sewers Irrigation Sanitary Sewers Drainage Inserta Tee Can Be Used With These Pipes: Ductile Iron Concrete Clay Polyethylene PVC Perma Loc Fiberglass N12 Culvert Spirolite Vylon H.C. HIQ/Sur-Loc Ultra Rib Culvert Installation Procedures: 1. Make sure bit is perpendicular to mainline. Core the proper size hole. Feel inside hole and clear any remaining material. 2. Insert the rubber sleeve into the cored hole with the gold vertical line on the rubber sleeve facing to the side of the mainline. The upper segment should be on top of the wall or rib and the lower segment (PVC, Ribbed & Polyethylene pipe only) should be on the inside of the pipe. Feel inside to be sure lower segment is flat against inside wall. 3. Apply the Inserta Tee solution supplied to the inside of the rubber sleeve and to the outside of the PVC hub adapter spigot. WARNING! Using pipe lube may result in Hub adapter popping out! 4. Place the PVC hub adapter into the rubber sleeve. Make sure that the red vertical line on the pvc hub adapter is in line with the gold vertical line on the rubber sleeve. Push hub adapter in as far as possible by hand. Make sure hub adapter is perpendicular to mainline. Forcing hub adapter through at an angle may cause damage to rubber sleeve or hub adapter. 5. Place a 2 x 4 board onto the top of the PVC hub adapter. 6. The red horizontal line at the top of the hub adapter is a depth mark. This tells the installer just how far to drive the adapter into the rubber sleeve. Drive the PVC hub adapter into the rubber sleeve to where the horizontal red line on the PVC hub adapter meets the top of the rubber sleeve. 7. Place the stainless band around the top of the rubber sleeve and tighten down. 8. Install sideservice pipe in normal manner. NOTE: Inserta Tee construction varies with pipe type and size. For pipe not listed please contact your local Team EJP Sales Office. K-4 Phone: 800-EJP-24HR ( ) Fax:

38 Flexible & Saddles K-5 QwikSeal Connectors QS-4 Connects 4" SDR-35 Plain End Pipe Stub to 8" and Larger Drain Pipe QS-6 Connects 6" SDR-35 Plain End Pipe Stub to 10" and Larger Drain Pipe QwikSeal allows you to connect service pipes to all known solid wall, profile, closed profile and corrugated pipe manufactured today. Features: Available in 4", 6" and 8" sizes Use a standard 5" or 7" hole cutter One size fits ALL clay, PVC, concrete and corrugated pipe materials No more searching for the right gasket Fast - Simple - Reliable Tap into new, existing and rehabilitated sanitary and storm sewer Heavy duty 316 series stainless steel clamp SDR 35 Pipe Connected to Concrete K SDR 35 Pipe Connected to Clay SDR 35 Pipe Connected to Corrugated Polyethylene Drain Pipe K-5

39 Flexible & Saddles K-6 Mechanical Plugs Gripper Plugs Cherne s Gripper plugs can be used in a variety of applications including DWV (drain, waste and vent) testing and stack testing. End-of-the-pipe design won t fall in, whereas the Inside-of-the-pipe design allows you to locate the plug inside the pipe as far as you need. Features: Ideal for sewer testing* and long-term applications Made with glass-reinforced ABS plastic End-of-pipe design seals only at the end of a pipe Inside-of-pipe design seals inside pipe as far as needed Equipped with: 1. Easy-to-install extra-large wing nut 2. Natural rubber o-ring * Always block plugs when conducting air tests END TYPE PLASTIC GRIPPER PLUG nominal (inches) MINIMUM SEALING DIAMETER End of Pipe Gripper Plug MAXIMUM ALLOWABLE BACK PRESSURE AIR WATER PSIG FEET PRODUCT NUMBER 4" " " Inside Gripper Plugs Mechanical Bypass Plug INSIDE PLASTIC GRIPPER PLUG nominal (inches) MINIMUM SEALING DIAMETER MAXIMUM ALLOWABLE BACK PRESSURE AIR WATER PSIG FEET PRODUCT NUMBER 4" ¼" " ½" " ½" MECHANICAL BYPASS PLUG 8" ¾" " ¾" " 1¼" K-6 Phone: 800-EJP-24HR ( ) Fax:

40 Flexible & Saddles K-7 Pipe Plugs 6" to 60" The Pipe Plug The Pipe Plug can be used in Gas, Sewer, Water and Storm Drainage Applications. It will fit all pipe from 6" to 60", including, but not limited to the following: RCP Polyethylene Clay PVC Ductile Iron Steel Benefits: Stop sand and mud build-up Keep valves clean Keep children and animals out of pipes Decrease downtime - less cleaning of pipe needed Other Uses For The Plug: Temporary manhole covers Septic tank covers Weirs Caution: These pipe plugs are not to be used as test plugs K TEMPORARY PIPE PLUGS size USE ON PRODuct Number 6" SDR " SDR " DI/C " DI/C NOTE: Custom size plugs are available upon request K-7

41 Flexible & Saddles K-8 Ko r-n-se a l I Connectors Ko r-n-se a l I - We d g e Ko r b a n d Flexible Pipe-To-Manhole Connector The Ko r-n-seal I Connector is ideally suited for small diameter pipe-to-manhole connections. It provides a flexible, watertight, environmentally safe joint that exceeds ASTM C923 specifications. A specially formulated EPDM rubber compound offers superior resistance to weather, ozone, oils, acids, alkalis and animal/vegetable fats. Both the Korband and the pipe clamp are nonmagnetic series 304 stainless steel to achieve maximum corrosion resistance. Installation: Ko r-n-seal I installation is simple and can be completed in minutes. It is a one man operation and a standard torque wrench installs any size Wedge-style connector. Detailed recommended installation procedures are included with every shipment. Advantages: Ensures a positive, watertight seal Can be installed in either cored or formed holes with wide diameter variations Accommodates both angular and lateral misalignment Provides a flexible, vibration-absorbing joint Allows for variations in pipe diameter tolerances Allows for changes in pipe material Can be easily replaced if necessary Ensures trouble-free, efficient installations Conforms to ASTM C923 specifications Accommodates ground movement and prevents shear Kor-N-Seal I Connectors PRODuct Number 7" 4" " 6" " 8" " 10" " 12" K-8 Phone: 800-EJP-24HR ( ) Fax: