2009 Edition. Tyton fittings 14"-24" NSF. For Water & Wastewater, Fire Protection & Industrial Applications. Certified to ANSI/NSF 61

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Hugh Robertson
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1 14"-24" Tyton fittings For Water & Wastewater, Fire rotection & Industrial Applications

2 2 Table of Contents TYTON Fittings 3 Assembly of TYTON Fittings 4 Bell Dimensions 6 Thickness and Dimensions 90 Bends 7 45 Bends /2 Bends 9 30 Bends /4 Bends /8 Bends 11 Tees and Crosses 12 Flanged Outlet Tees 14 Bell x Bell Concentric Reducers, 14"-24" 16 Large End Bell and Small End Bell Concentric Reducers, 14"-24" 17 TYTON lugs 19 roducts for Water, Waste Water, and Fire rotection 20 U.S. IE AND FOUNDRY CO.

3 TYTON Fittings TYTON JOINT ipe (push-on) has become so popular since its introduction in 1956 that it now constitutes more than 95% of the pipe shipped by U.S. ipe. In 1965, U.S. ipe introduced 4" 12"* TYTON Fittings.

3 3 TYTON Fittings TYTON JOINT ipe (push-on) has become so popular since its introduction in 1956 that it now constitutes more than 95% of the pipe shipped by U.S. ipe. In 1965, U.S. ipe introduced 4" 12"* TYTON Fittings. Later, U.S. ipe introduced 14" 24". TYTON Fittings are also produced in metric diameters for the international market. (See U.S. ipe s International Catalog.) Fittings shall be push-on joint Ductile Iron fittings with a pressure rating of 350 psi for 14" 24" fittings. Fittings shall be in accordance with all applicable requirements of ANSI/AWWA C110/ A21.10 or ANSI/AWWA C153/A21.53 with the exception of the manufacturer s proprietary design dimensions. Joint components shall be in accordance with the requirements for push-on joints in ANSI/AWWA C111/A *4" 12" sizes are now furnished as TRIM TYTON Fittings. A separate brochure is available upon request. Note: If specifiers and users believe that corrosive soils will be encountered where our products are to be installed, please refer to ANSI/AWWA C105/A21.5, olyethylene Encasement for Ductile Iron iping Systems, for proper external protection procedures. ERMAFUSE, TRIM TYTON, TYTON, TYTON JOINT, TR FLEX and FIELD LOK 350 are registered trademarks of U.S. ipe and Foundry Company. Restrained Joints Instant joint restraint can be obtained for TYTON Fittings and TYTON JOINT ipe, sizes 14" 24", with the use of FIELD LOK 350 Gaskets for 14" 24". With insertion of a FIELD LOK 350 Gasket joint restraint is provided for maximum working pressure of 350 psi for 14" 24". The FIELD LOK Gasket systems provide a fast and unique means of joint restraint without the need for thrust or kicker blocks, bolts, grooves, rods, clamps or retainer glands, thus resulting in a savings of labor, material and time. ANSI /AWWA Standards ANSI/AWWA C110/A21.10, Ductile Iron and Gray Iron Fittings 3" 48" (75 mm 1200 mm), for Water. ANSI/AWWA C153/A21.53, American National Standard for Ductile Iron Compact Fittings for Water Service. ANSI/AWWA C111/A21.11, Rubber Gasket Joints for Ductile Iron ressure ipe and Fittings. Rubber gasketed push-on joint fittings conform to and meet all the requirements for push-on joints in ANSI/AWWA C111/A21.11.Gaskets are normally furnished with TYTON Fittings. ASTM A536 "Standard Specification for Ductile Iron Castings." CAUTION: U.S. ipe does not recommend FIELD LOK 350 Gaskets for use above ground. The long-term effect of cyclical movements can be gradual joint separation to the point that the seal on the gasket bulb is compromised. Sources of cyclical movements include vibration as may be found on bridge crossings, pressure surges from pumping operations, and thermal expansion and contraction resulting from atmospheric temperature changes. These conditions are not experienced with buried pipelines. U.S. IE AND FOUNDRY CO.

4 4 Assembly of TYTON Fittings Inspect gasket, socket and spigot for cleanliness. Remove any foreign matter and excessive coating. When pipe is cut in the field, the cut end can be readily conditioned with a bevel so that it may be used to make up the joint. The outside of the cut end should be tapered back about 1/4-inch at an angle of about 30 degrees with the center line of the pipe. This can be done quite easily with a portable grinder. Remove any sharp, rough edges which might injure the gasket. Insert the TYTON Gasket into the bell socket, large or bulb end of the gasket entering first. A small loop or V-shaped fold in the gasket will facilitate its entry. For sizes 14"-24", it may be helpful to loop the gasket two or more times. Check that the heel of the gasket is uniformly seated and does not protrude above the bell throat into the pipe way. A thin film of TYTON JOINT Lubricant should be applied to the inside surface of the gasket which will come in contact with the beveled end of the pipe. In warm, dry weather conditions, the lubricant can dry out, especially when applied to warm or hot pipe, it will be necessary to add a small amount of water to hydrate the lubricant. Only TYTON JOINT Lubricant should be used. CAUTION: The use of spray-on lubricant is not recommended. Experience has determined that spray-on lubricant may not have sufficient lubricity to allow joint assembly without gasket displacement. The plain end of the pipe must be cleaned of all foreign matter on the outside from the end to the stripes. Frozen materials may cling to the pipe in cold weather and must be removed. Apply a thin film of lubricant to the outside of the plain end for about 3 inches back from the end. Do not allow the plain end to touch the ground or trench side after lubricating since foreign matter may adhere to the lubricant and cause a leak. Lubricant other than that furnished with the pipe should not be used. The fitting and the pipe must be aligned and the spigot entered into the socket until it just makes contact with the gasket. This is the starting position for the assembly of the joint. Joint assembly should then be continued by forcing the spigot of the entering pipe past the gasket (which is thereby compressed) until the first painted stripe has disappeared into the socket and the front edge of the second stripe is approx imately flush with the bell face. If the assembly is not accomplished with the application of reasonable force, the plain end of the pipe should be removed to check for the proper positioning of the gasket. Keep the joint in alignment during assembly. A feeler gage may be inserted between the bell and the plain end of the assembled joint to verify the position of the gasket. When the gage encounters the gasket, increased resistance will be felt. Note the depth of insertion of the gage. Continue probing around the periphery of the joint, noting the depth to resistance each time. If the depth of insertion is uniform, the gasket has remained in place. If, at any point, the depth of insertion increases significantly, this indicates a dislodged gasket. The joint should be disassembled, thoroughly cleaned with water, and examined for any condition that might have caused the gasket to become dislodged before attempting to reassemble the joint. NOTE: Care must be taken not to damage products furnished with special coatings or polyethylene encasement. U.S. IE AND FOUNDRY CO.

5 5 Assembly of TYTON Fittings (cont.) Tools needed for assembly of 14"-24" TYTON Fittings: The photograph to the right shows assembly tools if the installer prefers to use come-alongs to assemble 14" 24" fittings. Two (2) 1-1/2 ton chain hoists with 25 feet of chain, two (2) bell choker slings of the size indicated in the table to the right. Some installers may prefer assembling TYTON Fittings with a backhoe. If this is done, care should be taken not to damage the gasket, pipe or fitting. A timber between the backhoe bucket and the fitting will help to prevent such damage. Caution: Avoid slamming the fitting home to prevent damage to lining material inside the bell at the back of the socket. SIZE Bell Choker Sling Inches Inches /8 Dia x 84 long 24 3/8 Dia x 120 long U.S. IE AND FOUNDRY CO.

6 6 Bell Dimensions B Sizes 14" 24" Size Inches A Size Dimensions Inches B NOTE: For Bell Dimensions of TYTON JOINT ipe, reference U.S. ipe s TYTON JOINT ipe Brochure. For 12" and smaller fittings of this configuration, please reference U.S. ipe s TRIM TYTON Fittings brochure. U.S. IE AND FOUNDRY CO.

7 7 Thicknesses and Dimensions 90 Bends 14" 24" Dimensions Weight ressure Inches ounds Size Rating Inches psi T A R BxB NOTE: For 12" and smaller fittings of this configuration, please reference U.S. ipe s TRIM TYTON Fittings brochure. *For higher pressure ratings, consult your U.S. ipe Sales Representative. U.S. IE AND FOUNDRY CO.

8 8 Thicknesses and Dimensions 45 Bends 14" 24" Dimensions Weight ressure Inches ounds Size Rating Inches psi T A R BxB NOTE: For 12" and smaller fittings of this configuration, please reference U.S. ipe s TRIM TYTON Fittings brochure. *For higher pressure ratings, consult your U.S. ipe Sales Representative. U.S. IE AND FOUNDRY CO.

9 9 Thicknesses and Dimensions 22-1/2 Bends 14" 24" Dimensions Weight ressure Inches ounds Size Rating Inches psi T A R BxB NOTE: For 12" and smaller fittings of this configuration, please reference U.S. ipe s TRIM TYTON Fittings brochure. *For higher pressure ratings, consult your U.S. ipe Sales Representative. Thicknesses and Dimensions 30 Bends Dimensions Weight ressure Inches ounds Size Rating Inches psi T A R BxB *For higher pressure ratings, consult your U.S. ipe Sales Representative. U.S. IE AND FOUNDRY CO.

10 10 Thicknesses and Dimensions 11-1/4 Bends 14" 24" Dimensions Weight ressure Inches ounds Size Rating Inches psi T A R BxB NOTE: For 12" and smaller fittings of this configuration, please reference U.S. ipe s TRIM TYTON Fittings brochure. *For higher pressure ratings, consult your U.S. ipe Sales Representative. U.S. IE AND FOUNDRY CO.

11 11 Thicknesses and Dimensions 5-5/8 Bends 16" - 24" Dimensions Weight ressure Inches ounds Size Rating Inches psi T A R BxB *For higher pressure ratings, consult your U.S. ipe Sales Representative. U.S. IE AND FOUNDRY CO.

12 12 Thicknesses and Dimensions Tees and Crosses ressure WEIGHT Size Rating Dimensions ounds Inches psi Inches Tees Crosses Run Branch t t 1 H J S R BxBxB BxBxBxB NOTE: Flanged outlets can be furnished on a variety of TYTON Tees. Contact your U.S. ipe Sales Representative for availability. *For higher pressure ratings, consult your U.S. ipe Sales Representative. U.S. IE AND FOUNDRY CO.

13 13 Thicknesses and Dimensions Tees and Crosses (cont.) ressure WEIGHT Size Rating Dimensions ounds Inches psi Inches Tees Crosses Run Branch t t 1 H J S R BxBxB BxBxBxB NOTE: Flanged outlets can be furnished on a variety of TYTON Tees. Contact your U.S. ipe Sales Representative for availability. *For higher pressure ratings, consult your U.S. ipe Sales Representative. U.S. IE AND FOUNDRY CO.

14 14 Thicknesses and Dimensions Flanged Outlet Tees Size DimensiONS WEIGHT Inches Inches ounds Run Branch H J R NOTE: Flanged outlets can be furnished on a variety of TYTON Tees. Contact your U.S. ipe Sales Representative for availability. *For higher pressure ratings, consult your U.S. ipe Sales Representative. U.S. IE AND FOUNDRY CO.

15 15 Thicknesses and Dimensions Flanged Outlet Tees (cont.) Size DimensiONS WEIGHT Inches Inches ounds Run Branch H J R NOTE: Flanged outlets can be furnished on a variety of TYTON Tees. Contact your U.S. ipe Sales Representative for availability. *For higher pressure ratings, consult your U.S. ipe Sales Representative. U.S. IE AND FOUNDRY CO.

16 16 Thicknesses and Dimensions Bell x Bell Concentric Reducers, 14" 24" ressure Size Rating Dimensions Weight Inches psi Inches ounds Large End Small END t t 1 L NOTE: * For higher pressure ratings, consult your U.S. ipe Sales Representative. U.S. IE AND FOUNDRY CO.

17 17 Thicknesses and Dimensions Large End Bell and Small End Bell Concentric Reducers, 14" 24" LEBxSES SEBxLES RESSURE LEBxSES SEBxLES Size Rating Dimensions Weight Weight Inches psi Inches ounds ounds Large End Small END t t 1 L U.S. IE AND FOUNDRY CO.

18 18 Thicknesses and Dimensions Large End Bell and Small End Bell Concentric Reducers, 14" 24" (cont.) RESSURE LEBxSES SEBxLES Size Rating Dimensions Weight Weight Inches psi Inches ounds ounds Large End Small End psi T T1 L Actual weights of fittings may exceed those shown. U.S. IE AND FOUNDRY CO.

19 19 TYTON lugs Assembly of the TYTON lugs can be made as follows: 1. Before the plug is installed adjust all of the set-screws so that screw tips are flush with the outside diameter of the plug. 2. After the plug is assembled into the socket, tighten each set-screw approximately three (3) complete turns. This applies to all sizes 4" 24". Excessive tightening of the set-screws should be avoided. 3. It is important that the plug be installed completely into the socket of TYTON JOINT ipe so that the set-screws are positioned behind the socket throat before the set-screws are tightened. It should be noted that the set-screws will make an indentation in the heel of the TYTON Gasket, however, this will not harm the function of the gasket in sealing the joint. If the plug is removed and the line extended at a later date, a new gasket should be used. Use of a FIELD LOK 350 Gasket with a TYTON lug is not supported by U.S. ipe & Foundry Company. Diassembly is impossible. NOTE: Actual bell configuration may vary from illustration shown. ressure Rating Size (Set-Screws rovide Restraint) Dimensions Set-Screws DimenSIONS Weight Inches psi Inches Inches ounds A B C D Length Size Number /16 3-5/8 1-1/4 2-1/4 7/ /16 3-5/8 1-5/16 2-1/4 7/ /80 3-5/8 1-3/8 2-1/4 7/ /16 3-5/8 1-7/16 2-1/4 7/ /16 3-5/8 1-9/16 2-1/4 7/ NOTE: For 12" and smaller of this configuration, please see U.S. ipe s TRIM TYTON Fittings Catalog. Actual weights of fittings may exceed those shown. CAS: Caps are not available for TYTON JOINT ipe. TR FLEX Caps can be used with TYTON JOINT ipe when required. Reference U.S.ipe s TR FLEX Restrained Joint Ductile Iron ipe and Fittings. brochure. The function of the set-screw on sizes 14" 24" in locking the plug in a socket of TYTON JOINT ipe is not dependent on how tightly the screws are applied, but rather on how far the screws are advanced in order that they will lock behind the socket throat. U.S. IE AND FOUNDRY CO.

20 20 roducts for Water, Wastewater and Fire rotection ductile iron ipe TYTON JOINT ipe Mechanical Joint ipe TR FLEX ipe H LOK ipe Flanged ipe Grooved ipe USIFLEX Boltless Ball Joint ipe For Subaqueous Installations size range 4"-64" Ductile Iron 4"-12" Ductile Iron 4"-36" Ductile Iron 30"-64" Ductile Iron 3"-64" Ductile Iron 4-36 Ductile Iron 4"-48" Ductile Iron restrained Joints TR FLEX Restrained Joint 4"-36" Ductile Iron H LOK Restrained Joint 30"-64" Ductile Iron MJ FIELD LOK Gaskets 4"-24" FIELD LOK 350 Gaskets 4"-24" FIELD LOK Gasket 30" & 36" TR FLEX GRIER Rings 4"-36" Ductile Iron TR TELE FLEX Assemblies 4"-24" Ductile Iron fittings TYTON Fittings TRIM TYTON Fittings TR FLEX Fittings and TR FLEX Telescoping Sleeves H LOK Fittings and H LOK Telescoping Sleeves Mechanical Joint Fittings Flanged Fittings XTRA FLEX Couplings 14"-24" Ductile Iron 4-12 Ductile Iron 4"-36" Ductile Iron Ductile Iron 30"-48" Ductile Iron 30"-64" Ductile Iron 4"-24" Ductile Iron Miscellaneous roducts ROTECTO 401 Lined Ductile Iron ipe for 4"-64" Ductile Iron Domestic Sewage and Industrial Wastes GLASS Lined Ductile Iron ipe for Wastewater Treatment lants 4-30 Ductile Iron RING FLANGE-TYTE Gaskets 4"-36" FULL FACE FLANGE-TYTE Gaskets 4"-64" MJ Harness-Lok 4-48 Ductile Iron Saddle Outlets Various Ductile Iron Welded Outlets Various Ductile Iron olyethylene Encasement 4"-64" Our products are manufactured in conformance with National Standards so that our customers may be assured of getting the performance and longevity they expect. Use of accessories or other appurtenances that do not comply with recognized standards may jeopardize the performance and longevity of the project. U.S. IE AND FOUNDRY CO.

21 .o. BoX BIRMINGhAM, AL DI.IE ( ) FAX: All U.S. ipe brochures and/or products are subject to change without further notice.

RING FLANGE-TYTE Gasket

RING FLANGE-TYTE Gasket 4"-36" FOR FLANGED JOINTS FOR WATER & WASTEWATER, FIRE ROTECTION & INDUSTRIAL ALICATIONS A Forterra Company 866.DI.IE 2 Table of Contents Introduction 3 ressure erformance 3 Torque erformance 3 Compatibility