Bulk Melters VersaPail VP020 with Piston Pump

Transcription

1 Bulk Melters VersaPail VP00 with Piston Pump Parts List P/N 74678_09 - English - Issued /4 NORDSON ENGINEERING GMBH LÜNEBURG GERMANY

2 Hinweis Order number P/N = Order number for Nordson products Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 008. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. 04 All rights reserved. - Translation of the original document - Trademarks AccuJet, AeroCharge, Allegro, Apogee, AquaGuard, Artiste, Asymtek, Automove, Autotech, Baitgun, Blue Box, BM-3, BM-58, BM-63, Bowtie, Build A Part, CanWorks, Century, CF, CleanSleeve, CleanSpray, Color on Demand, ColorMax, Control Coat, Coolwave, Cross Cut, CrystallCut, cscan+, Dage, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura Screen, Durasystem, Easy Coat, Easymelt, Easymove Plus, Ecodry, Econo Coat, e.dot, EFD, Eliminator, Emerald, Encore, Equatherm, ESP, e-stylized, ETI stylized, Excel 000, Fibrijet, Fillmaster, FlexiCoat, Flexi Spray, Flex O Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMelt - stylized, FoamMix, F.R. Gross, Freedom, Fulfill, GreenUV, HDLV, Heli flow, Helix, Horizon, Hot Shot, icontrol, idry, iflow, Isocoil, Isocore, Iso Flo, itrax, JR, KB30, Kinetix, KISS, Lean Cell, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, MicroCoat, MicroMark, Micromedics, Micro Meter, MicroSet, Microshot, Millenium, MiniBlue, Mini Squirt, Moist Cure, Mountaingate, MultiScan, NexJet, No Drip, Nordson, Nordson - stylized, Nordson and Arc, nxheat, Optimum, Package of Values, Paragon, PatternView, PermaFlo, PICO, PicoDot, Plasmod, PluraFoam, Poly-Check, Porous Coat, PowderGrid, Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro Flo, Program A Bead, Program A Shot, Program A Stream, Program A Swirl, ProLink, Pro Meter, Pro Stream, Pulsar, Quantum, RBX, Rhino, Saturn, Saturn with rings, Scoreguard, SC5, S. design stylized, Seal Sentry, Sealant Equipment & Engineering, Inc., SEE and design, See Flow, Select Charge, Select Coat, Select Cure, Servo Flo, Shot A Matic, Signature, Signature - stylized, Slautterback, Smart Coat, Smart Gun, Solder Plus, Spectrum, Speed Coat, Spirex, Spraymelt, Spray Squirt, StediFlo, Stratablend, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure Max, SureWrap, TAH, Tela Therm, Tip Seal, Tracking Plus, TRAK, Trends, Tribomatic, Trilogy, TrueBlue, TrueCoat, Tubesetter, Ultra, UniScan, UpTime, U TAH, Value Plastics, Vantage, Veritec, VersaBlue, Versa Coat, VersaDrum, VersaPail, Versa Screen, Versa Spray, VP Quick Fit, VP Quick-Fit stylized, VP stylized, Walcom, Watermark, When you expect more., X Plane, Xaloy, Xaloy - stylized, YesTech are registered trademarks - - of Nordson Corporation. Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, AquaCure, ATS, Auto Flo, AutoScan, Axiom, Best Choice, BetterBook, Blue Series, Bravura, CanNeck, CanPro, Celero, Chameleon, Champion, Check Mate, ClassicBlue, Classic IX, Clean Coat, Cobalt, Concert, Contour, ContourCoat, Controlled Fiberization, Control Weave, CPX, cselect, Cyclo Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, e.dot+, E Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, EdgeControl, Equalizer, Equi=Bead, Exchange Plus, FillEasy, Fill Sentry, FlexSeam, Flow Coat, Fluxplus, G Net, G Site, Genius, Get Green With Blue, Gluie, Ink Dot, IntelliJet, ion, Iso Flex, itrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniEdge, Minimeter, MiniPUR, MonoCure, Multifil, MultiScan, Myritex, Nano, OmniScan, OptiMix, OptiStroke, Optix, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, PharmaLok, Pinnacle, PluraMix, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue, PUReOne, PURJet, PurTech, Quad Cure, Ready Coat, RediCoat, RollVIA, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, StediTherm, StrokeControl, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Swirl Coat, Tempus, ThruWave, TinyCure, Trade Plus, Trio, TruFlow, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, VersaPUR, Viper, Vista, Web Cure, Rings (design) are trademarks - - of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights. P/N 74678_09 04 Nordson Corporation

3 Table of Contents I Table of Contents Product Configuration... Configuration Code... Year of production... How to Use Illustrated Parts List... Fasteners... Component Designation... VersaPail (Piston Pump)... 3 Assembly Overview... 4 Ship With Kit... 6 Spare Parts and Service Kits... 7 Device, Container Detection... 7 Pail Clamp... 8 Device, Platen Position Inquiry... 9 Platen Assembly... 0 Platen... Melting Plate... 4 Aeration (Automatic)... 5 Aeration (Manual)... 6 Deaeration... 8 Heat Protection Cover & Heater... 0 Piston Pump w/air Motor... Spare Parts... Hose Manifold & Fittings... 4 Prior to approx. year of production march Since approx. year of production march Pressure Cylinders... 6 Service Kit... 6 Machine Feet / Casters... 7 Pneumatic Components... 8 Tower... 8 Pneumatic Control... 8 Pneumatic Panel - Pneumatic Component Designation Air Hoses... 3 Pneumatic Schematic... 3 Warning Labels Electrical Components Outside Electrical Cabinet Inside Electrical Cabinet Pneumatic Panel - Electrical Component Designation Position Switches, Configurable Items Interfaces and Hose Receptacles... 4 Accessory Kits Light Tower Exhaust Hood Mechanical Platen Stop Rear Fence Casters Cover, IPC Display Change Over Nordson Corporation P/N 74678_09

4 II Table of Contents Schedule of Fasteners P/N 74678_09 04 Nordson Corporation

5 VersaPail (Piston Pump) Product Configuration The configuration code and the table indicate the components and parts of this product that are configurable. The codes are also used to identify the spare parts. VersaPail ADHESIVE MELTER VP00-RK4DMX/XXXXXXXXXXX Serial No: Year Nordson Engineering GmbH Lilienthalstr. 6 D 337 Lüneburg - Germany V P R K 4 0 D M 3 4 X / X X X X X X X X Box Code Configuration Code 04 Nordson Corporation P/N 74678_09

6 VersaPail (Piston Pump) Year of production The year and month of production are indicated in the serial number on the ID plate: Year LU0J034 Month... G July H August J September K October... How to Use Illustrated Parts List The parts lists in this section are divided into the following columns: Item Identifies illustrated parts that can be obtained from Nordson. Part Nordson part number for each spare part shown in the illustration. A row of hyphens in the column Part ( ) indicates that this part can not be ordered separately. Description This column contains the name of the part and, when appropriate, its dimensions and other properties. The points in the column Description show the relationship between assemblies, subassemblies and single parts. Quantity The quantity needed per unit, assembly or subassembly. The abbreviation AR (as required) is used when this item is a bulk item or when the quantity per assembly depends on the product version or model. Fasteners Fasteners are shown as Fx in every illustration, whereby x indicates the number of the fastener in the list Schedule of Fasteners at the end of this document. Component Designation The electrical components are labeled in accordance with DIN 4079, part. P/N 74678_09 04 Nordson Corporation

7 VersaPail (Piston Pump) 3 VersaPail (Piston Pump) 04 Nordson Corporation P/N 74678_09

8 4 VersaPail (Piston Pump) Assembly Overview NOTE: Electrical component designation see Electrical Components beginning on page Fig. P/N 74678_09 04 Nordson Corporation

9 VersaPail (Piston Pump) 5 Item Part Description Note Quantity Box Code Device, container detection page Pail clamp page 8 6 P Device VP00 platen position inquiry page Platen assembly page Melting plate page Heat protection cover, heater page Piston pump w/ air motor page Pneumatic cylinder D60-50 A Machine feet page 7-3 X Casters page 7 3 C Cover VB/DB tower, top Cover VB/DB tower, front top Cover DuraPail tower, front switch Cover VB/DB tower, front switch Cover VB tower, front switch P3 9 4, Cover VB/DB tower, front bottom Aeration (manual) page 6-7 X Aeration (automatic) page 5-7 A Pneumatic Components page Electrical Components page Filter mat back top (el. cabinet) NS 0304 Filter mat front top (el. cabinet) NS 0307 Filter mat front bottom (el. cabinet) NS Console VB/DB IPC Sealing cord D,5 NS AR Light tower page 43 0 W Exhaust hood page 43 4 E NOTE A: Service Kit is available. Refer to page 6, Service Kit NS: Not Shown 04 Nordson Corporation P/N 74678_09

10 6 VersaPail (Piston Pump) Ship With Kit Hexagon socket screw key SW4 DIN9 AMF ADAPTER,PNEUMATIC,MALE /4 BSPP X /4NPT catch pan VP/VD PP VX L3 A, a Catch pan VP PP VX Hose connect.ftg.a9/6unf-a /6UNF AR Hose connect.ftg.a /6UNF-a /6UNF AR OIL,VITALIZER, PINT (piston pump seal cup) 0.5 liter Two way key no.5 (control cabinet) NOTE A: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel (see page 4, Hose Manifold & Fittings). This causes the following changes: a: Replaces , Catch pan VD VX AR: As Required P/N 74678_09 04 Nordson Corporation

11 VersaPail (Piston Pump) 7 Spare Parts and Service Kits Device, Container Detection F 39 Fig Device container detection VP/VD compl Base plate,device container detect.vp/vd Plate, intiator VX device cont.detection Leg spring dxdi n=,5 VP/VD Tight-fit screw ISO7379 M8x6 D0/ Washer M8 DIN Allan head cap screw M5x0 DIN9 SST Cover black D9, Position switch, roller lever IP Cable gland polyamid M0x,5 04 Nordson Corporation P/N 74678_09

12 8 VersaPail (Piston Pump) Pail Clamp F F6 Fig Pail clamp VP D80/86 6 P SERVICE KIT Pail clamp latch P/N 74678_09 04 Nordson Corporation

13 VersaPail (Piston Pump) 9 Device, Platen Position Inquiry F3 F F 4 F Fig Device platen position inquiry, VP 7685 Mounting plate VP00 5x0x Contact maker bar VP00 L80 M Mounting plate VP/VD position switch Cable, level switch VP Position switch, roller lever IP66 Empty Low Top edge Mounting kit BT Cable gland, membrane M0x, Nordson Corporation P/N 74678_09

14 0 VersaPail (Piston Pump) Platen Assembly 3 F F5 F Fig. 5 P/N 74678_09 04 Nordson Corporation

15 VersaPail (Piston Pump) Piston pump w/air motor page Protection cover Heat protection cover page Thinband heater VP/VD PP NS 374 SENSOR,TEMP.RTD,60IN. LEADS NS Insulation sleeve, heater, piston pump NS Adapter plate VP heating punch PP O-ring 00x3 Viton black Platen page Melting plate page Aeration valve, aeration (automatic) page Deaeration page Hose manifold page Catch pan VD VX - Ship With Kit A, a Clamping plate VPVD piston pump VX 4 NOTE A: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel (see page 4, Hose Manifold & Fittings). This causes the following changes: a: Replaced by , catch pan VP/VD PP VX L3 AR: As Required NS: Not Shown 04 Nordson Corporation P/N 74678_09

16 VersaPail (Piston Pump) Platen F39 F7 3 F8 F Fig. 6 P/N 74678_09 04 Nordson Corporation

17 VersaPail (Piston Pump) Heating punch VP/DP, PP, VX 8 N,K Electric cover, heating punch VP/DP Seal, electric cover, heating punch VP RTD,TEMP SENSOR /4X.5NICKEL NS 3 N THERMOSTAT 80 C,4V,A,FASTON 90 NS L 7636 THERMOSTAT 0 C,4V,A,FASTON 90 NS M 7636 THERMOSTAT 60 C,4V,A,FASTON 90 NS H SERVICE KIT Terminal connection Insulation cylinder M4-small Insulation cylinder M4-big Washer D4,3 DIN5 type A Hexagon nut M4 DIN439 B VA Serrated lock washer D4,3 DIN6798 A SERVICE KIT Platen Seal VP D86 O-RING x VITON SEAL, T.E.S., BM/VP/DP, 86mm 3 8 N SERVICE KIT Platen Seal VP D80 O-RING x VITON SEAL, T.E.S., BM/VP/DP, 80mm 3 8 K NS: Not Shown 04 Nordson Corporation P/N 74678_09

18 4 VersaPail (Piston Pump) Melting Plate 3 Fig Melting plate, axial, VP, PP, D80, VX 7 R 8 K 7686 Melting plate, axial, VP, PP, D86, VX Melting plate, smooth, VP, PP, D80, VX Mmelting plate, smooth, VP, PP, D86, VX 7 8 R N U K U N O-RING x VITON 3 P/N 74678_09 04 Nordson Corporation

19 VersaPail (Piston Pump) 5 Aeration (Automatic) F9 3 Fig Aeration valve VP/DP VX A 7 A 505 O-ring x Viton O-ring 9x Viton 04 Nordson Corporation P/N 74678_09

20 6 VersaPail (Piston Pump) Aeration (Manual) F Fig. 9 P/N 74678_09 04 Nordson Corporation

21 VersaPail (Piston Pump) Aeration, manual - 7 X Aeration pipe, manual aeration VP Aeration,manual VP PP B Pipe, double side a=3/ Fitting ig3/8-ig3/ Sealing ring R/4 type:pdr Hose nozzle ar3/8 Di9, turning Hose clamp D0-6/9 DIN Hose grey type:80-9,5 760 mm Hose nozzle ag/4 Di9 L Ball valve ways ig/4-ig/4 DN8 PN0 697 Double nipple ar/4-ar/ Connection piece ar/4-irp/4 90 A Bulkhead connection ig/4 A Aeration plug assy VP O-ring x Viton NOTE A: Replaces 4867 B: Replaces 7573 AR: As Required 04 Nordson Corporation P/N 74678_09

22 8 VersaPail (Piston Pump) Deaeration 4 F 3 F4 5 Fig. 0 P/N 74678_09 04 Nordson Corporation

23 VersaPail (Piston Pump) Deaeration VP piston pump complete VX 7409 Deaeration plug VP PP VX 7408 Flange, deaeration VP piston pump VX Drip plate VP deaeration, piston pump VX Splash guard VP deaeration,piston pmp.vx O-ring x,5 Viton 04 Nordson Corporation P/N 74678_09

24 0 VersaPail (Piston Pump) Heat Protection Cover & Heater 3 Fig Heat protection cover,heater,piston pump Thinband heater VP/VD PP Insulation sleeve, heater, piston pump SENSOR,TEMP.RTD,60IN. LEADS NS NS: Not Shown P/N 74678_09 04 Nordson Corporation

25 VersaPail (Piston Pump) Piston Pump w/air Motor 3 Fig Piston pump w/air motor Piston Pump Air Motor Seal, piston pump 04 Nordson Corporation P/N 74678_09

26 VersaPail (Piston Pump) Spare Parts Fig. 3 P/N 74678_09 04 Nordson Corporation

27 VersaPail (Piston Pump) 3 Item Part Description Quantity Box Code Pump, 4: ratio Valve, air O ring O ring, piston, 8 inch O ring Nut, packing Poppet, lower Gasket, 8 inch Cushion assy, bottom, O ring Oil, vitalizer, pint Heat conducting paste A Rod, piston A Housing, upper pump A Housing, lower piston A Housing, shovel primer A Rod, primer A Nut, jam A Plate, primer A Check, primer A Plate, lower check A O ring A Valve, lower check A O ring A Plate, upper check A Valve, upper check A Valve, bleeder A O ring X Gland, packing X Wiper X Adapter, female X Packing, V, teflon, set 0 X Adapter, male X O ring, Teflon 04 Nordson Corporation P/N 74678_09

28 4 VersaPail (Piston Pump) Hose Manifold & Fittings NOTE: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel. Compare figs. 4 and 5. Prior to approx. year of production march 0 NOTE: Hose Manifold and pump temperature are controlled by pump temperatur channel Fig Hose manifold x-/6unf VP/VD VX 5068 Heater cartridge 3/8 x 30V-00W Hose connect.ftg.a9/6unf-a /6UNF, NW8 769 Hose connect.ftg.a /6UNF-a /6UNF, NW Double nipple a /4NPT-a /4NPT Screw plug /6-N with o-ring Plug (of bleeder valve) page (A3) electric cover 7x69x compl. CE P/N 74678_09 04 Nordson Corporation

29 VersaPail (Piston Pump) 5 Since approx. year of production march 0 NOTE: Hose Manifold temperature is controlled by a separate temperatur channel. This requires IPC 3 with software > (see page 34, Electrical Components, 95A) Fig Hose manifold x-/6unf VP/VD VX Heater cartridge 3/8 x 30V-60W Hose connect.ftg.a9/6unf-a /6UNF, NW8 769 Hose connect.ftg.a /6UNF-a /6UNF, NW Double nipple a /4NPT-a /4NPT Screw plug /6-N with o-ring Plug (of bleeder valve) page (A3) pressure indicator 0-00bar D63 w/trans RTD,TEMP SENSOR /4X.5NICKEL electric cover 89x79 t,0 compl seal,electric cover 89x79, t= VPVD 04 Nordson Corporation P/N 74678_09

30 6 VersaPail (Piston Pump) Pressure Cylinders Service Kit Item Part Description Quantity Note Code 7409 service kit f.pressure cylind. P/N 7695, NOTE A: Allow only qualified personnel to replace service parts. Follow the safety instructions here and in the entire documentation. Observe the final torques: 00 Nm Loctite 43 P/N 74678_09 04 Nordson Corporation

31 VersaPail (Piston Pump) 7 Machine Feet / Casters 3 4 Fig Machine foot D 40 am 8 F=8kg Machine foot extension M8 L X KIT Casters Fixed caster Guide caster Allan head cap screw M8x/.9 DIN9 Washer D8,4 DIN5 type B SST C 04 Nordson Corporation P/N 74678_09

32 8 VersaPail (Piston Pump) Pneumatic Components Tower Pneumatic Control 3 4 Max. 8 bar Fig Pressure gage 0-0bar G/8-back D50 0V Pressure control valve 0,4-0bar G3/8 0V Safety valve 8bar G/4 SW7 0V Sealing ring R/4 type:pdr Check valve D-D NW8 0V NOTE: Pneumatic Component Designation - Refer to Pneumatic Schematic on page 3. P/N 74678_09 04 Nordson Corporation

33 VersaPail (Piston Pump) 9 3V V4 5 3V 6 3Z Fig Oiler regulator G/ Excelon73 0,3-0bar 0 A Oiler regulator G/ Excelon73 0,3-4bar B 7407 Solenoid valve 3/ways 4V/,5W G3/ Silencer R/ Pressure switch 4,7bar G/4 A, a 0 A Pressure switch,4bar G/4 B safety valve 6,8bar G/4 A, b 0 A 550 Safety valve 4bar /4 A, c B Sealing ring R/4 type:pdr solenoid valve 3/ways 4V/,5W G3/8 A, d NOTE A: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel. This causes the following changes: a: Obsoleted. Instead, is used. See fig. 5, Pos. 7. b: Replaces 073, Safety valve 5bar /4 c: Replaces 0730, safety valve 3bar G/4 d: Added 04 Nordson Corporation P/N 74678_09

34 30 VersaPail (Piston Pump) Pneumatic Panel - Pneumatic Component Designation NOTE: Pneumatic Component Designation - Refer to Pneumatic Schematic on page 3. V3 V3 V5 V5 V V V V4 V (top) V3 V3 V6 (bottom) V4 Fig. 9 P/N 74678_09 04 Nordson Corporation

35 VersaPail (Piston Pump) 3 V Safety valve,0bar /4 7 A,X 5566 Sealing ring R/4 type:pdr Pneumatic plate VP/VD compl. V Pressure gage 0-6bar G/8-back D40 V Pressure control valve 0,3-4bar G/4 V Solenoid valve 3/ WV-NC flange w/o solenoid Aeration Solenoid- INDF 4VDC 6W A V Solenoid valve 3/ WV-NC flange w/o solenoid Low pressure Solenoid- INDF 4VDC 6W A V Solenoid valve 3/ WV-NC flange w/o solenoid Upward mode Solenoid- INDF 4VDC 6W A V Solenoid valve 3/ WV-NC flange w/o solenoid Downward mode Solenoid- INDF 4VDC 6W A V Valve 3/ WV-NC G/4 pressure V Valve 5/3-WV - APB G/4 pressure V Valve 3/ WV-NC G3/8 pressure V Pressure gage 0-,5bar G/8-back D40 V Pressure control valve 0,3-4bar G3/8 V Valve 5/ WV-NC G/4 pressure NOTE A: Electrical component designation on page 39 Air Hoses Air hose D4,0 d,8 PUR AR Air hose D6,0 d4,0 PUR silver AR Air hose D8,0 d5,7 PUR silver AR Air hose D,0 d8,0 PUR silver AR Air hose D6,0 d,0 PUR silver AR Air hose D6,0 d4,0 PTFE AR Air hose D8,0 d6,0 PTFE AR Air hose D0,0 d8,0 PTFE AR AR: As Required 04 Nordson Corporation P/N 74678_09

36 3 VersaPail (Piston Pump) Pneumatic Schematic Fig. 0 P/N P/N 74678_09 04 Nordson Corporation

37 VersaPail (Piston Pump) 33 Warning Labels Max... bar Fig Sign, heat output,general 9387 Blind rivet cl.end 3,x6,5 DIN Sign, dangerous voltage 9387 Blind rivet cl.end 3,x6,5 DIN Sign, warning low voltage self-adhesive Sign, lifting O lowering self-adhesive Sign, two-hand control, self-adhesive TAG, CAUTION, HOT SURFACE TAG, WARNING, HOT ADHESIVE TAG,WARNING,HAZARDOUS VOLTAGE TAGS,SHEET OF,VERSA/DURABLUE LG,CE LANG Sign, warning hand injury Sign Max. 8 bar self adhesive Sign Max. 6,8 bar self adhesive A, a 0 A Sign "max. 4,0bar" self adhesive A, b B 9 NOTE Sign,hot surface,general UL 5589 NOTCHED TAPER PIN,7x4 DIN476 A: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel. This causes the following changes: a: Replaces 74048, sign "max. 4,7 bar" self adhesive b: Replaces 74047, sign Max.,4 bar self adhesive 04 Nordson Corporation P/N 74678_09

38 34 VersaPail (Piston Pump) Electrical Components STANDARD Wiring Diagram P/N (00/40 V) STANDARD Wiring Diagram P/N (400/480 V) Outside Electrical Cabinet 95A 0S5 5S 0S3 Q 3 5 F4 4 6 T4 Fig. P/N 74678_09 04 Nordson Corporation

39 VersaPail (Piston Pump) 35 95A Central unit IPC generation 3 A, a VP-PP memory board IPC gen3 w/sw >= V A, b, c 95A PROFIBUS-DP slave for IPC generation &3 D 95A Profibus adapter for IPC/PLC D 95A 7694 RS3 adapter for IPC/PLC N,E 5S Selector switch -0- M-WRK Mounting adapter type:m-a Contact block type:mck0 3 0S3 0S Push-button black M-DH-S Mounting adapter type:m-a Contact block type:mck Contact block type:mck0 left right Q 5794 Main switch 3x63A RD/YE Main switch 3x63A black Main switch 3x3A / red/yellow Main switch 3x3A BLACK Main switch P-3/EA/SVB/N Main switch P-3/EA/SVB-SW/N 9,3 X,3 4,5,6 X 4,5, T4 (6S5) ph.autotransformer VP 00V/30V KVA ph.autotransformer VP 480V/400V KVA 9 5,6 F Circuit breaker 60A 3-pole, UL489 9 X, NOTE Circuit breaker 30A 3-pole UL489 9 A: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel (see page 4, Hose Manifold & Fittings). This causes the following changes: a: Replaces 76944, Assembly, central unit IPC generation. b: Replaces 76084, VPVD memory board IPC gen w/sw >= V5.00. c: Use instead of when bulk melter does not have separate temperatur channel for heated hose manifold, but has IPC gen 3 already. 6 X, 04 Nordson Corporation P/N 74678_09

40 36 VersaPail (Piston Pump) Inside Electrical Cabinet Door Left Mounting Plate Door Front 6F 6F4 6F6 7F/F45N/5N5 70T 0K3 XL8 95U7 0F, 0F... 5F 83A 8A 8A S3 SS S3 SS S3 SS XL/ XL9/0 6K5 6N... 5N5 XL50 5K7 5K3 53K8 9A 53V3 70E7 6K4 XL0, XLT F6 Fig. 3 Example Door Left 9A 0704 I/O board f. IPC 8A 8A 83A Temperature controller TR6K+ NI0/PT00,4,6 4,6 6 95U VB gateway w EtherNet/IP software V.0 E 95U VB gateway w/controlnet software V.0 N 7057 ControlNet terminator 75 Ohm BNC N 95XS ControlNet Connection Coax T (located at rear panel) N P/N 74678_09 04 Nordson Corporation

41 VersaPail (Piston Pump) 37 Mounting Plate 6F 6F4 6F Circuit breaker 6A -pole FAZ-B6/ 9 4,5,6 6F 6F4 6F Circuit breaker 0A -pole FAZ-B0/ 9,3 7F Circuit breaker 0A -pole FAZ-B0/ 9 4,5,6 7F 7F Circuit breaker 0A -pole FAZ-B0/ 9,3 0F 0F... 5F 5F Circuit breaker 0A -pole FAZ-B0/......,4,6,4, Protective cap Busbar SZ-BSK, UL AR Current bar 3-pole EVG-6/3PHAS/6MOD. AR Current bar 3-pole EVG-6/3PHAS/MOD. AR 6N 6N Solid-state relay G3PB 00-60V MAX. 5A 9,3 6N 6N3 6N Solid-state relay G3PB 00-60V MAX. 5A 9 4,5,6 7N Solid-state relay G3PB 00-60V MAX. 5A 7N Solid-state relay G3PB 00-60V MAX. 5A A, a 0N 0N5... 5N 5N Solid-state relay G3PB 00-60V MAX. 5A...,4,6,4, K Contactor DILM40(RDC4) 9, Slave contactor block DILM50-XHI 6K Contactor DILMC7-0 (RDC4) 9 4,5,6 Continued on next page 04 Nordson Corporation P/N 74678_09

42 38 VersaPail (Piston Pump) Item Part Description Quantity Note Box Code XL9/ Terminal block XL9/0 XL Terminal block XL50 VP/VD,KP XL Terminal block XL0 3x30V PF+3 9, Terminal block XL0 3x400V PF 9 4,5,6 XLT Terminal block XLT F Circuit breaker 50A 3-pole FAZ-B50/3 9 X, 7699 Circuit breaker 50A 3-pole, UL Circuit breaker 3A 3-pole FAZ-B3/3 9 3 X, 4,5,6 X, Circuit breaker 3A 3-pole FAZ-B3/3N 9 NOTE A: Since approx. year of production march 0, hose manifold temperature is controlled by a separate temperatur channel (see page 4, Hose Manifold & Fittings). This causes the following changes: a: Added AR: As Required 4,3 Door Front 70E Fan type:484ngx V=60 3,5W Exhaust filter PFA000 RAL90 XL 7996 Resistance 0R CAN Bus 53V Terminal block ZDK,5/,5D Two hand operation 5K Relay MY4N-D 4VDC w/indicating lamp Container Detection 5K Relay MY4N-D 4VDC w/indicating lamp Air input detection 6K Relay coupler 4VDC Motor is running 53K Relay coupler 4VDC High lift pressure 0K Replaced by A two hand relay 4V DC ESR5-NZ- 70T Switching power supply 30V/N/4V 90W NOTE A: Order service kit P/N for replacement P/N 74678_09 04 Nordson Corporation

43 VersaPail (Piston Pump) 39 Pneumatic Panel - Electrical Component Designation 54Y6 54Y3 54Y 53Y4 5S Fig. 4 54Y Solenoid valve 3/ WV-NC flange w/o solenoid Aeration Solenoid- INDF 4VDC 6W 54Y Solenoid valve 3/ WV-NC flange w/o solenoid Low pressure Solenoid- INDF 4VDC 6W 54Y Solenoid valve 3/ WV-NC flange w/o solenoid Upward mode Solenoid- INDF 4VDC 6W 53Y Solenoid valve 3/ WV-NC flange w/o solenoid Downward mode Solenoid- INDF 4VDC 6W 5S Pressure switch,0bar G/4 Air input detection 04 Nordson Corporation P/N 74678_09

44 40 VersaPail (Piston Pump) Position Switches, Configurable Items 6Y7 6S 64H3 53S6 53S3 7E,7E4 7E,7E3 7B6 7B7 53S 5S6 7E5 6E 6B7 6S Fig. 5 P/N 74678_09 04 Nordson Corporation

45 VersaPail (Piston Pump) 4 7E+4 7E+3 7B6 7B Thinband heater VP/VD PP SENSOR,TEMP.RTD,60IN. LEADS 9 9,3 4,5,6,3 4,5,6 5S Position switch, roller lever IP66 53S 53S3 53S Position switch, roller lever IP66 Empty Low Top edge 6Y Solenoid valve 3/ways 4V/,5W G3/8 6S Pressure switch 4,7bar G/4 0 A Pressure switch,4bar G/4 0 B 6B7 067 RTD,TEMP SENSOR /4X.5NICKEL Platen 3 N 6S THERMOSTAT 80 C,4V,A,FASTON 90 Platen L 7636 THERMOSTAT 0 C,4V,A,FASTON 90 M 7636 THERMOSTAT 60 C,4V,A,FASTON 90 H 6E 6E 6E Cast-in heater Platen Platen 64H Light tower page 43 0 W 7E Heater cartridge 3/8 x 30V-00W Manifold 04 Nordson Corporation P/N 74678_09

46 4 VersaPail (Piston Pump) Interfaces and Hose Receptacles XS5 XS4 XS3 XS XS XS8 XS0 XS XS9 Fig. 6 XS0 XS Hose Receptacle Hose Receptacle Handgun,4,6,4,6 XS XS Hose Receptacle Hose Receptacle Handgun,4,6,4,6 XS XS3 XS4 XS Hose Receptacle 4,6 4,6 6 6 XS Interface Standard I/O P/N 74678_09 04 Nordson Corporation

47 VersaPail (Piston Pump) 43 Accessory Kits Light Tower Light tower, 4V red/yel/grn/clr 0 W LED lamp, yellow, 4V / 40mA LED lamp, clear, 4V / 40mA LED lamp, red, 4V / 40mA LED lamp, green, 4V / 40mA Exhaust Hood KIT Exhaust hood A Container, exhaust hood Bracket exhaust hood VP Hexagon head screw M6x30 DIN Washer D7 DIN5 type B Allan head cap screw M8x0 DIN9 SST Washer D8,4 DIN5 type B SST (4) / Hexagon nut M8 DIN934 SST () / 0 NOTE A: Not in combination with Rear Fence 04 Nordson Corporation P/N 74678_09

48 44 VersaPail (Piston Pump) Mechanical Platen Stop KIT Mechanical platen stop Mechanical platen stop VP complete Rear Fence KIT Rear fence A Rear fence VP Hexagon head screw M6x30 DIN Washer D7 DIN5 type B Allan head cap screw M8x6 DIN Washer D8,4 DIN5 type B SST NOTE A: Not in combination with Exhaust Hood P/N 74678_09 04 Nordson Corporation

49 VersaPail (Piston Pump) 45 Casters KIT Casters page 7 Cover, IPC Display Plexi glass cover IPC display Change Over KIT, autom. changeover VP/VD Ethernet cable Crossover RJ45 5m Cable patch Socket housing Allan head cap screw M3x0 DIN Nordson Corporation P/N 74678_09

50 46 VersaPail (Piston Pump) Schedule of Fasteners Number Description Part F Allan head cap screw M4x30 DIN9 SST 5005 F Allan head cap screw M6x6 DIN9 SST 5007 Fb Hexagon head screw M6x6 DIN933 SST 9386 F3 Hexagon nut M0 DIN934 SST 590 F4 Hexagon head screw M8x80 DIN93 SST F5 Washer D8,4 DIN5 type B SST F6 Allan head cap screw M4x0 DIN9-A F7 Washer D4,3 DIN5 type A 5009 F8 Allan head cap screw M5x DIN9 SST 5009 F9 Allan head cap screw M5x60 DIN9 A/ F0 Hexagon head screw M6x40 DIN F Allan head cap screw M5x30 DIN9 SST 5003 F Washer D0,5 DIN F3 Hexagon head screw M6x DIN933 SST F4 Allan head cap screw M6x30 DIN9 SST 663 F5 Allan head cap screw M5x70 DIN9 A/ F6 Washer D5,3 DIN90 type B 3465 F7 Hexagon nut M5 DIN F8 Hexagon head screw M8x00 DIN F9 Allan head cap screw M3x30 DIN9 SST F0 Allan head cap screw M6x40 DIN9 SST F Hexagon head screw M0x30/8.8 DIN F Allan head cap screw M5x0 DIN9 SST 5943 F3 Washer D5,3 DIN5 type A 5564 F4 Allan head cap screw M5x5 DIN9 SST F5 Allan head cap screw M5x40 DIN9 SST 5005 F6 Washer D6,4 DIN90 type B F7 Allan head cap screw M8x6 DIN9 SST 9037 F8 Washer D8,4 DIN F9 Hexagon head screw M8x35 DIN93 SST F30 Hexagon nut M4 DIN F3 Allan head cap screw M6x0 DIN F3 Washer D8,4 DIN F33 Flat head screw M8x35 DIN F34 Hexagon nut M8 DIN F35 Hexagon head screw M8x0 DIN933 SST 9034 F36 Allan head cap screw Mx45 DIN9 SST F37 Allan head cap screw Mx5 DIN9 galzn 7003 F38 Washer D3 DIN5 A F39 Hexagon head screw M4x0 DIN933 SST 5684 P/N 74678_09 04 Nordson Corporation