Parts List DuraPail Bulk Melters DP020

Transcription

1 Parts List DuraPail Bulk Melters DP020 Parts List English Issued 0/09 NORDSON ENGINEERING GMBH LÜNEBURG GERMANY

2 Hinweis Diese Betriebsanleitung ist für die gesamte Baureihe gültig. Order number P/N = Order number for Nordson products Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice All rights reserved. Trademarks AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray, ColorMax, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, e.stylized, EFD, ETI, Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, HDLV, Heli-flow, Helix, Horizon, Hot Shot, icontrol, iflow, Isocoil, Isocore, Iso-Flo, itrax, JR, KB30, Kinetix, Little Squirt, LogiComm, Magnastatic, March, MEG, Meltex, Microcoat, Micromark, MicroSet, Millenium, Mini Squirt, Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, OptiMix, Package of Values, PatternView, PermaFlo, Plasmod, PluraFoam, Porous Coat, PowderGrid, Powderware, Prism, Printplus, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure-Max, Tela-Therm, Tracking Plus, TRAK, Trends, Tribomatic, Ultra, Ultrasaver, UniScan, UpTime, Vantage, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, When you expect more. are registered trademarks of Nordson Corporation. Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AquaCure, ATS, Auto-Flo, AutoScan, Best Choice, BetterBook, Blue Series, CanNeck, Celero, Chameleon, Check Mate, ClassicBlue, Color-on-Demand, Controlled Fiberization, Control Weave, cscan, CPX, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, E-Nordson, Easy Clean, EasyOn, Eclipse, Equi=Bead, ESP, Exchange Plus, FilEasy, Fill Sentry, FluxPlus, Gluie, G-Net, G-Site, Ink-Dot, ion, Iso-Flex, itrend, KVLP, Lacquer Cure, Lean Cell, Maverick, Maxima, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, Multifil, Myritex, OptiStroke, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, PluraMix, Powder Pilot, Powercure, PreciseCoat, Primarc, Process Sentry, Pulse Spray, PurTech, Quad Cure, Ready Coat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureMix, SureSeal, Sure Wrap, Swirl Coat, Tempus, ThruWave, Trade Plus, TrueBlue, Ultrasmart, Universal, ValveMate, Viper, Vista, VersaDrum, VersaPail, WebCure, 2 Rings (Design) are trademarks of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners rights.

3 Table of Contents I Table of Contents How to Use Illustrated Parts List Fasteners Component Designation Assembly Overview () Assembly Overview (2) Heating Punch Melting Plate and Sealing Ring Air-relief Valve Drum Centralisation Locking Basic Unit Safety Valve Aeration Pneumatic Complete (Pneumatic Diagram) Service Kits Electrical Components Part Part Service Kits By-Pack Frequency Converter Part Schedule of Fasteners

4 II Table of Contents

5 Parts How to Use Illustrated Parts List The parts lists in this section are divided into the following columns: Item Identifies illustrated parts that can be obtained from Nordson. Part Nordson part number for each spare part shown in the illustration. A row of hyphens in the column Part ( ) indicates that this part can not be ordered separately. Description This column contains the name of the part and, when appropriate, its dimensions and other properties. The points in the column Description show the relationship between assemblies, subassemblies and single parts. Quantity The quantity needed per unit, assembly or subassembly. The abbreviation AR (as required) is used when this item is a bulk item or when the quantity per assembly depends on the product version or model. Code The code indicates which spare parts are to be used for a certain unit model, as shown in this table: P/N Characteristics Code Smooth melting plate, 286 mm, 400 VAC, PR2m2 Pump, 76 C OTT A Smooth melting plate, 286 mm, 240 VAC, PR2m2 Pump, 50 C OTT B Smooth melting plate, 280 mm, 400 VAC, PR25m2 Pump, 76 C OTT C Smooth melting plate, 286 mm, 240 VAC, PR25m2 Pump, 76 C OTT D Smooth melting plate, 280 mm, 400 VAC, Gerotor Pump, 76 C OTT E Axial melting plate, 280 mm, 400 VAC, Gerotor Pump, 230 C OTT F Axial melting plate, 286 mm, 400 VAC, Gerotor Pump, 230 C OTT G Axial melting plate, 286 mm, 240 VAC, Gerotor Pump, 230 C OTT H Smooth melting plate, 286 mm, 240 VAC, PR2m2NH Pump, 230 C OTT I Smooth melting plate, 286 mm, 400 VAC, PR25m2 Pump, 76 C OTT J Fasteners Fasteners are shown as Fx in every illustration, whereby x indicates the number of the fastener in the list Schedule of Fasteners at the end of this chapter. Component Designation The electrical components are labeled in accordance with DIN 4079, part 2.

6 2 Parts Assembly Overview ()

7 Parts 3 Item P/N Description Page Quantity Code Electrical panel housing, lh, compl Electrical panel housing, rh side, compl Cover, tower, front top Cover, tower, top Regulator, compl. A Coupling, SEMIFLEX, NFB, 4.7/2, D7F7/2,7H Pneumatic cylinder A Gear pump, PR2m2 - A, B Gear pump, PR2m2NH - I Gear pump, PR25m2 - C, D, J Pump assembly, gerotor GER9 - E, F, G, H Drip tray, air-relief valve Safety valve, 00bar 3 Melting plate Heating punch BM20 PR D274 2SAS compl. 6 A, B, C, D, I, J Heating punch BM20 GER9 D274 2SAS compl. E, F, G, H 3 Air-relief valve A Aeration rod, compl Aeration, manual Proximity switch, SME0 8E K 24 S Mounting kit, SMB-8E, proximity switch Cover, tower, front bottom Cover, electrical cabinet, front Cover, tower, (main switch) Cover, tower, front switch (Up/down selector switch) - Note A: Refer to page 6, Pneumatic Complete (Pneumatic Diagram)

8 4 Parts Assembly Overview (2) 23, , 29 30, ,

9 Parts 5 Item P/N Description Page Quantity Code Link, energy chain, adapter - pair Link, energy chain Electrical cabinet, top Tower back Electrical cabinet, rear Cable gland, polyamid, M6x, Lock nut, polyamid, metric, M6x, Cable gland, polyamid, M32x, Lock nut, polyamid, metric, M32x, elec. panel housing VB NW rear plug Pneumatic valve Hoop guard Protection cover Drum centralisation, complete Locking basic unit Hose fitting, 8 mm - 2 B Hose fitting, 6 mm - 2 B Protection cap Motor 0,37 kw A Hose support Pneumatic complete (pneumatic diagram) Electrical components Schedule of Fasteners 28 - Note A: Refer to page 26, Part 3 B: Only one hose fitting is mounted, the other ones are provided with the unit

10 6 Parts Heating Punch F F2 F3 F4 F3 F4 F3 F F5 F6 F5 F2 F3 F F3 0 F7 F6 F8 6 7 F5 8 F

11 Parts 7 Item P/N Description Quantity Note Code Heating punch BM20 PR D274 2SAS compl. A, B, C, D, I, J Heating punch BM20 GER9 D274 2SAS compl. E, F, G, H Sealing ring, 4x8, DIN7603 form A Electric cover, 05x70x3 VX CE Seal electric cover, 05x70x0, Luster terminal, ceramic, 2pin Sealing ring 26x32x2 DIN7603 form A Screw plug, 3/8, NPTx2 mm Screw plug, /8, NPTx7,5 mm black Heating punch BM20 PR D274 2SAS VX A, B, C, D, I, J Heating punch BM20 GER9 D274 2SAS VX E, F, G, H

12 8 Parts Melting Plate and Sealing Ring 4 2 3

13 Parts 9 Item P/N Description Quantity Note Code Seal, T.E.S, Model 500 C, E, F Seal, T.E.S, Model 500 A, B, D, G, H, I, J O-ring, 0x2, PTFE Melting plate, smooth, D274, VX, compl. C, E Melting plate, axial, D274, VX, compl. F Melting plate, smooth, D274, VX, compl. A, B, D, I, J Melting plate, axial, D274, VX, compl. G, H O-ring, 22x2, PTFE

14 0 Parts Air-relief Valve 2 F22 4 F26 F27 F25 3 Item P/N Description Quantity Note Code Ball valve, 2ways, ir/4, DN6, PN30, VX Stop Double nipple, ar/4 ar/ Extension, L450

15 Parts Drum Centralisation F4 F4 Item P/N Description Quantity Note Code Drum centralisation complete Clamping jaw 2

16 2 Parts Locking Basic Unit F5 2 3 Item P/N Description Quantity Note Code Locking basic unit Flange, aeration, VX Screw plug, R3/8, L O-ring, 20x2,5

17 Parts 3 Safety Valve Item Part Description Quantity Note Code Safety valve, 00bar Set screw, black, MX, max. 00bar Compression spring, 2.2x7.4x Piston, safety valve O-ring, 6x O-ring, x Valve element, safety, MX Set screw, M4x6/45H, DIN95

18 4 Parts Aeration

19 Parts 5 Item Part Description Quantity Note Code aeration, manual DuraDrum ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ pipe, double side a=3/8 ÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ fitting ig3/8 ig3/8 ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ sealing ring R3/8 type:pdr 38 2 ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ 5 ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ male air coupling ag3/8 L33 ÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁ 6 ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ female air coupling d9 NW7,2 L60 ÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁ 7 ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ hose clamp D0 6/9 DIN307 ÁÁÁÁÁ 2 ÁÁÁÁÁÁÁÁ ÁÁÁÁ 8 ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ hose grey type:80 9,5 ÁÁÁÁÁ AR ÁÁÁÁÁÁÁÁ ÁÁÁÁ 9 ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ hose nozzle ag/4 Di9 L38 ÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ ball valve 2ways ig/4 ig/4 DN8 PN0 ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ double nipple ar/4 ar/4 ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁ connection piece ag/4 ig/4 90 L35 NW6

20 6 Parts Pneumatic Complete (Pneumatic Diagram) (#) (#2)

21 Parts 7 Note Item P/N Description Quantity Note Code Solenoid valve, 5/3-ways, 24V, G/ Silencer, G/ Throttle, G/ Pressure switch, 0.-bar, G/ Protection cap, pressure switch 2 6 Sealing ring, R/4, type: PDR Hose nozzle, ar/4, Di6 8 Hose clamp, D8-2, DIN307 2 Plug-type thread-in ftg., -W-D06-R/4-TURN Plug type thread fitting Y D06 D06 CONN Pneumatic cylinder, DNC P-A-SM222 2 A Regulator, compl. 9 T-piece, xag/4-2xig/ Safety valve,.0 bar, /4 2 Hose clamp, D0-6/9, DIN Hose grey, type: mm 23 Sealing ring, R/4, type: PDR Bulkhead connection, ig/4 26 Hose grey, type: mm 27 Hose clamp, D8-2, DIN Reducer, ag/2-ig/8, L Sealing ring, 2x26, DIN7603 form A Plug type thread in ftg. W D06 R/8 TURN 2 32 Pipe, ermeto, Di4, Da6, L Plug type thread in ftg. G D06 R/ Plug type thread on ftg. G D06 G/ Pipe, ermeto, Di4, Da6, L Plug-type thread fitting, -G-D06-D06-BHD 4 37 Plug-type thread fitting, -T-D06-D06-CONN 2 38 Plug-type thread fitting, -L-D06-D Hose, air-operated, D6.0, d4.0, PUR, silver.500 mm 40 Hose, air-operated, D6.0, d4.0, PUR, blue.500 mm 4 Bulkhead connection, ig/ Safety valve, 7.5 bar, / Air coupling, male, ar/4, NW7.2, L T-piece, 3xiRp/4 45 Double nipple, ar/4-ar/ Sealing ring, R/4, type:pdr Hose nozzle, ar/4, Di Hose clamp, D8-2, DIN Fitting G/4 xig/ Hose nozzle, ar/4, Di Hollow screw 2single G/4 L Aeration, manual A: Service Kit is available. Refer to page 8, Service Kits

22 8 Parts Service Kits Item Part Description Quantity Note Code Note service kit f.pressure cylinder PN72987 A A: Allow only qualified personnel to replace service parts. Follow the safety instructions here and in the entire documentation. Observe the final torques: 200 Nm Loctite 243

23 Parts 9 Intentionally left blank

24 20 Parts Electrical Components Part -6F -66K3-6F2-8A2 -XL -XL8-6T5-6N4-6N3-6N2-6F7 -XL2-6Z -XLPE -XLY -XLP -XLM (-6V3) (-25V5) -6K3-6N -6K5 -F6 -XL0

25 Parts 2 Note Item = Component designation with reference to the Wiring Diagram, see explanation page, Component Designation Item P/N Description Quantity Note Code -F Circuit breaker 32A 3 pole FAZ B32/3-6F Circuit-breaker, 6A 3-pole, FAZ-3-B6-6N Solid-state-relay, G3PB, V, max. 25A A - J -6N3 A, C, E, F, G, J -6N4 A - J -6F Circuit-breaker, 6A, -pole, FAZ--S6 A, C, E, F, G, J -6N Circuit-breaker, 6A, 2-pole, FAZ-2-S6 B, D, H, I Motor controller, progr., 550W, E82EV55K2C200 Standard-I/O, motor controller, E82EV/MVxxxKx 6Z 7400 Interference filter 230VAC/2x6A -8A PCA,PWR MOD,4CH,240V,MS/US/AS B -6F Circuit-breaker, 0A, 2 pole, FAZNC0-2 -6K Amplifier component, VS, DIL Replaced by P/N , use kit for replacement Relay coupler 24VDC -6K Contactor, DIL, OM/22/35A/380V Replaced by P/N 76738, use kit for replacement Contactor DILMC7 0(230V50/60HZ) -6T Power supply, 230V/N/24V, 90W -6V Terminal block ZDK 2,5/,5D since / K Relay, two hand, 24VDC, ESR4-NZ-2-25V Terminal block ZDK 2,5/,5D -XL0 A Check designition on installed contactor Check designition on installed contactor -XL8 A, C, E, F, G, I -XL -XL2 -XLM -XLP -XLPE Note A: Order kit for plug replacement. See page 24, By-Pack Frequency Converter B: Order service kit for replacement

26 22 Parts Part 2-85A6-85A -8A -XL2-6E5-25K6-97K4-97K3-32K8 Note Item = Component designation with reference to the Wiring Diagram, see explanation page, Component Designation Item Part Description Quantity Note Code -8A PCA, expansion A -85A BOARD, MAIN W/HT SINK ASSY, DURABLUE B, C -85A Panel display, assembly, w/cpu D -6E Fan, 400N, V=60 3,5W -32K8-97K3-97K4-25K Filter, PFA2000 RAL Relay, MY4N-D2/24VDC, w/indicating lamp Relay socket Retaining clip for relay 2 E Note A: Order service kit 0320 for replacement B: Order service kit for replacement C: Order service kit for fuse replacement D: Order service kit for replacement E: -97K4 is not standard until April It can be replaced with a timer relay (P/N ) for function Follow-up time. Order kit and refer to manual, section Installation for replacement

27 Parts 23 Service Kits Item Part Description Quantity Note Code 0320 Service kit, Expansion board Instruction sheet Item Part Description Quantity Note Code Service kit, board, display/central processing unit (CPU) PCA, display/cpu Stand-off, hex, M3 x 8 mm Washer, lock, M Instruction sheet Item Part Description Quantity Note Code Service kit, fuses, main board 0549 Fuse, fast, 0 A, 250 VAC, / 4 x / 4 in., F F Fuse, slow, 2 A, 250 VAC, 5 x 20 mm, F3 F Fuse, fast, 5 A, 250 VAC, 5 x 20 mm, F5 F Fuse, 6.3 A, 250 VAC, 5 x 20 mm, F7 F Instruction sheet Item Part Description Quantity Note Code Board, main, with heat sink Board, with heat-sink Instruction sheet

28 24 Parts By-Pack Frequency Converter Item P/N Description Quantity Note Code Accessories f. freq.converter (by pack) Fastener f.lenze FU 8200 Vector Strip f.lenze FU 8200 Vector Plug ZEC,5/3 ST 7,5C2R, Plug ZEC,5/2 ST 7,5CR, Plug ZEC,5/6 ST 7,5CR, Plug ZEC,5/6 ST 7,5C4R, Fig.

29 Parts 25 Intentionally left blank

30 26 Parts Part 3-32H -XS0 -XS8 -XS9 -XS -25Y2 -XS3-25S4-25S5 -XS2-66S5-25S2 -Q -6M -66S3-85A6-85S -6B7-97B5

31 Parts 27 Note Item = Component designation with reference to the Wiring Diagram, see explanation page, Component Designation Item P/N Description Quantity Note Code -Q Main switch, 3x32A / red/yellow A, C, E, F, G, J Main switch, 3x63A RD/YE B, D, H, I -6B Temperature sensor, RTD, /4x.25, nickel -6M Motor, 0.37kW -32H Light tower, 24V red/yel/grn/clr Accessories LED-lamp, yellow, 24V / 40mA LED-lamp, clear, 24V / 40mA LED-lamp, red, 24V / 40mA LED-lamp, green, 24V / 40mA -85S Thermostat, kit, 300deg F B Thermostat, kit, 350deg F A, C, D, E, J Thermostat, kit, 450deg F F, G, H, I -66S Push button, actuator, Type:M22-D-S 2-66S Mounting adapter, Typ:M22 A Contact block, Typ:M22CK Contact block, Typ:M22CK0-97B Proximity switch, SME0-8E-K-24-S Mounting kit, SMB-8E, proximity switch -25S Selector switch, type:m22-wrlk3-g Mounting adapter, type:m22-a Contact block, type:m22ck0 2-25S4-25S Pressure switch, 0.-bar, G/4 2-25Y Solenoid valve, 5/3ways, 24V, G/4 (refer to page 6, Pneumatic Complete (Pneumatic Diagram) -XS0 -XS -XS2 -XS3 -XS8 -XS9

32 28 Parts Schedule of Fasteners Number Description Part F Hexagon nut, M4, DIN F2 Serrated lock washer, D4.3, DIN F3 Washer, 4.3mm, DIN25 type A F4 Allan head cap screw, M4x0, DIN92-A F5 Hexagon head screw, M8x70/0.9, DIN F6 Washer, D8.4, DIN25 type B F7 Hexagon head screw, M8x40, DIN F8 Allan head cap screw, M3x50, DIN92, stainless F9 Allan head cap screw, M8x60/0.9, DIN F0 Washer F Allan head cap screw, M8x75/0.9, DIN F2 Washer F3 Allan head cap screw, M8x35, DIN92, stainless 3836 F4 Hexagon head screw, M2x80/0.9, DIN F5 Allan head cap screw, M5x25, DIN92, stainless F6 Washer, D3, DIN902 type B F7 Allan head cap screw, M4x25, DIN92, stainless F8 Allan head cap screw, M8x20, DIN92, stainless F9 Washer, D8.4, DIN25 type B, stainless F20 Hexagon nut, M8, DIN934, stainless F2 Allan head cap screw, M8x2/2.9, DIN92, stainless F22 Washer, D5.3, DIN25 type A F23 Allan head cap screw, M2x30, DIN692, stainless F24 Allan head cap screw, M5x0, DIN92, stainless F25 Set screw, M4x4/45, DIN F26 Allan head cap screw, M5x20, DIN692, stainless F27 Allan head cap screw M4x8 DIN92 niro