TOTAL PIPING SOLUTIONS, INC. TRIPLE-TAP
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1 TOTAL PIPING SOLUTIONS, INC. TRIPLE-TAP Extended Range Stainless Steel Push Plug Line Stop Tapping Sleeve Technical Specifications Controlled Document: ENGTS-05/ December 2017
2 TRIPLE TAP Extended Range Stainless Steel Push Plug Line Stop Tapping Sleeve Specifications 1. Pressure Rating: The pressure rating of a tapping sleeve assembly is limited by the pressure rating of the flange assembled to the tapping sleeve and/or the pressure rating of the pipe on which the tapping sleeve is installed. Hence, there are different pressure ratings depending upon the installation conditions. Below is a guide for the maximum pressure rating based on flange type and installation conditions. 4 to 12 Diameter with ANSI Class 150 flange PSI maximum working pressure, 265 PSI test pressure for full circumferential seal. Provides a 1.5x safety factor. 260 PSI maximum working pressure, 390 psi test pressure for outlet/branch seal only. Provides 1.5x safety factor. 14 to 18 IPS Diameter with ANSI Class 150 flange PSI maximum working pressure, 265 PSI test pressure for full circumferential seal. Provides a 1.5x safety factor. 225 PSI maximum working pressure, 350 PSI test pressure for outlet/branch seal only. Provides 1.5x safety factor. 18 DI to 24 DI Diameter with ANSI Class 150 flange: 175 PSI maximum working pressure, 265 PSI test pressure for outlet/branch seal only. Provides a 1.5x safety factor. 2. Temperature Rating: Maximum continuous working temperature range is 180 F. Please contact factory if higher temperature service is required. 3. Gasket: NSF-61 Approved NBR Rubber For water service 4. Shell: 18-8 Stainless Steel, Passivated for Corrosion Protection. 4 to 8-inch diameters - 12 gage thickness 10 to 30-inch diameters 10 gage thickness 5. Conductor Pipe: TPS Triple Tap Stainless Steel Tapping Sleeves are designed to be a universal product for use with Steel, Cast Iron, Ductile Iron, PVC, High Density Polyethylene, Asbestos Cement, and copper main conductor pipe materials Dia. Tapping sleeves with up to 12 Branch are approved for use on all pipe materials including HDPE. Tapping sleeves with 14 & 16 Outlets as well as all diameter tapping sleeves are not qualified for use on High Density Polyethylene pipe at this time. 6. Sealing Compatibility: TPS Triple Tap Stainless Tapping Sleeves are designed to seal on the pipe branch and are TOTAL PIPING SOLUTIONS, designed Inc. to accommodate a pipeline full break occurring typically in ductile or cast-iron pipe at the point where the maximum material has been circumferentially removed from the drilled hole in size-on-size line taps. NOTE: Dia. Tapping Sleeves are only rated for outlet sealing only. Beam break test not required as outlets/branches are smaller than conductor pipe.
3 Triple Tap Extended Range Stainless Steel Tapping Sleeve Table of Pipeline Diameters This product is proudly made in the USA. Applicable Standards: ASTM A Standard Practice for Cleaning, Descaling, and Passivation of Stainless Steel Parts Equipment and Systems ASTM A Standard Specification for Chemical Passivation Treatments for Stainless Steel Parts. ANSI/AWWA C Fabricated Steel and Stainless Steel Tapping Sleeves MSS SP Connecting Flange Joint Between Tapping Sleeves and Tapping Valves NSF/ANSI STANDARD 61 - Drinking Water System Components ASTM D Standard Classification System for Rubber Products... MSS SP Connecting Joints between Tapping Machines and Tapping Valves MSS SP Fabricated Tapping Sleeves ASTM D a Standard Specification for Poly(Vinyl Chloride) (PVC) Pressure-Rated Pipe (SDR Series) ANSI/AWWA C Polyvinyl Chloride (PVC) Pressure Pipe and Fabricated Fittings 4 In. Through 12 In. for Water Transmission and Distribution ANSI/AWWA C Polyethylene (PE) Pressure Pipe and Fittings, 4 In. Through 63 In. for Water Transmission and Distribution ANSI/AWWA C110/A Ductile Iron and Gray-iron Fittings ANSI/AWWA C111/A Rubber Gasketed Joints for Ductile Iron Pressure Pipe and Fittings ANSI/ASME B16.5 Pipe Flanges and Flanged Fittings ANSI/AWWA C Stainless Steel Pipe Flanges for Water Service ANSI/AWWA C Steel Pipe Flanges for Water Service
4 TRIPLE TAP Extended Range Stainless Steel Push Plug Line Stop Tapping Sleeve Benefits 1. Accommodates a maximum of 0.9 inch of diameter range. 2. No special tools required to install the sleeve. 3. Seals on the branch aperture and seals 360º around the pipe in case of a beam break. (See appropriate pressure ratings in specification section) 4. Larger diameter tapping sleeves incorporate shell tightening assembly per US Patent No. 8,857,858. Other patents pending 5. Completion plug diameters sized to pass thru standard valve bore (if required). 6. 3/4 test outlet to allow hydrostatic pressure test before tapping the pipe. 7. Available with both stainless steel and carbon steel flanges. 8. Debris cover includes ASME B16.21 ring gasket for final assembly and closure. 9. Fluoropolymer coated Stainless Steel fasteners for torque and tension control. 10. Nitrile Butadiene Rubber (NBR) gaskets comply with NSF-61 specifications 11. Note: See Materials of Construction diagram for additional information.
5 Product Warnings: Tapping Sleeve Reuse: Due to spanner forming (creasing) and other permanent set deformations incurred in installation, tapping sleeves must not be reused until refurbished with new bolts and new gaskets at TPS.
6 Triple Tap Extended Range Stainless Steel Push Plug Line Stop Tapping Sleeve Specifications AWWA Class B Blind Flange Debris Cover ASME B16.21 Ring Gasket For Debris Ductile Iron Completion Plug NBR O-ring seal Branch Tube Weld Neck Type Flange Upper Shell Track head Bolt Spanner Lower Shell Heavy Duty Flat Washer Wing Lug Heavy Hex Nut Flange: Completion Plug Branch Tube: Upper Shell: Lower Shell: Upper Gasket Lower Gasket Alignment Lugs: Plug O-Ring Gasket: Spanners: Epoxy Coated Carbon Steel or 18-8 Type 304 Stainless Steel, Bolt holes drilled to ANSI B16.5. ASTM A536 Grade Ductile Iron, lubricated 18-8 Stainless Steel 10, 11 or 12 Gage 18-8 Type 304 Stainless Steel depending on diameter 10, 11 or 12 Gage 18-8 Type 304 Stainless Steel depending on diameter Patent pending one piece NBR matte gasket with integrated aperture seal and circumferential seal beads for a 360 degree seal. Approved NSF-61 NBR matte gasket with matching circumferential seal beads for a 360 degree seal Type 304 Stainless Steel Material: Nitrile Butadiene Rubber (NBR) Approved ANSI/NSF Type 304 Stainless Steel bridging spanner integrally molded into gasket,
7 Triple Tap Extended Range Stainless Steel Push Plug Line Stop Tapping Sleeve Specifications Flange Studs Alloy Steel or 304S Hex Socket NPT Pipe Plug Alloy Steel Head Set Screw Standard ASME Ring Gasket 3/4 NPT Pressure Test Port With Type 304 Stainless ¾ NPT Plug Upper Gasket Lower Gasket Drop In Bolts may be installed in either direction. Flange Studs: Sized to match ASME B16.5 flange bolt specifications/requirements. Bolts: Oval Neck Track head per ANSI/ASME B /8-11 UNC Rolled Thread 18-8 Type 304 Stainless Steel per ASTM A-193 Grade B8 Finish: Double Fluoropolymer coating. Bolts installable in either direction. Nuts: Heavy Hex Nut 5/8-11 UNC Rolled Thread ` Type 316 High Temp Stainless Steel per ASTM A-194 Grade 8 Finish: Double Fluoropolymer coated to prevent galling. Washers: Hex Socket Pipe Plugs: Set Screws: Test Port: Heavy Duty 5/8 Inch Washer Material 18-8 Type 304 Stainless Steel Double Fluoropolymer coated to prevent galling Alloy Steel or 304S Hex Socket NPT Pipe Plugs with Thread Sealant Alloy steel set screws exceed ASTM F912 requirements ¾ Inch NPT Welded 18-8 Type 304 Stainless Steel Test Port with ¾ Inch NPT Pipe Plug Debris Cover: AWWA Class B Blind Flange with ASME B16.21 Ring Gasket
8 Features: Triple Tap Extended Range Stainless Steel Push Plug Line Stop Tapping Sleeve Specifications Hinge geometry provides extra opening/spreading range on 4 thru 8 diameter sizes. Opposing seal beads in upper and lower gaskets provide secure 360 degree sealing against full break pipe. Shell, Aperture Seal and Seal Bead Geometry are Patent Pending. Butt Weld 100 % Penetration for Fatigue Resistance Special patent pending contoured seal beads and molded aperture seal provide for extended range capabilities. Patent applied for. Note: Fasteners may be installed in either direction. Triple Tap Push Plug Line Stop Tapping Sleeve Technical Specifications ENGTS Rev C.docx
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