HDPE HIGH DENSITY POLYETHYLENE PRODUCTS

Transcription

1 HDPE HIGH DENSITY POLYETHYLENE PRODUCTS The Standard of Excellence in the Industry CPS-IPS PECST-SL PECR1 PECR2 PECS- PECS-22 PECSC-1 PECSC-2 CERTIFIED TO NSF/ANSI 1 13 BADGER STREET YORKVILLE, ILLINOIS 050 (30) (00) FAX (30) Cascade Waterworks Mfg.

2 CASCADE PRODUCTS FOR HDPE HIGH DENSITY POLYETHYLENE PIPE Cascade Waterworks Manufacturing has redesigned a number of its high performance service and repair products for use with HDPE pipe. Polyethylene has a low modulus of elasticity and a high coefficient of thermal expansion when compared with other traditional piping materials. Therefore, HDPE pipe expands and contracts more from changes in temperature and pressure than other pipes. That means special care should be taken when choosing the fittings and repair products used. Cascade products shown in this brochure are designed with these criteria in mind. LIMITATIONS OF CASCADE PRODUCTS ON HDPE PIPE Pipe must be manufactured in accordance with AWWA Standard ANSI/AWWA C90-Latest Revision. Operating temperatures are limited to 5ºF maximum and 32ºF minimum. Operating pressure is limited to 150 psi or the rating of the pipe, whichever is less. Pipe systems must be designed to compensate for pipe movement so as to prevent fittings from migrating or rotating on the pipe. Products for HDPE pipe are designed for underground applications only and only on pipe with wall thickness of SDR 2 or greater. Couplings used on pipe ends must be used with Cascade pipe stiffeners. Proper restraint must be used when coupling pipe ends to prevent pullout from hydraulic forces or temperature changes. BELLEVILLE WASHERS Belleville washers are used with Cascade HDPE products to help counteract the pipe contraction during pressure and temperature changes. The washers are made from special spring grade stainless steel. One Washer Two Washers Three Washers Four Washers 2

3 CPS-IPS, CPS-DIPS HDPE PIPE STIFFENER Cascade Style CPS pipe stiffeners provide internal circumferential support of HDPE pipe ends. Constructed of T30 stainless steel, each stiffener is provided with a reinforced wedge* designed to expand it to the full inside diameter of the pipe. Cascade designed style CPS stiffeners for easy field insertion. Each must be ordered to match the SDR of the pipe on which it is to be used. CPS MUST BE USED IN EACH END OF THE HDPE PIPE Clean and square cut end of pipe. Reduce diameter of stiffener and insert plain end into pipe end. Using a rubber hammer striking firmly on end, insert stiffener approximately inches into pipe. Insert wedge into stiffener and using hammer firmly push wedge and stiffener down to dimpled end. Cut off excess wedge if necessary for insertion into fitting. When coupling two plain end pipes, repeat process on other end making sure wedges are not directly opposed. IPS DIPS Normal Pipe Size (inches) Pipe Outside Diameter (inches) SDR Options Model Number (Std. Part Length) Normal Pipe Size (inches) Pipe Outside Diameter (inches) 7.3 SDR Options Model Number (Std. Part Length) 2* 2.3 CPS-2IPS-Exact SDR ( Long) CPS-3DIPS-Exact SDR ( Long) CPS-3IPS-Exact SDR ( Long).0 CPS-DIPS-Exact SDR ( Long).50 CPS-IPS-Exact SDR ( Long).90 CPS-DIPS-Exact SDR.3 CPS-IPS-Exact SDR 9.05 CPS-DIPS-Exact SDR.3 CPS-IPS-Exact SDR 11. CPS-DIPS-Exact SDR.75 CPS-IPS-Exact SDR CPS-DIPS-Exact SDR.75 CPS-IPS-Exact SDR CPS-1DIPS-Exact SDR CPS-1IPS-Exact SDR CPS-1DIPS-Exact SDR CPS-1IPS-Exact SDR CPS-1DIPS-Exact SDR CPS-1IPS-Exact SDR CPS-20DIPS-Exact SDR CPS-20IPS-Exact SDR Products for HDPE pipe are designed for underground applications only. Patent No.,095,197. Other sizes available. Please contact factory. * 2 PIPE STIFFENERS ARE SINGLE PIECE ASSEMBLIES, AND DO NOT CONTAIN A WEDGE. Example: A stiffener for " Ductile Iron Pipe size SDR11 would be CPS-DIPS-11. Note: Due to manufacturer s tolerances, Cascade requests the pipe brand as well as the SDR when orders are placed. 3

4 PECR1, PECR2 HDPE REPAIR CLAMPS MATERIAL SPECIFICATIONS Shell, Lugs/Bar: T30 Stainless Steel, Chemically Passivated in accordance with ASTM A30 Fasteners: T 30 Stainless Steel; 5/x11 NC Rolled Threads; Xylan Coated Hex Nuts; Stainless Steel Belleville Washers Gaskets: Virgin SBR (Other Compounds Available) Nominal Length and Approximate Shipping Weight (lbs.) Pipe Pipe Size O.D. (inches) (inches) Catalog Number " " " 1" 20" PECR Length PECR Length 5.0 PECR Length 5.3 PECR Length PECR Length 7.3 PECR Length PECR Length PECR Length PECR Length PECR Length PECR Length PECR Length PECR Length PECR Length PECR Length PECR Length PECR Length PECR Length PECR Length PECR Length PECR Length Products for HDPE pipe are designed for underground applications only and only on pipe with wall thickness of SDR 2 or greater. For higher working pressure clamp length should equal or exceed pipe O.D. Larger sizes or other lengths are available. Please contact factory. Example: A Single Band Repair Clamp to fit " DIPS, " long would be PECR1-0-.

5 PECSC-1, PECSC-2 HDPE SADDLES MATERIAL SPECIFICATIONS Body: T 30 Stainless Steel, Chemically Passivated in accordance with ASTM A30 5 Wide Outlet: T 30 Stainless Steel Fasteners: T 30 Stainless Steel; 5/" NC Rolled Threads; Xylan Coated Hex Nuts; Stainless Steel Belleville Washers Gaskets: Triple O-Ring Surrounded by Full Grid Mat-SBR, Patent,173,97 B1 &,5,77 Wide WIDE 5 WIDE Approximate Part Wt. (lbs.) Nominal Tap Style & Approximate Shipping Wt. (lbs.) Pipe Pipe by Tap Style Size O.D. Catalog Number 3/" 1" 1 1/" 1 1/2" 2" (inches) (inches) IPor CC IP or CC IP or CC Nominal Approx. Shipping Wt. (lbs.) Pipe 2 O.D. 2.3 Range PECSC1-023-Tap 3.00 Size (inches) Catalog Number 3/" 1" 1 1/" 1 1/2" 2" (inches) 2-1/2 2. PECSC1-02-Tap IPor 3.25CC IP or CC IP or CC 3.50 PECSC Tap PECSC Tap 1 CONSULT FACTORY 3.9 PECSC1-039-Tap PECSC1-050-Tap FOR OTHER PECSC1-00-Tap TAP SIZES PECSC1-055-Tap PECS Tap SEE.3 PECSC1-03-Tap PECS PECSC1-090-Tap Tap 3.75 PECS PECS PECSC1-03-Tap PECS PECSC Tap Tap PECSC1-75-Tap PECS Tap PECSC1-11-Tap PECS PECSC1-75-Tap Tap PECSC Tap PECSC2-039-Tap PECSC2-050-Tap PECSC2-00-Tap PECSC2-055-Tap.00.3 PECSC2-03-Tap PECSC2-090-Tap.25.3 PECSC2-03-Tap PECSC Tap PECSC2-75-Tap PECSC2-11-Tap PECSC2-75-Tap PECSC Tap.00 SEE PECS22 Example: Products for An HDPE Wide pipe Saddle are designed to fit " IPS for with underground a 1" CC tap applications would be only PECSC CC. and only on pipe with wall thickness of SDR 2 or greater. Example: An Wide Saddle to fit " IPS with 1" CC tap would be PECSC2-03-1CC. Example: An An Wide Saddle to to fit fit " " IPS IPS with with a a 1" 1" CC CC tap tap would be be PECSC CC. PECSC2-03-1CC. 5

6 PECS-, PECS-22 HDPE SADDLES MATERIAL SPECIFICATIONS 5 Wide Body: T 30 Stainless Steel, Chemically Passivated in accordance with ASTM A30 Outlet: T 30 Stainless Steel Fasteners: T 30 Stainless Steel; 5/" NC Rolled Threads; Xylan Coated Hex Nuts; Stainless Steel Belleville Washers Wide Gaskets: Triple O-Ring Surrounded by Full Grid Mat-SBR, Patent,173,97 B1 &,5,77 WIDE 5 WIDE Approximate Part Wt. (lbs.) Nominal Approx. Shipping Wt. (lbs.) by Tap Style Pipe Pipe O.D. Size (Inches) Catalog Number 3/" 1" 1 1/" 1 1/2" 2" (Inches) IPor CC IP or CC IP or CC.50 PECS-050-TAP PECS-00-TAP PECS-055-TAP PECS-03-TAP PECS-090-TAP.00.3 PECS-03-TAP PECS-0905-TAP PECS-75-TAP PECS-11-TAP PECS-75-TAP PECS-1320-TAP 7.25 SEE PECS22.50 PECS TAP PECS22-00-TAP PECS TAP PECS22-03-TAP PECS TAP PECS22-03-TAP PECS TAP PECS22-75-TAP PECS22-11-TAP PECS22-75-TAP PECS TAP PECS22-0-TAP PECS TAP PECS22-0-TAP PECS TAP PECS22-0-TAP PECS TAP PECS TAP PECS22-2-TAP PECS TAP PECS TAP Products for HDPE pipe are designed for underground applications only and only on pipe with wall thickness of SDR 2 or greater. Example: An Wide Saddle to fit " IPS with a 2" CC tap would be PECS CC.

7 PECST-SL HDPE TAPPING SLEEVES MATERIAL SPECIFICATIONS Complies w/awwa C223 Shell/Lugs/Bars/Outlets: T30 Stainless Steel, Chemically Passivated in accordance with ASTM A30 Flange: T30 Stainless Steel (AWWA C22) or Low Alloy (AWWA C207) Fasteners: T 30 Stainless Steel; 5/-11 NC Rolled Thread; Xylan Coated Hex Nuts; Stainless Steel Belleville Washers Gaskets: Virgin SBR, Branch Gasket Patent,173,97 Nominal Catalog Number Approx. Shipping Wt. (lbs.) Pipe Pipe O.D. Size (inches) W/S.S. W/L.A. (inches) Sleeve By Outlet Flange Flange.50 PECST - SL PECST - SL PECST - SL PECST - SL PECST - SL PECST - SL PECST - SL PECST - SL PECST - SL PECST - SL Products for HDPE pipe are designed for underground applications only and only on pipe with wall thickness of SDR 2 or greater. Other sizes and 3" flange outlets available on request. Available in other styles. Please contact factory. Example: A Super-Light Tapping Sleeve for " DIPS with a " stainless flange outlet would be PECST-SL-11-SS. * This product carries the same year warranty as the CST-SL Tapping Sleeves. See Standard Tapping Sleeve warranty in SS Tapping Sleeve brochure. 7

8 WARRANTY Cascade Waterworks Mfg. Mfg. Co. warrants warrants this its product(s) for one for one year year from from the Co. date the date of purchase of shipment to be to be free free of of defects defects in material in material or or workmanship. Cascade Cascade will repair will repair or replace or replace this this product product if it is if found to to be be defective defective within within the the warranty above period, stated provided that the buyer submits his claim one year warranty period provided that the in writing and delivers the original claimed buyer submits his claim in writing and defective product in its entirety, freight delivers the original claimed defective prepaid to Cascade Waterworks Mfg. product in it s entirety, freight prepaid to Co., 13 Badger Street, Yorkville, Cascade Waterworks Mfg. Co., 13 IL, 050 for inspection within 30 Badger Street, Yorkville IL, 050 for days. Any written notice and/or product inspection within 30 days. Written notice or shall be sent directly to Cascade unless products sent to Mfg. Reps or any other otherwise instructed. Sending these to a agents prior to our review will void all warranties. Cascade will not be liable or manufacturer s representative or any other agent prior to Cascade s review will void responsible all warranties. for Cascade any loss, damage will not be or, injury liable to nor any responsible person(s) for or any property loss, damage directly or indirectly injury to any arising persons from or the property use or inability directly or to use indirectly this product. arising from The the user use shall or determine inability to the use suitability this product. of the The product user shall for determine its intended the use suitability prior of to the any product application for its and intended said user use prior assumes to any all application risks in connection and said user with assumes all risks in connection with the the use of this product. No claims for any use of this product. No claims for labor resultant labor or damage will be allowed. or damage will be allowed. The foregoing The forgoing warranties and remedies are warranties and remedies are exclusive and exclusive and in lieu of all others, whether in lieu of all others, whether written, oral, written, oral or implied. There is no warranty on the merchandise or fitness for a or implied. Buyer must advise Cascade within 30 days of discovery of the alleged specific use of any product. Upon this defect or the claim will be barred. Upon products purchase from Cascade the products purchase from Cascade Waterworks Mfg. Co. or any of its Waterworks Mfg. Co., or any of its Agents, the purchaser agrees to all the Agents, the purchaser agrees to all of the above above terms terms of of warranty. warranty. CASCADE WATERWORKS MANUFACTURING 13 BADGER STREET YORKVILLE, ILLINOIS 050 (30) (00) FAX (30) Cascade Waterworks Mfg. continually improves, modifies, and updates our product literature. It is important that before any installation occurs that you refer to Cascade s latest brochures for the appropriate product and its latest application recommendations.