VersaBlue Adhesive Melters VBN with Siemens PLC

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1 VersaBlue Adhesive Melters VBN with Siemens PLC Parts List English Issued 03/07 NORDSON ENGINEERING GMBH LÜNEBURG GERMANY

2 Hinweis Diese Betriebsanleitung ist für die gesamte Baureihe gültig. Order number P/N = Order number for Nordson products Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 007. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. 007 All rights reserved. Trademarks AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray, ColorMax, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, e.stylized, EFD, ETI, Excel 000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, HDLV, Heli-flow, Helix, Horizon, Hot Shot, icontrol, iflow, Isocoil, Isocore, Iso-Flo, itrax, JR, KB30, Kinetix, Little Squirt, LogiComm, Magnastatic, March, MEG, Meltex, Microcoat, Micromark, MicroSet, Millenium, Mini Squirt, Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, OptiMix, Package of Values, PatternView, PermaFlo, Plasmod, PluraFoam, Porous Coat, PowderGrid, Powderware, Prism, Printplus, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure-Max, Tela-Therm, Tracking Plus, TRAK, Trends, Tribomatic, Ultra, Ultrasaver, UniScan, UpTime, Vantage, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, When you expect more. are registered trademarks of Nordson Corporation. Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AquaCure, ATS, Auto-Flo, AutoScan, Best Choice, BetterBook, Blue Series, CanNeck, Celero, Chameleon, Check Mate, ClassicBlue, Color-on-Demand, Controlled Fiberization, Control Weave, cscan, CPX, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, E-Nordson, Easy Clean, EasyOn, Eclipse, Equi=Bead, ESP, Exchange Plus, FilEasy, Fill Sentry, FluxPlus, Gluie, G-Net, G-Site, Ink-Dot, ion, Iso-Flex, itrend, KVLP, Lacquer Cure, Lean Cell, Maverick, Maxima, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, Multifil, Myritex, OptiStroke, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, PluraMix, Powder Pilot, Powercure, PreciseCoat, Primarc, Process Sentry, Pulse Spray, PurTech, Quad Cure, Ready Coat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureMix, SureSeal, Sure Wrap, Swirl Coat, Tempus, ThruWave, Trade Plus, TrueBlue, Ultrasmart, Universal, ValveMate, Viper, Vista, VersaDrum, VersaPail, WebCure, Rings (Design) are trademarks of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners rights.

3 Table of Contents I Table of Contents Product Configuration How to Use Illustrated Parts List Fasteners Component Designation Assembly Overview Single Tank Melter Twin Tank Melter Safety Valve Safety valve plate PR 5 w/ rotary valve Safety valve plate PR 00 w/ rotary valve Safety valve plate DN DD Safety valve plate SF DD Safety valve plate DF DD Adapter Plate DF Adapter Plate DN SN Adapter Plate DF SF Sealing Kit VB0 00, DN/DF Sealing Kit VB0 00, SN/SF Gear Pump, SN Gear Pump, DN Gear Pump, SF Gear Pump, DF Filter Cartridge Manifold Manifold Accessories Accessories Pressure Control Valve Pneumatic Pressure Control Valve Pneumatic Control, -fold Pneumatic Safety Valve Feed Valve Hose Manifold Return Port Air Relief Valve Insulation Jacket (50 / 00 Liter) Insulation Jacket (00 Liter) Air Run-up Kit

4 II Table of Contents Electrical Components, Part Inside Control Cabinet, Backplate Inside Control Cabinet, Right Cabinet Side Control Cabinet, Outside View Control Cabinet, Outside View, Left Cabinet Side Electrical Components, Part Connectors on hopper panel (Item A) Options Level Control Internal Pressure Sensors External Pressure Sensors Casters (Accessory) Accessories for Pneumatic Connection by the Customer Sings and Tags Schedule of Fasteners

5 Parts Product Configuration The configuration code and the table indicate the components and parts of this product that are configurable. The codes are also used to identify the spare parts. VersaBlue ADHESIVE MELTER VBN 0HLGBBB40HLB3338XNAXXBXXXXTXXPX Serial No: Year Nordson Engineering GmbH Lilienthalstr. 6 D 337 Lüneburg Germany V B 3 N H 8 9 L 0 G B B 3 B Box Code CAUTION: The maximum operating temperature of the installed gun and the other heated components should be considered when setting temperatures on the melter control panel. Box Code Components / parts VB VersaBlue Melter 3 N Extended Capability, Nonwoven Capacity (Tank #) liter (0 lb) 50H 50 liter (0 lb) plus Hopper liter (0 lb) 0H 00 liter (0 lb) plus Hopper XXX None (Tank # only) Casting (Tank #) 8 Single Stream Pumps Only Dual Stream or Single Stream Pumps (Max. 3 pumps on 050 or 50H capacity) X None (Tank only) Continued...

6 Parts Box Code Components / parts Level Control (Tank #) 9 L Level Monitoring B Level Control with Bulk Feed Lid (Ni 0) C Level Control with Bulk Feed Lid (Pt 00) P Level Control with Bulk Feed Lid (Ni 0) and Overfill Protection D Level Control with Bulk Feed Lid (Pt 00) and Overfill Protection Pumps (Tank #) 0 3 A Gear Pump SN0030 (PRm) B Gear Pump SN0046 (PR3m) C Gear Pump SN006 (PR4m) D Gear Pump SN0093 (PR6m) E Gear Pump SN086 (PRm) F Gear Pump SN037 (PRm) I Gear Pump SN0557 (PR8m) G Gear Pump SN0773 (PR5m) H Gear Pump SN70 * (PR00m) Gear Pump DN0030 (PU-m) 3 Gear Pump DN0046 (PU3-m) 4 Gear Pump DN006 (PU4-m) 5 Gear Pump DN0093 (PU6-m) 6 Gear Pump DN086 (PU-m) 7 Gear Pump DN079 (PU8-m) 8 Gear Pump DN0557 (PU8-m) J Gear Pump SF006 ( x 0.6) K Gear Pump SF0030 ( x 0.30) L Gear Pump SF0060 ( x 0.60) M Gear Pump SF0090 ( x 0.90) N Gear Pump SF00 ( x.0) O Gear Pump SF075 ( x.75) P Gear Pump SF040 ( x.40) Q Gear Pump SF0300 ( x 3.00) R Gear Pump SF0450 ( x 4.50) Gear Pump SF000 ( x 0.0) S Gear Pump DF006 ( x 0.6) T Gear Pump DF0030 ( x 0.30) U Gear Pump DF0060 ( x 0.60) V Gear Pump DF00 ( x.0) W Gear Pump DF075 ( x.75) Y Gear Pump DF040 ( x.40) *: Only available on 00-l-melter ( in box 8), max. pumps. H /G Pairs (Tank #) Hose/Gun Pairs 8 8 Hose/Gun Pairs Continued...

7 Parts 3 Box Code Components / parts Capacity (Tank #) liter (0 lb) 50H 50 liter (0 lb) plus Hopper liter (0 lb) 0H 00 liter (0 lb) plus Hopper liter (440 lb) (Tank # must be XXX in Boxes 5 7) 0H 00 liter (440 lb) plus Hopper (Tank # must be XXX in Boxes 5 7) Casting (Tank #) 8 Single Stream Pumps Only Dual Stream or Single Stream Pumps (Max. 3 pumps on 050 or 50H capacity) X None (Tank # only) Level Control (Tank #) 9 L Level Monitoring B Level Control with Bulk Feed Lid (Ni 0) C Level Control with Bulk Feed Lid (Pt 00) P Level Control with Bulk Feed Lid (Ni 0) and Overfill Protection D Level Control with Bulk Feed Lid (Pt 00) and Overfill Protection Pumps (Tank #) 0 3 Refer to Tank # Box 0 3 H /G Pairs (Tank #) Hose/Gun Pairs 8 8 Hose/Gun Pairs Continued...

8 4 Parts Box Code Options Return Hose (includes hose fitting and MPCV per return manifold) 5 Tank # Tank # 3 Tank # and Tank # Flow Control 6 T Automatic Flow Control with Minimum Speed B Automatic Flow Control N Pressure Build-Up (Required IPI in Box 7) O Safety valve with indication only (no MPCV) X Standard: Manual Pressure Control Valve (MPCV) Internal Pressure Indication (output pressure control is standard functionality) 7 A Post-filter Pressure Indication G Pre-filter Pressure Indication H Pre- and Post-filter Pressure Indication External Pressure Inputs (only with twin tank and 00-l-configuration) 8 F 4 External Pressure Inputs E 8 External Pressure Inputs T External Pressure Inputs S 6 External Pressure Inputs Digital Pressure Inputs 9 F 4 Pressure Switch Inputs E 8 Pressure Switch Inputs T Pressure Switch Inputs Auxiliary H/ G Connectors 30 A H/G (incl. in base unit) B 6 H/G C 0 H/G X None Auxiliary Motor Control (Quantity) 3 # Max. 6 X None Auxiliary Motor Type 3 A AC PowerFlex40 (Rockwell PLC only (F or T in Box 36)) S Servo Ultra 3000 (Rockwell PLC only (F or T in Box 36)) L AC Lenze (Vector 800) (Only with S7 control system (A in Box 36)) X None Voltage V 3 Phase Delta (Red Main Switch, 3-Pole) B V 3 Phase Delta (Black Main Switch, 3-Pole) V 3 Phase WYE (Red Main Switch, 4-Pole) C V 3 Phase WYE (Black Main Switch, 4-Pole) Continued...

9 Parts 5 Box Code Options I/O and Indication 34 D Standard I/O (XS and XS.) W Light Tower K Light Tower and Discrete I/O X Reserved Control System 36 A Siemens S7-300 F ControlLogix EtherNet ext. PanelView000 T ControlLogix ControlNet ext. PanelView000 Air Run-up Outputs 8 8 Outputs Outputs 6 6 Outputs Gun Solenoid Control 38 G Standard VersaBlue P Pattern Control through Gun Solenoid Connectors Sensor Type 39 P Pt00 Temperature Sensors N Ni0 Temperature Sensors Heat Exchanger / ACM 40 E Heat Exchanger A ACM Connectivity B Heat Exchanger and ACM X None (Kit is sold separately)

10 6 Parts How to Use Illustrated Parts List The parts lists in this section are divided into the following columns: Item Identifies parts that can be obtained from Nordson. Part Nordson part number for each spare part shown in the illustration. A row of hyphens in the column Part ( ) indicates that this part can not be ordered separately. Description This column contains the name of the part and, when appropriate, its dimensions and other properties. The points in the column Description show the relationship between assemblies, subassemblies and single parts. Quantity The quantity needed per unit, assembly or subassembly. The abbreviation AR (as required) is used when this item is a bulk item or when the quantity per assembly depends on the product version or model. NOTE: The texts are only available in English. Fasteners Fasteners are shown as Fx in every illustration, whereby x indicates the number of the fastener in the list Schedule of Fasteners at the end of this chapter. Component Designation The electrical components are labeled in accordance with DIN 4079, part.

11 Parts 7 Assembly Overview Single Tank Melter

12 8 Parts Assembly Overview (contd.) Twin Tank Melter

13 Parts 9 Item P/N Description Page Quantity Box Code Electrical Components 37 Schedule of Fasteners 58 Electrical Cabinet 708 Operating Panel TP A Fan and filter + air filter Cover VB050 feed valve complete / 9 B, C, P, D Cover VB00 feed valve complete / 9 B, C, P, D Cover VB00 single lid feed valve complete 9 B, C, P, D Hose manifold VB 4x return port press.ct. 3 / 5,, Cover VB050 complete / 9 X, L Cover VB00 complete / 9 X, L Cover VB00 complete dual lid 9 X, L Hopper panel VB050 right Hopper panel VB 50H right Hopper panel VB00/00 right Hopper panel VB 0H/0H right 8 Heated hose AR Feed valve NW0 4V VB compl. f. Filter 30 9 B, C, P, D Machine foot, complete 4 / Casters, VB 50 00, twin and VBN Casters, VB 50 00, single Hopper panel VB back right Pf4B Hopper panel VB50H 0H back right Pf4B Hopper panel VB back left Pf4B Hopper panel VB50H 0H back left Pf4B Hopper panel VB050 left Hopper panel VB50H left Hopper panel VB00/00 left Hopper panel VB0H/0H left Continued on next page

14 0 Parts Assembly Overview (contd.) /

15 Parts Item P/N Description Page Quantity Box Code Grid, VS VB/DB050 / 0760 Grid, VS VB/DB00 / Grid, VS VB Insulation plate, 050/00, collar Insulation plate, VB00, grid/cover Niveau sonde, analog, L36 incl. holder 9, 9 X Niveau sonde, analog, L584 incl. holder 7, 7 9, Niveau sonde, measuring point, L30 7, 7 9, 9 H X H P, D Heating jacket VB 50 Hopper 794 Heating jacket VB 00 Hopper Heating jacket VB 00 Hopper Insulation grid/hopper, VB Insulation grid/hopper, VB Sealing cord D0 300 C (VB00) Hopper Extension, VB050, NW KT I-VX Hopper Extension, VB00, NW KT I-VX 7094 Hopper Extension, VB00, I-VX 0345 Insulation grid/reservoir, VB/DB Insulation grid/reservoir, VB/DB Sealing cord D0 300 C (VB00) 0793 Safety valve, 85 bar 3 6 N Safety valve w/limit switch, 85 bar 3 6 N 3 Gear Pump 3, Motor, 0,5kW, BG06-3/D06LA4-TOF/UL SP AR Coupling, SEMIFLEX, NFB, 4.7/, D7F7/,7H7 AR 0 3 A G, Coupling, SEMIFLEX, NFB, 4.7/, D7F7/3H7 AR 0 3 J Y Coupling, SEMIFLEX, NFB, 4.7/, D7F7/6H7 AR 0 3 H Safety valve plate Shut-off unit, VB drain port complete 4366 Insulation sleeve, straight complete Reservoir VB050 single stream Reservoir VB050 dual stream Reservoir VB00 4 single stream Reservoir VB00 4 dual stream Reservoir VB00 8 single stream Reservoir VB00 8 dual stream Continued on next page

16 Parts Item P/N Description Page Quantity Box Code 9 Insulation jacket 34, Electric cover, VB/DB00, complete 7998 Electric cover, VB/DB00, complete Electric cover, VB00, complete Air-relief valve M6x compl Pressure control valve, pneum. contr Pressure control valve, 5 90 bar, adjustable 7, Filter cartridge, MW 0., complete 5 6 N Filter cartridge, MW 0., reinfor., compl. 5 6 N 34 Manifold 6

17 Parts 3 Safety Valve Safety valve, 85 bar Safety valve w/limit switch, 85 bar 6 N Plug, safety valve VB/DB compl O-ring x O-ring 9x SERVICE KIT O-ring x O-ring 9x High-temp. grease, GLS 595/N, 0g

18 4 Parts Safety valve plate PR 5 w/ rotary valve 4 F F Safety valve plate VB PR 5 w/rotary valve ,50H, Body VB safety valve plate VB PR 5 00, 0H Rotary valve VB PR ,50H, Stop plate VB/DB rotary valve 00, 0H, 00, 0H Parallel pin D3m6x DIN635 D 0 3 A G O ring 3x Viton 0 3 A G O ring 35x Viton 7 54 O ring 8x.5 Viton Screw plug Mx,5 like DIN Sealing ring x6, DIN7603 form A Screw plug M0x DIN Sealing ring 0x4, DIN7603 form A

19 Parts 5 Safety valve plate PR 00 w/ rotary valve 4 F F Safety valve plate VB PR 00 w/rotary valve , 0H Body VB safety valve plate VB PR ,0H, Rotary valve VB PR 00 00, 0H Stop plate VB/DB rotary valve 0 3 H Parallel pin D3m6x DIN635 D 0 3 H O ring 3x Viton O ring 35x Viton 7 54 O ring 8x.5 Viton Screw plug Mx,5 like DIN Sealing ring x6, DIN7603 form A Screw plug M0x DIN Sealing ring 0x4, DIN7603 form A

20 6 Parts Safety valve plate DN DD 4 F F Safety valve plate VB DN DD complete , 50H, Body VB safety valve plate DN DD 00, 0H Rotary valve VB DN/DF DD ,50H, Stop plate VB/DB rotary valve 00, 0H, 00, 0H Parallel pin D3m6x DIN635 D O ring 3x Viton O ring 35x Viton O ring 6x Viton Screw plug Mx,5 DIN Sealing ring x6, DIN7603 form A 7

21 Parts 7 Safety valve plate SF DD F F 7 7 F Safety valve plate VB SF DD complete , 50H, Body VB safety valve plate VB SF DD 00, 0H Rotary valve VB PR ,50H, Stop plate VB/DB rotary valve 00, 0H, 00, 0H Parallel pin D3m6x DIN635 D 0 3 J R O ring 3x Viton 0 3 J R O ring 35x Viton 7 54 O ring 8x.5 Viton Screw plug Mx,5 like DIN Sealing ring x6, DIN7603 form A Screw plug M0x DIN Sealing ring 0x4, DIN7603 form A Adapter plate VB Feinpruef x0.6.4, hdn.

22 8 Parts Safety valve plate DF DD F F Safety valve plate VB DF DD complete , 50H, Body VB safety valve plate DF DD 00, 0H Rotary valve VB DN/DF DD ,50H, Stop plate VB/DB rotary valve 00, 0H, 00, 0H Parallel pin D3m6x DIN635 D 0 3 S Y O ring 3x Viton 0 3 S Y O ring 35x Viton O ring 6x Viton Screw plug Mx,5 DIN Sealing ring x6, DIN7603 form A 7

23 Parts 9 Adapter Plate DF F Adapter plate, DF VB complete 8, Adapter plate VB Feinpr.x0,6,4 hdn 0 3 S Y 0609 O ring 5x viton 0 3 S Y O ring 0x Adapter Plate DN SN F Adapter plate, DN SN, VB complete 8, Adapter plate DN SN 0 3 A H 54 O ring 8x,5 Viton 0 3 A H

24 0 Parts Adapter Plate DF SF F Adapter plate, DF SF, VB complete 8, Adapter plate DF SF 0 3 J R 0609 O ring 5x viton 0 3 J R O ring 0x

25 Parts Sealing Kit VB0 00, DN/DF F5 8 F Sealing Kit, VB, DN/DF complete 8, Seal plate VB, DN/DF O ring 35x Plug M56x,5 L35 A Plug, pressure control valve B Plug, valve element, bypass O ring x O ring 9x Plug M6x L4 SW7 C Seal plate VB, hose fitting Note A: Plugs the filter bore B: Plugs the pneumatic pressure control valve bore C: Plugs the air relief valve bore

26 Parts Sealing Kit VB0 00, SN/SF 8 F6 F Sealing Kit, VB, SN/SF complete 8, Seal plate VB, SN/SF O ring 35x Plug M56x,5 L35 A Plug, pressure control valve B Plug, valve element, bypass O ring x O ring 9x Plug M6x L4 SW7 C Seal plate VB, hose fitting Note A: Plugs the filter bore B: Plugs the pneumatic pressure control valve bore C: Plugs the air relief valve bore

27 Parts 3 Gear Pump, SN Gear pump SN0030 (PRm) 0 3 A 7905 Gear pump SN0046 (PR3m) 0 3 B 7670 Gear pump SN006 (PR4m) C Gear pump SN0093 (PR6m) D Gear pump SN086 (PRm) E 7906 Gear pump SN037 (PRm) F 7688 Gear pump SN0557 (PR8m) I 7907 Gear pump SN0773 (PR5m) G 7689 Gear pump SN70 (PR00m3) A H A: Only available on 00-l-melter ( in Box 8), max. pumps. Gear Pump, DN Gear pump DN0030 (PU m) Gear pump DN0046 (PU3 m) Gear pump DN006 (PU4 m) Gear pump DN0093 (PU6 m) Gear pump DN086 (PU m) Gear pump DN079 (PU8 m) Gear pump DN0557 (PU8 m) 8

28 4 Parts Gear Pump, SF 4073 Gear pump SF006 ( x 0.6) 0 3 J Gear pump SF0030 ( x 0.30) 0 3 K 3664 Gear pump SF0060 ( x 0.60) L Gear pump SF0090 ( x 0.90) M 3665 Gear pump SF00 ( x.0) N Gear pump SF075 ( x.75) O Gear pump SF040 ( x.40) P Gear pump SF0300 ( x 3.00) Q Gear pump SF0450 ( x 4.50) R Gear Pump, DF 365 Gear pump DF006 ( x 0.6) 0 3 S 405 Gear pump DF0030 ( x 0.30) 0 3 T Gear pump DF0060 ( x 0.60) U 3987 Gear pump DF00 ( x.0) V Gear pump DF075 ( x.75) W Gear pump DF040 ( x.40) Y

29 Parts 5 Filter Cartridge Filter cartridge, Mesh Size 0. mm, complete SERVICE KIT Filter 0. mm Filter sleeve Mesh Size 0, complete Filter sheath D Filter sleeve MS 0, L O-ring 3x O-ring 44x O-ring 48x High-temp. grease, GLS 595/N, 0g Filter cartridge, Mesh Size 0. mm, reinf., 6 N complete SERVICE KIT Filter, reinf Filter sleeve MS 0, complete, reinf Filter sheath D Filter sleeve MS 0, L O-ring 3x O-ring 44x O-ring 48x High-temp. grease, GLS 595/N, 0g 797 Plug M56x,5 L35

30 6 Parts Manifold 3 4 F7 F7 P/N P/N Manifold, x, NW 3, DD complete (NW 8 6) 54 O-ring, 8x.5, viton Manifold, x, Nominal Width 3 mm Manifold Accessories Item P/N Description Quantity Note Hose fitting a9/6unf-a3/4unf (NW 8) O-rings included 4988 Hose fitting a3/4unf-a3/4unf (NW 3) O-rings included Hose fitting a /6--a3/4UNF (NW 6) O-rings included PLUG, O RING 6xFPM,STR THD,3/4-6 O-rings included Accessories Manifold, x, NW 3, DD compl. (NW 0 3) O-ring, 3x, viton Manifold, x, NW 3, DD, NPT Hose fitting am30x,5 anpt L63 (NW 0) O-rings included Hose fitting am45x,5 anpt L65 (NW 3) O-rings included

31 Parts 7 Pressure Control Valve Pressure control valve, 5 90 bar, adjustable Valve body, pressure control valve Piston, safety valve f. supporting ring Set screw, black, 00 bar Compression spring,.x7.4x O-ring, 6x O-ring, x O-ring, 9x Supporting ring, Da0, Di6.7, spiral SERVICE KIT Pressure control valve O ring x O ring 9x High-temp. grease, GLS 595/N, 0g

32 8 Parts Pneumatic Pressure Control Valve 0 3 F Pressure control valve, pneumatically controlled 6 T, B Piston, pressure control valve Valve body, bypass Cylinder, bypass pneu., Di Valve body, bypass pneumatic, 90 bar Piston, bypass pneu., Da Piston, bypass pneu., Da Seal, 9.7x O-ring, x O-ring, 9x Fitting, quick thread-in, -W-d04-G/8-TURN A Inside seal, Turcon-Variseal-MS Hose, D4.0, d.5, PTFE AR 4 T, B AR: As required SERVICE KIT Pressure control valve Page O-ring x O-ring 9x 3976 Instruction sheet High-temp. grease, GLS 595/N, 0g Note A: See Accessories for Pneumatic Connections by the Customer for other fitting sizes

33 Parts 9 Pneumatic Control, -fold Control, flow-valve, double 6 T, B Solenoid valve (see Electrical Components) 6 T, B Pressure gauge 6 T, B Pneumatic Safety Valve 7965 Pneumatic Safety valve, 6 bar, G/4 SW0 6 T, B 5566 Sealing ring, R/4 type: PDR-4

34 30 Parts Feed Valve 0 F F9 3 6 F4 F9 4 5 F

35 Parts Feed valve NW0, 4 V, complete 9, 9 B, C, P, Control module, feeding valve D Cover feeding valve, right Electric cover Heater cartridge, 3/8 x 4, 30 V, 50 W Insulation, feeding valve Cover feeding valve, left Cable duct for cord set Body, feeding valve, VB, NW Solenoid valve, 4/ ways, 4 V/ 5.9 W, G/ Air manifold, control module, feeding valve Sign, Max 6 bar, self adhesive 4988 Hose fitting a3/4unf-a3/4unf (NW 3) with O-ring 9 39 B P Hose fitting a /6--a3/4UNF (NW 6) with O-ring 9 39 C N 077 Adapter plate 9 39 B, C P, N Discharge plate Temperature sensor (part of cord set) 9 39 B, C P, N Filter cartridge MW 0.8 complete NS NS: Not Shown

36 3 Parts Hose Manifold Return Port 0 F9 9 F9 8 F F F 7666 Hose manifold, VB 4x, return port, press. ctrl. 5 5, Cover, hose manifold Body, hose manifold Screw plug, M0 x,5 DIN Insulation hose manifold Electric cover Heater cartridge, 3/8 x 4, 30V, 00 W Blind plug metal metric M x, Temperature sensor (part of cord set) 39 P, N Pressure control valve, 5 90 bar, adjustable Heated hose 4

37 Parts 33 Air Relief Valve 0364 Air relief valve M6x compl. 548 O ring 9x Plug M6x L4 SW7

38 34 Parts Insulation Jacket (50 / 00 Liter) Insulation sleeve VB/DB050 complete Insulation sleeve VB/DB050 front/left Insulation sleeve VB/DB050 back/right Insulation sleeve f.pump VB NW Insulation sleeve VB050 NW return port 7908 Insulation sleeve VB/DB00 complete Insulation sleeve VB/DB00 front/left Insulation sleeve VB/DB00 back/right Insulation sleeve f.pump VB05 00 NW Insulation sleeve VB00 NW return port 790 Insulation sleeve VB/DB050 WT H Insulation sleeve VB050 WT front/left Insulation sleeve VB050 WT back/right Insulation sleeve f.pump VB NW Insulation sleeve VB050 NW return port 79 Insulation sleeve VB/DB00 WT 5 7 0H 7045 Insulation sleeve VB/DB00 front/left WT Insulation sleeve VB/DB00 back/right WT Insulation sleeve f.pump VB05 00 NW Insulation sleeve VB00 NW return port

39 Parts 35 Insulation Jacket (00 Liter) Insulation sleeve VB00 complete Insulation sleeve VB/DB00 front/left Insulation sleeve VB/DB00 back/right Insulation sleeve f.pump VB05 00 NW Insulation sleeve VB00 NW return port Insulation sleeve VB00 WT complete 5 7 0H Insulation sleeve VB/DB00 WT front/left Insulation sleeve VB/DB00 WT back/right Insulation sleeve f.pump VB05 00 NW Insulation sleeve VB00 NW return port

40 36 Parts Air Run-up Kit 3 4 Item P/N Description Quantity Note Kit, air run-up, 4 0 ma, 0 5 bar Kit, air run-up, 0 0 VDC, 0 5 bar Regulator, 0 0 VDC, 0 5 bar, 3 m cable Regulator, 4 0 ma, 0 5 bar, 3 m cable Filter element, particulate Filter element, oil Filter element, water NS O-ring, filter bowl NS: Not Shown

41 Parts 37 Electrical Components, Part NOTE: Item = Component designation with reference to the Wiring Diagram. Inside Control Cabinet, Backplate

42 38 Parts Main-Switch Note: For -Q, please refer to Control Cabinet, Outside View -F F F F F F F F F F Circuit breakers Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 0A 3-pole FAZ-B0/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Circuit breaker 40A 3-pole FAZ-B40/3 Busbar adapter 63A Control voltage grid reservoir hose/gun 4, 7 hose/gun 9, 8 hose/gun 5 8 hose/gun 3 6 hose/gun 9 hose/gun 3 6-4F 536 Circuit breaker 6A -pole FAZ-B6/ ELC lamp -5F 5644 Circuit breaker 3A 3-pole FAZ-B3/3 Tank F 5644 Circuit breaker 3A 3-pole FAZ-B3/3 Tank F 5643 Circuit breaker 5A 3-pole FAZ-B5/3 Tank F 5643 Circuit breaker 5A 3-pole FAZ-B5/3 Tank , B XXX -8F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4-0F Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4 -F Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4 -F Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4 Continued on next page, B, B XXX, B

43 Parts 39 Circuit breakers -7F Circuit breaker 0A -pole FAZ-B0/ H/G #8 30 A, B, C -7F Circuit breaker 0A -pole FAZ-B0/ H/G #8 30 A, B, C -6F 5559 Circuit breaker 6A -pole FAZ-B6/ M+M 0, X -67F 5364 Circuit breaker 6A -pole FAZ-B6/ M3+M4, 3 X -73F 5364 Circuit breaker 6A -pole FAZ-B6/ M5+M6 0, X -79F 5364 Circuit breaker 6A -pole FAZ-B6/ M7+M8, 3 X -85F 5364 Circuit breaker 6A -pole FAZ-B6/ M9+M0 3 X -9F 5364 Circuit breaker 6A -pole FAZ-B6/ M0+M 3 X -97F 5364 Circuit breaker 6A -pole FAZ-B6/ M3+M4 3 X -45F 536 Circuit breaker 6A -pole FAZ-B6/ Control 36 A system Solid-state relays -5N Solid-state relay G3PB 00 60V MAX. 45A Tank 33, B -5N H -5N3-6N Solid-state relay G3PB 00 60V MAX. 45A Tank 33, B -6N H -6N3-7N Solid-state relay G3PB 00 60V MAX. 45A Tank 33, B -7N H -7N3-8N Solid-state relay G3PB 00 60V MAX. 45A Tank 33, B -8N3-8N N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4-0N Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4 -N Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4 -N Solid-state relay G3PB 00 60V MAX. 5A H/G # H -7N Solid-state relay G3PB 00 60V MAX. 5A H/G #8 30 A, B, C -7N Solid-state relay G3PB 00 60V MAX. 5A H/G #8 30 A, B, C

44 40 Parts Frequency converters and communication modules -6N Frequency converter, prog., 550 W, Lenze Motor 0 X -64N Frequency converter, prog., 550 W, Lenze Motor X -67N Frequency converter, prog., 550 W, Lenze Motor 3 X -70N Frequency converter, prog., 550 W, Lenze Motor 4 3 X -73N Frequency converter, prog., 550 W, Lenze Motor 5 0 X -76N Frequency converter, prog., 550 W, Lenze Motor 6 X -79N Frequency converter, prog., 550 W, Lenze Motor 7 X -8N Frequency converter, prog., 550 W, Lenze Motor 8 3 X -85N Frequency converter, prog., 550 W, Lenze Motor 9 3 X -88N Frequency converter, prog., 550 W, Lenze Motor 0 3 X -9N Frequency converter, prog., 550 W, Lenze Motor 3 X -94N Frequency converter, prog., 550 W, Lenze Motor 3 X -97N Frequency converter, prog., 550 W, Lenze Motor 3 3 X -00N Frequency converter, prog., 550 W, Lenze Motor 4 3 X -6Z Interference filter, 30 VAC/x6A -97Z -63N... -0N I/O application module I/O standard module Other parts -03F 564 Circuit breaker 6A 3-pole FAZ-B6/3 Motor switch -07F Circuit breaker 0A -pole FAZ-B0/ Heat exchanger -07F4 536 Circuit breaker 6A -pole FAZ-B6/ Fan -08F Circuit breaker 0A -pole FAZ-B0/ Power Supply -08T Switching power supply 30V/N/4V 80W internal -09T Switching power supply 30V/N/4V 80W 9, 9 6 X X Continued on next page

45 Parts 4 Control system 9A Input assy,digital 3DE/4VDC Front plug S pole spring type 30A Relay output assy S7 300 Front plug S pole spring type 30A Relay output assy S7 300 Front plug S pole spring type 3A Input assy,digital 3DE/4VDC Front plug S pole spring type 33A Digital output S x4VDC/ 0,5A Front plug S pole spring type 34A Analog input S x max.0v/max.40ma Front plug S pole spring type 35A Analog input S x max.0v/max.40ma Front plug S pole spring type 35A Analog input S x max.0v/max.40ma Front plug S pole spring type 39A Output assy,analog S x0V/ 0mA Front plug S pole spring type 39A Output assy,analog S x0V/ 0mA Front plug S pole spring type 40A Output assy,analog S x0V/ 0mA Front plug S pole spring type 40A Output assy,analog S x0V/ 0mA Front plug S pole spring type 45A Central assy CPU35 DP S7 300 Bus connection plug MBIT/S 90 45F 536 Circuit breaker 6A -pole FAZ-B6/ 45T Load current supply PS 307/DC4V/A 47A Connection Profibus Continued on next page

46 4 Parts Relays -70K Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -7K Contactor DILMC65 65A 4V Slave contactor block DILM50 XHIC -8U -8U3-8U5-8U Coupler component 0 0/ 0 0 VDC (key-to-line-per-drive) -8U 7993 Coupler component 0 0/ 0 0 VDC -8U3 (key-to-line-per-drive) -8U5-8U7-90U 7993 Coupler component 0 0/ 0 0 VDC -90U5 (key-to-line-per-drive) -9U 7993 Coupler component 0 0/ 0 0 VDC -9U5 (key-to-line-per-drive) -9U 7993 Coupler component 0 0/ 0 0 VDC -9U5 (key-to-line-per-drive) -93U 7993 Coupler component 0 0/ 0 0 VDC -93U5 (key-to-line-per-drive) -94U 7993 Coupler component 0 0/ 0 0 VDC -94U5 (key-to-line-per-drive) -95U 7993 Coupler component 0 0/ 0 0 VDC -95U5 (key-to-line-per-drive) -96U 7993 Coupler component 0 0/ 0 0 VDC -96U5 (key-to-line-per-drive) -97U 7993 Coupler component 0 0/ 0 0 VDC -97U5 (key-to-line-per-drive) Key-to-line Motor to 4 Key-to-line Motor 5 to 8 Air run_up Continued on next page

47 Parts 43 Relays -305K Relay coupler 4VDC (Pressure relief valve) PRV # 6 N -305K Relay coupler 4VDC (Pressure relief valve) PRV # 6 N -306K Relay coupler 4VDC (Pressure relief valve) PRV #3 6 N -306K Relay coupler 4VDC (Pressure relief valve) PRV #4 6 N -307K Relay coupler 4VDC (Pressure relief valve) PRV #5 6 N -307K Relay coupler 4VDC (Pressure relief valve) PRV #6 6 N -308K Relay coupler 4VDC (Pressure relief valve) PRV #7 6 N -308K Relay coupler 4VDC (Pressure relief valve) PRV #8 6 N -30K Relay coupler 4VDC (Pressure switch) PRS # -3K Relay coupler 4VDC (Pressure switch) PRS # -3K Relay coupler 4VDC (Pressure switch) PRS #3-33K Relay coupler 4VDC (Pressure switch) PRS #4-34K Relay coupler 4VDC (Pressure switch) PRS #5-35K Relay coupler 4VDC (Pressure switch) PRS #6-36K Relay coupler 4VDC (Pressure switch) PRS #7-37K Relay coupler 4VDC (Pressure switch) PRS #8-38K Relay coupler 4VDC (Pressure switch) PRS #9-39K Relay coupler 4VDC (Pressure switch) PRS #0-30K Relay coupler 4VDC (Pressure switch) PRS # -3K Relay coupler 4VDC (Pressure switch) PRS # -36K Relay coupler 4VDC (Over-Pressure switch) OPRS # -36K Relay coupler 4VDC (Over-Pressure switch) OPRS # -36K Relay coupler 4VDC (Over-Pressure switch) OPRS #3-36K Relay coupler 4VDC (Over-Pressure switch) OPRS #4-36K Relay coupler 4VDC (Over-Pressure switch) OPRS #5-36K Relay coupler 4VDC (Over-Pressure switch) OPRS #6-36K Relay coupler 4VDC (Over-Pressure switch) OPRS #7-36K Relay coupler 4VDC (Over-Pressure switch) OPRS #8-37K Relay coupler 4VDC (Over-Pressure switch) OPRS #9-37K Relay coupler 4VDC (Over-Pressure switch) OPRS #0-37K Relay coupler 4VDC (Over-Pressure switch) OPRS # -37K Relay coupler 4VDC (Over-Pressure switch) OPRS # -37K Relay coupler 4VDC (Over-Pressure switch) OPRS #3-37K Relay coupler 4VDC (Over-Pressure switch) OPRS #4 Continued on next page

48 44 Parts Level Control -70A Control unit, level probe ( mm) Tank 9 X -70A Control unit, level probe (> mm) Tank 7 9 H X -7A Control unit, level probe overfill Tank 7 9 H X -7A Control unit, level probe ( mm) Tank 9 X -7A Control unit, level probe (> mm) Tank 7 9 H X -73A Control unit, level probe overfill Tank 7 9 H X

49 Parts 45 Inside Control Cabinet, Right Cabinet Side Hose/Gun channel: 3 to 6 Hose/Gun channel: 9 to Hose/Gun channel: 3 to 6 Hose/Gun channel: 5 to 8 Circuit breakers Solid-State-Relays Hose/Gun channel: to 4, 7 Connection Profibus Digital output modules Analog input modules

50 46 Parts -0A A A A A A A A A Analog input S7-300, 8x max. 0 V/max. 40 ma Front plug S7-300, 0-pole, spring type 4 4 Digital output S7-300, 6 x 4 V DC / 0,5 A 4 4 Front plug S7-300, 0-pole, spring type Analog input S7-300, 8x max. 0 V/max. 40 ma 4 4 Front plug S7-300, 0-pole, spring type Analog input S7-300, 8x max. 0 V/max. 40 ma 4 4 Front plug S7-300, 0-pole, spring type Analog input S7-300, 8x max. 0 V/max. 40 ma 4 4 Front plug S7-300, 0-pole, spring type Digital output S7-300, 6 x 4 V DC / 0,5 A 4 4 Front plug S7-300, 0-pole, spring type Analog input S7-300, 8x max. 0 V/max. 40 ma Front plug S7-300, 0-pole, spring type 4 4 Analog input S7-300, 8x max. 0 V/max. 40 ma 4 4 Front plug S7-300, 0-pole, spring type Connection Profibus 4 4 Bus connection plug, MBit/sec -0N Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4-0N Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4 -N Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4 -N Solid-state relay G3PB 00 60V MAX. 5A H/G # 4 4 -N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4-0F Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4 -F Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4 -F Circuit breaker 0A -pole FAZ-B0/ H/G # 4 4 -F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G #7 30 A, B, C -6F Circuit breaker 0A -pole FAZ-B0/ H/G #7 30 A, B, C Continued on next page

51 Parts 47 Item P/N Description Quantity Note Box Code -5A Digital output S7-300, 6 x 4 V DC / 0,5 A Front plug S7-300, 0-pole, spring type -6A Analog input S7-300, 8x max. 0 V/max. 40 ma Front plug S7-300, 0-pole, spring type -6A Analog input S7-300, 8x max. 0 V/max. 40 ma Front plug S7-300, 0-pole, spring type -5A 058 Connection Profibus Bus connection plug, MBit/sec -4N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G #8 4 8 Note: For H/G #9 to #, please refer to Inside Control Cabinet, Backplate 4 4-7A Digital output S7-300, 6 x 4 V DC / 0,5 A Front plug S7-300, 0-pole, spring type -8A Analog input S7-300, 8x max. 0 V/max. 40 ma Front plug S7-300, 0-pole, spring type -8A Analog input S7-300, 8x max. 0 V/max. 40 ma Front plug S7-300, 0-pole, spring type -5A 058 Connection Profibus Bus connection plug, MBit/sec -N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G # N Solid-state relay G3PB 00 60V MAX. 5A H/G #6 4 8 Continued on next page

52 48 Parts -F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G # F Circuit breaker 0A -pole FAZ-B0/ H/G #6 4 8 Note: For H/G #8, please refer to Inside Control Cabinet, Backplate 30 A, B, C -9A Digital output S7-300, 6 x 4 V DC / 0,5 A 30 B, C Front plug S7-300, 0-pole, spring type -0A Analog input S7-300, 8x max. 0 V/max. 40 ma 30 B, C Front plug S7-300, 0-pole, spring type -0A Analog input S7-300, 8x max. 0 V/max. 40 ma 30 B, C Front plug S7-300, 0-pole, spring type -53A 058 Connection Profibus 30 B, C Bus connection plug, MBit/sec -8N Solid-state relay G3PB 00 60V MAX. 5A H/G #9 30 B, C -8N Solid-state relay G3PB 00 60V MAX. 5A H/G #9 30 B, C -9N Solid-state relay G3PB 00 60V MAX. 5A H/G #0 30 B, C -9N Solid-state relay G3PB 00 60V MAX. 5A H/G #0 30 B, C -30N Solid-state relay G3PB 00 60V MAX. 5A H/G # 30 B, C -30N Solid-state relay G3PB 00 60V MAX. 5A H/G # 30 B, C -3N Solid-state relay G3PB 00 60V MAX. 5A H/G # 30 B, C -3N Solid-state relay G3PB 00 60V MAX. 5A H/G # 30 B, C -8F Circuit breaker 0A -pole FAZ-B0/ H/G #9 30 B, C -8F Circuit breaker 0A -pole FAZ-B0/ H/G #9 30 B, C -9F Circuit breaker 0A -pole FAZ-B0/ H/G #0 30 B, C -9F Circuit breaker 0A -pole FAZ-B0/ H/G #0 30 B, C -30F Circuit breaker 0A -pole FAZ-B0/ H/G # 30 B, C -30F Circuit breaker 0A -pole FAZ-B0/ H/G # 30 B, C -3F Circuit breaker 0A -pole FAZ-B0/ H/G # 30 B, C -3F Circuit breaker 0A -pole FAZ-B0/ H/G # 30 B, C Continued on next page

53 Parts 49 Item P/N Description Quantity Note Box Code -A Digital output S7-300, 6 x 4 V DC / 0,5 A 30 C Front plug S7-300, 0-pole, spring type -A Analog input S7-300, 8x max. 0 V/max. 40 ma 30 C Front plug S7-300, 0-pole, spring type -A Analog input S7-300, 8x max. 0 V/max. 40 ma 30 C Front plug S7-300, 0-pole, spring type -54A 058 Connection Profibus 30 C Bus connection plug, MBit/sec -3N Solid-state relay G3PB 00 60V MAX. 5A H/G #3 30 C -3N Solid-state relay G3PB 00 60V MAX. 5A H/G #3 30 C -33N Solid-state relay G3PB 00 60V MAX. 5A H/G #4 30 C -33N Solid-state relay G3PB 00 60V MAX. 5A H/G #4 30 C -34N Solid-state relay G3PB 00 60V MAX. 5A H/G #5 30 C -34N Solid-state relay G3PB 00 60V MAX. 5A H/G #5 30 C -35N Solid-state relay G3PB 00 60V MAX. 5A H/G #6 30 C -35N Solid-state relay G3PB 00 60V MAX. 5A H/G #6 30 C -3F Circuit breaker 0A -pole FAZ-B0/ H/G #3 30 C -3F Circuit breaker 0A -pole FAZ-B0/ H/G #3 30 C -33F Circuit breaker 0A -pole FAZ-B0/ H/G #4 30 C -33F Circuit breaker 0A -pole FAZ-B0/ H/G #4 30 C -34F Circuit breaker 0A -pole FAZ-B0/ H/G #5 30 C -34F Circuit breaker 0A -pole FAZ-B0/ H/G #5 30 C -35F Circuit breaker 0A -pole FAZ-B0/ H/G #6 30 C -35F Circuit breaker 0A -pole FAZ-B0/ H/G #6 30 C

54 50 Parts Control Cabinet, Outside View -07E4-07E -75H3-07E5-4H -45A5 -Q -07E4 -Q -07E5 -Q Busbar adapter 50 A Busbar adapter 00 A Door coupling handle NZM black Door coupling handle NZM red yellow Lengthening spindle NZM 600mm Lengthening spindle NZM 400mm Power switch A NZMB A50 Power switch A NZMH A50 -Q Install main switch 3 x 63 A black Auxiliary switch, S/ OE, HI P/P3E -4H 483 Control cabinet lamp -07E Heat exchanger -07E4 449 Fan+filter+sealing frame 30VAC -07E5 449 Fan+filter+sealing frame 30VAC -45A5 708 Operating panel TP H3 Warning light tower

55 Parts 5 Control Cabinet, Outside View, Left Cabinet Side -XS 3.n -XS 5 -XS 5.n -XS 4. -XS 4 -XS. -XS -XS 3.n -XS D -XS 3 -XS 3. -XS 50.n -85 XS -88 XS -9 XS -94 XS -97 XS -00 XS -XS 3 -XS 3 -XS 33 -XS 34 -XS 35 Ni 0 -XS 3.a -XS 3.a -XS 33.a -XS 34.a -XS 35.a -XS 6 -XS 7 -XS 8 -XS 9 -XS 30 Pt 00 -XS 6.a -XS 7.a -XS 8.a -XS 9.a -XS 30.a

56 5 Parts -XSD Cable duct -XS Interface Standard I/O -XS Interface Standard I/O (Extension) -XS Interface Level Control -XS Interface Level Control -XS Interface Flow Control, Pump streams # XS Interface Flow Control, Pump streams # XS Interface Key-to-line Mode -XS Interface Key-to-line Mode... 4 to 5.4 Option: Key-to-line per drive -XS 3. to Interface Pressure Switch... Page 3-9 F, E, T -XS 3. to 3.6 -XS 50. to Interface Air Run-up , 8,, Interface Coupling monitoring XS Hose receptacle H/G #7, Pt A, B, C -XS Hose receptacle H/G #8, Pt A, B, C -XS Hose receptacle H/G #9, Pt B, C -XS Hose receptacle H/G #0, Pt B, C -XS Hose receptacle H/G #, Pt B, C -XS Hose receptacle H/G #, Pt B, C -XS Hose receptacle H/G #3, Pt C -XS Hose receptacle H/G #4, Pt C -XS Hose receptacle H/G #5, Pt C -XS Hose receptacle H/G #6, Pt C -XS6.a Hose receptacle H/G #7, Ni 0 30 A, B, C -XS7.a Hose receptacle H/G #8, Ni 0 30 A, B, C -XS8.a Hose receptacle H/G #9, Ni 0 30 B, C -XS9.a Hose receptacle H/G #0, Ni 0 30 B, C -XS30.a Hose receptacle H/G #, Ni 0 30 B, C -XS3.a Hose receptacle H/G #, Ni 0 30 B, C -XS3.a Hose receptacle H/G #3, Ni 0 30 C -XS33.a Hose receptacle H/G #4, Ni 0 30 C -XS34.a Hose receptacle H/G #5, Ni 0 30 C -XS35.a Hose receptacle H/G #6, Ni 0 30 C -85 XS Interface Frequency Converter # 3-88 XS Interface Frequency Converter # 3-9 XS Interface Frequency Converter # XS Interface Frequency Converter # XS Interface Frequency Converter # XS Interface Frequency Converter #6 3 6

57 Parts 53 Electrical Components, Part B A -30B4,..., 3B4 A -XS.n -XS.n -XS 4.n -XS 3.n Pt 00 -XS.n -XS.n -XS 3.n Ni0 -XS 4.n -XS0 -XS -XS -XS3 -XS4 -XS5 -XS6 -XS7 Tank (Pt 00, Ni 0): XS.n,..., XS 4.n, XS0, XS,... XS 7 Tank (Pt 00, Ni 0): XS 5.n,..., XS 8.n, XS8, XS 9,... XS 5 -XS0 -XS -XS -XS3 -XS4 -XS5 -XS6 -XS7

58 54 Parts Connectors on hopper panel (Item A) -XS.n Interface Gun Solenoid Valve Control, Pt to 8.n -XS.n to 8.n Interface Gun Solenoid Valve Control, Ni XS Hose receptacle H/G #, Tank 4 4 -XS Hose receptacle H/G #, Tank 4 4 -XS Hose receptacle H/G #3, Tank 4 4 -XS Hose receptacle H/G #4, Tank 4 4 -XS Hose receptacle H/G #5, Tank 4 8 -XS Hose receptacle H/G #6, Tank 4 8 -XS Hose receptacle H/G #7, Tank 4 8 -XS Hose receptacle H/G #8, Tank 4 8 -XS Hose receptacle H/G #9, Tank 4 4 -XS Hose receptacle H/G #0, Tank 4 4 -XS Hose receptacle H/G #, Tank 4 4 -XS Hose receptacle H/G #, Tank 4 4 -XS Hose receptacle H/G #3, Tank 4 8 -XS Hose receptacle H/G #4, Tank 4 8 -XS Hose receptacle H/G #5, Tank 4 8 -XS Hose receptacle H/G #6, Tank 4 8 Options Level Control B Niveau sonde, analog, L36 incl. holder UR Page 0 7, 7 9, 9 H X -70A -7A Controller Level Control ( mm) UR 7, 7 9, 9 H X B Niveau sonde, analog, L584 incl. holder UR Page 0 7, 7 9, 9 H X -70A -7A Controller Level Control ( mm) UR 7, 7 9, 9 H X B 7095 Niveau sonde, measuring point, L30 UR Page 0 9, 9 P, D -7A -73A Controller Level Control Overfill UR 9, 9 P, D UR (upon request): Quantity depends on number of tanks (single or twin melter)

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