Section 8. Parts. Product Configuration. Parts 8-1
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- Barnard Nash
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1 8- Section 8 Product Configuration The configuration code and the table indicate the components and parts of this product that are configurable. The codes are also used to identify the spare parts. VersaBlue ADHESIVE MELTER VB050 4CCCC6/NAPWXKCXDXEXXXXXXXAXXX Serial No: Year Nordson Engineering GmbH Lilienthalstr. 6 D 233 Lüneburg Germany V 2 3 B C 9 0 C C C / N 5 6 A P W X K C X 23 D X E X X X X 30 X X X A X X X Box Code CAUTION: The maximum operating temperature of the installed gun and the other heated components should be considered when setting temperatures on the melter control panel. Box Code Components / parts 2 VD VersaBlue Melter, Ni20, 4 Single Stream Pumps, IPC/PLC VE VersaBlue Melter, Ni20, 3/4 SingleStreamPumps, 3/4 DualStreamPumps, IPC/PLC VY VersaBlue Melter, Pt00, 4 Single Stream Pumps, IPC/PLC VZ VersaBlue Melter, PT00, 3/4 SingleStreamPumps, 3/4 DualStreamPumps, IPC/PLC liter (55 lb) 25H 25 liter (55 lb) plus Hopper liter (0 lb) 50H 50 liter (0 lb) plus Hopper liter (220 lb) 0H 00 liter (220 lb) plus Hopper Continued... P/N 0549A_
2 8-2 Box Code Components / parts V 3 Phase Delta V 3 Phase Delta V 3 Phase WYE V 3 Phase Delta V 3 Phase Delta 8 A Gear Pump SN kg/hr B Gear Pump SN kg/hr C Gear Pump SN kg/hr D Gear Pump SN kg/hr E Gear Pump SN kg/hr F Gear Pump SN03.8 kg/hr G Gear Pump SN03 3. kg/hr 2 Gear Pump DN kg/hr/stream 3 Gear Pump DN kg/hr/stream 4 Gear Pump DN kg/hr/stream 5 Gear Pump DN kg/hr/stream 6 Gear Pump DN kg/hr/stream Gear Pump DN kg/hr/stream J Gear Pump SF kg/hr K Gear Pump SF kg/hr L Gear Pump SF kg/hr M Gear Pump SF kg/hr N Gear Pump SF kg/hr O Gear Pump SF kg/hr P Gear Pump SF kg/hr Q Gear Pump SF kg/hr R Gear Pump SF kg/hr S Gear Pump DF kg/hr/stream T Gear Pump DF kg/hr/stream U Gear Pump DF kg/hr/stream V Gear Pump DF kg/hr/stream W Gear Pump DF kg/hr/stream Y Gear Pump DF kg/hr/stream Hose/Gun Pairs 4 4 Hose/Gun Pairs 6 6 Hose/Gun Pairs 8 8 Hose/Gun Pairs Continued... P/N 0549A_
3 8-3 Box Code Components / parts Options 4 P Automatic Pneumatic Pressure Control M Manual Pneumatic Pressure Control F Flow Control Bypass C Internal Pressure Indication (IPI) with Output Pressure Control Per Drive T Automatic Flow Control with Minimum Speed B Automatic Flow Control N Pressure Build-Up 5 A Internal Pressure Indication (IPI) 6 L Level Monitoring B Level Control with Bulk Feed Lid P Level Control with Bulk Feed Lid and Overfill Protection W Light Tower 8 Main Switch Red 4 Pole 2 Main Switch Black 3 Pole 3 Main Switch Black 4 Pole X Standard Main Switch Red 3 Pole 9 D Profibus-DP N ControlNet 20 K Key-To-Line Per Drive (Separate Connectors) 2 C Casters 22 X No Inert Gas X Reserved 2 D Drain Valve 28 # External Pressure Indicator Inputs (8 minus number of pumpstreams, if box 4 or box 5 X) 29 E Heat Exchanger 30 M Motion Switch 3 G Gun Solenoid Control 32 X No Separate Application Control Module 33 A Siemens S 300 with Profibus and TP0 B A B ControlLogix w/ ControlNet and PanelView 600+ C A B ControlLogix w/ Ethernet and PanelView 600+ D A B ControlLogix w/ Data Highway+ and PanelView X Reserved P/N 0549A_
4 8-4 How to Use Illustrated List The parts lists in this section are divided into the following columns: Item Identifies parts that can be obtained from Nordson. Part Nordson part number for each spare part shown in the illustration. A row of hyphens in the column Part ( ) indicates that this part can not be ordered separately. Description This column contains the name of the part and, when appropriate, its dimensions and other properties. The points in the column Description show the relationship between assemblies, subassemblies and single parts. Quantity The quantity needed per unit, assembly or subassembly. The abbreviation AR (as required) is used when this item is a bulk item or when the quantity per assembly depends on the product version or model. Fasteners Fasteners are shown as Fx in every illustration, whereby x indicates the number of the fastener in the list Schedule of Fasteners at the end of this chapter. Component Designation The electrical components are labeled in accordance with DIN 409, part 2. P/N 0549A_
5 8-5 Serie N P/N 0549A_
6 8-6 Assembly Overview () a 2 3 P/N 0549A_
7 8- Item P/N Description Page Quantity Box Code Electrical components 4 60 Schedule of Fasteners 6, 62 Safety Valve Bypass plate / Safety Valve plate Gear Pump Pressure control valve 36 4 X Pressure control valve, pneumatically ctrl P, M, F T, B Plug, pressure control valve 28, 29 4 C, N 5 Filter cartridge Plug M56x,5 L35 28, 29 5a Drip pan, filter VX (for filter exchange) Feed valve 44 6 B, P Machine foot, complete Machine foot, complete Casters, complete Casters, complete H, 50H X 00, 0H X H, 50H C 00, 0H C Manifold Cover, 25, complete , 25H 6 X, L 208 Cover, 50, complete Cover, 00, complete , 50H X, L 00, 0H X, L 0439 Cover, 25, feed valve, complete , 25H 6 B, P Cover, 50, feed valve, complete , 50H B, P Cover, 00, feed valve, complete , 0H B, P Insulation plate, 25, collar , 25H 209 Insulation plate, 50, collar , 50H 298 Insulation plate, 00, collar , 0H Continued... P/N 0549A_
8 8-8 Assembly Overview () (Forts.) / P/N 0549A_
9 8-9 Item Part Description Page Quantity Box Code Niveau Sonde, analog, L= 36, incl. holder Niveau Sonde, analog, L= 584, incl. holder L, B, P 25H, 50H,0H L, B, P 2066 Niveau Sonde, measuring point, L= 30 6 P Grid, VB025, I-VX , 25H 2059 Grid, 50, I-VX , 50H 2060 Grid, 00, I-VX , 0H Insulation grid/reservoir, 25, SIL C , 25H Insulation grid/reservoir, 50, SIL C , 50H Insulation grid/reservoir, 00, SIL C , 0H Reservoir HS VB025 3 NW3 double stream 2 VE, VZ , 25H 2054 Reservoir HS VB025 4 NW3 single stream VD, VY 025, 25H Reservoir HS VB050 3 NW3 double stream VE, VZ 050, 50H 2055 Reservoir HS VN050 4 NW3 single stream VD, VY 050, 50H Reservoir HS VB00 4 NW3 double stream VE, VZ 00, 0H 2056 Reservoir HS VN00 4 NW3 single stream VD, VY 00, 0H 5 Insulation jacket Filter mat, front top Filter mat, front bottom Filter mat, rear top Fitting plate VB recirc. NW8 complete Silicon foam Da5 Di35 L0 reddish brown Coupling, SEMIFLEX, NFB, 4./2, DF/2,H 8 A G Coupling SEMIFLEX NFB 4./2 DF/3H 8 J R S W, Y Electric cover, VB025-NW, complete , 25H 299 Electric cover, VB/DB050, complete , 50H 2998 Electric cover, VB/DB00, complete , 0H Air relief valve M6x compl Electrical cabinet, rear, complete 29 X Electrical cabinet, rear, complete, heat exchanger 29 E Electrical cabinet, right, complete Electrical cabinet, left, complete Heat exchanger f. control cabinet 29 E P/N 0549A_
10 8-0 Item Part Description Page Quantity Box Code Hopper Extension, VB025, NW KT I-VX H Hopper Extension, VB050, NW KT I-VX H Hopper Extension, VB00, NW KT I-VX 3 5 0H Insulation grid-hopper, VB025 NW, SIL C H Insulation grid/hopper, VB050, SIL C H Insulation grid/hopper, VB00, SIL C H Heating jacket VB25H H 2923 Heating jacket VB50H H 2924 Heating jacket VB0H 3 5 0H Shut-off unit, VB drain port complete 2 D 4366 Insulation sleeve, straight complete 4025 Cover, complete 2 X Console IPC Sealing cord D2,5 90 mm Control cabinet lamp PS455 UL Sensor Aktor Interface Passiv 8xM2,2 4 5 C A P/N 0549A_
11 8- P/N 0549A_
12 8-2 Assembly Overview (2) max.6,0bar 3 2 P/N 0549A_
13 8-3 Item P/N Description Page Quantity Box Code Panel VB025NW front compl X Panel VB050NW front compl X Panel VB00NW front compl X Panel VB025NW front compl. WT H X Panel VB050NW front compl. WT H X Panel VB00NW front compl. WT H X Panel VB025NW front compl.drain valve D Panel VB050NW front compl.drain valve D 0434 Panel VB00NW front compl.drain valve D Panel VB025NW front compl.wt drain valve H D 2999 Panel VB050NW front compl.wt drain valve H D Panel VB00NW front compl.wt drain valve H D Panel VB NW right Panel VB25 00 NW right WT H 0H Panel VB NW rear , Panel VB050 NW rear Panel VB00 NW rear Panel VB025 NW rear WT H Panel VB050 NW rear WT H Panel VB00 NW rear WT 3 5 0H Cover, tower, top Cover, tower 00, top Cover, tower, front top Cover, tower front, main switch, motor switch Cover, tower, front bottom Cover, electrical cabinet, front Holding plate, tower back 0 Pneumatic control, -fold 40 Pneumatic control, 2-fold Shelf for pressure sensor Sign max.6,0bar 4 P,M,F,T,B Pneumatic safety valve, 6 bar, G/4 SW P,M,F;T,B Proportional valve (AutoPneumatic Pressure Control), 0-6 bar G/8, 2 4 P P/N 0549A_
14 8-4 Spare and Service Kits Tags 3 2 Item P/N Description TAG, WARNING, HAZARDOUS VOLTAGE Multilingual: English, German, French, Spanish, Italian, Japanese, Simplified Chinese, Korean Multilingual: English, Danish, Dutch, Finnish, Greek, Norwegian, Portuguese, Swedish, Czech, Estonian, Hungarian, Latvian, Lithuanian, Polish, Slovakian, Slovenian TAG, WARNING, HOT ADHESIVE (Release pressure) Multilingual: English, German, French, Spanish, Italian, Japanese, Simplified Chinese, Korean Multilingual: English, Danish, Dutch, Finnish, Greek, Norwegian, Portuguese, Swedish, Czech, Estonian, Hungarian, Latvian, Lithuanian, Polish, Slovakian, Slovenian TAG, CAUTION, HOT SURFACE Multilingual: English, German, French, Spanish, Italian, Japanese, Simplified Chinese, Korean Multilingual: English, Danish, Dutch, Finnish, Greek, Norwegian, Portuguese, Swedish, Czech, Estonian, Hungarian, Latvian, Lithuanian, Polish, Slovakian, Slovenian P/N 0549A_
15 8-5 Safety Valve Safety valve, 85 bar Safety valve w/limit switch 4 N SERVICE KIT Page O-ring x O-ring 9x High-temp. grease, GLS 595/N2, 0g Accessories Safety valve 00 bar 2 P/N 0549A_
16 8-6 Bypass Plate with Tank Isolation Valve, SN0030 SN03 9 F F P/N 0549A_
17 Bypass plate, SN0030 SN03, with tank 8 A G isolation valve Body, bypass plate, tank isolation valve Tank isolation valve Stop plate, tank isolation valve Screw plug, M0x.0, DIN Screw plug, M2x.5, DIN O-ring, 8x.5, viton O-ring, 35x O-ring, 32x Parallel pin, D3m6x6, DIN6325-D SERVICE KIT Bypass plate Page O-ring 8x,5 Viton O-ring 35x Instruction sheet Sealing paste, Stucarit 203, 00ml High-temp. grease, GLS 595/N2, 0g SERVICE KIT Tank isolation valve Page O-ring 32x2 396 Instruction sheet High-temp. grease, GLS 595/N2, 0g P/N 0549A_
18 8-8 Safety Valve Plate with Tank Isolation Valve, DN0030 DN029 F F P/N 0549A_
19 Safety Valve plate, VB DN complete, with tank isolation valve 2 8 VC, VE VX, VZ Body, safety valve plate DN Tank isolation valve Stop plate, tank isolation valve Parallel pin D3m6x2 DIN6325 D O-ring, 32x O-ring, 35x O-ring, 26x Screw plug M2x,5 DIN SERVICE KIT Bypass plate Page O-ring 26x O-ring 35x Instruction sheet Sealing paste, Stucarit 203, 00ml High-temp. grease, GLS 595/N2, 0g SERVICE KIT Tank isolation valve Page O-ring 32x2 396 Instruction sheet High-temp. grease, GLS 595/N2, 0g P/N 0549A_
20 8-20 Safety Valve Plate with Tank Isolation Valve, SF006 SF0450 F F5 2 6 F P/N 0549A_
21 Safety Valve plate, VB SF complete, with tank 8 J R isolation valve Body, bypass plate SF w/rotary valve 2 Adapter plate VB Feinpr.x0,6 2,4 hdn Tank isolation valve Stop plate, tank isolation valve Screw plug, M0x.0, DIN Screw plug, M2x.5, DIN O-ring, 8x.5, viton O-ring, 35x O-ring, 32x Parallel pin D3m6x6 DIN6325 D SERVICE KIT Bypass plate Page O-ring 8x,5 Viton O-ring 35x Instruction sheet Sealing paste, Stucarit 203, 00ml High-temp. grease, GLS 595/N2, 0g SERVICE KIT Tank isolation valve Page O-ring 32x2 396 Instruction sheet High-temp. grease, GLS 595/N2, 0g P/N 0549A_
22 8-22 Safety Valve Plate with Tank Isolation Valve, DF006 DF0240 F F P/N 0549A_
23 Safety Valve plate, VB DF complete, with tank isolation valve 2 8 VE, VZ S Y Body, bypass plate, tank isolation valve Tank isolation valve Stop plate, tank isolation valve Parallel pin D3m6x2 DIN6325 D O-ring, 32x O-ring, 35x O-ring, 26x Screw plug, M2x.5, DIN SERVICE KIT Bypass plate Page O-ring 26x O-ring 35x Instruction sheet Sealing paste, Stucarit 203, 00ml High-temp. grease, GLS 595/N2, 0g SERVICE KIT Tank isolation valve Page O-ring 32x2 396 Instruction sheet High-temp. grease, GLS 595/N2, 0g P/N 0549A_
24 8-24 Adapter Plate DF 2 F Adapter plate, DF VB complete 2 8 VE, VZ S Y Adapter plate VB Feinpr.2x0,6 2,4 hdn O ring 5x viton O ring 0x 2 Adapter Plate DN SN 2 F Adapter plate, DN SN, VB complete 2 VE, VZ Adapter plate DN SN O ring 8x,5 Viton P/N 0549A_
25 8-25 Adapter Plate DF SF 2 F Adapter plate, DF SF, VB complete 2 VE, VZ Adapter plate DF SF O ring 5x viton O ring 0x P/N 0549A_
26 8-26 Sealing Kit VB02 00, DN/DF F6 8 F Sealing Kit, VB02 00, DN/DF complete 2 8 VE, VZ Pump 2-4= X Seal plate VB02 00 DN/DF O ring 35x Plug M56x,5 L35 2 A Plug, pressure control valve 2 B Plug, valve element, bypass O ring x O ring 9x Plug M6x L4 SW 2 C Seal plate VB02 00 hose fitting 2 Note A: Plugs the filter bore B: Plugs the pneumatic pressure control valve bore C: Plugs the air relief valve bore P/N 0549A_
27 8-2 Sealing Kit VB02 00, SN/SF 8 F58 2 F Sealing Kit, VB02 00, SN/SF complete 2 8 VD, VE VY, VZ #Pumps < Seal plate VB02 00 SN/SF O ring 35x Plug M56x,5 L35 A Plug, pressure control valve B Plug, valve element, bypass O ring x O ring 9x Plug M6x L4 SW C Seal plate VB02 00 hose fitting Note A: Plugs the filter bore B: Plugs the pneumatic pressure control valve bore C: Plugs the air relief valve bore P/N 0549A_
28 8-28 Gear Pump, SN0030 SN Gear pump SN A Gear pump SN B 2534 Gear pump SN C Gear pump SN D Gear pump SN086 8 E Gear pump SN03 8 F Gear pump SN03 8 G SERVICE KIT for pump sizes SN0030 to SN03 Page -6 8 A G O-ring 0x, Sealing paste, Stucarit 203, 00ml High-temp. grease, GLS 595/N2, 0g P/N 0549A_
29 8-29 Gear Pump, DN0030 DN Gear pump DN Gear pump DN Gear pump DN Gear pump DN Gear pump DN Gear pump DN SERVICE KIT for pump sizes DN0030 to DN029 Page O-ring 0x, Sealing paste, Stucarit 203, 00ml High-temp. grease, GLS 595/N2, 0g P/N 0549A_
30 8-30 Gear Pump, SF006 SF Gear pump SF006 8 J Gear pump SF K Gear pump SF L 4005 Gear pump SF M Gear pump SF020 8 N Gear pump SF05 8 O Gear pump SF P Gear pump SF Q Gear pump SF R P/N 0549A_
31 8-3 Gear Pump, DF006 DF Gear pump DF006 8 S 4025 Gear pump DF T Gear pump DF U 3928 Gear pump DF020 8 V Gear pump DF05 8 W Gear pump DF Y P/N 0549A_
32 8-32 Filter Cartridge Filter cartridge, Mesh Size 0.2 mm, complete SERVICE KIT Filter Page Filter sleeve Mesh Size 0,2 complete Filter sheath D Filter sleeve MS 0,2 L O-ring 3x O-ring 44x O-ring 48x High-temp. grease, GLS 595/N2, 0g Filter cartridge, Mesh Size 0.2 mm, reinf., complete SERVICE KIT Filter, reinf. Page Filter sleeve MS 0,2 complete, reinf Filter sheath D Filter sleeve MS 0,2 L O-ring 3x O-ring 44x O-ring 48x High-temp. grease, GLS 595/N2, 0g Accessories Filter cartridge Mesh Size 0.4 mm, complete Filter cartridge Mesh Size 0.6 mm, complete Filter cartridge Mesh Size 0.8 mm, complete 2 P/N 0549A_
33 8-33 Manifold 2 F Manifold, x2, NW 3, DD complete Manifold, x2, Nominal Width 3 mm O-ring, 8x.5, viton Manifold Accessories Item P/N Description Quantity Note 4466 Hose fitting a9/6unf-a3/4unf (NW 8) O-rings included 4988 Hose fitting a3/4unf-a3/4unf (NW 3) O-rings included Hose fitting a /6-2-a3/4UNF (NW 6) O-rings included 9322 Plug, o-ring, straight thread, 3/4-6, standard O-rings included length 2526 Plug, /2 UNF, L33, DD For hole of pressure sensor P/N 0549A_
34 8-34 Pressure Control Valve P/N 0549A_
35 Pressure control valve, 90 bar, adjustable 4 X Valve body, pressure control valve Piston, safety valve f. supporting ring Set screw, black, 00 bar Compression spring, 2.2x.4x O-ring, 6x O-ring, x O-ring, 9x Supporting ring, Da0, Di6., spiral SERVICE KIT Pressure control valve Page O ring x O ring 9x High-temp. grease, GLS 595/N2, 0g P/N 0549A_
36 8-36 Pneumatic Pressure Control Valve F P/N 0549A_
37 Pressure control valve, pneumatically controlled 4 P, M, F T, B Piston, pressure control valve Valve body, bypass Cylinder, bypass pneu., Di Valve body, bypass pneumatic, 90 bar Piston, bypass pneu., Da Piston, bypass pneu., Da Seal, 9.x O-ring, x O-ring, 9x Fitting, quick thread-in, -W-d04-G/8-TURN Inside seal, Turcon-Variseal-M2S Hose, D4.0, d2.5, PTFE 500 mm SERVICE KIT Pressure control valve, pneu. ctrl. Page O-ring x O-ring 9x Instruction sheet High-temp. grease, GLS 595/N2, 0g P/N 0549A_
38 8-38 Pneumatic Control, -fold Pneumatic control (Manual Control), complete 4 M Pneumatic control (Flow Control) Bypass, 4 F complete Pneumatic control (Flow Control) Bypass, 4 F complete 0402 Pneumatic control (Automatic Flow Control), 4 B, T complete Pneumatic control (Automatic Flow Control), 4 B, T complete Solenoid valve (see Electrical Components) 4 F, B, T Pressure gauge 4 M, F, B, T P/N 0549A_
39 8-39 Pneumatic Control, 2-fold Pneumatic control (Manual Control), complete 4 M Pneumatic control (Flow Control Bypass), 4 F complete Pneumatic control (Flow Control Bypass), 4 F complete Pneumatic control (Automatic Flow Control), 4 B, T complete Pneumatic control (Automatic Flow Control), 4 B, T complete 0403 Pneumatic control (Automatic Flow Control), 4 B, T complete Pneumatic control (Automatic Flow Control), 4 B, T complete Solenoid valve (see Electrical Components) 4 F, B, T Pressure gauge 4 M, F, B, T P/N 0549A_
40 8-40 Pneumatic Safety Valve Pneumatic Safety valve, 6 bar, G/4 SW20 4 P, M, F, T, B Sealing ring, R/4 type: PDR-4 Coupling Monitoring Í 2 3 Sensor bracket VB reed switch Reed switch, coupling monitoring Magnetic rod D4,9 L20 2 P/N 0549A_
41 8-4 Insulation Jacket Insulation sleeve VB025 NW complete Insulation sleeve VB025 NW front/left Insulation sleeve VB025 NW back/right Insulation sleeve f.pump VB NW Insulation sleeve VB/DB050 complete Insulation sleeve VB/DB050 front/left Insulation sleeve VB/DB050 back/right Insulation sleeve f.pump VB NW Insulation sleeve VB050 NW return port Insulation sleeve VB/DB00 complete Insulation sleeve VB/DB00 front/left Insulation sleeve VB/DB00 back/right Insulation sleeve f.pump VB NW Insulation sleeve VB00 NW return port Insulation sleeve VB025 NW WT H Insulation sleeve VB025 NW WT front/left Insulation sleeve VB025 NW WT back/right Insulation sleeve f.pump VB NW Insulation sleeve VB/DB050 WT H Insulation sleeve VB050 WT front/left Insulation sleeve VB050 WT back/right Insulation sleeve f.pump VB NW Insulation sleeve VB050 NW return port 292 Insulation sleeve VB/DB00 WT 3 5 0H 0452 Insulation sleeve VB/DB00 front/left WT Insulation sleeve VB/DB00 back/right WT Insulation sleeve f.pump VB NW Insulation sleeve VB00 NW return port P/N 0549A_
42 8-42 Feed Valve F33 F4 F F8 2 F F3 F F F F46 F F8 30 F3 F3 F P/N 0549A_
43 Feed valve, Nomin. Width 20, 24V, complete 6 B, P Needle, valve, D22, L9, feed valve, NW Piston, feed valve, NW Cylinder, control module, feed valve Cylinder flange, feed valve, NW Bushing, D38, L Body, feed valve, NW Air manifold, control module, feed valve Electric cover, x69x, CE compl Adapter plate, i3/4unf-a60x60, VX O-ring, 42x Insulation, feed valve, SIL C Hollow screw, single, G/8 L Fitting, G/8 xnw Sealing ring, 0x5x Hollow screw, 2single, G/8 L Solenoid valve, 4/2ways, 24V/5,9W G/ Muffler, R/ Screw plug, G/8 with o-ring Sleeve, D06-aG/8 L23, Thread fitting, -W-D06-D Inside seal, Turcon-Variseal-M D Inside seal, Turcon-Variseal-M D O-ring, 24x O-ring, 30x Compression spring,.4x2x O-ring, 32x O-ring, 26x Heater cartridge, 3/8 x2, 230V-200W Cover, feed valve, front Cover, feed valve, back P/N 0549A_
44 8-44 Air Relief Valve Air relief valve M6x compl O ring 9x Plug M6x L4 SW Page 8-28 Page 8-29 Panel Accessories Panel Turnbuckle w/spr.latch, hex.socket head P/N 0549A_
45 8-45 Electrical Components, Part 3x230 V AC / 3x200 V AC 3x400 V AC / 3x480 V AC P/N 0549A_
46 8-46 Electrical Components, Part (Forts.) -F2-2F2-0F2-2F5-0F5-3F2-4F2-4F5-6F2-6F5-3F5-5F5-5F2-65F2 -F5-6F2-6F2 -F2 -F2 -F8-6N2..-N5-6K5-6N -65N -0T2 -XLV -F6-6N -6N -63N PE,L,L2,L3 P/N 0549A_
47 8-4 -F Circuit-breaker, 63A 3-pole FAZ-3-B63 8 4, 5, 6 X, Circuit-breaker, 63A 3-pole FAZ-3N-B63 8 4, Circuit-breaker, 90A 3-pole NZMB-AF90-NA 8 2, 3 X, 2-6F Circuit-breaker, 20A -pole FAZNB , 5, Circuit-breaker, 20A 2-pole FAZNB , Circuit breaker 0A 3 pole FAZ-3-B , 5, Circuit breaker 20A 3 pole FAZ-3-B , Circuit breaker 20A 3 pole FAZ-3-B , 5, Circuit breaker 32A 3 pole FAZ 3 B , 3 -F Circuit-breaker, 20A -pole FAZNB , 5, Circuit-breaker, 20A 2-pole FAZNB , Circuit breaker 6A 3 pole FAZ-3-B , 5, Circuit breaker 20A 3 pole FAZ-3-B , Circuit breaker 20A 3 pole FAZ-3-B , 5, Circuit breaker 32A 3 pole FAZ 3 B , 3-0F Circuit-breaker, 0A -pole FAZ-B0 2 4, 5, Circuit-breaker, 0A 2-pole FAZNB0-2 2, 2, 3 -F2 Refer to -0F2-2F2-3F2-4F2-5F2-6F2 -F2-0F Circuit-breaker, 0A -pole FAZ-B0 2 4, 5, 6 -F Circuit-breaker, 0A 2-pole FAZNB0-2 2, 2, 3 Continued... P/N 0549A_
48 8-48 Item P/N Description Quantity Note Box Code 2039 Solid-state-relay, G3PB V max. 25A , 025-6N2 -N Solid-state-relay, G3PB V max. 25A N2-6N4 2, 3 2, 3 -N2 2, 3 -N4 2, Solid-state-relay G3PB V max.5a N2-6N3-6N4 -N2 -N3 -N4 4, 5, 6 4, 5, 6 4, 5, 6 4, 5, 6 4, 5, 6 4, 5, Solid-state-relay, G3PB V max. 25A N N N N N N Solid-state-relay, G3PB V max. 25A N N N N N N Solid-state-relay, G3PB V max.45a N2 2, 3-6N4 2, 3 -N2 2, 3 -N4 2, 3-0N Solid-state-relay, G3PB V max. 5A 2 2, 4, 6, 8-0N5 2 2, 4, 6, 8 -N2 2 2, 4, 6, 8 -N5 2 2, 4, 6, 8-2N2 2 4, 6, 8-2N5 2 4, 6, 8-3N2 2 4, 6, 8-3N5 2 4, 6, 8-4N2 2 6, 8-4N5 2 6, 8-5N2 2 6, 8-5N5 2 6, 8-6N N N N5 2 8 Continued... P/N 0549A_
49 8-49 Item P/N Description Quantity Note Box Code -6F Circuit-breaker, 6A -pole FAZ--S6 4,5, 6-65F Circuit-breaker, 6A 2-pole FAZ-2-S6 0,, 2, 3 X -6N Frequency converter, unpr.50w PowerFlex40 8 X -6N EtherNet/IP Adapter PowerFlex cover for interface moduls -63N Frequency converter, unpr.50w PowerFlex40 9 X -65N 0 X -6N X -69F Circuit-breaker (heat exchanger) 29 E 4, 5, 6-69F Circuit-breaker (heat exchanger) 29 E 2, 3-0T Power supply, 230V/N/24V, 2W -T Power supply, 230V/N/24V, 2W F L, B, P G -6K Contactor, DIL 0M-G(24 VDC) 35A/400V 4, 5, Contactor, DIL M-G/22(24 VDC) 55A/400V, 2, Contactor, 400VAC/24 VDC, 90A, 3L 2 5, Free-wheel diode, VDC FD B DIL Auxilary contactor block, DIL MOE S -F Circuit-breaker, 0A -pole FAZ-B Circuit-breaker, 0A 2-pole FAZNB0-2 -H Control cabinet lamp PS455 UL -XL0 -XL8 -XL9 -XL0 -XL/2 -XLP -XLPE -XLV Note Item = Component designation with reference to the Wiring Diagram, see explanation page 4 P/N 0549A_
50 8-50 Electrical Components, Part 2-9A -83A4-8A -95A6-9A -93A -83A -95A4-96A2-8A4-92A -94A -82A -96A LEFT -245K -XL/2-95F -245K3 -XLPE -245K5 -XLP -3V2-245K -22A -222A -T2-0E FRONT P/N 0549A_
51 8-5 FRONT -22A Control unit, level probe 6 L, B, P -222A Control unit, level probe overfill 6 P -T Power supply, 230V/N/24V, 90W 6 L, B, P -0E Fan, 400N, V=60 3,5W 29 X LEFT 056 Controllogix Chassis 3 slots -95A Controllogix power supply 20V/240VAC5A -95A ControlLogix CPU Slot ControlLogix memory card 50kB -9A 2988 Controllogix ControlNet Bridge Slot 33 B 4664 Communication interface module ENBT 33 C 4465 Communication interface modul DH+ RIO 33 D -96A Communication interface module ENBT Slot 2-9A ControlLogix digital input card 32xin Slot Controllogix spring-type terminal 36pol. -8A ControlLogix dig.output card 6x Slot Controllogix spring-type terminal 36pol. -83A ControlLogix dig.output card 6x Slot Controllogix spring-type terminal 36pol. -92A ControlLogix digital output card 6xrelay Slot Controllogix spring-type terminal 36pol. -93A ControlLogix analog input card 8x U/I Slot 0905 Controllogix spring-type terminal 36pol. -94A 0904 ControlLogix analog input card 6xU/I Slot Controllogix spring-type terminal 36pol. -8A 0543 ControlLogix anlog input card 6x Slot Controllogix spring-type terminal 20pol. -82A 0543 ControlLogix anlog input card 6x Slot Controllogix spring-type terminal 20pol. -83A 0543 ControlLogix anlog input card 6x Slot Controllogix spring-type terminal 20pol. -96A EtherNet Switch 8 ports -3V Terminalblock DK4D/35 with diode -95F Circuit-breaker, 0A 2-pole FAZNB U 05 ControlNet Terminator, 5, BNC 9 N -9XS ControlNet Connection Coax T 9 N P/N 0549A_
52 8-52 Electrical Components, Part H3-222Y8-2E5-2B2-2XS -69E2 -XS4 -XS3 -XSD -XS2 -XSP -XS5-205Y2-205Y3-205Y5-205Y -20Y2-20Y3-20Y5-20Y -XS4 Ni20 -XS 4.n -XS 3.n -XS 2.n -XS.n* -96A6-6M -63M -65M -6M -XS5. -XS5.2 -XS5.3 -XS5.4 -XS5. -XS5.3-22B2 -XS5.2 -XS5.4-22XS -222B -XS -XS6 Pt 00 -XS -XS6 -XS5 -XS4 -XS2 -XS0 -XS3 -XS -XS 4.n -XS 3.n -XS 2.n -XS.n* -XS5 -XS4 -XS3 -XS2 -XS0 -XS -Q -6Q -T4 *: -XS.n = -XS., -XS.2, -XS.3, -XS.4 *: -XS 2.n = -XS 2., -XS 2.2, etc. -6S2-6S4-6B -B -2B... -2B8-22B B8 P/N 0549A_
53 8-53 -T Transformer, three-phase, 480V/400V 38 kva -Q Main switch, 3x00A / red/yellow 8 2, 3 X Main switch, 3x63A RD/YE 8, 4, 5, 6 X 0409 Main switch, 3x00A black/3p/00/ea/svb-sw 8 2, Main switch, 3x63A black 8, 4, 5, Main switch, 3P-63/V/SVB-SW 8 4, 5, Main switch, 3x63A / 3P-63/V/SVB 8 4, 5, Auxiliary switch, +N P3Z 8 4, 5, 6, 3-6Q 0430 Motor circuit switch, 4 pole, 20A 30 M -6B -B 206 Temperature sensor, RTD /4X.25, Ni20 Page B, C, D, E -6B -B Temperature sensor, Pt 00 2 W, X, Y, Z -6M Motor, 0,25kW, BG06-3/D06LA4-TOF/SP 8-63M 9 X -65M 0 X -6M X -69E Heat exchanger for control cabinet 29 E -6S2-6S Thermostat, OOR, 260 C/500 F -64H Light tower, 24V red/yel/grn/clr Page 8-59 W 8860 LED-lamp, yellow, 24V / 40mA -20Y2-20Y3-20Y5-20Y -205Y2-205Y3-205Y5-205Y -2B... -2B8-22B B LED-lamp, clear, 24V / 40mA LED-lamp, red, 24V / 40mA LED-lamp, green, 24V / 40mA Proportional valve, 0-6 bar, G/ Solenoid valve (Flow Control) 2088 Pressure sensor, /2UNF 0-00 bar 4 P Page F 4 5 C A Continued... P/N 0549A_
54 8-54 Item P/N Description Quantity Note Box Code -2XS Sensor Aktor Interface Passiv 8xM2-2B to -2B8-22XS Sensor Aktor Interface Passiv 8xM2-22B to -22B C A C A -22B Level probe, analog, L36 incl. holder L, B, P Level probe, analog, L584 incl. holder H 0H L, B, P -222B 2066 Level probe, overfill, L30 6 P Feed Valve 6 B, P -222Y Solenoid valve, (Feed Valve) Page B, P -2E Heater cartridge, 3/8 x 2, 230V-200W 2 6 B, P -2B2 206 Temperature sensor, RTD /4X.25, Ni 20 Page B, C, D, E B, P -2B Temperature sensor, Pt W, X, Y, Z B, P -XS Interface Standard I/O Page XS Interface Level Control 6 B, P -XS Interface Pneumatic Pressure Control / Bypass 4 P, F Control -XS Interface Key-to-line Mode Page X -XS Interface Key-to-line Mode 20 K -XS5.2 -XS5.3 -XS5.4 Option: Key-to-line per Drive -XS.n Interface Solenoid Valve Control (PT 00) XS 4.n -XS.n Interface Solenoid Valve Control (NI 20) XS 4.n -XSD Cable duct 9 D, N -XSP Interface External pressure sensors 28 # Continued... P/N 0549A_
55 8-55 Item P/N Description Quantity Note Box Code -XS Hose receptacle 2 2, 4, 6, 8 -XS Hose receptacle 2 2, 4, 6, 8 -XS Hose receptacle 2 4, 6, 8 -XS Hose receptacle 2 4, 6, 8 -XS Hose receptacle 2 6, 8 -XS Hose receptacle 2 6, 8 -XS Hose receptacle 2 8 -XS Hose receptacle Assembly, line filter 3x480VAC 90A Assembly, line filter 3x400VAC/N 55A Accessory Accessory 2, 3, 5, A Control panel PanelView Plus 600 Color Seal f.control panel PanelView Metal sheet f.controlpanel PanelView+600 P/N 0549A_
56 8-56 Signs and Tags Sign, dangerous voltage 290 Sign max.6,0bar TAG, WARNING, HOT ADHESIVE (Release pressure) Multilingual: English, German, French, Spanish, Italian, Japanese, Simplified Chinese, Korean TAG, CAUTION, HOT SURFACE Multilingual: English, German, French, Spanish, Italian, Japanese, Simplified Chinese, Korean TAG, WARNING, HAZARDOUS VOLTAGE Multilingual: English, German, French, Spanish, Italian, Japanese, Simplified Chinese, Korean TAG, WARNING, HOT ADHESIVE TAG, CAUTION, HOT SURFACE TAG, WARNING, HAZARDOUS VOLTAGE Multilingual: English, Danish, Dutch, Finnish, Greek, Norwegian, Portuguese, Swedish, Czech, Estonian, Hungarian, Latvian, Lithuanian, Polish, Slovakian, Slovenian Cable Duct Kit for Fieldbus / IPC Web Server Cable Duct Kit FIELDBUS IPC Web Server A 9 9 D X Socket housing HAN6E 6 pole 6A Bush housing f.leading 3cables HAN6E Allan head cap screw M4x0 4 DIN92 A Washer D4,3 DIN25 type A 4 Note A: To be ordered separately P/N 0549A_
57 8-5 Service Kit RTD sensor SERVICE KIT RTD sensor Page Temperature sensor. RTD /4X.25, Ni Paded bag 0x225mm outside C Compound, thermal, NTE303, gram Service Kit Light tower SERVICE KIT Light tower Page Light tower, 24V red/yel/grn/clr Folding box w/foamed material insert Service Kit For Replacing Heater Connection Insulation INSULATION KIT Page Insulation cylinder M4 small Insulation cylinder M4 big Washer D4,3 DIN25 type A Hexagon nut M4 DIN turned steel Spring washer D4 DIN3 A 6 Interface Kits 2968 Interface Kit for XS Cable housing HAN32A 32 pole 0A PG Plug insert HAN6A 6 pole 6A 250V Plug insert HAN32A 6 pole 6A 250V Conduit connection, metal PG2 296 Interface Kit for XS Cable housing HAND 8 pole 0A PG Plug insert STAF6 6 pole 0A 50V P/N 0549A_
58 8-58 Accessory Kit Casters Kit H, 50H Casters complete Packing, cardboard 40x30x335mm 0482 Casters Kit , 0H Casters complete Bag, Minigrip, 0 mm x 00 mm Packing, cardboard 40x30x335mm Accessory Line filter, 3 x 400 V AC, 55 A Line filter, 3 x 480 V AC, 90 A 2, 3, 5, 6 Ship-With-Kit Two-way key no.5 (control cabinet) Allan key, 4 mm Drip pan, filter VX (for filter exchange) Page Hose connect.ftg.a9/6unf a3/4unf AR Sliding box, 200 x 42 x40 mm, w/o foam P/N 0549A_
59 8-59 Schedule of Fasteners Number Description Part F Hexagon nut, M6, DIN439 B F2 Flat head screw, M8x6, DIN F3 Serrated lock washer, D8,4, DIN698 A F4 Hexagon nut, M8, DIN F5 Allan head cap screw, M8x30, DIN92, stainless 3430 F6 Serrated lock washer, D5,3, DIN698 A 2500 F Hexagon head screw, M8x6, DIN F8 Washer, D8,4, DIN25, type B, stainless F9 Allan head cap screw, M8x50/0.9, DIN F0 Disc spring, A6x8,2x0,9, DIN2093 type A F Allan head cap screw, M5x25, DIN92, stainless F2 Hexagon nut, M5, DIN F3 Washer, D5,3, DIN25 type A F4 Allan head cap screw, M5x2, DIN92, stainless F5 Allan head cap screw, M8x65/0.9, DIN F6 Allan head cap screw, M8x20, DIN92, stainless F Allan head cap screw, M6x20, DIN92, stainless F8 Washer, D6,4, DIN25 type B F9 Allan head cap screw, M3x8, DIN92, stainless F20 Allan head cap screw, M8x 35/0, DIN F2 Allan head cap screw, M5x60, DIN92 A2/ F22 Washer, D6 d8 H F23 Hexagon nut, M6, DIN980 V F24 Pan head screw, D6x25, EjotPT, WN F25 Flat head screw, M4x0, DIN99, stainless 2604 F26 Flat head screw, M5x8, DIN99, stainless 2064 F2 Hexagon nut, M4, DIN980 V F28 Flat head screw, M5x0, DIN99, stainless F29 Flat head screw, M5x2, DIN F30 Serrated lock washer, D5,3, DIN698 A F3 Allan head cap screw, M5x0, DIN92, stainless F32 Allan head cap screw, M5x30, DIN92, stainless F33 Hexagon head screw, M6x30, DIN F34 Hexagon head screw, M6x6, DIN F35 Allan head cap screw, M4x0, DIN92, stainless 4453 P/N 0549A_
60 8-60 Number Description Part F36 Hexagon nut, M5, DIN , steel F3 Allan head cap screw, M4x35, DIN92, stainless F38 Hex domed cap nut, M5, DIN58 high F39 Allan head cap screw, M4x6, DIN92, stainless F40 Washer, D4,3, DIN25 type A F4 Hexagon nut, M4, DIN F42 Holding plate, 2/25, Pt F43 Allan head cap screw, M5x8, DIN92, stainless 2500 F44 Washer, D3,2, DIN25 type A F45 Allan head cap screw, M3x0, DIN92, stainless F46 Allan head cap screw, M4x0, DIN92-A F4 Pan head screw, D6x8, EjotPT, WN F48 Allan head cap screw, M4x6, DIN692, stainless F49 Allan head cap screw, M5x6, DIN F50 Knurled nut, M5, DIN F5 Set screw, M5x20/45H, DIN F52 Allan head cap screw, M5x6 DIN92, stainless F53 Serrated lock washer D4,3 DIN698 A 2659 F54 Allan head cap screw M8x0/0.9 DIN F55 Allan head cap screw M8x6 DIN92 niro 2903 F56 Allan head cap screw M8x00/2.9 DIN F5 Allan head cap screw, M6x35, DIN 92, niro F58 Allan head cap screw, M6x6, DIN 92, niro P/N 0549A_
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