VersaBlue Adhesive Melters VBN without Control System
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- Camilla Mitchell
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1 VersaBlue Adhesive Melters VBN without Control System Parts List English Issued 07/0 NORDSON ENGINEERING GMBH LÜNEBURG GERMANY
2 Note This document is for products with the following P/N: Order number P/N = Order number for Nordson products Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 00. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. 00 All rights reserved. AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray, Color-on-Demand, ColorMax, Control Coat, Coolwave, Cross-Cut, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, e.stylized, EFD, ETI, Excel 000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, HDLV, Heli-flow, Helix, Horizon, Hot Shot, icontrol, idry, iflow, Isocoil, Isocore, Iso-Flo, itrax, JR, KB0, Kinetix, Lean Cell, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, MicroSet, Millenium, Mini Squirt, Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, OptiMix, Package of Values, PatternView, PermaFlo, Plasmod, PluraFoam, Porous Coat, PowderGrid, Powderware, Primarc, Prism, Printplus, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure-Max, Tela-Therm, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, Ultra, Ultrasaver, UniScan, UpTime, u-tah, Vantage, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, When you expect more. are registered trademarks of Nordson Corporation. Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, Alta Spray, AquaCure, ATS, Auto-Flo, AutoScan, Best Choice, BetterBook, Blue Series, Bowtie, Bravura, CanNeck, Celero, Chameleon, Check Mate, ClassicBlue, Classic IX, ContourCoat, Controlled Fiberization, Control Weave, CPX, cscan+, Cyclo-Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, e.dot+, E-Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Emerald, Encore, Equi=Bead, ESP, Exchange Plus, FillEasy, Fill Sentry, FluxPlus, G-Net, G-Site, Get Green With Blue, Gluie, GreenUV, Ink-Dot, ion, Iso-Flex, itrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, MonoCure, Multifil, Myritex, OptiStroke, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, PicoDot, Pinnacle, PluraMix, Powder Pilot, Powercure, Precisecoat, Process Sentry, Pulse Spray, PurTech, Quad Cure, Ready Coat, RediCoat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Signature, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Sure Wrap, Swirl Coat, Tempus, ThruWave, TinyCure, Trade Plus, TrueCoat, Ultra FoamMix, UltraMax, Ultrasmart, Universal, ValueMate, Viper, Vista, VersaDrum, VersaPail, WebCure, Rings (Design) are trademarks of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners rights. VBN w/o Control System
3 Table of Contents I Table of Contents Product Configuration How to Use Illustrated Parts List Fasteners Component Designation Assembly Overview Single Tank Melter Twin Tank Melter Safety Valve Safety valve plate PR 5 w/ rotary valve Safety valve plate PR 00 w/ rotary valve Safety valve plate SN 70 DD complete Safety valve plate PUS DD complete Safety valve plate DN DD Safety valve plate SF DD Safety valve plate DF DD Adapter Plate DF Adapter Plate DN SN Adapter Plate DF SF Sealing Kit VB0 00, DN/DF Sealing Kit VB0 00, SN/SF Gear Pump, SN Gear Pump, DN Gear Pump, SF Gear Pump, DF Filter Cartridge Manifold Manifold Accessories Accessories Pressure Control Valve Pneumatic Pressure Control Valve Pneumatic Control, -fold Pneumatic Safety Valve Feed Valve Hose Manifold Return Port Air Relief Valve Insulation Jacket (50 / 00 Liter) Insulation Jacket (00 Liter) Air Run-up Kit VBN w/o Control System
4 II Table of Contents Electrical Components, Part Inside Control Cabinet, Backplate Control Cabinet, Outside View Electrical Components, Part Connectors on hopper panel (Item A) Options Level Control Internal Pressure Sensors External Pressure Sensors Casters (Accessory) Accessories for Pneumatic Connection by the Customer Sings and Tags Schedule of Fasteners VBN w/o Control System
5 Parts Product Configuration The configuration code and the table indicate the components and parts of this product that are configurable. The codes are also used to identify the spare parts. VersaBlue ADHESIVE MELTER VBN 0HLGBBB40HLBXNAXXBXXXXTXXPX Serial No: Year Nordson Engineering GmbH Lilienthalstr. 6 D 7 Lüneburg Germany V B N H 9 L 0 G B B B Box Code CAUTION: The maximum operating temperature of the installed gun and the other heated components should be considered when setting temperatures on the melter control panel. Box Code Components / parts VB VersaBlue Melter N Extended Capability, Nonwoven Capacity (Tank #) liter (0 lb) 50H 50 liter (0 lb) plus Hopper liter (0 lb) 0H 00 liter (0 lb) plus Hopper XXX None (Tank # only) Casting (Tank #) Single Stream Pumps Only Dual Stream or Single Stream Pumps (Max. pumps on 050 or 50H capacity) X None (Tank only) Level Control (Tank #) 9 L Level Monitoring B Level Control with Bulk Feed Lid (Ni 0) C Level Control with Bulk Feed Lid (Pt 00) P Level Control with Bulk Feed Lid (Ni 0) and Overfill Protection D Level Control with Bulk Feed Lid (Pt 00) and Overfill Protection Continued...
6 Parts Box Code Components / parts Pumps (Tank #) 0 A Gear Pump SN000 (PRm) B Gear Pump SN0046 (PRm) C Gear Pump SN006 (PR4m) D Gear Pump SN009 (PR6m) E Gear Pump SN06 (PRm) F Gear Pump SN07 (PRm) I Gear Pump SN0557 (PRm) G Gear Pump SN077 (PR5m) H Gear Pump SN70 * (PR00m) Gear Pump DN000 (PU-m) Gear Pump DN0046 (PU-m) 4 Gear Pump DN006 (PU4-m) 5 Gear Pump DN009 (PU6-m) 6 Gear Pump DN06 (PU-m) 7 Gear Pump DN079 (PU-m) Gear Pump DN0557 (PU-m) J Gear Pump SF006 ( x 0.6) K Gear Pump SF000 ( x 0.0) L Gear Pump SF0060 ( x 0.60) M Gear Pump SF0090 ( x 0.90) N Gear Pump SF00 ( x.0) O Gear Pump SF075 ( x.75) P Gear Pump SF040 ( x.40) Q Gear Pump SF000 ( x.00) R Gear Pump SF0450 ( x 4.50) Gear Pump SF000 ( x 0.0) S Gear Pump DF006 ( x 0.6) T Gear Pump DF000 ( x 0.0) U Gear Pump DF0060 ( x 0.60) V Gear Pump DF00 ( x.0) W Gear Pump DF075 ( x.75) Y Gear Pump DF040 ( x.40) *: Only available on 00-l-melter ( in box ), max. pumps. H /G Pairs (Tank #) Hose/Gun Pairs Hose/Gun Pairs Continued...
7 Parts Box Code Components / parts Capacity (Tank #) liter (0 lb) 50H 50 liter (0 lb) plus Hopper liter (0 lb) 0H 00 liter (0 lb) plus Hopper liter (440 lb) (Tank # must be XXX in Boxes 5 7) 0H 00 liter (440 lb) plus Hopper (Tank # must be XXX in Boxes 5 7) Casting (Tank #) Single Stream Pumps Only Dual Stream or Single Stream Pumps (Max. pumps on 050 or 50H capacity) X None (Tank # only) Level Control (Tank #) 9 L Level Monitoring B Level Control with Bulk Feed Lid (Ni 0) C Level Control with Bulk Feed Lid (Pt 00) P Level Control with Bulk Feed Lid (Ni 0) and Overfill Protection D Level Control with Bulk Feed Lid (Pt 00) and Overfill Protection Pumps (Tank #) 0 Refer to Tank # Box 0 H /G Pairs (Tank #) Hose/Gun Pairs Hose/Gun Pairs Continued...
8 4 Parts Box Code Options Return Hose (includes hose fitting and MPCV per return manifold) 5 Tank # Tank # Tank # and Tank # Flow Control 6 T Automatic Flow Control with Minimum Speed B Automatic Flow Control N Pressure Build-Up (Required IPI in Box 7) O Safety valve with indication only (no MPCV) X Standard: Manual Pressure Control Valve (MPCV) Internal Pressure Indication (output pressure control is standard functionality) 7 A Post-filter Pressure Indication G Pre-filter Pressure Indication H Pre- and Post-filter Pressure Indication External Pressure Inputs (only with twin tank and 00-l-configuration) F 4 External Pressure Inputs E External Pressure Inputs T External Pressure Inputs S 6 External Pressure Inputs Digital Pressure Inputs 9 F 4 Pressure Switch Inputs E Pressure Switch Inputs T Pressure Switch Inputs Auxiliary H/ G Connectors 0 A H/G (incl. in base unit) B 6 H/G C 0 H/G X None Auxiliary Motor Control (Quantity) # Max. 6 X None Auxiliary Motor Type A AC PowerFlex40 (Rockwell PLC only (F or T in Box 6)) S Servo Ultra 000 (Rockwell PLC only (F or T in Box 6)) L AC Lenze (Vector 00) (Only with S7 control system (A in Box 6)) X None Voltage V Phase Delta (Red Main Switch, -Pole) B V Phase Delta (Black Main Switch, -Pole) V Phase WYE (Red Main Switch, 4-Pole) C 0 45 V Phase WYE (Black Main Switch, 4-Pole) Continued...
9 Parts 5 Box Code Options I/O and Indication 4 D Standard I/O (XS and XS.) W Light Tower K Light Tower and Discrete I/O X Reserved Control System 6 A Siemens S7-00 F ControlLogix EtherNet ext. PanelView000 T ControlLogix ControlNet ext. PanelView000 Air Run-up Outputs Outputs Outputs 6 6 Outputs Gun Solenoid Control G Standard VersaBlue P Pattern Control through Gun Solenoid Connectors Sensor Type 9 P Pt00 Temperature Sensors N Ni0 Temperature Sensors Heat Exchanger / ACM 40 E Heat Exchanger A ACM Connectivity B Heat Exchanger and ACM X None (Kit is sold separately)
10 6 Parts How to Use Illustrated Parts List The parts lists in this section are divided into the following columns: Item Identifies parts that can be obtained from Nordson. Part Nordson part number for each spare part shown in the illustration. A row of hyphens in the column Part ( ) indicates that this part can not be ordered separately. Description This column contains the name of the part and, when appropriate, its dimensions and other properties. The points in the column Description show the relationship between assemblies, subassemblies and single parts. Quantity The quantity needed per unit, assembly or subassembly. The abbreviation AR (as required) is used when this item is a bulk item or when the quantity per assembly depends on the product version or model. NOTE: The texts are only available in English. Fasteners Fasteners are shown as Fx in every illustration, whereby x indicates the number of the fastener in the list Schedule of Fasteners at the end of this chapter. Component Designation The electrical components are labeled in accordance with DIN 4079, part.
11 Parts 7 Assembly Overview Single Tank Melter
12 Parts Assembly Overview (contd.) Twin Tank Melter
13 Parts 9 Item P/N Description Page Quantity Box Code Electrical Components 7 Schedule of Fasteners 57 Electrical Cabinet 445 Temperature Controller 49 5 Cover, fan and filter Cover VB050 feed valve complete / 9 B, C, P, D Cover VB00 feed valve complete / 9 B, C, P, D Cover VB00 single lid feed valve complete 9 B, C, P, D Hose manifold VB 4x return port press.ct. / 5,, Cover VB050 complete / 9 X, L Cover VB00 complete / 9 X, L Cover VB00 complete dual lid 9 X, L Hopper panel VB050 right Hopper panel VB 50H right Hopper panel VB00/00 right Hopper panel VB 0H/0H right Heated hose AR Feed valve NW0 4V VB compl. f. Filter 0 9 B, C, P, D Machine foot, complete 4 / Casters, VB 50 00, twin and VBN Casters, VB 50 00, single Hopper panel VB back right Pf4B 7094 Hopper panel VB50H 0H back right Pf4B Hopper panel VB back left Pf4B Hopper panel VB50H 0H back left Pf4B Hopper panel VB050 left Hopper panel VB50H left Hopper panel VB00/00 left Hopper panel VB0H/0H left Continued on next page
14 0 Parts Assembly Overview (contd.) /
15 Parts Item P/N Description Page Quantity Box Code Grid, VS VB/DB050 / 0760 Grid, VS VB/DB00 / Grid, VS VB Insulation plate, 050/00, collar Insulation plate, VB00, grid/cover Niveau sonde, analog, L6 incl. holder 9, 9 X Niveau sonde, analog, L54 incl. holder 7, 7 9, 9 H X 7095 Niveau sonde, measuring point, L0 7, 7 9, 9 H P, D 79 Heating jacket VB 50 Hopper 794 Heating jacket VB 00 Hopper Heating jacket VB 00 Hopper 9 00 Insulation grid/hopper, VB Insulation grid/hopper, VB Sealing cord D0 00 C (VB00) Hopper Extension, VB050, NW KT I-VX 9470 Hopper Extension, VB00, NW KT I-VX 7094 Hopper Extension, VB00, I-VX 045 Insulation grid/reservoir, VB/DB Insulation grid/reservoir, VB/DB Sealing cord D0 00 C (VB00) 079 Safety valve, 5 bar 6 N Safety valve w/limit switch, 5 bar 6 N Gear Pump, Motor, 0,5kW, BG06-/D06LA4-TOF/UL SP AR 767 Motor, 0,5kW, BG06-/D06LA4-TOF G/SP AR Motor,,0 kw, 0 V, HF SP0GH /7 AR Coupling, SEMIFLEX, NFB, 4.7/, D7F7/,7H7 AR Coupling, SEMIFLEX, NFB, 4.7/, D7F7/H7 AR Coupling, SEMIFLEX, NFB, 4.7/, D7F7/6H7 AR Coupling, SEMIFLEX, NFB, 7./, DF7/6H7 AR Coupling, SEMIFLEX, NFB, 7./, DF7/5H7 AR 0 0 A G, 7 J Y H # # Continued on next page
16 Parts Item P/N Description Page Quantity Box Code 6 Safety valve plate Shut-off unit, VB drain port complete 466 Insulation sleeve, straight complete Reservoir VB050 single stream Reservoir VB050 dual stream Reservoir VB00 4 single stream Reservoir VB00 4 dual stream Reservoir VB00 single stream Reservoir VB00 dual stream 7094 Reservoir HS VB050 PUS / PU Reservoir HS VB00 PUS / PU700 9 Insulation jacket 4, Electric cover, VB/DB00, complete 799 Electric cover, VB/DB00, complete Electric cover, VB00, complete 064 Air-relief valve M6x compl Pressure control valve, pneum. contr Pressure control valve, 5 90 bar, adjustable 7, 9400 Filter cartridge, MW 0., complete 5 6 N Filter cartridge, MW 0., reinfor., compl. 5 6 N 4 Manifold 6
17 Parts Safety Valve Safety valve, 5 bar Safety valve w/limit switch, 5 bar 6 N 704 Plug, safety valve VB/DB compl O-ring x O-ring 9x 9459 SERVICE KIT O-ring x O-ring 9x High-temp. grease, GLS 595/N, 0g
18 4 Parts Safety valve plate PR 5 w/ rotary valve 4 F F Safety valve plate VB PR 5 w/rotary valve ,50H, Body VB safety valve plate VB PR 5 00, 0H Rotary valve VB PR ,50H, Stop plate VB/DB rotary valve 00, 0H, 00, 0H Parallel pin Dm6x DIN65 D 0 A G O ring x Viton 0 A G O ring 5x Viton 7 54 O ring x.5 Viton Screw plug Mx,5 like DIN Sealing ring x6, DIN760 form A Screw plug M0x DIN Sealing ring 0x4, DIN760 form A
19 Parts 5 Safety valve plate PR 00 w/ rotary valve 4 F F Safety valve plate VB PR 00 w/rotary valve , 0H Body VB safety valve plate VB PR ,0H, Rotary valve VB PR 00 00, 0H Stop plate VB/DB rotary valve 0 H Parallel pin Dm6x DIN65 D 0 H O ring x Viton O ring 5x Viton 7 54 O ring x.5 Viton Screw plug Mx,5 like DIN Sealing ring x6, DIN760 form A Screw plug M0x DIN Sealing ring 0x4, DIN760 form A
20 6 Parts Safety valve plate SN 70 DD complete Item Part Description Quantity Note Box Code Bypass plate, SN70, DD, complete Body, bypass plate SN70, tank isolation valve Tank isolation valve Stop plate, tank isolation valve O-ring, 5 x O-ring, x Parallel pin, Dm6 x 6, DIN65-D Screw plug, M x,5 Safety valve plate PUS DD complete Item Part Description Quantity Note Box Code 7094 Bypass plate, PUS, DD, complete Body, bypass plate SN to SN Tank isolation valve Stop plate, tank isolation valve O-ring, 47 x O-ring, 50 x O-ring, x Parallel pin, Dm6 x 6, DIN65-D Screw plug, M x,5
21 Parts 7 Safety valve plate DN DD 4 F F Safety valve plate VB DN DD complete , 50H, Body VB safety valve plate DN DD 00, 0H Rotary valve VB DN/DF DD ,50H, Stop plate VB/DB rotary valve 00, 0H, 00, 0H Parallel pin Dm6x DIN65 D O ring x Viton O ring 5x Viton O ring 6x Viton Screw plug Mx,5 DIN Sealing ring x6, DIN760 form A 7
22 Parts Safety valve plate SF DD F F 7 7 F Safety valve plate VB SF DD complete , 50H, Body VB safety valve plate VB SF DD 00, 0H Rotary valve VB PR ,50H, Stop plate VB/DB rotary valve 00, 0H, 00, 0H Parallel pin Dm6x DIN65 D 0 J R O ring x Viton 0 J R O ring 5x Viton 7 54 O ring x.5 Viton Screw plug Mx,5 like DIN Sealing ring x6, DIN760 form A Screw plug M0x DIN Sealing ring 0x4, DIN760 form A Adapter plate VB Feinpruef x0.6.4, hdn.
23 Parts 9 Safety valve plate DF DD F F Safety valve plate VB DF DD complete , 50H, Body VB safety valve plate DF DD 00, 0H Rotary valve VB DN/DF DD ,50H, Stop plate VB/DB rotary valve 00, 0H, 00, 0H Parallel pin Dm6x DIN65 D 0 S Y O ring x Viton 0 S Y O ring 5x Viton O ring 6x Viton Screw plug Mx,5 DIN Sealing ring x6, DIN760 form A 7
24 0 Parts Adapter Plate DF F Adapter plate, DF VB complete, Adapter plate VB Feinpr.x0,6,4 hdn 0 S Y 0609 O ring 5x viton 0 S Y O ring 0x Adapter Plate DN SN F Adapter plate, DN SN, VB complete, Adapter plate DN SN 0 A H 54 O ring x,5 Viton 0 A H
25 Parts Adapter Plate DF SF F Adapter plate, DF SF, VB complete, Adapter plate DF SF 0 J R 0609 O ring 5x viton 0 J R O ring 0x
26 Parts Sealing Kit VB0 00, DN/DF F5 F Sealing Kit, VB, DN/DF complete, Seal plate VB, DN/DF O ring 5x Plug M56x,5 L5 A Plug, pressure control valve B Plug, valve element, bypass O ring x O ring 9x Plug M6x L4 SW7 C Seal plate VB, hose fitting Note A: Plugs the filter bore B: Plugs the pneumatic pressure control valve bore C: Plugs the air relief valve bore
27 Parts Sealing Kit VB0 00, SN/SF F6 F Sealing Kit, VB, SN/SF complete, Seal plate VB, SN/SF O ring 5x Plug M56x,5 L5 A Plug, pressure control valve B Plug, valve element, bypass O ring x O ring 9x Plug M6x L4 SW7 C Seal plate VB, hose fitting Note A: Plugs the filter bore B: Plugs the pneumatic pressure control valve bore C: Plugs the air relief valve bore
28 4 Parts Gear Pump, SN SN Gear pump SN000 (PRm) 0 A 7905 Gear pump SN0046 (PRm) 0 B 7670 Gear pump SN006 (PR4m) C Gear pump SN009 (PR6m) D 070 Gear pump SN06 (PRm) E 7906 Gear pump SN07 (PRm) F 76 Gear pump SN0557 (PRm) I 7907 Gear pump SN077 (PR5m) G 769 Gear pump SN70 (PR00m) A H 40 Gear pump SN490 (PU5/5) # A: Only available on 00-l-melter ( in Box ), max. pumps. Gear Pump, DN 7650 Gear pump DN000 (PU m) Gear pump DN0046 (PU m) Gear pump DN006 (PU4 m) Gear pump DN009 (PU6 m) Gear pump DN06 (PU m) Gear pump DN079 (PU m) Gear pump DN0557 (PU m)
29 Parts 5 Gear Pump, SF 407 Gear pump SF006 ( x 0.6) 0 J Gear pump SF000 ( x 0.0) 0 K 664 Gear pump SF0060 ( x 0.60) L Gear pump SF0090 ( x 0.90) M 665 Gear pump SF00 ( x.0) N Gear pump SF075 ( x.75) O 4064 Gear pump SF040 ( x.40) P Gear pump SF000 ( x.00) Q 4040 Gear pump SF0450 ( x 4.50) R Gear Pump, DF 65 Gear pump DF006 ( x 0.6) 0 S 405 Gear pump DF000 ( x 0.0) 0 T 4006 Gear pump DF0060 ( x 0.60) U 97 Gear pump DF00 ( x.0) V 4069 Gear pump DF075 ( x.75) W 056 Gear pump DF040 ( x.40) Y
30 6 Parts Filter Cartridge 9400 Filter cartridge, Mesh Size 0. mm, complete SERVICE KIT Filter 0. mm Filter sleeve Mesh Size 0, complete Filter sheath D Filter sleeve MS 0, L O-ring x O-ring 44x O-ring 4x High-temp. grease, GLS 595/N, 0g Filter cartridge, Mesh Size 0. mm, reinf., 6 N complete SERVICE KIT Filter, reinf Filter sleeve MS 0, complete, reinf Filter sheath D Filter sleeve MS 0, L O-ring x O-ring 44x O-ring 4x High-temp. grease, GLS 595/N, 0g 797 Plug M56x,5 L5
31 Parts 7 Manifold 4 F7 F7 P/N 767 P/N Manifold, x, NW, DD complete (NW 6) 54 O-ring, x.5, viton Manifold, x, Nominal Width mm Manifold Accessories Item P/N Description Quantity Note Hose fitting a9/6unf-a/4unf (NW ) O-rings included 49 Hose fitting a/4unf-a/4unf (NW ) O-rings included 076 Hose fitting a /6--a/4UNF (NW 6) O-rings included PLUG, O RING 6xFPM,STR THD,/4-6 O-rings included Accessories Manifold, x, NW, DD compl. (NW 0 ) 5067 O-ring, x, viton Manifold, x, NW, DD, NPT Hose fitting am0x,5 anpt L6 (NW 0) O-rings included 4706 Hose fitting am45x,5 anpt L65 (NW ) O-rings included
32 Parts Pressure Control Valve Pressure control valve, 5 90 bar, adjustable Valve body, pressure control valve Piston, safety valve f. supporting ring Set screw, black, 00 bar Compression spring,.x7.4x O-ring, 6x O-ring, x O-ring, 9x Supporting ring, Da0, Di6.7, spiral SERVICE KIT Pressure control valve O ring x O ring 9x High-temp. grease, GLS 595/N, 0g
33 Parts 9 Pneumatic Pressure Control Valve 0 F Pressure control valve, pneumatically controlled 6 T, B Piston, pressure control valve Valve body, bypass Cylinder, bypass pneu., Di Valve body, bypass pneumatic, 90 bar Piston, bypass pneu., Da Piston, bypass pneu., Da Seal, 9.7x O-ring, x O-ring, 9x Fitting, quick thread-in, -W-d04-G/-TURN A Inside seal, Turcon-Variseal-MS 750 Hose, D4.0, d.5, PTFE AR 4 T, B AR: As required SERVICE KIT Pressure control valve Page O-ring x O-ring 9x 976 Instruction sheet High-temp. grease, GLS 595/N, 0g Note A: See Accessories for Pneumatic Connections by the Customer for other fitting sizes
34 0 Parts Pneumatic Control, -fold Control, flow-valve, double 6 T, B 944 Solenoid valve (see Electrical Components) 6 T, B 94 Pressure gauge 6 T, B Pneumatic Safety Valve 7965 Pneumatic Safety valve, 6 bar, G/4 SW0 6 T, B 5566 Sealing ring, R/4 type: PDR-4
35 Parts Feed Valve 0 F 9 7 F9 6 F4 F9 4 5 F
36 Parts 7665 Feed valve NW0, 4 V, complete 9, 9 B, C, P, Control module, feeding valve D Cover feeding valve, right Electric cover Heater cartridge, / x 4, 0 V, 50 W Insulation, feeding valve Cover feeding valve, left Cable duct for cord set Body, feeding valve, VB, NW Solenoid valve, 4/ ways, 4 V/ 5.9 W, G/ Air manifold, control module, feeding valve Sign, Max 6 bar, self adhesive 49 Hose fitting a/4unf-a/4unf (NW ) with O-ring 9 9 B P 076 Hose fitting a /6--a/4UNF (NW 6) with O-ring 9 9 C N 077 Adapter plate 9 9 B, C P, N Discharge plate Temperature sensor (part of cord set) 9 9 B, C P, N 057 Filter cartridge MW 0. complete NS NS: Not Shown
37 Parts Hose Manifold Return Port 0 F9 9 F9 F F F 7666 Hose manifold, VB 4x, return port, press. ctrl. 5 5, Cover, hose manifold Body, hose manifold Screw plug, M0 x,5 DIN Insulation hose manifold Electric cover 6 4 Heater cartridge, / x 4, 0V, 00 W Blind plug metal metric M x, Temperature sensor (part of cord set) 9 P, N Pressure control valve, 5 90 bar, adjustable Heated hose 4
38 4 Parts Air Relief Valve 064 Air relief valve M6x compl. 54 O ring 9x Plug M6x L4 SW7
39 Parts 5 Insulation Jacket (50 / 00 Liter) Insulation sleeve VB/DB050 complete Insulation sleeve VB/DB050 front/left Insulation sleeve VB/DB050 back/right 9409 Insulation sleeve f.pump VB NW Insulation sleeve VB050 NW return port 790 Insulation sleeve VB/DB00 complete Insulation sleeve VB/DB00 front/left Insulation sleeve VB/DB00 back/right 7045 Insulation sleeve f.pump VB05 00 NW Insulation sleeve VB00 NW return port 790 Insulation sleeve VB/DB050 WT H Insulation sleeve VB050 WT front/left Insulation sleeve VB050 WT back/right 9409 Insulation sleeve f.pump VB NW Insulation sleeve VB050 NW return port 79 Insulation sleeve VB/DB00 WT 5 7 0H 7045 Insulation sleeve VB/DB00 front/left WT Insulation sleeve VB/DB00 back/right WT 7045 Insulation sleeve f.pump VB05 00 NW Insulation sleeve VB00 NW return port
40 6 Parts Insulation Jacket (00 Liter) Insulation sleeve VB00 complete Insulation sleeve VB/DB00 front/left Insulation sleeve VB/DB00 back/right 7045 Insulation sleeve f.pump VB05 00 NW Insulation sleeve VB00 NW return port 7694 Insulation sleeve VB00 WT complete 5 7 0H 7697 Insulation sleeve VB/DB00 WT front/left Insulation sleeve VB/DB00 WT back/right 7045 Insulation sleeve f.pump VB05 00 NW Insulation sleeve VB00 NW return port
41 Parts 7 Air Run-up Kit 4 Item P/N Description Quantity Note 065 Kit, air run-up, 4 0 ma, 0 5 bar 0650 Kit, air run-up, 0 0 VDC, 0 5 bar 0444 Regulator, 0 0 VDC, 0 5 bar, m cable 0444 Regulator, 4 0 ma, 0 5 bar, m cable 0440 Filter element, particulate Filter element, oil Filter element, water NS O-ring, filter bowl NS: Not Shown
42 Parts Electrical Components, Part NOTE: Item = Component designation with reference to the Wiring Diagram. Inside Control Cabinet, Backplate F F 70K7 4F 0F 0T 09T L L L L L L L L L L L L 5 7 5F 7F 0F F F 5 7 XL9/0 XL/ 4 6 XLVB+/ 4 6 7K5 7K6 7K6 5N 5N 7N 7N N N 0N 70A Level Control 7A Level Control X XLS 4 4 XLS 4 4 XLS 4 =lllö XLL XS XL9A X PE PE PE PE PE PE PE PE XL0.PE XL0.L XL0.L XL0.L XS4 XLS4 XLS5 XLS6 XLS7 XLS XLS9 XLS0 XLS XLD XS 6 XS 6 XS PE PE PE PE PE PE PE PE XLS4 XLS5 XLS6 XLS7 XLS XLS9 XLS0 XLS Connected to feeding hoses Connected to return hoses
43 Parts 9 Circuit breakers -F 5644 Circuit breaker A -pole FAZ-B6/ Main fuse , 50H 4446 Circuit breaker 50A -pole FAZ Z50/ , 0H -F 545 Circuit breaker 0A -pole FAZ C0/ -4F 4579 Circuit breaker 6A -pole FAZ-B6/ ELC lamp -5F 564 Circuit breaker 0A -pole FAZ B0/ Grid , 50H 5644 Circuit breaker A -pole FAZ-B6/ , 0H -7F 564 Circuit breaker 0A -pole FAZ B0/ Reservoir , 50H 5644 Circuit breaker A -pole FAZ-B6/ , 0H -0F 544 Circuit breaker 0A -pole FAZ-B0/ H/G -F 544 Circuit breaker 0A -pole FAZ-B0/ Return hose -F 544 Circuit breaker 0A -pole FAZ-B0/ Filling valve -0F 4579 Circuit breaker 6A -pole FAZ-B6/ Power supply Solid-state relays -5N 0797 Solid-state relay GPB 00 60V MAX. 5A Grid H -5N -7N 0797 Solid-state relay GPB 00 60V MAX. 5A -7N 5 7-5N Solid-state relay GPB 00 60V MAX. 45A Reservoir H -5N -7N Solid-state relay GPB 00 60V MAX. 45A -7N 5 7-0N 0796 Solid-state relay GPB 00 60V MAX. 5A H/G 4 4 -N 0796 Solid-state relay GPB 00 60V MAX. 5A Return 4 4 hose -N 0796 Solid-state relay GPB 00 60V MAX. 5A Filling 4 4 valve Other parts -0T Switching power supply 0V/N/4V 0W internal -09T Switching power supply 0V/N/4V 0W 9, 9 6 X X -70K Contactor DILM40 (RDC4) H Slave contactor block DILM50 XHI K Contactor DILMC65 (RDC4) Slave contactor block DILM50 XHI H Relays -7K5 5 Relay MY4N D 4VDC w/indicating lamp -7K6 5 Relay MY4N D 4VDC w/indicating lamp -7K6 5 Relay MY4N D 4VDC w/indicating lamp Continued on next page
44 40 Parts Control Cabinet, Outside View -07E5-07E4-75H -4H -6A6-7A6-0A -A -A XVS... XVS4 XRS... XRS4 -Q -07E4 XS -07E5 -Q 550 Main switch, x 6 A, black -6A6 445 Temperature controller, 00 V 40 VAC Grid -7A6 445 Temperature controller, 00 V 40 VAC Reservoir -0A 445 Temperature controller, 00 V 40 VAC H/G -A 445 Temperature controller, 00 V 40 VAC Return hose -A 445 Temperature controller, 00 V 40 VAC Filling valve -4H 4 Control cabinet lamp 497 Connection cable, control cabinet lamp, m -07E4 Cover for Fan and Filter -07E5 Cover for Fan and Filter -75H Warning light tower -XS Interface Standard I/O -XVS Cable duct Feeding hose... 4 to 4 (to terminals XLS4...XLS7) -XRS to Cable duct Return hose (to terminals XLS...XLS)... 4
45 Parts 4 Electrical Components, Part B A -0B4,..., B4 A -XS.n -XS.n -XS 4.n -XS.n Pt 00 -XS.n -XS.n -XS.n Ni0 -XS 4.n -XS0 -XS -XS -XS -XS4 -XS5 -XS6 -XS7 Tank (Pt 00, Ni 0): XS.n,..., XS 4.n, XS0, XS,... XS 7 Tank (Pt 00, Ni 0): XS 5.n,..., XS.n, XS, XS 9,... XS 5 -XS0 -XS -XS -XS -XS4 -XS5 -XS6 -XS7
46 4 Parts Connectors on hopper panel (Item A) -XS Hose receptacle H/G #, Tank 4 4 -XS Hose receptacle H/G #, Tank 4 4 -XS Hose receptacle H/G #, Tank 4 4 -XS Hose receptacle H/G #4, Tank 4 4 -XS Hose receptacle H/G #5, Tank 4 -XS Hose receptacle H/G #6, Tank 4 -XS Hose receptacle H/G #7, Tank 4 -XS Hose receptacle H/G #, Tank 4 -XS Hose receptacle H/G #9, Tank 4 4 -XS Hose receptacle H/G #0, Tank 4 4 -XS Hose receptacle H/G #, Tank 4 4 -XS Hose receptacle H/G #, Tank 4 4 -XS Hose receptacle H/G #, Tank 4 -XS Hose receptacle H/G #4, Tank 4 -XS Hose receptacle H/G #5, Tank 4 -XS Hose receptacle H/G #6, Tank 4 Options Level Control B Niveau sonde, analog, L6 incl. holder UR Page 0 7, 7 9, 9 H X -70A -7A Controller Level Control (00 00 mm) UR Page 7, 7 9, 9 H X B Niveau sonde, analog, L54 incl. holder UR Page 0 7, 7 9, 9 H X -70A -7A Controller Level Control ( mm) UR 7, 7 9, 9 H X B 7095 Niveau sonde, measuring point, L0 UR Page 0 9, 9 P, D -7A -7A 076 Controller Level Control Overfill UR Page 9, 9 P, D UR (upon request): Quantity depends on number of tanks (single or twin melter)
47 Parts 4 Internal Pressure Sensors -0B 7690 Pressure sensor #,..., to 0B -B 7690 Pressure sensor # 9,..., 6 to B -B 7690 Pressure sensor # 7,..., 4 to B -B to B 7690 Pressure sensor # 5,..., -0XS Sensor-Aktor-Interface, Passiv, PRS #,..., Page - -XS Sensor-Aktor-Interface, Passiv, PRS # 9,..., 6 Page - -XS Sensor-Aktor-Interface, Passiv, PRS # 7,..., 4 Page - -XS Sensor-Aktor-Interface, Passiv, PRS # 5,..., Page - External Pressure Sensors -0XS -XS -XS -XS -4XS -5XS -4B 7690 External Pressure sensor #,..., NS F, E to 4B -4XS Sensor-Aktor-Interface, Passiv, PRS #,..., Page - -5B to 5B 7690 External Pressure sensor # 9,..., 6 A NS -5XS Sensor-Aktor-Interface, Passiv, PRS # 9,..., 6 Page - Note A: Available only with twin tank and 00 liter configuration NS: Not Shown T, S
48 44 Parts Casters (Accessory) 76 Casters, VB 50 00, single Guide castor, 750 kg, D00, D50, H Fixed castor, 750 kg, D00, D50, H Casters, VB 50 00, twin and VBN Guide castor, 750 kg, D00, D50, H Fixed castor, 750 kg, D00, D50, H50 Accessories for Pneumatic Connection by the Customer Part Description 4996 Fitting, G / x ig / Feed Valve 4965 Quick Thread-in Fitting, -G-d06-G /-0000 (Solenoid Air Connection) 599 Air Operated Hose, D.0 d6.0 PTFE 4077 Air tube NW D0 PTFE Female Air Coupling, ir /4 NW7. L4 SW Pneumatic Pressure Control and 4046 Quick Thread-in Fitting, -G-d06-G / Bypass Control Air Operated Hose, D.0 d6.0 PU blue or Air Operated Hose, D.0 d6.0 PTFE 597 Female air coupling d6 NW7, L60 Pneumatic Pressure Control and 556 Air Operated Hose, D.0 d6.0 PU blue or Bypass Control 599 Air Operated Hose, D.0 d6.0 PTFE 497 Female air coupling d6 NW5 L44 Inert Gas 599 Air Operated Hose, D.0 d6.0 PTFE
49 Parts 45 Sings and Tags 4 5a 5b 5c TAG, WARNING, HAZARDOUS VOLTAGE B 056 TAG, CAUTION, HOT SURFACE B 056 TAG, CAUTION, HOT SURFACE B 9, 9 B,P,C,D 0470 TAG, WARNING, HOT ADHESIVE (Relieve pressure) 0470 TAG, WARNING, HOT ADHESIVE (Relieve pressure) B B 9, 9 B,P,C,D Sign Max. 6 bar 5a Sign Max. bar 5b 7605 Sign symbol inert gas self adhesive 5c 7606 Sign symbol inert gas 4x 9 Note Sheet of tags (multilingual) A A: One of each item, and in these languages: English, Danish, Dutch, Finnish, Greek, Norwegian, Portuguese, Swedish, Czech, Estonian, Hungarian, Slovenia, Traditional Chinese, Latvian, Lithuanian, Polish, Slovakian B: English, German, French, Spanish, Italian, Japanese, Simplified Chinese, Korean
50 46 Parts Schedule of Fasteners Number Description Part F Allan head cap screw, M5x, DIN9, stainless 5009 F Allan head cap screw, Mx65/0.9, DIN9 569 F Allan head cap screw Mx6, DIN9 stainless 907 F4 Allan head cap screw Mx0/0.9, DIN9 niro 6575 F5 Allan head cap screw, Mx0, DIN9, stainless 500 F6 Allan head cap screw, M6x6, DIN 9, niro 5007 F7 Allan head cap screw, M6x5, DIN 9, niro 005 F Allan head cap screw, Mx, DIN9, stainless 605 F9 Allan head cap screw, M5x0, DIN9, stainless 594 F0 Allan head cap screw, M4x6, DIN9, stainless 5000 F Allan head cap screw, Mx6, DIN9, stainless F Hexagon head screw, M5x6, DIN9 60 F Allan head cap screw, M5x0, DIN9, stainless 500 F4 Allan head cap screw, M4x0, DIN9-A F5 Allan head cap screw, M0x0, DIN9, stainless 5004 F6 Allan head cap screw, Mx0/0.9, DIN9 76
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