NORDSON CORPORATION DULUTH, GEORGIA USA

Transcription

1 NORDSON CORPORATION DULUTH, GEORGIA USA

2 Notice Trademarks AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray, ColorMax, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, EFD, ETI, e.stylized, Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Heli-flow, Helix, Horizon, Hot Shot, icontrol, iflow, Isocoil, Isocore, Iso-Flo, itrax, Kinetix, Little Squirt, Magnastatic, March, MEG, Meltex, Microcoat, Micromark, MicroSet, Millennium, Mini Squirt, Mountaingate, MultiScan, Nordson, OptiMix, Package of Values, Pattern View, PermaFlo, Plasmod, Porous Coat, PowderGrid, Powderware, Printplus, Prism, ProBlue, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, SureBead, Sure Clean, Sure Coat, Sure-Max, Tracking Plus, Trends, Tribomatic, Ultrasaver, UpTime, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, and When you expect more. are registered trademarks of Nordson Corporation. Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AquaCure, ATS, Auto-Flo, AutoScan, Blue Series, Check Mate, Classicblue, Controlled Fiberization, Control Weave, CPX, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, Easy Clean, EasyOn, Eclipse, E-Nordson, EquiBead, ESP, Fill Sentry, G Net, G Site, HDLV, ion, Iso-Flex, itrend, Lacquer Cure, Lean Cell, Logicomm, Maverick, Maxima, MicroFin, MicroMax, MiniBlue, Minimeter, Multifil, Myritex, OptiStroke, PatternPro, PCI, Powder Pilot, Powercure, Primarc, Process Sentry, Prodigy, Pulse Spray, Quad Cure, Ready Coat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureSeal, Sure Wrap, Swirl Coat, Tempus, ThruWave, Trade Plus, Trak, TrueBlue, Ultra, Ultrasmart, Universal, Vantage, Vista, Web Cure, and 2 Rings (Design) are trademarks of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners rights. is a registered trademark of

3 Table of Contents i Table of Contents Section A 1 Safety 1. Operate Safely... A Safety Symbols... A Qualified Personnel... A Intended Use... A Installation and Electrical Connections... A Operation... A 1-4 Less-Obvious Dangers... A 1-5 Action in the Event of Unit Malfunction... A 1-5 Danger of Burns... A Maintenance/Repair... A Cleaning... A Thermoplastic Hot Melt Material... A Equipment and Material Disposal... A 1-8 Section A 2 Description 1. Introduction... A 2-1 Overview... A 2-1 Compatible Adhesives... A 2-1 Compatible Equipment... A 2-2 Dispense Guns... A 2-2 Hoses... A System Components... A 2-3 Controls... A 2-3 Tank and Drive Assembly... A 2-4 Manifold Assembly... A Operating Modes... A 2-6 Startup Mode... A 2-6 Operating Mode... A 2-6 Standby Mode... A 2-6

4 ii Table of Contents Section A 2 Description (contd) 4. Control Assembly Boards... A 2-6 Unit-Specific Boards... A 2-8 Optional Input/Output Board... A Vista Control Panel... A 2-11 Features... A 2-11 Functional Areas... A 2-12 System Status Area... A 2-13 FAULT Indicator... A 2-13 READY Indicator... A 2-13 Displays Area... A 2-14 System Setup Area... A 2-15 System Controls Area... A Pump Speed/System Pressure Control Panel... A Gas Control Panel... A Theory of Operation... A 2-22 Melting Stage... A 2-22 Mixing Stage... A 2-22 Gas Modulation... A 2-23 Holding/Discharging Stage... A 2-23 Section A 3 Installation 1. Introduction... A Unpacking... A Inspection... A Installation Requirements... A 3-1 Location... A 3-2 Wiring... A 3-2 Hose/Gun Power... A Mounting... A Hoses... A 3-4 Supply Hoses... A 3-4 Jumper Hoses Between Automatic Guns... A 3-6 Return Hoses... A Gas Supply Connection... A 3-7

5 Table of Contents iii 8. Electrical Connections... A 3-8 Opening the Electrical Enclosure... A 3-8 Strain Relief Installation... A 3-10 Main Electrical Service... A 3-10 Output Contact Connection (Optional)... A 3-14 Standard Outputs... A 3-14 Optional Input/Output Board... A 3-17 Section A 4 Configuration 1. Introduction... A System Settings... A I/O Board Features... A Temperature Controls... A 4-8 Programming Guidelines... A 4-9 Temperature Programming Shortcuts... A 4-10 Individual Zones... A 4-10 All Zones... A Clock Controls... A 4-13 Setting the Clock... A 4-13 Standby and Heater Times... A 4-15 Setting Standby and Heater Times... A 4-16 Deleting Standby and Heater Times... A 4-17 Deleting an Entire Day... A 4-17 Example of Seven-Day Clock Use... A Configuration Charts... A 4-19 Setpoint (Operating) Temperatures... A 4-19 Standby Temperatures... A 4-20 Heaters On/Off Times... A 4-21 Standby Enter/Exit Times... A 4-22 Customized System Settings... A 4-23 System Fault Log... A 4-24 System Warning Log... A 4-25

6 iv Table of Contents Section A 5 Operation 1. Introduction... A Temperature Control Setup... A 5-1 Seven-Day Clock... A 5-2 Standby Mode... A 5-3 Entering Standby Mode... A 5-3 Exiting Standby Mode... A Startup... A 5-4 Automatic... A A Pump Speed Adjustment... A Pump Charts... A 5-7 Pump Speed... A 5-7 Viscosity... A 5-8 Density Reduction... A 5-8 Circulation to Output Ratio... A Density Control Adjustment... A 5-9 Taking a Hot Melt Sample... A 5-9 Taking a Foam Sample... A 5-10 Density Determination and Reduction... A System Pressure Adjustment... A 5-13 Changing System Pressure... A System Monitoring... A 5-14 Zone Temperatures... A 5-14 System Settings... A 5-14 Fault Log... A 5-15 Running a System Test... A Changing Adhesives... A 5-16 System Flush... A Shutdown... A 5-20 Automatic Shutdown... A 5-20 Shutdown... A 5-20

7 Table of Contents v Section A 6 Maintenance 1. Introduction... A System Preparation... A 6-1 Relieving System Pressure... A 6-2 Resuming Normal Operation... A Preventive Maintenance Schedule... A Checking Heater Operation Time... A Flushing the Filter Assembly... A Checking the Hydraulic, Gas, and Electrical Connections... A Checking and Cleaning the Filter Assembly... A 6-7 Density Controller and Filter Removal... A 6-7 Filter Assembly Inspection... A 6-10 Filter Screen Cleaning and Replacement... A 6-11 Density Controller and Filter Installation... A Testing the Pressure Relief Valve... A Flushing the System... A 6-14 Pumping Out Old Material... A 6-14 Adding New Material... A Checking the Drive Belt... A Maintenance Record... A 6-16 Section A 7 Troubleshooting 1. Introduction... A Mechanical... A Pump Outlet Pressure... A I/O Board... A 7-4 Section A 8 Wiring Diagrams Section A 9 Repair 5. Wiring Diagrams... A Introduction... A Hydraulic Repair Guidelines... A 9-1 Preparation... A 9-1 Quick-Disconnect Fittings... A Drive Assembly... A 9-2 Preparation... A 9-2 Drive Belt Replacement... A 9-2 Drive Assembly Removal... A 9-4 Removing the Pulleys... A 9-4 Removing the Drive Assembly... A 9-5

8 vi Table of Contents Section A 9 Repair (contd) Drive Shaft Face Seal Replacement... A 9-6 Drive Assembly Installation... A 9-8 Installing the Alignment Plate... A 9-8 Installing the Drive Assembly... A 9-9 Motor and Motor Plate Installation... A 9-10 Motor Plate... A 9-10 Motor... A 9-10 Pulley Installation and Alignment... A Pressure Control Valve... A 9-12 Replacing the Pressure Control Valve... A 9-12 Rebuilding the Pressure Control Valve... A 9-14 Preparation... A 9-14 Disassembly... A 9-14 Cleaning and Inspection... A 9-16 Assembly... A Density Controller Rebuild... A Pressure Relief Valve Replacement... A Drain Valve Replacement... A Hose Connector O-ring Replacement... A Gas Repair... A 9-23 Preparation... A 9-23 Gas Pressure Control Panel... A 9-24 Removal... A 9-24 Installation... A 9-24 Gas Pressure Regulator Replacement... A 9-25 Gas Pressure Gauge Replacement... A 9-26 Reedex Valve Replacement... A 9-27 Gas Pressure Switch Replacement... A 9-27 Gas Pressure Check Valve Replacement... A 9-28 Pressure Transducer Assembly Replacement... A 9-28 Removal... A 9-29 Installation... A I/O Board Replacement... A 9-30

9 Table of Contents vii Section A 10 Parts 1. Introduction... A 10-1 Using the Illustrated Parts List... A Applicators... A Applicator Assembly... A 10-2 Enclosure Components... A 10-2 Motor Components... A 10-4 Electrical Components... A 10-6 Base Components... A 10-8 Pressure Control Valve... A Density Controller/Filter Assembly... A Base Module... A Electrical Panel Assembly... A Control Panel Assembly... A Gas Panel Assembly... A FM 200 Accessories... A Kalrez Brand Assemblies and O-Rings... A Hose/Gun Test Plugs... A Available Service Kits... A Standard Pump Service Kits... A Pump... A Manifold... A Coupling... A HO Pump Service Kits... A Pump... A Manifold... A Coupling... A Vista Controller Service Kits... A Heated Manifold Service Kit... A Heatsink Service Kit... A Reservoir, Grid, and Hopper Service Kit... A RTD and Thermostat Kits... A Recommended Spare Parts... A O-rings... A Miscellaneous... A 10-29

10 viii Table of Contents Section A 10 Parts (contd) 12. Optional Parts and Equipment... A Gun Installation Kit... A Hose Installation Kit... A Extension Cords... A Hose Fittings for 5/8 in. Hoses... A Section A 11 Specifications 1. Introduction... A System Specifications... A Dimensions... A Pump Charts... A 11-5 Pump Speed... A 11-5 Viscosity... A 11-6 Density Reduction... A 11-6 Circulation to Output Ratio... A 11-6 Section B 1 Temperature Control Troubleshooting 1. Introduction... B Electrical Safety During Troubleshooting... B Troubleshooting Tables... B 1-2 Internal, Hose, or Gun Zone Not Heating Table... B 1-2 Settings Changed or Lost... B 1-2 Processor Not Powering On... B 1-3 Control System Indicating a Warning or Fault... B Troubleshooting Procedures... B 1-8 Checking the POWER Switch... B 1-8 Checking the Voltage Plug and Contactor Board Harness.. B 1-9 Checking a Heater or Heater Circuit... B 1-10 Checking a Thermostat... B 1-11 Troubleshooting Under-Temperature Conditions... B 1-13 Intermittent Under-Temperature... B 1-13 Contact Checks... B 1-14 Troubleshooting Over-Temperature Conditions... B 1-15 Checking an RTD or RTD Circuit... B 1-16 Troubleshooting the I/O Board... B 1-20

11 Table of Contents ix Section B 2 Temperature Control Repair 1. Introduction... B Replacing a Fuse... B Control Assembly Board Replacement... B 2-6 Preparation... B 2-6 Power Board... B 2-6 Removal... B 2-6 Installation... B 2-8 Control Board... B 2-9 Removal... B 2-9 Installation... B 2-10 Display Board... B 2-12 Removal... B 2-12 Installation... B 2-12 System Restoration... B Operator Panel Replacement... B 2-13 Removal... B 2-13 Installation... B Control Assembly Replacement... B 2-15 Removal... B 2-15 Installation... B Unit-Specific Board Replacement... B RTD or Thermostat Replacement... B 2-17 Removal... B 2-17 Installation... B 2-19 Section B 3 Temperature Control Parts 1. FM200 Temperature Control... B I/O Board... B Circuit Boards and Fuses... B Software Upgrades... B 3-4 Section C 1 Tank Repair 1. Introduction... C Preparation... C Manifold and Pump Removal... C Pump or Pump O-ring Replacement... C 1-4 Removal... C 1-4 Installation... C 1-4

12 x Table of Contents Section C 1 Tank Repair (contd) 5. Enclosure Removal... C Tank Removal... C Tank Disassembly... C 1-11 Hopper Removal... C 1-11 Grid Disassembly... C Tank Assembly Installation... C 1-13 Reservoir and Manifold Installation... C 1-13 Grid Installation... C 1-14 Hopper Installation... C Final Assembly... C 1-16 Section C 2 Tank Parts 1. Tank Assembly... C Manifold Assembly... C Drive Assembly... C 2-6 Declaration of Conformity

13 Part A, Section 1 Safety A1EN 02 [XX SAFE] 1

14 A 1-0 Safety A1EN 02 [XX SAFE] 1

15 Safety A 1-1 Section A 1 Safety 1. Operate Safely Safety instructions contained in this section and throughout this document apply to tasks that may be performed with or on the unit. Warnings related to specific safety concerns are included within the text as appropriate. It is very important that these safety instructions are always followed. Failure to do so could result in personal injury and/or damage to the unit or other equipment. With this in mind, here are some basic safety recommendations: Read and become familiar with this Safety section prior to installing, operating, maintaining, or repairing the unit. Read and follow the warnings which appear within the text and are related to specific tasks. Store this document within easy reach of personnel operating or maintaining the unit. Wear personal protective equipment and clothing such as safety goggles and gloves. Familiarize yourself with and follow all safety instructions prescribed by your company, general accident-prevention regulations, and government safety regulations. A1EN 02 [XX SAFE] 1

16 A 1-2 Safety 2. Safety Symbols The following symbols are used to warn against dangers or possible sources of danger. Become familiar with them! Failure to heed a warning could lead to personal injury and/or damage to the unit or other equipment. WARNING: Failure to observe may result in personal injury, death, or equipment damage. WARNING: Risk of electrical shock. Failure to observe may result in personal injury, death, or equipment damage. WARNING: Disconnect equipment from the line voltage. WARNING: Hot! Risk of burns. Wear heat-protective clothing, safety goggles, and/or heat-protective gloves depending on the symbols shown. WARNING: Risk of explosion or fire. Fire, open flames, and smoking prohibited. WARNING: System or material pressurized. Relieve pressure. Failure to observe may result in serious burns. CAUTION: Failure to observe may result in equipment damage. CAUTION: Hot surface. Failure to observe may result in burns. A1EN 02 [XX SAFE] 1

17 Safety A Qualified Personnel Qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation, maintenance, and repair. Qualified personnel are physically capable of performing the required tasks, familiar with all relevant safety rules and regulations, and have been trained to safely install, operate, maintain, and/or repair the equipment. It is the responsibility of the company operating the equipment to see that its personnel meet these requirements. 4. Intended Use The unit is designed and intended to be used only for the purpose described in the Description section. Uses not in accordance with that section or as described in this document are considered unintended uses and not in accordance with governing regulations. WARNING: Use of this equipment in ways other than described in this document may result in personal injury, death, or equipment damage. The following actions of the owner or operator of the unit are some, but not all, examples of unintended use which would permit Nordson to claim it is not responsible for personal injury or property damage arising from such unintended use: Unapproved modifications or changes to the unit Failure to comply with the safety instructions Failure to comply with instructions concerning installation, use, operation, maintenance, or repair, or when these tasks are carried out by unqualified personnel Use of inappropriate or incompatible foreign materials or auxiliary equipment Failure to observe workplace safety rules or regulations issued by government authorities or safety councils A1EN 02 [XX SAFE] 1

18 A 1-4 Safety 5. Installation and Electrical Connections WARNING: Failure to follow the safety procedures can result in injury or death. All electrical, pneumatic, gas, and hydraulic connections and installations of hot melt equipment may only be carried out by qualified personnel. Be sure to observe installation instructions for components and accessories. Equipment must be properly grounded and fused according to its rated current consumption (see ID plate). Cables which run outside the unit must regularly be checked for wear or damage. Power supply wire gauge and insulation must be sufficient to handle rated current consumption. Cables must never be squeezed or pinched. Do not locate cables or hoses in high traffic areas. 6. Operation The unit should be operated by qualified personnel in accordance with the instructions presented in this document. WARNING: Failure to follow the safety procedures can result in injury or death. Never allow the unit to be operated by personnel under the influence of substances which reduce their reaction times, or who are not able to operate the equipment for physical reasons. Prior to each start-up of the unit, check protection and warning devices and make sure they are fully functional. Do not operate the unit if these devices are not functioning properly. When the removal of safety equipment is required for installation, maintenance, or repair of the unit, it must be re-connected immediately upon completion of the work. Prior to start-up of the unit, check to make sure all safety guards and safety equipment are in place and functioning properly. A1EN 02 [XX SAFE] 1

19 Safety A 1-5 In a humid environment, only equipment featuring a corresponding class of protection may be operated. Do not operate the unit in an explosive environment. Keep parts of the body or clothing away from rotating parts. Do not wear loose articles of clothing when operating or servicing units with rotating parts. Take off wrist watches, rings, necklaces, or similar pieces of jewelry and pin up or cover long hair before performing any work on or with the unit. To carry out measurements on work pieces, switch off the unit and wait until it comes to a standstill. Never point hand guns or applicator nozzles at yourself or other persons. Less-Obvious Dangers WARNING: An operator or service technician working with the unit should be aware of less-obvious dangers that often cannot be completely minimized at production sites: Exposed surfaces of the unit which cannot be practically safeguarded. They may be hot and take time to cool after the unit has been operating. The possibility that electrical potentials may remain in the unit after the unit was de-energized Hot melt material and vapors Hydraulically or pneumatically operated parts of the unit Parts winding something up or down which are not covered Action in the Event of Unit Malfunction If the unit malfunctions, switch it off immediately. Turn the circuit breaker or main power switch OFF. Have the unit repaired by qualified personnel only. A1EN 02 [XX SAFE] 1

20 A 1-6 Safety Danger of Burns Contact with hot melt materials or hot areas of the unit may produce a severe skin burn. WARNING: Hot! Risk of burns. Wear heat-protective clothing, safety goggles, and/or heat-protective gloves depending on the symbols shown. Be extremely careful when using hot melt material. Even solidified material may still be very hot. Always wear protective clothing which safely covers all exposed parts of the body. In case of burns: Immediately cool affected skin areas using cold, clean water. Do not forcefully remove hot melt material from the skin. Immediately seek medical attention. 7. Maintenance/Repair Allow only qualified personnel to perform the procedures described in this document. When performing such tasks, wear protective clothing, and equipment. WARNING: Even when the circuit breaker or main power switch is OFF, the unit is still electrically energized. Complete the following steps prior to maintenance or repair: Disconnect, lock out, and tag external power supply. To ensure the external power supply is disconnected, attempt to operate the unit. If the unit does not energize, proceed with maintenance or repair work. If the unit energizes, repeat the disconnect, lock out, and tag procedure. Re-test the unit. A1EN 02 [XX SAFE] 1

21 Safety A1-7 Followthespecificinstructionsprovidedin thismanualtorelievethe system pressure in the entire unit. Securepneumatically-orhydraulically-operatedequipmentagainst uncontrolled movement. Onlyusepartswhichdonotcompromisethesafetyoftheunit. Only use genuine Nordson parts. Alwaysusetoolswithinsulatedhandleswhenremovingorinstalling components. 8. Cleaning NOTE: Always refer to the material manufacturer's Safety Data Sheet (SDS) or material information sheet before working with any material. WARNING: Never clean any aluminum part or flush any system using halogenated hydrocarbon fluids. Examples of common halogenated hydrocarbons are: dichloromethylene, 1,1,1-trichloroethylene, and perchloroethylene. Halogenated hydrocarbons may react violently with aluminum parts. WARNING: Fire, open flame, and smoking are prohibited when cleaning fluids are used. Observe all explosion prevention regulations. Cleaning fluids may only be heated using temperature-controlled and explosion-protected heaters. Neveruseanopenflametocleantheunitorcomponentsoftheunit. Useonlycleaningfluidsdesignedorintendedtobeusedwiththehot melt material being used in the unit. Never use paint fluids under any circumstances. Notetheflashpointofthecleaningfluidused. Onlyuseacontrolled heating method to heat fluids. Ensuresufficientroomventilationtodrawoffgeneratedvapors. Avoid prolonged breathing of vapors. 2015NordsonCorporation _06 Issued 04/2015 A1EN-02-[XX-SAFE]-1

22 A1-8 Safety 9. Thermoplastic Hot Melt Material NOTE: Always refer to the material manufacturer's Safety Data Sheet (SDS) or material information sheet before working with any hot melt material. Ensuretheworkareaisadequatelyventilated. Donotexceedrecommendedprocessingtemperatures. Doingso creates a danger to personnel due to decomposition of the material. 10. Equipment and Material Disposal Dispose of equipment and materials used in operation and cleaning according to local regulations. A1EN-02-[XX-SAFE] _06 Issued 04/ NordsonCorporation

23 Part Section Description

24 A 2-0 Description

25 Description A 2-1 Section Description 1. Introduction Overview Compatible Adhesives

26 A 2-2 Description Compatible Equipment

27 Description A System Components Controls A.

28 A 2-4 Description Tank and Drive Assembly.

29 Description A 2-5 Manifold Assembly A

30 A 2-6 Description 3. Operating Modes Startup Mode Operating Mode Standby Mode 4. Control Assembly Boards

31 Description A 2-7.

32 A 2-8 Description Unit-Specific Boards A.

33 Description A 2-9 Optional Input/Output Board A 5. B

34 A 2-10 Description Optional Input/Output Board (contd)

35 Description A Vista Control Panel Features

36 A 2-12 Description Functional Areas

37 Description A 2-13 System Status Area

38 A 2-14 Description Displays Area

39 Description A 2-15 System Setup Area

40 A 2-16 Description System Setup Area (contd)

41 Description A 2-17 System Controls Area

42 A 2-18 Description System Controls Area (contd)

43 Description A 2-19 NOTE: NOTE: NOTE: NOTE:

44 A 2-20 Description 6. Pump Speed/System Pressure Control Panel 7. Gas Control Panel

45 Description A GAS ON/OFF 9 PUMP SPEED 6 GAS FLOW 7 LOW GAS SUPPLY 2 8 GAS CONTROL 3 4 SYSTEM PRESSURE PSI bar A.

46 A 2-22 Description 8. Theory of Operation Melting Stage Mixing Stage

47 Description A 2-23 Holding/Discharging Stage

48 A 2-24 Description 8. Theory of Operation (contd) PUMP SPEED/ SYSTEM PRESSURE GAS CONTROLLER MOTOR CONTROL BOARD MOTOR VISTA CONTROLLER GRID TANK/RES GAS CYLINDER GAS PRESSURE REGULATOR CHECK VALVE PUMP PRESSURE SWITCH REEDEX VALVE GAS PRESSURE GAUGE DRAIN VALVE TRANSDUCER PRESSURE RELIEF VALVE DENSITY CONTROLLER/FILTER MANIFOLD PRESSURE CONTROL VALVE GUNS A.

49 Part A, Section 3

50 A 3-0

51 A 3-1 Section A 3 1. Introduction 2. Unpacking 3. Inspection 4. Installation Requirements

52 A 3-2 Location Wiring Hose/Gun Power

53 A Mounting NOTE: NOTE:

54 A Hoses Supply Hoses ÎÎÎ ÎÎÎ ÎÎÎ 1 ÎÎÎÎ ÎÎÎÎ ÎÎÎÎ ÎÎÎÎ ÎÎÎÎ 4 6 _ 5 _ 4 + ÎÎÎÎ ÎÎÎÎ ÎÎÎÎ 2 ÎÎÎ ÎÎÎ ÎÎÎ ÎÎÎ ÎÎÎ ÎÎÎÎÎÎ ÎÎÎÎÎÎ ÎÎÎÎÎÎ ÎÎÎÎÎÎ ÎÎÎÎÎ ÎÎÎÎÎ ÎÎÎÎÎ ÎÎÎÎÎ ÎÎÎÎÎ ÎÎÎÎÎ

55 A A

56 A 3-6 Jumper Hoses Between Automatic Guns NOTE: Return Hoses

57 A Gas Supply Connection

58 A Electrical Connections Opening the Electrical Enclosure

59 A A

60 A 3-10 Strain Relief Installation Main Electrical Service A A

61 A A

62 A 3-12 Main Electrical Service (contd) A Gas and Electrical

63 A 3-13 Main Power Connection A B L1 L2 L3 N L1 L2 L3 N A B A

64 A 3-14 Output Contact Connection (Optional)

65 A A

66 A 3-16 (contd)

67 A 3-17 Optional Input/Output Board

68 A 3-18 Optional Input/Output Board (contd) TURN STANDBY ON TURN HEATERS ON ENTER STANDBY IF GUNS NOT FIRED 1, 2 3, 4 5, 6 TB STANDBY ON/OFF STATUS 5, 6 WARNING CONDITION 7, 8 TB20 1, 2 3, 4 POWER ON/OFF STATUS PUMP ON/OFF STATUS A A Standard I/O Board Connections

69 A 3-19 NOTE A: B: 7, 8 TURN HEATERS ON ENTER STANDBY IF 13, 14 GUNS NOT FIRED DISABLE HOSE/GUN 15, 16 THREE 17, 18 DISABLE HOSE/GUN SIX 9, 10 DISABLE HOSE/GUN ONE X1 U1 U2 U3 U4 U10 1, 2 TURN STANDBY ON 3, 4 DISABLE HOSE/GUN TWO 5, 6 DISABLE HOSE/GUN FIVE U9 U8 U7 U6 U5 DISABLE HOSE/GUN FOUR 11, 12 K2 X2 K3 STANDBY ON/OFF STATUS5, 6 K4 1, 2 POWER ON/OFF STATUS WARNING CONDITION7, 8 K5 3, 4 PUMP ON/OFF STATUS A A

70 A 3-20

71 Part A, Section 4 Configuration

72 A 4-0 Configuration

73 Configuration A 4-1 Section A 4 Configuration 1. Introduction

74 A 4-2 Configuration 1. Introduction (contd) A Fig. System Setup Area of the Vista Control Panel

75 Configuration A 4-3

76 A4-4 Configuration 2. System Settings RefertoTableA4-1. UsethisproceduretoprogramtheSYSTEM SETTINGS features. 1. SeeFigureA4-2. PresstheMoveUpandMoveDownkeys(4)until the SYSTEM SETTINGS light turns on. NOTE: If you have enabled the password feature, you must change the number in the Multipurpose display(500) to the password(321) andpresstheenterkeybeforethesystemwillallowyoutochangeany SYSTEM SETTINGS features. 2. RefertoTableA4-2todeterminewhichSYSTEMSETTINGSfeature to customize. WARNING: Risk of fire. The default for the overtemperature setpointis204c(400f). IftheSafetyDataSheet(SDS)for youradhesivegivesaflashpointthatisbelow218c(425f), besuretoresettheovertemperaturesettingtoatleast42c (75F)belowtheflashpoint. 3. SeeFigureA4-2. PresstheUpkey(1)untilthenumberofthefeature you want appears in the Selector display(2). As the feature number changes, the Multipurpose display(3) changes to show the setting of each feature selected. 4. PresstheUporDownkeys(4) tochangethesetting. The Multipurpose display flashes. 5. PresstheEnter(5) keytosavethenewsetting. TheMultipurpose display stops flashing Fig. A Changing the Setting of a Selected Feature 1. Upkey 2. Selector display 3. Multipurpose display 4. UpandDownkeys 5. Enterkey _06 Issued 04/ NordsonCorporation

77 Configuration A 4-5

78 A 4-6 Configuration 2. System Settings (contd) Feature No. Table (contd) Feature Description Optional Settings

79 Configuration A I/O Board Features

80 A 4-8 Configuration 4. Temperature Controls

81 Configuration A 4-9 Zone Number (Note A) Table A 4-5 Heating Zone Numbers Zone Type INTERNAL HOSE GUN 0 Set All (Note B) 1 Tank Hose 1 Gun 1 2 Grid Hose 2 Gun 2 3 Hose3 Gun3 4 Hose4 Gun4 NOTE A: Your processor may be able to control the temperature of two,four,orsixhosesandguns,dependingupon the processor and features you have selected. B: UseSetAlltosetallzonestothesametemperature. Only zones that are turned on are affected. Programming Guidelines Follow these guidelines when configuring temperature settings: ChecktheSafetyDataSheet(SDS)fortherecommendedoperating temperature of the adhesive that you will use. Forazonetobeon,theoperatingtemperaturemustbesetat 38C(100F)orhigher. Setthestandbytemperature56C(100F)lowerthantheoperating temperature. Beforeprogramminganytemperaturesettings,makesurethatthe overtemperaturesetpointisatleast14c(25f)higherthanthe highest operating setpoint used. Refer to Table A 4-2, Feature No. 3. Toreducestaticpowerconsumptionandmaterialdegradation,setthe gridtemperature14c(25f)lessthan thereservoirsetting. 2015NordsonCorporation _06 Issued 04/2015

82 A 4-10 Configuration Temperature Programming Shortcuts Individual Zones NOTE: NOTE:

83 Configuration A Fig. Setting the Temperature of a Zone

84 A 4-12 Configuration All Zones NOTE: NOTE:

85 Configuration A Clock Controls Setting the Clock NOTE:

86 A 4-14 Configuration Setting the Clock (contd) Fig. Setting the Current Day and Time

87 Configuration A 4-15 NOTE: Standby and Heater Times

88 A 4-16 Configuration Setting Standby and Heater Times NOTE:

89 Configuration A 4-17 Deleting Standby and Heater Times NOTE: Deleting an Entire Day

90 A 4-18 Configuration Example of Seven-Day Clock Use

91 Configuration A Configuration Charts Setpoint (Operating) Temperatures

92 A 4-20 Configuration Standby Temperatures

93 Configuration A 4-21 Heaters On/Off Times

94 A 4-22 Configuration Standby Enter/Exit Times

95 Configuration A 4-23 Customized System Settings

96 A 4-24 Configuration System Fault Log

97 Configuration A 4-25 System Warning Log

98 A 4-26 Configuration

99 Part Section Operation

100 A 5-0 Operation

101 Operation A 5-1 Section Operation 1. Introduction 2. Temperature Control Setup

102 A 5-2 Operation 2. Temperature Control Setup (contd) Seven-Day Clock

103 Operation A 5-3 Standby Mode

104 A 5-4 Operation 3. Startup Automatic NOTE:

105 Operation A 5-5 GAS ON/OFF GAS FLOW LOW GAS SUPPLY GAS CONTROL A. l

106 A 5-6 Operation 4. Pump Speed Adjustment 1 PUMP SPEED 2 SYSTEM PRESSURE PSI bar A

107 Operation A Pump Charts 900 Maximum Pump Speed Pump rpm Minimum Recommended Pump Speed :1 Circulation to Output Ratio System Output (lb/hr), Maximum :1 Circulation to Output Ratio A Pump Speed

108 A 5-8 Operation Viscosity 55,000 cps 35 lb/hr 40,000 cps 50 lb/hr Density Reduction Circulation to Output Ratio

109 Operation A Density Control Adjustment Taking a Hot Melt Sample

110 A 5-10 Operation Taking a Foam Sample NOTE: NOTE:

111 Operation A 5-11 Density Determination and Reduction ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ NOTE:

112 A 5-12 Operation Density Determination and Reduction (contd) NOTE: ÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

113 Operation A System Pressure Adjustment PUMP SPEED 1 SYSTEM PRESSURE PSI bar A. Changing System Pressure

114 A 5-14 Operation 8. System Monitoring Zone Temperatures System Settings

115 Operation A 5-15 Fault Log NOTE: Feature No. Fault Fault Code Description

116 A 5-16 Operation Running a System Test 9. Changing Adhesives

117 Operation A Flush the system with the flushing material recommended by your adhesive supplier. Drain the system. Method of Draining Gun Table A 5-6 Draining Methods Procedure 1. Place a suitable container under each gun nozzle. 2. Remove each nozzle. 3. PressthePUMP key. 4. Setthepumpspeedto100rpmtopump the adhesive out through the gun. Manifold Hoses Pump the adhesive out through the manifold. Refer to the filter flushing procedure for your filter in the Maintenance section of this manual. 1. Disconnect a hose from a manifold return port. 2. Positionthehoseoverasuitablewaste container and secure it. 3. PressthePUMP key. 4. Setthepumpspeedto100rpmtopump the adhesive out through the hose. NOTE: Tighten the pressure control valve as required to prevent pump cavitation. 5. RefertoTableA5-7. ChecktheSafetyDataSheet(SDS) forthe recommended operating temperature of the new adhesive. If the temperature is different from the old adhesive, reprogram your processor's temperature settings. Table A 5-7 Temperature Programming Procedures Type of Temperature Setting Programming Procedure Overtemperature setpoint SETPOINT or STANDBY temperature setpoint Refer to System Settings Controls in the Configuration section of this manual. Refer to Temperature Controls in the Configuration section of this manual. 2015NordsonCorporation _06 Issued 04/2015

118 A 5-18 Operation 9. Changing Adhesives (contd) System Flush

119 Operation A 5-19 NOTE:

120 A 5-20 Operation 10. Shutdown Automatic Shutdown Shutdown

121 Part Section Maintenance

122 A 6-0 Maintenance

123 Maintenance A 6-1 Section Maintenance 1. Introduction 2. System Preparation

124 A 6-2 Maintenance Relieving System Pressure A. Opening the Manifold Cover

125 Maintenance A A.

126 A 6-4 Maintenance Resuming Normal Operation

127 Maintenance A Preventive Maintenance Schedule

128 A 6-6 Maintenance 4. Checking Heater Operation Time 5. Flushing the Filter Assembly

129 Maintenance A Checking the Hydraulic, Gas, and Electrical Connections 7. Checking and Cleaning the Filter Assembly Density Controller and Filter Removal

130 A 6-8 Maintenance Density Controller and Filter Removal (contd) A. Disconnecting the Wire from the Density Controller

131 Maintenance A 6-9 ÎÎÎÎ ÎÎÎÎ A. Removing the Density Controller and Filter Assembly

132 A 6-10 Maintenance Filter Assembly Inspection ÎÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎÎ Problem Action

133 Maintenance A 6-11 Filter Screen Cleaning and Replacement 1 2 ÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎ ÎÎÎÎÎÎÎ 3 4. Disassembling the Filter Assembly

134 A 6-12 Maintenance Density Controller and Filter Installation NOTE: NOTE: NOTE:

135 Maintenance A Testing the Pressure Relief Valve

136 A 6-14 Maintenance 9. Flushing the System Pumping Out Old Material Adding New Material

137 Maintenance A Checking the Drive Belt

138 A 6-16 Maintenance 11. Maintenance Record

139 Part A, Section 7 Troubleshooting

140 A 7-0 Troubleshooting

141 Troubleshooting A 7-1 Section A 7 Troubleshooting 1. Introduction 2. Mechanical Problem Possible Cause Corrective Action

142 A 7-2 Troubleshooting 2. Mechanical (contd) Problem Possible Cause Corrective Action

143 Troubleshooting A Pump Outlet Pressure Possible Cause Corrective Action

144 A 7-4 Troubleshooting 4. I/O Board Possible Cause Corrective Action

145 Part A, Section 8 Schematics

146 A 8-0 Schematics

147 Wiring Diagrams A Wiring Diagrams See Figures A 8-1 through A 8-4. G16 GO TO PG1 ZONE B- 8 2B 1B 30A G12 28A L GND N GS1 24VDC POWER SUPPLY 24V COM -V +24VDC +V GO TO PG1 ZONE A FU30 K A FU31 25 A 1 2 FU32 3A 1 2 K A A 120 K1 121B A 120A D 120E DRIVE CONTACTOR 120B 120C C G11 GRND G14 L3 L3 L3 GO TO AP8- J1C PG 2, ZONE A A XT2 120A L3 L3 24V DISTRIBUTION TERMINAL BLOCK L3 L3 L3 GO TO AP1- J9-2 ZONE B- 5 G GND L3 L2 L A A 125 AP7 124 AP4 PUMP SPEED SYSTEM PRESSURE 1 MOTOR START 2+MOTORSTARTCOIL VDC 6 2 4OPEN 121B MOTOR START MOTORSTARTCOIL 7 24V DC COM 120B CONN 1 8OPEN +ANALOG 1 PRESSURE SIGNAL 2 +PRESSURE FREQUENCY INPUT ANALOG5 SHIELD PRESSURE FREQUENCYINPUT8 CONN B+ B- T3 T2 T A 13B 13C TXA TXB BK WH RED X7 G GO TO AP1- J9-1 ZONE B- 5 BP1 PRESSURE TRANSDUCER T3- T9 T2- T8 T1- T7 M1 PUMP MOTOR,3HP 131 T4- T5- T6 AP6 LEVEL CONTROL CPU 120C 1 LEVEL CONTROL TOP BOARD 2 OVERFILL 3 REFILL 4 LVDT AP11 120D 5 EMPTY CONN 2 7 P MOTOR RUN P2 2 8 CONN 1 E E * J1 CONN 1 CT S C SHIELD VDC OPEN 3 OPEN V DC COM OPEN 6 OPEN CONN 2 CONN LEVEL DETECTOR GO TO PG 1 ZONE A- 8 X1C & X2C CONNECTIONS FOR REFERENCE ONLY V 3 X1C X2C K2 136 DENSITY CONTROL YV1 REEDEX VALVE BP2 PRESSURE SWITCH 134 1A 2A 3A 4A L1 L2 L3 N F1 F2 F3 15 AP5 GAS CONTROL P1 1+24VDC 5 1 2GASLOW REEDEX 6 2 4OPENNC V DC COMMON 6 DENSITYCONTROL 7 - REEDEX 138 8OPENNC CONTACTOR BOARD X1C 1 AP8 12 GO TO K1 PG 2, ZONE D X2C 1 J1C 115A 116A K1 XS4A,B,C XS3A,B,C,D XS2A,B XS1A J2 116B 132 J2C JUMPER J2 WHEN GRID IS NOT PRESENT GO TO X8 PG 2, ZONE A- 4 XS1H XS2H F2 F3 F4 GO TO AP2- XP2B PG 1, ZONE C /6 HOSE/GUN BOARD F1 16 GO TO AP2- XP2B PG 1, ZONE D- 5 XS1GR AP9 135 GO TO AP2- XP7 PG 1, ZONE D- 6 2 X1GR AP10 GRID BD X3H X1H X2H XS2GR GO TO AP2- XP2 PG1,ZONE D- 6 GO TO AP8- J2C PG2,ZONE A X5 HG5 X6 HOSE 5 HOSE 6 HG6 GO TO AP2- XP2A PG 1 ZONE D- 5 X A A 1 X A 2 116B 116C GRID RT2 ST2 HEATER RTD HEATER RTD RTD G G GUN5 5 3 RTD 4 1 HEATER 2 G GUN6 5 3 RTD HEATER G OVERTEMPERATURE THERMOSTAT * WHEN TANK LEVEL BOARD IS NOT USED INSTALL JUMPER ON CONN 1 BETWEEN TERMINAL 7 AND 8 (WIRE 135 AND 113) EH2 HEATER G A Fig. A 8-1 FoamMelt 200 Processor Wiring Diagram: Volt (page 1 of 2) E 2015 Nordson Corporation _06 Issued 04/2015

148 A8-2 Wiring Diagrams (This page intentionally left blank.) _06 Issued 04/2015 E 2015 Nordson Corporation

149 Wiring Diagrams A8-3 KEYPAD GO TO AP10 PG 2 ZONE A A 133 GO TO X10 PG 2, ZONE A- 4 X9 TANK/RES GO TO GS1 PG 2 ZONE C- 8 GO TO PG2 ZONE B- 6 I/O SIGNALS 28A 30A INCOMING POWER 4A 3A 2B 2A 1B 1A VAC 3O, 60 HZ 4 3 TB10 & TB PL2 DISPLAY BD SA1 POWER ON/OFF I/O BOARD 1 XT1 AP3 1A 2 2A PL1 J1 4 1 XP4A XP5 5 2 J4-5 J4-4 J G1 XP1 J4-1 POWER SUPPLY POWER CONNECTED NEON LAMP AP2 K1 F9 F10 1 X3 TB1 CONTROL BOARD L1 TB1A L2 TB1B L3 TB1C N TB1D XP1 XP3 A1 A X4 F12 F6 F7 F8 F11 F5 F1 F2 F3 F4 G1 PE DIGITAL PROCESSOR CONTROL HEATERS ON/OFF G17 TB2 WARNING NOTES: AP1 FAULT NOT READY J2 POWER BOARD XP10 XP9 XP7 XP8 XP2 +24 VDC PUMP ON/OFF 24V COM +24 VDC X2 X1 J9 J XS1 1 2 XS XP2B X XP2A GO TO AP4 PG 2 ZONE C- 5 GO TO AP6 PG 2 ZONE C- 3 UC A 109A 108A 107A 106A 105A 104A 103A 102A 101A 100A 93A 92A 91A 90A 89A 88A 87A 86A 85A 84A 83A 82A 81A 80A 79A 78A ST1 TANK OVERTEMP THERMOSTAT GO TO K1 PG 2 ZONE D- 7 GO TO X5 AND X6 PG 2, ZONE A- 5 GO TO AP10- X1GR PG 2, ZONE A- 5 GO TO AP9- X3H PG 2, ZONE A G A 87A 79A 86A HG A 89A 81A 88A HG A 91A 83A 90A HG A 93A 85A 92A HG4 109B 110B GND STACK GND STACK X1 X2 X3 X HEATER RT1 EH1 HOSE 1 HEATER RTD HOSE 2 RTD HOSE 3 4 HEATER 11 6 GUN3 8 5 RTD RTD HEATER 7 G G 2 HOSE 4 RTD HEATER HEATER RTD G RTD HEATER 2 G G RTD HEATER G G 5 GUN1 GUN2 GUN4 3 RTD 4 1 HEATER G 2 REAR PANEL G2 TOP COVER G5 EXPANSION BASE PLATE G6 HOPPER COVER G10 TANK G7 CONTROL FRAME G1 FRONT PANEL G4 HOSE/GUN 5 HG5 HOSE/GUN 5 HG5 HOSES AND GUNS ARE EXTERNAL TO THE SYSTEM L1 L2 L3 N GND (PE) LOAD CONFIGURATION FOR 200V- 240V 30 TANK X3 & X4 CONNECTIONS FOR REFERENCE ONLY V X3 D C H/G A B H/G 5&6 A/C MOTOR LEVEL 3 LEVEL 2 LEVEL 1 GRID NON GROUND STACK LIST WIRE FROM TO G1 G15 G16 FRONT GROUND STACK LIST SOURCE WIRE LOCATION VISTA G17 1A CONTROL FRAME H/G1 HG1 2D H/G2 HG2 2A H/G3 HG3 2B H/G4 HG4 3D H/G5 HG5 3A H/G6 HG6 3B FRONT G4 2C PANEL - - REAR GROUND STACK LIST DOOR WELDMENT EXP. BASEPLATE REAR PANEL TANK/RES VISTA HOUSE GRID MTR. SPEED G9 AND PRESS HOPPER COVER DOOR WELDMENT GROUND STACK LIST SOURCE BACK GROUND STACK XT2 (GND) GS1 - FIL 1 XT1 FIL1 AP7 G8 G6 G2 G3 G5 G7 G10 WIRE G8 G11 G12 - G14 AP1- TB1 AP7 M1 3C 1A 2C 3C 2A 2B 2D 3A 3B 3D LOCATION 1A 2B 2C 2A 2D 1.) PARTS IN DASHED LINE ARE OPTIONAL. 2.) PARTS IN DASH DOT DASH ARE EXTERNAL CONNECTIONS A Fig. A 8-2 FoamMelt 200 Processor Wiring Diagram: Volt (page 2 of 2) E 2015 Nordson Corporation _06 Issued 04/2015

150 A8-4 Wiring Diagrams (This page intentionally left blank.) _06 Issued 04/2015 E 2015 Nordson Corporation

151 Wiring Diagrams A8-5 MC GND 4B 1B FU31 25 A 1 2 K A K1 DRIVE CONTACTOR A G14 L3 L3 L3 L3 L3 L3 L3 L3 G L3 L2 L MC12 MC2 MC13A AP7 MC2 MC30 B+ B- T3 T2 T A 13B 13C TXA TXB G T3- T9 T2- T8 T1- T7 M1 PUMP MOTOR,3HP 131 T4- T5- T6 GO TO PG1 ZONE B- 8 30A G12 28A N GND L GS1 24VDC POWER SUPPLY +V +24VDC -V 24V COM GO TO PG1 ZONE A- 6 FU32 3A B 120A 120B A 120D E 121C 120C G11 GRND GO TO AP8- J1C PG 2, ZONE A A XT2 24V DISTRIBUTION TERMINAL BLOCK 120A GO TO AP1- J9-2 ZONE B AP4 PUMP SPEED SYSTEM PRESSURE 1 MOTOR START 2+MOTORSTARTCOIL VDC 6 2 4OPEN 121B MOTOR START MOTORSTARTCOIL 724VDCCOM 120B CONN 1 8OPEN +ANALOG 1 PRESSURE SIGNAL 2 +PRESSURE FREQUENCY INPUT ANALOG5 SHIELD PRESSURE FREQUENCY INPUT 8 CONN BK WH RED X7 GO TO AP1- J9-1 ZONE B- 5 BP1 PRESSURE TRANSDUCER 120C 120D E 121D AP6 LEVEL CONTROL CPU 1 LEVEL CONTROL TOP BOARD 2 OVERFILL 3 4 REFILL LVDT AP EMPTY 7 8 MOTOR RUN CONN 1 * J1 CONN VDC OPEN 3 OPEN CONN V DC COM OPEN 6 OPEN CONN P1 1 CONN 2 P2 2 E CT S2 5 SHIELD LEVEL DETECTOR GO TO SHEET 1 ZONE A- 8 X1C & X2C CONNECTIONS FOR REFERENCE ONLY V3 X1C X2C K2 136 DENSITY CONTROL YU1 REEDEX VALVE 139 BP2 PRESSURE SWITCH 134 1A 2A 3A 4A L1 L2 L3 N F1 F2 F3 15 CONTACTOR BOARD X1C AP8 12 P X2C AP5 GAS CONTROL 1+24VDC 2GASLOW 3 +REEDEX 4 OPEN NC 5 24V DC COMMON 6 DENSITYCONTROL 7 - REEDEX 8 OPEN NC 1 XS4A,B,C XS3A,B,C,D XS2A,B XS1A GO TO K1 GO TO ST2 PG2, ZONE D- 7 PG 2, ZONE A- 4 K1 J1C J2C A 116A 116B XS1H XS2H F2 F3 F4 GO TO AP2- XP2B PG 1, ZONE C /6 HOSE/GUN BOARD F1 16 GO TO AP2- XP2B PG 1, ZONE D- 5 XS1GR AP X1GR GO TO AP2- XP7 PG 1, ZONE D- 6 GRID BD AP X3H X1H X2H XS2GR X5 GO TO AP2- XP2 PG1,ZONE D- 6 GO TO AP8- J2C PG2,ZONE A- 6 HG6 X6 HG HOSE 5 4 HEATER RTD HOSE 6 HEATER RTD GO TO AP2- XP2A PG1 ZONE D X10 112A 111A X A 2 116B 116C G G GRID RT2 ST2 GUN5 5 3 RTD HEATER G GUN6 5 3 RTD 4 1 HEATER 2 G RTD OVERTEMPERATURE THERMOSTAT * WHEN TANK LEVEL BOARD IS NOT USED INSTALL JUMPER ON CONN 1 BETWEEN TERMINAL 7 AND 8 (WIRE C1-7 AND J9-1) EH2 HEATER G A Fig. A 8-3 FoamMelt 200 Processor Wiring Diagram: 400 Volt (page 1 of 2) E 2015 Nordson Corporation _06 Issued 04/2015

152 A8-6 Wiring Diagrams (This page intentionally left blank.) _06 Issued 04/2015 E 2015 Nordson Corporation

153 Wiring Diagrams A8-7 KEYPAD GO TO AP10 PG 2 ZONE A- 5 GO TO GS1 GO TO PG2 ZONE B- 8 I/O SIGNALS PG 2 ZONE C- 8 30A 28A 4B 4A 3A 2A 1B 1A 4 3 TB10 & TB PL2 SA1 POWER ON/OFF DISPLAY BD I/O BOARD 1 AP3 1A 2 2A PL1 J1 4 1 XP4A XP5 5 J4-5 2 J4-4 J4-2 J4-1 XP1 POWER SUPPLY AP2 K1 1 X3 F10 F9 CONTROL BOARD XP1 XP3 A2 A F5 X4 F12 F6 F7 F8 F11 F1 F2 F3 F4 PE DIGITAL PROCESSOR CONTROL HEATERS ON/OFF 133 J2 AP1 POWER BOARD WARNING FAULT NOT READY TB XP10 XP9 XP7 XP8 100A XP2 +24 VDC PUMP ON/OFF 24V COM +24 VDC X2 X1 J9 J XS1 1 2 XS XP2B XP2A 108A 107A 106A 105A 104A 103A 102A 101A 100A 114 GO TO AP4 PG 2 ZONE C GO TO AP6 PG 2 ZONE C X11 UC GO TO K1 PG 2 ZONE D- 7 ST1 TANK OVERTEMP THERMOSTAT GO TO X10 PG 2, ZONE A- 4 GO TO X5 AND X6 PG 2, ZONE A/B- 5 GO TO AP10- X1GR PG 2, ZONE A- 5 GO TO AP9- X3H PG 2, ZONE A X9 TANK/RES RTD G A 87A 79A 86A HG A 89A 81A 88A HG A 91A 83A 90A HG A 93A 85A 92A HG4 GND STACK GND STACK 109B 110B X1 X2 X3 X4 2 1 TANK/RES RT1 EH1 HOSE 1 HEATER RTD HOSE 2 HEATER RTD HOSE 3 HEATER RTD HOSE 4 HEATER RTD RTD HEATER RTD G RTD HEATER G G RTD G G 2 G GUN2 GUN3 5 2 G GUN1 HEATER HEATER GUN4 5 3 RTD HEATER G REAR PANEL G2 VISTA HOUSE G5 EXPANSION BASE PLATE G6 HOPPER COVER G10 GRID G7 FRONT PANEL G4 HOSE/GUN 5 HG5 HOSE/GUN 6 HG6 HOSES AND GUNS ARE EXTERNAL TO THE SYSTEM L1 L2 L3 N GND (PE) LOAD CONFIGURATION FOR 400V 30 GRID H/G 1-4 D C TANK 1-4 X3 & X4 CONNECTIONS FOR REFERENCE ONLY 400V X X4 1 A B MOTOR H/G 1-4 5&6 LEVEL 3 LEVEL 2 LEVEL 1 NON GROUND STACK LIST WIRE G1 G15 FROM XT1 FIL1 TO AP1- TB1 AP7 G16 AP7 M1 FRONT GROUND STACK LIST SOURCE VISTA CONTROL FRAME H/G1 H/G2 H/G3 H/G4 H/G5 H/G6 FRONT PANEL - - REAR GROUND STACK LIST DOOR WELDMENT EXP. BASEPLATE REAR PANEL TANK/RES VISTA HOUSE GRID MTR. SPEED AND PRESS HOPPER COVER DOOR WELDMENT GROUND STACK LIST SOURCE BACK GROUND STACK XT2 (GND) GS1 - WIRE G17 HG1 HG2 HG3 HG4 HG5 HG6 G4 G8 G6 G2 G3 G5 G7 G9 G10 WIRE G8 G11 G12 - LOCATION 1A 2D 2A 2B 3D 3A 3B 2C 3C 1A 2C 3C 2A 2B 2D 3A 3B 3D LOCATION 1A 2B 2C 2A INCOMING POWER 400VAC 3O, 50 HZ XT G1 L1 TB1A L2 TB1B L3 TB1C N TB1D G1 G17 NOTES: FIL 1 G14 2D 1.) PARTS IN DASHED LINE ARE OPTIONAL. 2.) PARTS IN DASH DOT DASH ARE EXTERNAL CONNECTIONS A Fig. A 8-4 FoamMelt 200 Processor Wiring Diagram: 400 Volt (page 2 of 2) E 2015 Nordson Corporation _06 Issued 04/2015

154 A8-8 Wiring Diagrams _06 Issued 04/2015 E 2015 Nordson Corporation

155 Part Section Repair

156 A 9-0 Repair

157 Repair A 9-1 Section Repair 1. Introduction 2. Hydraulic Repair Guidelines Preparation

158 A 9-2 Repair Quick-Disconnect Fittings 3. Drive Assembly Preparation Drive Belt Replacement

159 Repair A A Fig. A 9-1 Replacing the Drive Belt 1. Belt cover 2. Belt 3. Pulleys 4. Motor bolts 5. Motor 6. Screws

160 A 9-4 Repair Drive Assembly Removal Fig. A 9-2 Removing the Pulley 1. Cap screw 2. Key Pulley hub 4. Bushing A

161 Repair A A Fig. A 9-3 Removing the Drive Assembly 1. Collar screws 6. Motor 2. Bolts and flat washers 7. Drive assembly spacers 3. Motor plate 8. Alignment plate 4. Motor plate spacers 9. Drive assembly 5. Bolts 10. Bolts and washers

162 A9-6 Repair Drive Shaft Face Seal Replacement Use the following procedure to replace the drive shaft face seals. NOTE: Remove the drive assembly before you complete this procedure. Refer to Drive Assembly Removal in this section. SeeFigureA Withthedriveassemblyoutoftheprocessor,removethepanhead screw(2) that secures the retaining sleeve(3) to the drive coupling(1). Remove the retaining sleeve. 2. Pushtheexposeddowelpin outofthecouplingandremovethe coupling. 3. Removetheexternalretainingring(5)andflatwasher(6)fromthe drive assembly. NOTE: Thefaceseal(4)iscomposedofthepartsshowninFigureA Removethefacesealcomponentsfromthedriveshaftandmakesure theceramicringsarenotchippedorbrokenandthatallfaceseal components are oriented properly Fig. A 9-4 Removing the Face Seal 1. Drive coupling 2. PanScrew 3. Retaining sleeve 4. Faceseal 5. External retaining ring 6. Flat washer _06 Issued 04/ NordsonCorporation