Series 1500TD Bell Restraint Harness for Ductile Iron & C900 PVC Pipe Split Serrated Restraint Rings on Both Sides of the Bell
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- Hope Bishop
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4 Series 00TD Bell Restraint Harness for Ductile Iron & C900 PVC Pipe Split Serrated Restraint Rings on Both Sides of the Bell Features and Applications: Restraint for Ductile Iron Pipe at Push- On Bells, meeting ANSI/AWWA C1/ A21.51 and ANSI/AWWA C0/A21.50 Restraint for AWWA C900 PVC Pipe at Push-On Bells Minimum 2 to 1 Safety Factor Series TD on inch AWWA C900 PVC Pipe Series TD on inch Ductile Iron Pipe * MEGA-BOND Restraint Coating System For more on MEGA-BOND refer to Split design for ease of installation Constructed of ASTM A536 Ductile Iron For use on water or wastewater pipelines subject to hydrostatic pressure and tested in accordance with either AWWA C600, C605, or ASTM D2774. *Tru-Dual Inserts are heat treated for hardness to ensure proper restraint on ductile iron pipe. **Two inserts are located near the clamp points on each half of the split serrated ring. This design provides maximum restraint on both ductile iron pipe and C900 PVC pipe enabling the product to be truly Tru-Dual. Pressure Rating (PSI) Nominal Pipe Size Series Number Approx. Weight D.I. Pipe DIP DR14 Class 200 PVC Pipe DR18 Class 0 DR25 Class TD TD TD TD TD D NOTE: For applications and pressures not shown, please contact EBAA. ** Sample Specification Restraint at push-on pipe joints for Ductile Iron pipe and PVC pipe (AWWA C900) shall consist of the following: The restraint shall be manufactured of ductile iron conforming to ASTM A536. The restraint devices shall be coated using MEGA-BOND. (For complete specifications on MEGA-BOND visit com.) A split serrated ring, with a sufficient number of heat treated Tru-Dual inserts for gripping both Ductile Iron Pipe and PVC pipe, shall be utilized behind the pipe bell. A split serrated ring, with a sufficient number of heat treated Tru-Dual inserts for gripping both Ductile Iron Pipe and PVC pipe, shall be used to grip the spigot, plain end pipe. A sufficient number of bolts shall be used to connect the bell ring and the gripping ring. The restraint shall be the Series 00TD, as manufactured by EBAA Iron, Inc., or approved equal. Copyright 2008 All Rights Reserved
5 Series 00TD Submittal Reference Drawing D EBAA IRON A B C MADE IN USA Serrated I.D. Restrant Ring Thrust Bolt Serrated I.D. Restrant Ring Nominal Pipe Size Series Number A B C D Pipe O.D. Maximum Bell O.D. Cleared Max. Restraint O.D. (Casing Clearance) Overall Length Thrust-Bolt (Number - Size) 4 04TD ¾ x TD ¾ x TD ¾ x 18 TD ¾ x TD ¾ x 22 NOTE: Dimensions are in inches and are subject to change without notice. The Series 00TD is designed for restraining Ductile Iron pipe or C900 PVC pipe at push-on joints. It has a serrated split restraint ring with heat treated inserts on the spigot and behind the bell. 1. Assemble the push-on joint per the pipe manufacturer s instructions. 2. Install both halves of one of the serrated rings around the pipe behind the bell, tapping each half into place. Make sure that the complete ID of the ring is touching the pipe before installing the side bolts. Install the side bolts and tighten evenly to 60 ft-lbs torque (1 ft-lbs on 8 inch, inch and 12 inch). 3. Remove the side bolts from the second serrated restraint ring. Use the tie bolts to determine the proper location of the restraint ring on the spigot. Allow enough room on the tie bolt to fully engage the nuts. 4. Install both halves of the restraint ring at the proper location, tapping each half into place. Make sure that the complete ID of the ring is touching the pipe before installing the side bolts. Tighten the side bolts evenly to 60 ft-lbs torque (1 ft-lbs on 8 inch, inch and 12 inch). 5. Place nuts on the tie bolts and tighten until they are snug. Allow enough room on the tie bolt to fully engage the nut with several threads showing. Do not tighten these bolts enough to force the spigot further into the bell of the joint. EBAA IRON Sales, Inc. P.O. Box 857, Eastland, TX Tel: (254) Fax: (254) (800) within US and Canada contact@ebaa.com
6 AMERICAN AVK HIGH PRESSURE, 250 PSI, NOSTALGIC, 2780 DRY BARREL HYDRANT NOSTALGIC Meets or exceeds AWWA C502 (latest) - Working Pressure PSI Inlet Bases: Flanged in accordance with ANSI B16.1 Class 125, Mechanical and Push-On Joint in accordance with ANSI/AWWA C111/A21.11 Use: For water and neutral liquids to maximum 160 o F. Approvals: UL/ULC Listed, FM Approved Tests: Hydraulic test to AWWA C502: Seat Test: 500 PSI Components: Nozzle Section, Bonnet, Barrels, Standpipe Flanges, Breakable Flange, Main Valve Flange, Base, Monitor Elbow Caps,Weathershield Nozzles, Valve Seat Ring, Drain Ring Operating Nut, Thrust Nut Brass Fittings, Brass Plugs Main Valve Stem Rod Couplings,Lock Rings, Nozzle Retaining Screw, Lock Plate, Lock Plate Screw, Spider Bolt, Stop Pins, Coupler Pins, Main Valve Retaining Pin, Spring Pins, Coating Stop Nut, Chain Set, Hardware Standard: Ductile Iron ASTM A536 Cast Iron ASTM A126 Class B Bronze Brass Ductile iron core, fully encapsulated with EPDM rubber. Stainless Steel Above ground-fusion bonded epoxy inside and out. Below ground - Bitumen/Fusion bonded epoxy. Epoxy meets or exceeds AWWA C550 (latest) Zinc Plated Steel Barrel Gasket, Cap Gasket, O-rings NBR - ( Barrel Gasket with 304 stainless insert ) Lubrication Hole Seal Anti-Friction Washer Oil Resistant Rubber Polyamide Base Elbow / Inlet Configuration 6 MJ 6 Flanged 6 Push-on 4 MJ 4 Flanged 4 PE* *Not UL/ULC Listed or FM Approved 8 MJ* Straight Flanged 6 6 PE* Optional Materials: Hardware Zinc Plated 304 Stainless 316 Stainless Upper Stem Rod 304 Stainless Epoxy Coated Steel Lower Stem Rod 304 Stainless Epoxy Coated Steel Opening Direction Open Left Open Right American AVK Company an ISO registered company Series Pumper, 2 Hose Outlet DS S2780 NOSTALGIC Subject to change without notice. (rev. 12/07)
7 AMERICAN AVK HIGH PRESSURE, 250 PSI, NOSTALGIC, DRY BARREL HYDRANT 2780 Meets or exceeds AWWA C502 (latest) - Working Pressure PSI NOSTALGIC Inlet Bases: Flanged in accordance with ANSI B16.1 Class 125, Mechanical and Push-On Joint in accordance with ANSI/AWWA C111/A21.11 Component List: 1. Weathershield Bolt 2. Weathershield 3. Lock Plate Screw 4. Lock Plate 5. Inner Thrust Nut O-ring 6. Thrust Nut 7. Outer Thrust Nut O-ring 8. Anti-Friction Washer 9. Lubrication Hole Seal. Operating Nut 11. Stop Nut 12. Bonnet Bolt 13. Bonnet Washer 14. Bonnet. Stem Seal O-rings 16. Upper Stem Rod " Barrel Gasket 18. Bonnet Nut 19. Hose Nozzle Cap -Detail A 20. Hose Nozzle -Detail A 21. Hose Nozzle Cap Gasket -Detail A 22. Hose Nozzle O-ring - Detail A 23. Nozzle Retaining Screw 24. Chain Set -Detail A 25. Pumper Nozzle O-ring 26. Pumper Nozzle 27. Pumper Nozzle Gasket 28. Pumper Nozzle Cap 29. Nozzle Section 30. Nozzle Section Bolt 31. Nozzle Section Washer 32. Lock Ring See Detail "A" Rotated See Detail "B" Rotated ½" 31" 33. Breakable Flange 34. Nozzle Section Nut 36. Coupler Pin 37. Breakable Stem Rod Coupling 38. Spring Pin 39. Spider 40. Spider Bolt 41. Lower Stem Rod 46. Standpipe Flange -Detail B 49. Lower Barrel 50. Lower Barrel O-ring Detail B 51. Valve Seat O-ring -Detail B 53. Valve Seat O-ring -Detail B 54. Drain Ring -Detail B 55. Brass Plug -Detail B 56. Brass Fitting -Detail B 57. Main Valve Flange -Detail B 58. Stop Pin -Detail B 60. Main Valve Retaining Pin -Detail B 61. Main Valve Disc -Detail B 62. Base Gasket -Detail B 64. Stud Bolt -Detail B 67. Base 75. Zerk Fitting C 5 ½" Ref No. Outlets A B* C C C C Flanged MJ Push-on PE " 2x2½", 1x4"/4½" 49" - 247" 18" - 216" 8.00" 8.00" N/A 23.70" " 2x2½", 1x4"/4½" 49" - 247" 18" - 216" 8.00" 8.00" 9.00" 22.80" " 2x2½",1x4"/4½" 49" - 247" 18" - 216" N/A 9.38" N/A N/A B A Detail "A" Detail "B" * Buries greater than 216" available upon request. DS S2780 NOSTALGIC Subject to change without notice. (rev. 12/07)
8 Joint Restraint Submittal Form PVC Stargrip series 4000 Mechanical Joint Wedge Action Restraint for AWWA C900/C905 and IPS PVC Pipe SUBMITTAL INFORMATION PROJECT NAME: ENGINEER: CONTRACTOR: 6" PVC Stargrip Series 4000 for PVC Pipe SPEC. SECTION: FEATURES & ADVANTAGES The design eliminates tie rods and thrust blocks and has been proven in the market since MEMBER Can be used on 4"-12" AWWA C900, 14"-36" AWWA C905 PVC pipe or 3"-12" IPS PVC pipe* (*transition gasket required on IPS PVC Pipe 12" and under). Listed with Underwriters Laboratories in sizes 4"-12" for use on DR18 class 235 C900 PVC pipe at 0 PSI. Approved by Factory Mutual Research in sizes 4"-12" for use on DR18 class 235 at 0 PSI and for sizes 4"-" DR14 class 305 C900 PVC pipe at 200 PSI. Tested to and meets the requirements of ASTM F1674 through 14" size for DR18 PVC pipe. The safety factor is twice (2:1) the standardized pressure rating listed on Page 18 of the catalog. Will fit any Mechanical Joint configuration, meaning compatibility with different types of installations. PVC Stargrip offers 5º deflection through 12", 3º on 14"-24" and 2º on 30"-36". Larger ID allows easier installation on out-of-round pipe. All sizes have curved wedges that will not flatten pipe. For use on HDPE or C909 pipe, please contact Star Engineering. MATERIAL SPECIFICATIONS: Gland: Ductile Iron per ASTM A536, Grade Wedges: Ductile Iron per ASTM A536, Grade heat treated to a minimum of 370 BHN Wedge Finish: Thermally cured fluoropolymer epoxy coating GLAND FINISH OPTIONS (Please check one): Standard: alkyd enamel coating Optional: Starbond TM TGIC polyester powder coating applied by an electrostatic spray process Optional: Other (specify) COUNTRY OF ORIGIN OPTION (Please check one): Import HARDWARE OPTIONS (Please check): Standard: T-bolts are high strength low alloy steel manufactured in accordance with ANSI/AWWA C111/A Optional: T-bolts and nuts alloy SS 304 per ASTM F593 Optional: T-bolts and nuts alloy SS 316 per ASTM F593 Optional: T-bolts and nuts Fluoropolymer Star-Blue coated high strength low alloy steel manufactured in accordance with ANSI/AWWA C111/A Domestic REV.12-2 REGISTERED TRADEMARK OF STAR PIPE PRODUCTS Page 1 STAR PIPE PRODUCTS HOUSTON CORPORATE TOLL FREE FAX
9 Joint Restraint Submittal Form PVC Stargrip series 4000 Mechanical Joint Wedge Action Restraint for AWWA C900/C905 and IPS PVC Pipe TECHNICAL INFORMATION 6 PVC Stargrip Series 4000 for PVC Pipe PVC STARGRIP 4000 SPECIFICATIONS* Please check sizes: NOM. SIZE C900/C905 PIPE CI OD IPS PIPE OD (TRANSITION GASKET REQUIRED) ØA B C 1 ØD T-BOLTS SIZE (QTY) WEDGES (QTY) 3 N/A /4 5/8 (4) 4 7 APPROX WT. (LBS) /8 3/4 (4) /8 3/4 (6) /8 3/4 (6) /8 3/4 (8) /8 3/4 (8) N/A /8 3/4 () N/A /8 3/4 (12) N/A /8 3/4 (12) N/A /8 3/4 (14) N/A /8 3/4 (16) N/A /8 1 (20) N/A /8 1 (24) *All dimensions in inches except where indicated. 1 - dimension after assembly on pipe REGISTERED TRADEMARK OF STAR PIPE PRODUCTS STAR PIPE PRODUCTS HOUSTON CORPORATE TOLL FREE FAX MAXIMUM WORKING PRESSURE RATING WITH OCCASSIONAL & RECURRING SURGES NOM. C900 C905 ASTM D2241 SIZE (IN) DR14 DR18 DR25 DR18 DR21 DR25 DR32.5 SDR17 SDR21 SDR REV.12-2 Page 2
10 VINYLTECH PVC PIPE VINYLTECH AWWA C TECHNICAL DATA SUBMITTAL NOMINAL SIZE (IN) (mm) OUTER DIAMETER (IN) MINIMUM WALL (IN) LIFTS PER TRUCK FEET PER LIFT APPROXIMATE WEIGHT (LB/0') 4 (0) (0) (200) (250) (300) AWWA C CROSS SECTIONAL VIEW THE RIEBER SEALING SYSTEM The Rieber system provides a proven pipe joint with an excellent track record in the field. It is the fastest growing system in the world because of its many advantages. Factory installed, locked-in gasket The pipe bell forms over the gasket, making a perfect fit Avoids the possibility of installing the wrong gasket Reduces installation problems The locked-in gasket eliminates gasket roll-out during joining VINYLTECH 4 (0) (0) (200) (250) (300) PVC PIPE NOMINAL SIZE (IN) (mm) OUTER DIAMETER (IN) SEALING POINTS MINIMUM WALL (IN) LIFTS PER TRUCK 201 S. 61st Avenue Phoenix, AZ Fax FEET PER LIFT The gasket is molded vs. extruded and spliced Works equally well under pressure or vacuum Three sealing points achieved vs. two LEAK-PROOF JOINTS APPROXIMATE WEIGHT (LB/0') THE WORLDS BEST JOINT
11 VINYLTECH AWWA C TECHNICAL DATA SUBMITTAL CONFORMANCE These specifications designate the requirements for manufacturing and installing Vinyltech AWWA C900 water pipe. AWWA C Polyvinyl Chloride (PVC) Pressure Pipe and Fabricated Fittings, 4 In. Through 12 In. (0mm Through 300mm), for Water Transmission and Distribution AWWA C605 - Underground Installation of Polyvinyl Chloride (PVC) Pressure Pipe and Fittings for Water ASTM D Standard Specification for Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds ASTM D Standard Specification for Joints for Plastic Pressure Pipes Using Flexible Elastomeric Seals ASTM F477 - Standard Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe ASTM D Standard Test Method for Determination of External Loading Characteristics of Plastic Pipe by Parallel-Plate Loading UNI-PUB-8 - Tapping Guide for AWWA C900 Pressure Pipe UNI-B-8 - Recommended Practice for the Direct Tapping of PVC Pressure Water Pipe (Nominal Diameters 6-12 inch) PIPE COMPOUND The pipe shall be extruded from compounds meeting (PVC1120) the requirements of Cell Classification B, as defined in ASTM D 1784, Standard Specification for Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds. The PVC shall also be listed by the National Sanitation Foundation (NSF) for use in potable water. PIPE Vinyltech pipe shall be manufactured in accordance with AWWA C GASKET JOINT The gasket shall be reinforced with a steel band and meet the requirements of ASTM F477. Vinyltech pipe shall have an integral bell end with a locked-in factory installed gasket and shall meet the joint requirements of ASTM D3139. MARKING The pipe shall be marked in accordance with AWWA C900 as in the following example. a) Manufacturer s name and production codes b) Nominal size, dimension ratio number, and O.D. base (for example, 8 DR 18 CIS) c) Materials cell classification (PVC1120) d) AWWA pressure class (235 psi or 305 psi) and hydrostatic test pressure (T600, or T800) e) AWWA designation number (AWWA C900-07) f) National Sanitaion Foundation (NSF-61) g) Production date and time code (VJHBA 48:34) h) FM Approvals (FM) logo, third party certification i) Underwriters Laboratories, Inc (UL) logo, third party certification. VINYLTECH PVC PIPE 201 S. 61st Avenue Phoenix, AZ Fax QUALITY CONTROL Each length of the pipe including the bell shall be hydrostatically tested. The pipe shall meet all additional test requirements as described in AWWA C900. Our full time quality assurance staff continually administers a rigid program of tests to maintain the production of the best pipe products available. INSTALLATION Recommended installation procedure of Vinyltech Corporation and the Uni-Bell PVC Pipe Association are outlined in AWWA C605, Underground Installation of Polyvinyl Chloride (PVC) Pressure Pipe and Fittings for Water. The Uni-Bell Handbook of PVC Pipe is also an invaluable resource guide for design and installation. TAPPING The consistent success of tapping PVC pressure pipe is contingent upon the use of proper procedures and equipment. Vinyltech recommends strict compliance with the requirements as specified in UNI-B-8, UNI-PUB-8, and AWWA C605. ASSEMBLING THE PIPE Assembly of Vinyltech PVC water pipe is easily accomplished. A depth of entry mark is on each spigot end to serve as a visual check for rapid, accurate joint inspection. Do not over insert. 1) Remove any mud, sand, or other foreign matter from the belled and spigot ends of the pipe. Carefully clean the gasket area. 2) With a clean applicator (a brush or hand) lubricate the entire surface of the pipe from the spigot end to the depth of entry mark and the contact surface of the gasket with Vinyltech Brand Lubricant. 3) Brace the bell to avoid disturbing the already installed joints. Align the pipe, insert the spigot into the bell and push until the entry mark is reached. Do not insert past the entry mark line. VINYLTECH PVC PIPE AWWA C Effective 02/09
12 MARKING TAPE SPECIFICATIONS PATENT #: 4,623,282 DETECTABLE UNDERGROUND UTILITY MARKING TAPE SPECIFICATIONS, TEST DATA & COLOR CODES I. SPECIFICATIONS Tape consists of a minimum 5 Mil overall thickness with no less than a (0.35 Mil) solid aluminum foil core. Construction is 0.8 Mil clear polypropylene film, reverse print, laminated to aluminum foil, laminated 3.75 Mil clear polyethylene. All detectable marking tapes must be permanently printed. All PRO-LINE tape meets or exceeds the industry standards including the American Public Works Association (APWA) color code. II. TEST DATA METHOD VALUE Thickness ASTMD Mil Tensile Strength ASTMD lbs./inch (,000 PSI) Elongation ASTMD882-75B 80% Colors APWA Coded See Below Bond Strength Boiling Water 5 Hours w/o Peel Adhesives Mfg. Specs Morton 548 or Equivalent Bottom Layer Mfg. Specs Virgin PE Top Layer Mfg. Specs Virgin PET Foil Mfg. Specs Industry Standard Message Repeat Mfg. Specs Varies per Legend Inks Mfg. Specs AXL II Flexibility ASTM Pliable Hand Printability ASTMD Dynes II. COLOR CODE Blue Green Orange Purple Red Yellow Water & Associated Lines Sanitary & Associated Sewer Lines Telecommunications Lines Reclaimed Water Lines Electric & Associated Lines Gas & Associated Lines ALL DETECTABLE MARKING TAPES SHOULD BE PERMANENTLY PRINTED
13 JCM 432 All Stainless Steel Tapping Sleeve JCM 462 Stainless Steel Tapping Sleeve with Carbon Steel Flange EXTRA BOLTING POWER...The true tapping sleeve design of this sleeve incorporates replaceable, self-aligning bolts, which facilitate conversion of high bolt torques to high gasket pressure, can be torqued to 125 ft. lbs. This increases gasket sealing pressure and pressure holding capability. FULL CIRCUMFERENTIAL SEAL...The extra bolting power assures the gasket will seal the full circumference of the pipe. This provides insurance against beam breaks in size on size taps. Molded in recessed bridge plate assures even gasket pressure throughout the range of the sleeve. Patent #4,708,373 STRONGER YET LIGHTER THAN CAST SLEEVES...Extra strength eliminates possible cracking of the sleeve or flange. Reduced weight speeds installation and reduces the load placed on the pipe. EXTRA WIDE FOR SUPPORT AND STABILITY...Extra width and heavier neck and body material provide extra reinforcement of the outlet and extra stability during the tapping process. JCM All stainless construction provides extra corrosion resistance. The stainless steel flange, outlet and body join as one unit of similar metals for highest structural strength and corrosion resistance. JCM Stainless steel body/neck construction joins with a strong, economical carbon steel flange. Coated steel flange is to AWWA C207, Class D standard with recess for tapping alignment. MATERIAL SPECIFICATIONS - JCM 432 and 462 TAPPING SLEEVES: BODY: Stainless Steel, 18-8 Type 304 BOLTS: Stainless Steel, Type 304 BRANCH OUTLET: Heavy Stainless Steel Pipe GASKET: Full circumferential gasket compounded for use water, salt solutions, mild acids, bases and sewage. 432 FLANGE: CF8 Cast Stainless Steel - equivalent to 18-8 Type 304 Stainless Steel. ANSI 0lb. Drilling, recessed for tapping valve per MSS-SP FLANGE: AWWA C207 Class D, ANSI 0lb. Drilling, recessed for tapping valve MSS-SP60. JCM Tapping Sleeves meet or exceed the ANSI/AWWA C-223 and the MSS-SP 124 Standards as applicable. JCM 432 & 462 STAINLESS STEEL TAPPING SLEEVE DIMENSIONS FLANGE SIZE A B C D E F / / / / / / / / /8 9-1/ / /2 11-1/ / /4 13-1/ /8 70
14 Stainless Steel Tapping Sleeve - Full Circumferential Gasket - Flanged Outlet JCM 432 Stainless Steel Flanged Outlet JCM 462 Carbon Steel Flanged Outlet NOM. PIPE SIZE (IN.) SLEEVE O.D. RANGE (IN.) MODEL 432 STAINLESS STEEL FLANGE SLEEVE NUMBER * MODEL 462 CARBON STEEL FLANGE SLEEVE NUMBER * OUTLET SIZES WIDTH OF SLEEVE NUMBER OF BOLTS +NOTE: THIS SIZE NOT AVAILABLE WITH A SIZE ON SIZE OUTLET. ++NOTE: RECOMMENDED FOR IPS PVC, STEEL, C-900 PVC, DUCTILE IRON PIPE DIAMETERS. NOT RECOMMENDED FOR PIT CAST IRON PIPE. FOR OVERSIZED OR PIT CAST IRON PIPE, SEE NEXT LARGER RANGE. *NOTE: NOT AVAILABLE IN OR 12 OUTLET SIZES **NOTE: MAXIMUM WORKING PRESSURE 0 PSI, MAXIMUM TEST PRESSURE 200 PSI. For larger sizes and outlets, see JCM 412 Tapping Sleeve or JCM 452 All Stainless Steel Tapping Sleeve. HOW TO ORDER - JCM TAPPING SLEEVES 1. Determine O.D. of pipe. 2. Select proper sleeve O.D. range. 3. Specify catalog number and outlet size. Example: For PVC pipe with 8.63 O.D. with 6 outlet, order: x 6. For carbon steel flange, order x 6. X 2 X 3 X 4 X 2 X 3 X 4 X 6 X 2 X 3 X 4 X 6 X 8 X 2 X 3 X 4 X 6 X 8 X ** X 2 X 3 X 4 X 6 X 8 X ** X 12** X 2 X 3 X 4 X 6 X 8 X ** X 12** X 2 X 3 X 4 X 6 X 8 X ** X 12** X 3 X 4 X 6 X 8 X 3 X 4 X 6 X 8 X 3 X 4 X 6 X APPR. WT. EA. LBS
15 AMERICAN AVK RESILIENT SEATED DUCTILE IRON GATE VALVE 65/0X 250 PSI, Tested to AWWA C5 (NRS) MJxMJ Mechanical Joint Ends - Valve Sizes 3" - 12" Use: For water and neutral liquids to maximum 160 o F. Tests: Hydraulic test: Shell Test: 500 PSI Seat Test: 250 PSI Operating Torque Test Optional Materials: Stem Anti Friction Washers Polyamide Low zinc bronze ASTM B763 Standard Materials: Body, Bonnet, Gland Flange, Wrench Nut Coating Stem Wedge Ductile iron ASTM A536 (Wrench Nut-painted black for open left, red for open right) VeloCorr Coating; fusion-bonded epoxy-resin process exceeds AWWA C550. Certified Holiday-Free, interior coating Standard: Stainless steel ASTM A582 Ductile iron ASTM A536 encapsulated with EPDM-rubber compound Bonnet Bolts Gland Bolts Option a): ASTM A164 zinc coated steel sealed with hot melt Option b): Stainless Steel sealed with hot melt Option a): ASTM A164 zinc coated steel Hexagon bolt Option b): Stainless Steel Hexagon bolt Wedge Nut, Thrust Collar Bronze Bonnet Bolts Stainless Steel sealed with hot melt Gland Bolts Stainless Steel Hexagon bolt Bonnet Gasket, ASTM D2000 Buna "N" nitrile Wiper Ring, rubber O-Ring Stem Seals, O-Ring Gland Seal Approvals: NSF-61 (Annex G) (audited by UL) American AVK Company an ISO 9001 and ISO registered company Copyright AVK Group A/S 2013 DS S650X MJMJ Subject to change without notice. (rev. 01/13)
16 AMERICAN AVK RESILIENT SEATED DUCTILE IRON GATE VALVE 65/0X 250 PSI, Tested to AWWA C5 (NRS) MJxMJ Mechanical Joint Ends - Valve Sizes 3" - 12" Component List: 217. Bonnet 218. Bonnet Gasket 219. Body 225. Wrench Nut 226. Wiper Ring 227. Gland Flange Bolt 228. Gland Flange 229. Gland O-Ring 230. Upper Stem Seal O-Rings 231. Stem Seal Bushing 232. Lower Stem Seal O-Ring 233. NRS Stem 234. Thrust Collar 237. Wedge H F E D T M L Turns to Weight Ref No. Size D E F H L M T Open (lbs.) X 3" 7.72" 4.96" 4.08" 12.30" 8.50" 2.50" 0.65" X 4" 9.12" 6.00" 4.90" 13.82".00" 2.50" 0.39" X 6" 11.12" 8.12" 7.00" 17.86" 11.50" 2.50" 0.39" X 8" 13.37".27" 9." 21.83" 11.50" 2.50" 0.47" X ".69" 12.34" 11.20" 25.06" 13.00" 2.50" 0.47" X 12" 17.88" 14.44" 13.30" 27.97" 14.00" 2.50" 0.50" DS S650X MJMJ Subject to change without notice. (rev. 01/13)
17 AMERICAN AVK RESILIENT SEATED DUCTILE IRON GATE VALVE 65/3X 250 PSI, Tested to AWWA C5 (NRS) MJxFL Mechanical Joint by Flanged Ends to ANSI B16.1 Class Valve Sizes 3" - 12" Use: For water and neutral liquids to maximum 160 o F. Tests: Hydraulic test: Shell Test: 500 PSI Seat Test: 250 PSI Operating Torque Test Optional Materials: Stem Anti Friction Washers Polyamide Low zinc bronze ASTM B763 Standard Materials: Body, Bonnet, Gland Flange, Wrench Nut Coating Stem Wedge Ductile iron ASTM A536 (Wrench Nut-painted black for open left, red for open right) VeloCorr Coating; fusion-bonded epoxy-resin process exceeds AWWA C550. Certified Holiday-Free, interior coating Standard: Stainless steel ASTM A582 Ductile iron ASTM A536 encapsulated with EPDM-rubber compound Bonnet Bolts Gland Bolts Option a): ASTM A164 zinc coated steel sealed with hot melt Option b): Stainless Steel sealed with hot melt Option a): ASTM A164 zinc coated steel Hexagon bolt Option b): Stainless Steel Hexagon bolt Wedge Nut, Thrust Collar Bronze Bonnet Bolts Stainless Steel sealed with hot melt Gland Bolts Stainless Steel Hexagon bolt Bonnet Gasket, ASTM D2000 Buna "N" nitrile Wiper Ring, rubber O-Ring Stem Seals, O-Ring Gland Seal Approvals: NSF-61 (Annex G) (audited by UL) American AVK Company an ISO 9001 and ISO registered company Copyright AVK Group A/S 2013 DS S653X MJFL Subject to change without notice. (rev. 01/13)
18 AMERICAN AVK RESILIENT SEATED DUCTILE IRON GATE VALVE 65/3X 250 PSI, Tested to AWWA C5 (NRS) MJxFL Mechanical Joint by Flanged Ends to ANSI B16.1, Class Valve Sizes 3" - 12" Component List: 217. Bonnet 218. Bonnet Gasket 219. Body 225. Wrench Nut 226. Wiper Ring 227. Gland Flange Bolt 228. Gland Flange 229. Gland O-Ring 230. Upper Stem Seal O-Rings 231. Stem Seal Bushing 232. Lower Stem Seal O-Ring 233. NRS Stem 234. Thrust Collar 237. Wedge H F E D N K U M T L Ref No. Size D E F K H L M N T U Flange Turns to Weight Holes Open (lbs.) X 3" 7.69" 4.96" 4.08" 6.00" 12.24" 8.25" " 0.65" 0.79" X 4" 9.13" 6.02" 4.90" 7.50" 13.82" 9.50" " " X 6" 11.11" 8.12" 7.00" 9.50" 17.42" 11.00" " 0.39" 0.79" X 8" 13.37".27" 9." 11.75" 21.90" 11.50" " 0.47" 0.91" X ".71" 12.34" 11.20" 14.25" 25.21" 13.00" " 0.47" 0.98" X 12" 17.88" 14.44" 13.30" 17.00" 27.63" 14.00" " 0.50" 1.04" DS S653X MJFL Subject to change without notice. (rev. 01/13)
19 AMERICAN AVK RESILIENT SEATED DUCTILE IRON GATE VALVE 65/0X 250 PSI, Tested to AWWA C509 / C5 (NRS) MJxMJ Mechanical Joint Ends - Valve Sizes 3" - 12" Component List: 217. Bonnet 218. Bonnet Gasket 219. Body 225. Wrench Nut 226. Wiper Ring 227. Gland Flange Bolt 228. Gland Flange 229. Gland O-Ring 230. Upper Stem Seal O-Rings 231. Stem Seal Bushing 232. Lower Stem Seal O-Ring 233. NRS Stem 234. Thrust Collar 237. Wedge H F E D T M L Turns to Weight Ref No. Size D E F H L M T Open (lbs.) X 3" 7.72" 4.96" 4.08" 12.30" 8.50" 2.50" 0.65" X 4" 9.12" 6.00" 4.90" 13.82".00" 2.50" 0.39" X 6" 11.12" 8.12" 7.00" 17.86" 11.50" 2.50" 0.39" X 8" 13.37".27" 9." 21.83" 11.50" 2.50" 0.47" X ".69" 12.34" 11.20" 25.06" 13.00" 2.50" 0.47" X 12" 17.88" 14.44" 13.30" 27.97" 14.00" 2.50" 0.50" DS S650X MJMJ Subject to change without notice. (rev. 01/13)
20 MATERIAL: Ductile Iron ASTM A Ductile Iron Mechanical Joint Fittings Class 350 PRESSURE: 350PSI WATER WORKING PRESSURE (CLASS 350) 3-24 : & 250 PSI TESTING: In accordance with ANSI / AWWA C3 / A21.53 & UL - FM requirements LAYING LENGTH:Short body design - straight section of body deleted to provide a compact and lighter fi tting without reducing strength or fl ow characterisitics, in accordance with ANSI / AWWA C3 / A21.53 CEMENT LINING: In accordance with ANSI / AWWA C4 / A21.4 COATING: Tar coated (bituminous) inside and out in accordance with ANSI / AWWA C4 / A21.4 GASKETS: SBR in accordance with ANSI / AWWA C111 / A21.11 T-BOLTS: Low Alloy corrosion resistant high strength steel in accordance with ANSI / AWWA C111 / A21.11 APPROVALS: 3-16 Underwriters Laboratories listed and Factory Mutual Approved. Weights in Pounds, Less Accessories / Dimensions in inches Ductile Iron Class 350 per ANSI/AWWA C3/A21.53 C3 Mechanical Joint Compact Fittings STANDARDS: Certifi ed to NSF61 Standard ANSI / AWWA C3 / A21.53 for Compact Ductile Iron Fittings 3-48 for water and other liquids. Mechanical Joint Detail Plain End Detail Size A B C D F J K1 K2 L M P S X Bolts No Size Len Ls /4 4 5/ /8 4 3/ /8 6 3/ /8 6 3/ /8 8 3/ /8 8 3/ /8 3/ /8 12 3/ /8 12 3/ /8 14 3/ /8 16 3/ / / / / / / Sigma Corporation, All Rights Reserved
21 CAST IRON VALVE BOX VB SCREW TYPE C.I. APPROXIMATE WEIGHT VARIES NOTES: NAMEPLATES WATER, SEWER, GAS, SURVEY, TRAFFIC FINISH BLACK BITUMINOUS PAINT 6850 SERIES Box Complete Extension Item In inches Wt. C.I S C.I S C.I S C.I S C.I S C.I S C.I S C.I S All weights are approximate. Lid weight: 12# - 13#. 7 5/8" 7 3/8" 2" Top Section Length Wt /4" 5 1/4" 1 1/2" Bottom Length Wt **48 70 **60 80 **May be furnished in two pieces screwed together to make the length required. 5 3/4" 5 1/4" 1 1 / 2" 6 3/8" 1/4" 7 5 /16" 7 1 /4" " 16" 26" 24" 30" 36" 18" 24" 30 14" 18" 24" 2" 1" 2" 5 3 /8" 1 1 / 2" 5 3 /4" 7" 1 1/2" 5 1 / 4 DROP LID Variable Skirt Depths Skirt Wt / 4 LOCK LID Wt /4" 7 3/16" TOP SECTION 8" 1/4" BOTTOM SECTION 2 3 / 8" 7" 8 1/8" 58, 59, 60 EXTENSION Height Item Increase Wt TH AVE. P.O. BOX 669 GRAND JCT, CO FAX
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