Pipe Size Pipe OD TwinSeal Hinged Design for IPS PVC Pipe MODEL 3402 BRONZE SADDLE FOR COPPER TUBING
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1 MULTIPLIER SERVICE SADDLES MODEL 3401 BRONZE SADDLE FOR IPS PVC BODY CASTINGS: Waterworks Bronze ( ) per ASTM B584 and AWWA C800. FASTENERS: Silicon Bronze per ASTM B98. GASKET: Patented SBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. Pipe Size Pipe OD TwinSeal Hinged Design for IPS PVC Pipe in. mm. in. mm. Box Qty. 3/4 CC or 1 CC or 1 1/4 CC or 1 1/2 CC or 2 CC or 1 1/ $29.30 N/A 1 1/ $29.30 N/A $29.50 N/A 2 1/ $35.10 N/A $36.50 $ / $40.60 N/A $42.70 $ $54.90 N/A $54.90 $ $73.50 $ $ $ $ $ *NOTE : 1 1/2, 1 1/4 x 1 NOT AVAILABLE MODEL 3402 BRONZE SADDLE FOR COPPER TUBING Pipe Size Pipe OD TwinSeal Hinged Design for Copper Tubing in. mm. in. mm. Box Qty. 3/4 & 1 CC or $ / $ $48.70 HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4 PVC O.D with 3/4 CC outlet. Order x 3/4 CC. Note: Saddles on pages B-1 and B-2 must be ordered in box quantities. B-1
2 SERVICE SADDLES MULTIPLIER MODEL 3403 BRONZE SADDLE FOR C900 PVC *DR25 (C100) and DR18 (C1 150) BODY CASTINGS: Waterworks Bronze ( ) per ASTM B584 and AWWA C800. FASTENERS: Silicon Bronze per ASTM B98. GASKET: Patented SBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. Pipe Size Pipe OD TwinSeal Hinged Design for C900 PVC, DR25 (C1 100) and DR18 (C1 150) in. mm. in. mm. Box Qty 3/4 CC or 1 CC or 1 1/4 CC or 1 1/2 CC or 2 CC or $48.60 $ $64.70 $ $89.50 $ $ $ $ $ *Due to the expansion of DR14 (CI 200) C900 PVC Pipe during field joint testing, this saddle is only recommended for DR25 (CI 100) and DR18 (CI 150) installations without first consulting PowerSeal Engineers. PowerSeal s patented dual o-ring TwinSeal gasket incorporates both hydrostatic and mechanical forces to affect a positive seal on all pipe surfaces. As the distribution system s pressure increases, the tightness of the seal is equally increased. This unique design compensates for expansion and contraction due to pressure or temperature variances in water mains and service lines. Mechanical Seal GASKET DETAIL WATER PRESSURE Hydraulic Seal HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4 C900 O.D with 3/4 CC outlet. Order x 3/4 CC. Note: Saddles on pages B-1 and B-2 must be ordered in box quantities. B-2
3 MULTIPLIER SERVICE SADDLES MODEL 3407 BRONZE SADDLE For Asbestos-CemenT, CAST IRON AND C900 PVC BODY CASTINGS: Waterworks Bronze ( ) per ASTM B584 and AWWA C800. FASTENERS: Silicon Bronze per ASTM B98. GASKET: Patented SBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. Pipe Size Pipe OD Range Heavy Duty Design for AC/CI Pipe and C900 PVC Pipe in. mm. in. mm. Box Qty. 3/4 CC or 1 CC or 1 1/4 CC or 1 1/2 CC or 2 CC or $ $ $ $ $ $ $ $ $ $ $ $ MODEL 3408 bronze saddle for asbestos-cement, cast iron AND C900 PVC BODY CASTING: Waterworks Bronze ( ) per ASTM B62 AWWA C800. BALE: Waterworks Bronze ( ) per ASTM B62 AWWA C800. NUTS: Silicon Bronze per ASTM B98. GASKET: Patented SBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. Pipe Size Pipe OD Range Heavy Duty Design for AC/CI Pipe and C900 PVC Pipe in. mm. in mm. Box NA 3/4 CC or 1 CC or 1 1/4 CC or 1 1/2 CC or 2 CC or $67.50 $ $80.90 $ $ $ $ $ $ $ HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4 C900 O.D with 3/4 CC outlet. Order 3408 (or 3407) - 4 x 3/4 CC. B-3
4 SERVICE SADDLES MULTIPLIER MODEL 3409 bronze saddle With Stainless Steel Straps for asbestoscement, cast iron AND C900 PVC BODY CASTING: Waterworks Bronze ( ) per ASTM B584 and AWWA C800. STRAPS: Type 304 (18-8) Stainless Steel per ASTM A240. STUD BOLTS: Type 304 (18-8) Stainless Steel per ASTM A193. NUTS: Silicon Bronze per ASTM B98. GASKET: Patented SBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. Pipe Size Pipe OD Range Heavy Duty Design for AC/CI Pipe and C900 PVC Pipe in. mm. in mm. Box NA 3/4 CC or 1 CC or 1 1/4 CC or 1 1/2 CC or 2 CC or $90.00 $ $ $ $ $ $ $ $ $ $ $ HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4 C900 O.D with 3/4 CC outlet. Order 3409 (or 3407) - 4 x 3/4 CC. B-4
5 MULTIPLIER SERVICE SADDLES Model 3411AS all stainless saddle PANEL & LIFTER BAR: Type 304 (18-8) Stainless Steel per ASTM A240. BOLTS & NUTS: Type 304 (18-8) Stainless Steel per ASTM A193 and A194. NOTE: Hex nuts are furnished with fusion bonded coating to prevent seizing and galling. WASHERS: Delrin per MIL-A LUGS: Type 304 (18-8) Stainless Steel per ASTM A240. OUTLET: Type 304 (18-8) Stainless Steel per ASTM A276. GASKET: Patented SBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. Pipe Size Pipe OD Range Single Stud Design for All Pipe Materials Width Custom Sizes and Ranges Available 3/4 CC or 1 CC or in. mm. in. mm. in. mm $ / $ $ $ $ $ The patented dual o-ring TwinSeal gasket incorporates both hydrostatic and mechanical forces to affect a positive seal on all pipe surfaces. As the distribution system s pressure increases, the tightness of the seal is equally increased. This unique design compensates for expansion and contraction due to pressure or temperature variances in water mains and service lines. The large area of gasket in contact with the pipe also serves to prevent saddle rotation while in service and the tapered ends provide a contoured fit to the pipe. GASKET DETAIL Mechanical Seal Hydraulic Seal ALL STAINLESS SERVICE SADDLE TWINSEAL GASKET HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4 C900 O.D with 3/4 CC outlet. Order 3411AS - 4 x 3/4 CC. B-5
6 MULTIPLIER SERVICE SADDLES MODEL 3411di ductile iron saddle with bale BODY CASTING: Ductile Iron per ASTM A536. BALE: Carbon Steel per AISI 1080, with electrogalvanized dichromate finish for added corrosion resistance. NUTS: Carbon Steel, Grade A per ASTM A563. GASKET: Patented NBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. FINISH: Epoxy. Pipe Size Pipe OD Range Single Bale With Epoxy Coating in. mm. in. mm. 1/2 NPT, 3/4 & 1 CC or 1 1/4, 1 1/2 CC or 2 CC or $22.10 N/A N/A 1 1/4-1 1/ $22.80 N/A N/A $24.50 N/A N/A $24.50 $32.70 N/A 2 1/4-2 1/ $25.70 $33.50 N/A $27.40 $35.80 N/A $29.90 $40.20 $ $32.40 $44.10 $ $35.20 $49.00 $ $37.60 $53.00 $ $42.60 $57.90 $ $45.10 $66.90 $ $52.60 $80.80 $ $56.50 $82.30 $82.30 *Not Available in 1 1/2 CC. Standard epoxy coating applied 3-5 mils, heavier applications available. Please consult factory representatives for pricing. HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4 Ductile Iron O.D with 3/4 CC outlet. Order 3411DI 4-5 x 3/4 CC Single Bale. NOTE: Please advise when saddles are being ordered for use on C900 pipe. Manufacturer Suggestion: For PVC pipe applications, order saddle which has OD of pipe at the top of the range. B-11
7 SERVICE SADDLES MULTIPLIER Model 3412as all stainless saddle PANEL & LIFTER BAR: Type 304 (18-8) Stainless Steel per ASTM A240. BOLTS & NUTS: Type 304 (18-8) Stainless Steel per ASTM A193 and A194. NOTE: Hex nuts are furnished with fusion bonded coating to prevent seizing and galling. WASHERS: Delrin per MIL-A LUGS: Type 304 (18-8) Stainless Steel per ASTM A240. OUTLET: Type 304 (18-8) Stainless Steel per ASTM A276. GASKET: Patented SBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. Pipe Size Pipe OD Range Double Stud Design for All Pipe Materials Width Custom Sizes and Ranges Availble 3/4 CC or 1 CC or 1 1/4 CC or 1 1/2 CC or 2 CC or NPT in. mm. in. mm. Outlet in. mm $73.10 $ / $73.10 $ $83.80 $ $ $ $ $ $ $ $ $ $ $ Model 3414as ALL STAINLESS WIDE RANGE SADDLE PANEL & LIFTER BAR: Type 304 (18-8) Stainless Steel per ASTM A240. BOLTS & NUTS: Type 304 (18-8) Stainless Steel per ASTM A193 and A194. NOTE: Hex nuts are furnished with fusion bonded coating to prevent seizing and galling. WASHERS: Delrin per MIL-A LUGS: Type 304 (18-8) Stainless Steel per ASTM A240. OUTLET: Type 304 (18-8) Stainless Steel per ASTM A276. GASKET: Patented SBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. Pipe Size Pipe OD Range Extra Wide Range Design for All Pipe Materials Width Custom Sizes and Ranges Available 3/4 CC or 1 CC or 1 1/4 CC or 1 1/2 CC or 2 CC or NPT in. mm. in. mm. Outlet in. mm $ $ $ $ $ $ $ $ $ $ $ $ HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4 C900 O.D with 3/4 CC outlet. Order 3412AS or 3414AS - 4 x 3/4 CC. B-6
8 SERVICE SADDLES MULTIPLIER MODEL 3413 ductile iron saddle with bales BODY CASTING: Ductile Iron per ASTM A536. BALES: Carbon Steel per AISI 1080, with electrogalvanized dichromate finish for added corrosion resistance. NUTS: Carbon Steel, Grade A per ASTM A563. GASKET: Patented NBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. FINISH: Epoxy. Pipe Size Pipe OD Range Double Bales With Epoxy Coating in. mm. in. mm. 1/2 NPT, 3/4 & 1 CC or 1 1/4, 1 1/2, 2 CC or 2 50 A $33.50 $ A $39.80 $51.60 B $41.60 $54.90 A $43.50 $ B $47.00 N/A C N/A $ A $49.20 $63.00 B $57.80 $71.30 A $59.50 $76.30 B $63.20 $78.80 A $81.60 $ B $81.60 $ A $97.90 $ B $97.90 $ A $ $ A $ $ A $ $ A $ $ A $ $ *Not Available in 1 1/2 CC or 2 NPT or CC ** Not Available in 2 CC Not to be used on IPS PVC Standard epoxy coating applied 3-5 mils, heavier applications available. Please consult factory representatives for pricing. HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4 Ductile Iron O.D with 3/4CC outlet. Order B x 3/4 CC Double Bale. NOTE: Please advise when saddles are being ordered for use on C900 pipe. Manufacturer Suggestion: For PVC pipe applications, order saddle which has OD of pipe at the top of the range. B-12
9 MULTIPLIER SERVICE SADDLES Model 3415 ductile iron saddle with strap BODY CASTING: Ductile Iron per ASTM A536. STRAP: Type 304 (18-8) Stainless Steel per ASTM A240. STUD BOLTS: Type 304 (18-8) Stainless Steel per ASTM A193. NUTS: Type 304 (18-8) Stainless Steel per ASTM A194. NOTE: Hex nuts are furnished with fusion bonded coating to prevent seizing and galling. GASKET: Patented NBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. FINISH: Epoxy. Pipe Size Pipe OD Range Single Strap in. mm. in. mm. Epoxy 1/2 NPT, 3/4 & 1 CC or NPT Epoxy 1 1/4, 1 1/2, 2 CC or NPT $54.10 N/A 1 1/4-1 1/ $54.50 N/A $55.80 N/A $55.80 N/A $55.80 $65.40* 2 1/4-2 1/ $56.10* $67.40** $56.10** $68.50** $56.20** $69.20*** $56.30*** $70.30*** $64.50 $ $65.60 $ $76.50 $ $77.80 $ $85.00 $ $98.30 $ *Not Available in 1 1/2 CC or 2 CC or NPT ** Not Available in 2 CC or NPT ***Not Available in 2 CC Standard epoxy coating applied 3-5 mils, heavier applications available. Please consult factory representatives for pricing. HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4 Ductile Iron O.D with 3/4 CC outlet. Order x 3/4 CC Shop or Nylon Coat. NOTE: Please advise when saddles are being ordered for use on C900 pipe. Manufacturer Suggestion: For PVC pipe applications, order saddle which has OD of pipe at the top of the range. B-13
10 MULTIPLIER SERVICE SADDLES MODEL 3416as ALL STAINLESS Saddle PANEL & LIFTER BAR: Type 304 (18-8) Stainless Steel per ASTM A240. BOLTS & NUTS: Type 304 (18-8) Stainless Steel per ASTM A193 and A194. NOTE: Hex nuts are furnished with fusion bonded coating to prevent seizing and galling. WASHERS: Delrin per MIL-A LUGS: Type 304 (18-8) Stainless Steel per ASTM A240. OUTLET: Type 304 (18-8) Stainless Steel per ASTM A276. GASKET: Patented SBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. Pipe Size Pipe OD Range Extra Wide Range Design for All Pipe Materials Width Custom Sizes and Ranges Available 1 1/4 CC 1 1/2 CC 3/4 CC or 1 CC or 2 CC or 2 1/2, 3 FIP or NPT or NPT in. mm. in. mm. Outlet Outlet Outlet in. mm A B $ $ $ A $ $ $ A B $ $ $ A $ $ $ A B $ $ $ A B $ $ $1, A B $ $1, $1, C A B $ $1, $1, C A B $1, $1, $1, C D $1, $1, $1, HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 16 C900 O.D with 3/4 CC outlet. Order 3416AS - 16A x 3/4 CC. NOTE: Other ranges, tap sizes available upon request. B-7
11 Model 3417AS Stainless Steel Saddle Scope The intent of the specification is to receive a 4 24 diameter all stainless steel saddle. The saddle furnished shall be equivalent to Model 3417AS as manufactured by PowerSeal Pipeline Products Corporation. Service Outlet, NPT, AWWA threads (1/2 2 ) Stainless Steel (type 304) top casting as per ASTM A743 Stainless steel heavy hex nuts as per ASTM A193 Stainless steel Stud bolt/strap assembly as per ASTM A FITTING SOLUTIONS FOR HARSH ENVIRONMENTS
12 Model 3417AS Stainless Steel Saddle Features and Benefits 1. Materials do not compromise the integrity of the pipeline. 2. Heavy duty construction. 3. Stud bolts MIG welded to straps, Heavy hex nuts with fusion bonded coating to prevent seizing and galling. 4. Saddles are available with NPT(IP), or AWWA (CC) tapped outlets ½ Patented TwinSeal NBR o-ring gasket design incorporating both hydrostatic and mechanical forces to produce a dynamic seal. 1. The Stainless steel saddle shall meet or exceed all material specifications as listed below. The top casting of the Saddle shall be cast stainless steel as per ASTM A The saddle shall have a TwinSeal o- ring gasket permanently attached to the casting at the factory. The o-ring gasket shall be the patented design in NBR. It shall be free from porous areas, foreign material, and visible defects, all made from 100% new rubber. The NBR resists temperatures of -40 to +212 F. 3. The MIG welded strap assembly shall be stainless steel per ASTM Design and Material Specification A193, and shall be fully passivated by mechanical descaling. 4. The (AWWA or NPT) threaded outlet shall be individually CNC machined and inspected at the factory. 5. There shall be no paper or plastic adhesive labels attached to the saddle, any information appearing on the saddle shall be ink stenciled or cast lettering FITTING SOLUTIONS FOR HARSH ENVIRONMENTS
13 Model 3417AS Stainless Steel Saddle NOMINAL SIZE RANGE IN MIN MAX 4 A B *C A B A B A B A B A A A A A *(Limited range saddle on outlet sizes above 1 ¼ ) FITTING SOLUTIONS FOR HARSH ENVIRONMENTS
14 SERVICE SADDLES MULTIPLIER Model 3417DI ductile iron saddle WITH STRAPS BODY CASTING: Ductile Iron per ASTM A536. STRAPS: Type 304 (18-8) Stainless Steel per ASTM A240. STUD BOLTS: Type 304 (18-8) Stainless Steel per ASTM A193. NUTS: Type 304 (18-8) Stainless Steel per ASTM A194. NOTE: Hex nuts are furnished with fusion bonded coating to prevent seizing and galling. GASKET: Patented SBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. FINISH: Epoxy. Pipe Size Pipe OD Range Double Strap Double Strap in. mm. in. mm. Epoxy 3/4, 1 CC or NPT Epoxy 1 1/4, 1 1/2, 2 CC or NPT 2 50 A $93.90 $101.50* 3 80 A $94.50 $102.50** B $94.50 $102.50** A $95.20 $ B $95.20 N/A C N/A $ A $ $ B $ $ A $ $ B $ $ A $ $ B $ $ A $ $ B $ $ A $ $ A $ $ A $ $ A $ $ A $ $ *Not Available in 1 1/2 CC or 2 NPT ** Not Available in 2 NPT Not to be used on IPS PVC Standard epoxy coating applied 3-5 mils, heavier applications available. Please consult factory representatives for pricing. HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4 Ductile Iron O.D with 3/4 CC outlet. Order B x 3/4 CC Epoxy. NOTE: Please advise when saddles are being ordered for use on C900 pipe. Manufacturer Suggestion: For PVC pipe applications, order saddle which has OD of pipe at the top of the range. B-14
15 MULTIPLIER SERVICE SADDLES MODEL 3417sw ductile iron saddle with single wide strap BODY CASTING: Ductile Iron per ASTM A536. STRAP: Type 304 (18-8) Stainless Steel per ASTM A240. STUD BOLTS: Type 304 (18-8) Stainless Steel per ASTM A193. NUTS: Type 304 (18-8) Stainless Steel per ASTM A194. NOTE: Hex nuts are furnished with fusion bonded coating to prevent seizing and galling. GASKET: Patented NBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. FINISH: Epoxy. Pipe Size Pipe OD Range Single Wide Strap in. mm. in. mm. Epoxy 3/4, 1 CC or NPT Epoxy 1 1/4, 1 1/2, 2 CC or NPT 2 50 A $89.70 $96.60* 3 80 A $90.30 $97.90** B $90.30 $97.90** A $90.90 $ B $90.90 N/A C N/A $ A $ $ B $ $ A $ $ B $ $ A $ $ B $ $ A $ $ B $ $ A $ $ A $ $ A $ $ A $ $ A $ $ *Not Available in 1 1/2 CC or 2 NPT **Not Available in 2 NPT Not to be used on IPS PVC Standard epoxy coating applied 3-5 mils, heavier applications available. Please consult factory representatives for pricing. HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4 Ductile Iron O.D with 3/4 CC outlet. Order 3417NW - 4B x 3/4 CC Shop or Nylon Coat. NOTE: Please advise when saddles are being ordered for use on C900 pipe. Manufacturer Suggestion: For PVC pipe applications, order saddle which has OD of pipe at the top of the range. B-15
16 SERVICE SADDLES MULTIPLIER MODEL 3421AS single STRAP all stainless saddle wide range PANEL & LIFTER BAR: Type 304 (18-8) Stainless Steel per ASTM A240. BOLTS & NUTS: Type 304 (18-8) Stainless Steel per ASTM A193 and A194. NOTE: Hex nuts are furnished with fusion bonded coating to prevent seizing and galling. WASHERS: Delrin per MIL-A LUGS: Type 304 (18-8) Stainless Steel per ASTM A240. OUTLET: Type 304 (18-8) Stainless Steel per ASTM A276. GASKET: Patented SBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. STRAP WIDTH: 2 Nominal Pipe Size Clamp OD Range List Prices in. mm in. mm. 3/4, 1 CC or A $ A $ A $ A $ A $ B $ A $ B $ HOW TO ORDER: Choose nominal pipe sizes x outlet size and thread configuration. EXAMPLE: 12 ductile iron pipe with a 1 CC tap. Order 3421AS-12A x 1CC. NOTE: Other ranges, tap sizes available upon request. B-8
17 MULTIPLIER SERVICE SADDLES MODEL 3422as double STRAP all stainless saddle wide range PANEL & LIFTER BAR: Type 304 (18-8) Stainless Steel per ASTM A240. BOLTS & NUTS: Type 304 (18-8) Stainless Steel per ASTM A193 and A194. NOTE: Hex nuts are furnished with fusion bonded coating to prevent seizing and galling. WASHERS: Delrin per MIL-A LUGS: Type 304 (18-8) Stainless Steel per ASTM A240. OUTLET: Type 304 (18-8) Stainless Steel per ASTM A276. GASKET: Patented SBR TwinSeal dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. STRAP WIDTH: 2 Nominal Pipe Size Clamp OD Range List Price in. mm in. mm. 3/4, 1 CC or 1 1/4, 1 1/2 CC or 2 CC or $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ HOW TO ORDER: Choose nominal pipe sizes x outlet size and thread configuration. EXAMPLE: 12 ductile iron pipe with a 1 CC tap. Order 3422AS-12A x 1CC. NOTE: Other ranges, tap sizes available upon request. B-9
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