VersaBlue LOTION Melters Serie N

Transcription

1 VersaBlue LOTION Melters Serie N Parts List P/N B English Issued 0/09 NORDSON ENGINEERING GMBH LÜNEBURG GERMANY

2 Note This document is for products with the following P/N: Order number P/N = Order number for Nordson products Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice All rights reserved. Trademarks AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, Bowtie, CanWorks, Century, CF, CleanSleeve, CleanSpray, Color-on-Demand, ColorMax, Control Coat, Coolwave, Cross-Cut, cscan+, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, Emerald, e.stylized, EFD, Encore, ESP, ETI stylized, Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heli-flow, Helix, Horizon, Hot Shot, icontrol, idry, iflow, Isocoil, Isocore, Iso-Flo, itrax, JR, KB30, Kinetix, Lean Cell, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, MicroSet, Millenium, Mini Squirt, Moist-Cure, Mountaingate, Nordson, OptiMix, Package of Values, PatternView, PermaFlo, PluraFoam, Porous Coat, PowderGrid, Powderware, Precisecoat, Primarc, Printplus, Prism, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Signature, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure-Max, Sure Wrap, Tela-Therm, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, Ultra, UniScan, UpTime, u_tah, Vantage, Veritec, VersaBlue, Versa-Coat, VersaDrum, VersaPail, Versa-Screen, Versa-Spray, Walcom, Watermark, When you expect more. are registered trademarks of Nordson Corporation. Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, AquaCure, ATS, Auto-Flo, AutoScan, Axiom, Best Choice, BetterBook, Blue Series, Bravura, CanNeck, Celero, Chameleon, Champion, Check Mate, ClassicBlue, Classic IX, Clean Coat, ContourCoat, Controlled Fiberization, Control Weave, CPX, cselect, Cyclo-Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, e.dot+, E-Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Equalizer, Equi=Bead, Exchange Plus, FillEasy, Fill Sentry, FlowCoat, Fluxplus, G-Net, G-Site, Get Green With Blue, Gluie, Ink-Dot, ion, Iso-Flex, itrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, MonoCure, Multifil, MultiScan, Myritex, OmniScan, Nano, OptiStroke, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, PicoDot, Pinnacle, Plasmod, PluraMix, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PurTech, Quad Cure, Ready Coat, RediCoat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Swirl Coat, TAH, Tempus, ThruWave, TinyCure, Trade Plus, Trilogy, TrueCoat, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Viper, Vista, Versa, WebCure, 2 Rings (Design) are trademarks of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners rights. P/N B

3 Table of Contents I Table of Contents Product Configuration How to Use Illustrated Parts List Fasteners Component Designation Assembly Overview () Assembly Overview (2) Spare Parts and Service Kits Filter Cartridge Safety Valve Safety Valve Plate with Tank Isolation Valve, SF006 SF Sealing Kit VB02 00, SN/SF Gear Pump, SN0030 SN Gear Pump, SF006 SF Sealing Kits and Assembly Tools for Pumps with Variseal Manifold Manifold Accessories Pressure Control Valve Coupling Monitoring Insulation Jacket Air Relief Valve Feed Valve Hopper with Agitator and Level Sensor Electrical Components, Part Electrical Components, Part Terminals Kit Hopper with Agitator Electrical Components, Part Signs and Tags Warning Labels (Lotion) Additional Service Kits RTD Sensor Heater Connection Insulation Panel Latch Hard- and Software Ship-With-Kit Additional Accessory Kits Casters Light Tower Interface Kits (Connector Plugs) Cable Duct Kit for Fieldbus / IPC Web Server IPC Console Line Filter Retrofitting Kits Heating Jackets for Warmtank Retrofitting Kits Coupling OLD Schedule of Fasteners P/N B

4 II Table of Contents P/N B

5 Parts Product Configuration The configuration code and the table indicate the components and parts of this product that are configurable. The codes are also used to identify the spare parts. VersaBlue ADHESIVE MELTER VB050 4CCCC6/NAPWXKCXDXEXXXXXXXAXXX Serial No: Year Nordson Engineering GmbH Lilienthalstr. 6 D 2337 Lüneburg Germany V B C 9 0 CC C / N A P W X K C X 23 D X E X X X X 30 X X X A X X X Box Code CAUTION: The maximum operating temperature of the installed gun and the other heated components should be considered when setting temperatures on the melter control panel. Box Code Components / parts Base Melter Melter Type 2 VB VersaBlue Melter, Ni20, 4 Single Stream Pumps, IPC VC VersaBlue Melter, Ni20, 2 Single Stream Pumps, 2 Dual Stream Pumps, IPC VD VersaBlue Melter, Ni20, 4 Single Stream Pumps, IPC/PLC VE VersaBlue Melter, Ni20, 3/4 Single Stream Pumps, 3/4 Dual Stream Pumps, IPC/PLC VW VersaBlue Melter, Pt00, 4 Single Stream Pumps, IPC VX VersaBlue Melter, Pt00, 2 Single Stream Pumps, 2 Dual Stream Pumps, IPC VY VersaBlue Melter, Pt00, 4 Single Stream Pumps, IPC/PLC VZ VersaBlue Melter, Pt00, 3/4 Single Stream Pumps, 3/4 Dual Stream Pumps, IPC/PLC Melter Capacity liter (26 lb) liter (55 lb) 25H 25 liter (55 lb) plus Hopper liter (0 lb) 50H 50 liter (0 lb) plus Hopper liter (220 lb) 0H 00 liter (220 lb) plus Hopper Melter Design 6 Standard configurable unit E Engineered melter (For clarification purposes only) Continued... P/N B

6 2 Parts Box Code Components / parts Base Melter Voltage V 3 Phase Delta V 3 Phase Delta V 3 Phase WYE V 3 Phase Delta V 3 Phase Delta Pumps 8 A Gear Pump SN0030 (PR2m) B Gear Pump SN0046 (PR3m) C Gear Pump SN0062 (PR4m) D Gear Pump SN0093 (PR6m) E Gear Pump SN086 (PR2m) F Gear Pump SN037 (PR2m2) G Gear Pump SN0773 (PR25m2) H Gear Pump SN70 (PR00m2) (only in 00-l-melters) 2 Gear Pump DN0030 (PU2-2m) 3 Gear Pump DN0046 (PU3-2m) 4 Gear Pump DN0062 (PU4-2m) 5 Gear Pump DN0093 (PU6-2m) 6 Gear Pump DN086 (PU2-2m) 7 Gear Pump DN0279 (PU8-2m) J Gear Pump SF006 ( x 0.6) K Gear Pump SF0030 ( x 0.30) L Gear Pump SF0060 ( x 0.60) M Gear Pump SF0090 ( x 0.90) N Gear Pump SF020 ( x.20) O Gear Pump SF075 ( x.75) P Gear Pump SF0240 ( x 2.40) Q Gear Pump SF0300 ( x 3.00) R Gear Pump SF0450 ( x 4.50) Gear Pump SF000 ( x 0.0) (only in 00-l-melters) S Gear Pump DF006 (2 x 0.6) T Gear Pump DF0030 (2 x 0.30) U Gear Pump DF0060 (2 x 0.60) V Gear Pump DF020 (2 x.20) W Gear Pump DF075 (2 x.75) Y Gear Pump DF0240 (2 x 2.40) Hose/Gun Pairs Hose/Gun Pairs 4 4 Hose/Gun Pairs 6 6 Hose/Gun Pairs 8 8 Hose/Gun Pairs 3 / Hyphen (separates the base melter from the options) Continued... P/N B

7 Parts 3 Box Code Components / parts Options Flow Control 4 P Automatic Pneumatic Pressure Control M Manual Pneumatic Pressure Control F Flow Control Bypass C Internal Pressure Indication (IPI) with Output Pressure Control Per Drive T Automatic Flow Control with Minimum Speed B Automatic Flow Control N Pressure Build-Up (Airless Pressure Control) O Safety valve with indication only (PCV plugged) X Standard: Manual Pressure Control Internal Pressure Indication 5 A Internal Pressure Indication (IPI) X None Level Control 6 L Level Monitoring B Level Control with Bulk Feed Lid (Ni 20) P Level Control with Bulk Feed Lid (Ni 20) and Overfill Protection C Level Control with Bulk Feed Lid (Pt 00) D Level Control with Bulk Feed Lid (Pt 00) and Overfill Protection F Level Monitoring, fixed measuring points X None Light Tower 7 W Light Tower X None Main Switch 8 Main Switch Red 4 Pole 2 Main Switch Black 3 Pole 3 Main Switch Black 4 Pole X Standard: Main Switch Red 3 Pole Host Communication 9 D Profibus-DP N ControlNet E Ethernet/IP X None Key-to-Line 20 K Key-To-Line Per Drive (Separate Connectors) X None Casters 2 C Casters X None (Not available on 2/25-l-melters and in single pump melters) Continued... P/N B

8 4 Parts Box Code Components / parts Options Inert Gas 22 G Inert Gas X None Filter Selection 23 C 0.8 mm filter with 85 bar safety valve D 0.2 mm filter with 00 bar safety valve G 0.8 mm filter with 00 bar safety valve X Standard: 0.2 mm filter with 85 bar safety valve Reserved X Reserved Drain Valve 27 D Drain Valve X None External Pressure Indicator 28 # External Pressure Indicator Inputs (8 minus number of pumpstreams, if box 4 or box 5 X) X None Heat Exchanger 29 E Heat Exchanger X None Motion Switch 30 M Motion Switch X None Gun Solenoid Control 3 G Gun Solenoid Control X None ACM 32 ACM connectivity X None Control System (PLC) 33 B A-B ControlLogix with ControlNet and Panel View 600+ C A-B ControlLogix with Ethernet and Panel View 600+ D A-B ControlLogix with DataHighway+ and Panel View 600+ X None Reserved X Reserved P/N B

9 Parts 5 How to Use Illustrated Parts List The parts lists in this section are divided into the following columns: Item Identifies parts that can be obtained from Nordson. Part Nordson part number for each spare part shown in the illustration. A row of hyphens in the column Part ( ) indicates that this part can not be ordered separately. Description This column contains the name of the part and, when appropriate, its dimensions and other properties. The points in the column Description show the relationship between assemblies, subassemblies and single parts. Quantity The quantity needed per unit, assembly or subassembly. The abbreviation AR (as required) is used when this item is a bulk item or when the quantity per assembly depends on the product version or model. NOTE: The texts are only available in English. Fasteners Fasteners are shown as Fx in every illustration, whereby x indicates the number of the fastener in the list Schedule of Fasteners at the end of this chapter. Component Designation The electrical components are labeled in accordance with DIN 4079, part 2. P/N B

10 6 Parts Assembly Overview () P/N B

11 Parts 7 Item P/N Description Page Quantity Box Code Electrical components Schedule of Fasteners 45, 46 Gear Pump Safety Valve Bypass plate / Safety Valve plate Casters, complete 2 C 5 Filter cartridge Plug M56x,5 L Pressure control valve 20 4 X Plug, pressure control valve 8 4 C, N Reservoir HS VN050 4 NW3 single stream VB, VD, VW, VY 050, 50H Insulation grid/reservoir, VB050NW , 50H Grid, VB/DB050, special , 50H Cover, VB050NW, complete PF3, special Cover VB02 NW complete, Lotion VD, VE, VY, VZ 050, 50H (w/ rubber plate) 6 X, L Insulation plate, 50, collar , 50H Insulation plate, VB/DB050, reserve/bottom , 50H Probe, Level, Capacitive, w/mtg hardware, L = 753mm H, 50H,0H L, B, P, C, D Kit, Hopper, Agitator, VB, Level Probe 26, Drip pan, filter VX (for filter exchange) Continued... P/N B

12 8 Parts Assembly Overview () (Contd.) P/N B

13 Parts 9 Item Part Description Page Quantity Box Code Light tower 4 7 W Filter mat, front top Filter mat, front bottom Filter mat, rear top Fitting plate VB recirc. NW8 complete Insulation D50 d30 silicon hose (from /2003) 70 mm Coupling, 4.7/2, D7F7/6H H, Replaced by P/N Coupling, 4.7/2, D7F7/6H7-M Replaced by P/N Coupling, 4.7/2, D7F7/6H7-I Coupling, 4.7/2, D7F7/2,7H7 Replaced by P/N A G Coupling,4.7/2,D7F7/2,7H7-M Replaced by P/N Coupling,4.7/2, D7F7/2,7H Coupling,4.7/2 D7F7/3H7 Replaced by P/N J R S W, Y Coupling,4.7/2,D7F7/3H7-M Replaced by P/N Coupling,4.7/2,D7F7/3H7-I Electric cover, VB/DB050, complete , 50H Air-relief valve M6x compl Electrical cabinet, rear, complete 29 X Electrical cabinet, rear, complete, heat exchanger 29 E Electrical cabinet, right, complete Electrical cabinet, left, complete Heat exchanger for control cabinet 29 E Shut-off unit, VB drain port complete 27 D 4366 Insulation sleeve, straight complete Cover, complete 27 X Console IPC Sealing cord D2,5 AR Electrical cabinet, rear, plug Top Loader, DX 902 P/N B

14 0 Parts Assembly Overview (2) P/N B

15 Parts Item P/N Description Page Quantity Box Code Panel VB..NW front compl VD, VE, VY, VZ 025, 050, 00 X Panel VB..NW front compl. WT VD, VE, VY, VZ 25H, 50H, 0H X Panel VB050NW front compl.drain valve VD, VE, VY, VZ 050 D Panel VB050NW front compl.wt drain valve VD, VE, VY, VZ 50H D Panel VB NW right VD, VE, VY, VZ Panel VB25 00 NW right WT VD, VE, VY, VZ 25H 0H Panel VB050 NW rear VD, VE, VY, VZ Panel VB050 NW rear WT VD, VE, VY, VZ 50H Cover, tower, top 2 all Cover, tower, top 2 2 VD, VE, VY, VZ Cover, tower, front top Cover, tower front, main switch 30 M Cover, tower, front bottom M Cover, electrical cabinet, front 9 Tower back Holding plate, tower back Shelf for pressure sensor P/N B

16 2 Parts Spare Parts and Service Kits Filter Cartridge Filter cartridge, Mesh Size 0.2 mm, reinf., complete 4 23 N D,X SERVICE KIT Filter, reinf. Manual: Maintenance Filter sleeve MS 0,2 complete, reinf Filter sheath D Filter sleeve MS 0,2 L O-ring 3x O-ring 44x O-ring 48x High-temp. grease, GLS 595/N2, 0g P/N B

17 Parts 3 Safety Valve Safety valve, 0 bar, VB/DB fix 4 23 N C, X Plug, safety valve VB/DB compl O-ring x O-ring 9x SERVICE KIT Manual: Repair O-ring x O-ring 9x High-temp. grease, GLS 595/N2, 0g P/N B

18 4 Parts Safety Valve Plate with Tank Isolation Valve, SF006 SF0450 F F5 F P/N B

19 Parts Safety Valve plate, VB SF complete, with tank isolation valve Body, bypass plate SF w/rotary valve Screw plug, M0x.0, DIN Screw plug, M2x.5, DIN Sealing ring 0x4 DIN7603 form A Sealing ring 2x6 DIN7603 form A Adapter plate VB Feinpr.x0,6 2,4 hdn Tank isolation valve Stop plate, tank isolation valve O-ring, 8x.5, viton O-ring, 35x O-ring, 32x Parallel pin D3m6x6 DIN6325 D O-ring 35x Instruction sheet Sealing paste, Stucarit 203, 00ml High-temp. grease, GLS 595/N2, 0g SERVICE KIT Bypass plate Manual: Maintenance O-ring 8x,5 Viton SERVICE KIT Tank isolation valve Manual: Maintenance O-ring 32x Instruction sheet High-temp. grease, GLS 595/N2, 0g 2 VB, VD, VW, VY 8 J R P/N B

20 6 Parts Sealing Kit VB02 00, SN/SF 8 F58 2 F Sealing Kit, VB02 00, SN/SF complete 2 8 VB, VW #Pumps < Seal plate VB02 00 SN/SF O ring 35x Plug M56x,5 L35 A Plug, pressure control valve B Plug, valve element, bypass O ring x O ring 9x Plug M6x L4 SW7 C Seal plate VB02 00 hose fitting Note A: Plugs the filter bore B: Plugs the pneumatic pressure control valve bore C: Plugs the air relief valve bore P/N B

21 Parts 7 Gear Pump, SN0030 SN70 Obsolete: with packing gland New: with Variseal Gear pump SN0030 (PR2m) A 8 A Gear pump SN0046 (PR3m) A B Gear pump SN0062 (PR4m) A C Gear pump SN0093 (PR6m) A D Gear pump SN086 (PR2m) A E Gear pump SN037 (PR2m2) A F Gear pump SN0773 (PR25m2) A G Gear pump SN70 (PR00m3) A H Note A: NEW: Pumps are equipped with Variseal SERVICE KIT for pump sizes SN0030 to SN A G O-ring 0x,5, PTFE Sealing paste, Stucarit 203, 00ml High-temp. grease, GLS 595/N2, 0g SERVICE KIT for pump size SN70 8 H O-ring 5x, Sealing paste, Stucarit 203, 00ml High-temp. grease, GLS 595/N2, 0g Pump shaft / packing gland service kits upon request. P/N B

22 8 Parts Gear Pump, SF006 SF Gear pump SF006 8 J Gear pump SF K Gear pump SF L Gear pump SF M Gear pump SF020 8 N Gear pump SF075 8 O Gear pump SF P Gear pump SF Q Gear pump SF R Gear pump SF000 8 Sealing Kits and Assembly Tools for Pumps with Variseal Sealing kit, pump, for shaft D2,7 8 A G Assembly tool for shaft sealing (Variseal), D2, Sealing kit, pump, for shaft D 6 8 H Assembly tool for shaft sealing (Variseal), D6 NOTE: Nordson recommends the entire pump to be replaced instead of replacing the seal by the customer. P/N B

23 Parts 9 Manifold 2 F Manifold, x2, NW 3, DD complete Manifold, x2, Nominal Width 3 mm O-ring, 8x.5, viton Manifold Accessories Item P/N Description Quantity Note Hose fitting a9/6unf-a3/4unf (NW 8) O-rings included 4988 Hose fitting a3/4unf-a3/4unf (NW 3) O-rings included Hose fitting a /6-2-a3/4UNF (NW 6) O-rings included Plug, o-ring, straight thread, 3/4-6, standard O-rings included length Plug, /2 UNF, L33, DD For hole of pressure sensor Check valve, 3/4UNF-9/6UNF (NW 8) Keeps lotion pressure in hose and system constant P/N B

24 20 Parts Pressure Control Valve Pressure control valve, 90 bar, adjustable 4 X Valve body, pressure control valve Piston, safety valve f. supporting ring Set screw, black, 00 bar Compression spring, 2.2x7.4x O-ring, 6x O-ring, x O-ring, 9x Supporting ring, Da0, Di6.7, spiral SERVICE KIT Pressure control valve Manual: Maintenance O ring x O ring 9x High-temp. grease, GLS 595/N2, 0g P/N B

25 Parts 2 Coupling Monitoring 2 NEW OLD Sensor bracket VB reed switch NEW Sensor, inductive Retrofit Kit Coupling Monitoring NEW Instructions Sensor bracket VB reed switch OLD Reed switch, coupling monitoring Magnet NdFeB 0x0x6mm Retrofit Kit Coupling Monitoring OLD Magnet NdFeB 0x0x6mm Template, magnet coupling, retrofit kit Quick adhesive 3g tube Folding box w/foamed material insert Instructions P/N B

26 22 Parts Insulation Jacket Insulation sleeve VB/DB050 complete Insulation sleeve VB/DB050 front/left Insulation sleeve VB/DB050 back/right Insulation sleeve f.pump VB NW Insulation sleeve VB050 NW return port Insulation sleeve VB/DB050 WT H Insulation sleeve VB050 WT front/left Insulation sleeve VB050 WT back/right Insulation sleeve f.pump VB NW Insulation sleeve VB050 NW return port P/N B

27 Parts 23 Air Relief Valve Air relief valve M6x compl O ring 9x Plug M6x L4 SW7 Page 8 P/N B

28 24 Parts Feed Valve F33 F4 F F8 2 F F3 F F F46 F33 F F3 30 F3 F3 F62 P/N B

29 Parts Feed valve, Nomin. Width 20, 24V, complete A 6 B, P C, D Needle, valve, D22, L9, feed valve, NW Piston, feed valve, NW Cylinder, control module, feed valve Cylinder flange, feed valve, NW Bushing, D38, L Body, feed valve, NW Air manifold, control module, feed valve Electric cover, 7x69x, CE compl Adapter plate, i3/4unf-a60x60, VX O-ring, 42x Insulation, feed valve, SIL C Hollow screw, single, G/8 L Fitting, G/8 xnw8 B Sealing ring, 0x5x Hollow screw, 2single, G/8 L Solenoid valve, 4/2ways, 24V/5,9W G/ Muffler, R/ Screw plug, G/8 with o-ring Sleeve, D06-aG/8 L23, Thread fitting, -W-D06-D Inside seal, Turcon-Variseal-M D Inside seal, Turcon-Variseal-M D O-ring, 24x O-ring, 30x Compression spring,.4x2x O-ring, 32x O-ring, 26x Heater cartridge, 3/8 x2, 230V-200W Cover, feed valve, front Cover, feed valve, back Sign Max. 6 bar Note A: Max. operating temperature 230 C / 450 F B: See Accessories for Pneumatic Connections by the Customer for other fitting sizes Lock nut metal M20x, Hose fitting a3/4unf-a3/4unf (NW 3) with O-ring Hose fitting a /6-2-a3/4UNF (NW 6) with O-ring 6 6 C, D B, P P/N B

30 26 Parts Hopper with Agitator and Level Sensor , 8 7, , 6 P/N B

31 Parts Kit, Hopper, Agitator, VB, Level Sensor Hopper 50 kg for level sensor Shaft housing, agitator VB Retainer plate, agitator, VB Propeller, shaft, VB, agitator Seal, agitator VB Standoff, agitator, VB Cover, hopper VB NDV seal, pump shaft NDV bearing, 5/8 bore Coupling Semiflex NFB 4.7/2 D7 F7/2,7 H Motor, 0.25kW BG06-3/D06LA4TOF/UL-SP Bracket, motor, AC, GP20, Plate Cap screw, socket head, M6 X 20MM, STL zinc F Screw, FLT, SLT, M4 X 0, zinc F Plate, CF, Warning, CE, electrical shock Rivet, blind, 3/32 X 0.25, black, aluminum F Screw, SKT, M6 X 25, zinc F Washer, LK, M, SPT, M6, STL, zinc F Screw, socket head, M0 X 30 mm, zinc F Cover, blank, hopper Note Fnumber = refer to Schedule of Fasteners, page 46 P/N B

32 28 Parts Electrical Components, Part V2, V25, V50 3x230 V AC / 3x200 V AC V25, V50, V00 3x230 V AC / 3x200 V AC 3x400 V AC / 3x480 V AC 3x400 V AC / 3x480 V AC old new X pole :...: Fig. Connection designation (Replacement of an old circuit breaker with a new one). See NOTE on next page. P/N B

33 Parts 29 Electrical Components, Part (Contd.) -XL8 -XL/2 -XLPE -XL0 -XL9-7T2-7F2-6F2-65F2-6F2-5F2-69F2 -F2-3F2-4F2-2F2-6F2-0F2-7F2-6N2, 6N3, 6N4-7N2, 7N3, 7N4-0N2-0N5 -N2 -N5-2N2-7N5-7N2-6N5-6N2-5N5-5N2-4N5-4N2-3N5-3N2-2N5-70T2-6K5 -XL0-67N -65Z -67N5-65N -6Z -63N -65N5 -F6 -XLV -63N5-6N -6N5 NOTE: Beginning 05/2005 the connection designation of all circuit breakers will be changed. New circuit breakers will be marked with X pole. See Fig. 8-. P/N B

34 30 Parts -F Circuit-breaker, 30A 3-pole, UL Circuit-breaker, 30A 4-pole, UL Circuit-breaker, 40A 3-pole UL Circuit-breaker, 40A 4-pole UL Circuit-breaker, 50A 3-pole UL Circuit-breaker, 60A 3-pole UL Circuit-breaker, 60A 4-pole UL Circuit-breaker, 70A 3-pole UL Circuit-breaker, 80A 3-pole AZ-3-C Circuit-breaker, 80A 3-pole UL Circuit-breaker, 90A 3-pole UL Circuit-breaker, 00A 3-pole AZ-3-C Circuit-breaker, 00A 3-pole UL X, 2 02, 025, 25H 6, , 2H 50H 4, 6 X, , 25H, 50H 5, 6, 3 02, 025, 25H,00, 0H 4 X, 2 050, 50H 4 X, 2 00, 0H 5, 3 050, 50H, 00, 0H 3 X, , 25H 2 X, , 25H, 0H 2, 3 X, , 25H, 50H 2, 3 X, 2 025, 050, 25H, 50H 2 X, , 25H, 0H 2, 3 X, , 50H, 0H Continued... P/N B

35 Parts 3 -F Circuit-breaker, 40A 3-pole FAZ-B40/3N , , 25H, 50H Circuit-breaker, 63A 3-pole FAZ-B63/ , 4, 5, 6 X, , 25H, 0H 4475 Circuit-breaker, 63A 3-pole FAZ-B63/3N , H, 0H -6F Circuit breaker 6A 3-pole FAZ-B6/ , 50H 4, 5, Circuit breaker 20A 3-pole FAZ-B20/ , 50H, 0H 2 6-7F Circuit breaker 6A 3-pole FAZ-B6/ , 50H 4, 5, Circuit breaker 20A 3-pole FAZ-B20/ , 50H, 0H 2 6-0F Circuit-breaker, 0A -pole FAZ-B0/ 2 7 4, 5, 6 7F Solid-state-relay, G3PB V max. 25A , 50H -6N2-6N N N Solid-state-relay, G3PB V max. 25A , 50H -6N N N N N N N Solid-state-relay, G3PB V max. 5A 2 2, 4, 6, 8-0N5 -N2 -N5-2N2 2 4, 6, 8-2N5-3N2-3N5 Continued... P/N B

36 32 Parts -6F Circuit-breaker, 6A -pole FAZ-S6/ 7 4, 5, 6-65F Circuit-breaker, 6A -pole FAZ-S6/ 7 0, 4, 5, 6 X -6N Motor controller, progr., 550W E82EV55K2C 8 - X 67N -6N Motor controller, prog. 550W E82EV55K2C X 67N -6N Function module, CAN-system bus 8 - X 67N5-6Z 7400 Interference filter, 230 VAC/ 2x 6A B 8, 9 X -65Z 7400 Interference filter, 230 VAC/ 2x 6A B 8, 9 X -69F Circuit-breaker (heat exchanger) 29 7 E 4, 5, 6-70T Power supply, 230V/N/24V, 90W -7T Power supply, 230V/N/24V, 90W F L, B, P, C, D G -6K Contactor DILMC40 (RDC24) Check 7 4, 5, Slave contactor block DILM50 XHI designation on installed contactor Note Item = Component designation with reference to the Wiring Diagram, see explanation page 4 P/N B

37 Parts 33 Electrical Components, Part 2-83A -22A -82A -8A NOTE -222A -95XS7-70E7-95U7-95U7-90U...7-9A -92A -90U -90U3-90U5-90U7 S ON ON S Input / Output: 0 0 V DC / 0 0 V DC NOTE: Ethernet Switch and IPC coprocessor are not necessary with the new IPC. P/N B

38 34 Parts -70E Fan, 400N, V=60 3,5W 29 X -8A -82A -83A Temperature controller, TR6K+ NI20/PT00 Firmware version: , 4, 6 4, 6 6-9A I/O board # -92A I/O board #2-95U Gateway ControlNet (IPC SW-Vers. < ) Gateway ControlNet (IPC SW-Vers ) 9 N -95U ControlNet Terminator, 75, BNC 9 N -95XS ControlNet Connection Coax T 9 N -95U Gateway EtherNet/IP 9 E -90U to -90U Coupler component 0 0/0 0VDC (key-to-line-per-drive) 20 K Terminals Item Description Quantity Note Box Code -XL0 Mains terminal for customer s power supply -XL8 Terminal for neutral line (N) 7 4, 5, 6 -XL9/0 Terminal for input line to power supply (-70T2 / -7T2) -XL/2 Terminal for output line from power supply (-70T2) -XLPE Terminal for protection earth line (PE) -XLV Terminal for output line from power supply (-7T2) Kit Hopper with Agitator Kit, Hopper, Agit, VB, Level Probe 2504 Luster terminal Sensor bracket, VB, reed switch 22A Controller level control, mm 6 L, B, P, C, D Multifunction timer Optocoupler, 24 VDC / 0, A P/N B

39 Parts 35 Electrical Components, Part H3-222Y8-2E5-2B2-69E2 -XS4 -XS3 -XSD -XS2 -XSP -XS5-205Y2-205Y3-205Y5-205Y7-20Y2-20Y3-20Y5-20Y7 -XS4 Ni20 -XS 4.n -XS 3.n -XS 2.n -XS.n* -95A2-6M -63M -65M -67M -XS5. -XS5.2 -XS5.3 -XS5.4 -XS5. -XS5.3-22B2-222B -XS5.2 -XS5.4 -XS7 -XS6 -XS5 -XS4 -XS3 -XS2 -XS -XS0 -Q -6Q -T4 *: -XS.n = -XS., -XS.2, -XS.3, -XS.4 *: -XS 2.n = -XS 2., -XS 2.2, etc. -6S2-6S4-6B7-7B7-2B. -2B.2-2B.3-2B.4-2B.5-2B.6-2B.7-2B.8 P/N B

40 36 Parts -T Transformer, three-phase, 200V/240V 20 kva , 025, Replaced by P/N H Transformer, three-phase, 200V/240V 20 kva B Transformer, three-phase, 200V/240V 26 kva Replaced by P/N Transformer, three-phase, 200V/240V 26 kva B Transformer, three-phase, 200V/240V 39 kva Replaced by P/N Transformer, three-phase, 200V/240V 39 kva B Transformer, three-phase, 480V/400V 2 kva Replaced by P/N Transformer, three-phase, 480V/400V 2 kva B Transformer, three-phase, 480V/400V 28 kva Replaced by P/N Transformer, three-phase, 480V/400V 28 kva B Transformer, three-phase, 480V/400V 38 kva Replaced by P/N Transformer, three-phase, 480V/400V 38 kva B , 50H 2 00, 0H 2 02, 025, 25H 5, 6 050, 50H 5, 6 00, 0H 5, 6 Main switches , 25H, 50H -Q 2553 Main switch, 3x63A / 3P-63/V/SVB Main switch, 3x63A RD/YE Main switch, 3x63A black Main switch, 3x63A black , 5, 6 X 4, 5, Q Motor circuit switch, 4 pole, 20A 30 M -6B7-7B Temperature sensor, PT00 Page 39 2 VW, VX, VY, VZ -6M - 67M Motor, 0,25kW, BG06-3/D06LA4-TOF/SP 8 - X -69E Heat exchanger for control cabinet 29 E -6S2-6S Kit, thermostat,, 07 C / 225 F -64H Light tower, 24V red/yel/grn/clr Page 4 7 W LED-lamp, yellow, 24V / 40mA -2B. -2B LED-lamp, clear, 24V / 40mA LED-lamp, red, 24V / 40mA LED-lamp, green, 24V / 40mA Pressure sensor, /2UNF 0-00 bar, CAN-BUS... 8 oil-filled 4 5-2B Temperature sensor, PT VW, VX, VY, VZ C, D Assembly, line filter 3x400VAC/N 63A Accessory 7 4 Continued... C A P/N B

41 Parts 37 Item P/N Description Quantity Note -XS Interface Standard I/O Page 4 Box Code -XS Interface Level Control 6 B, P, C,D -XS Interface Key-to-line Mode Page 4 20 X -XS5. -XS5.2 -XS5.3 -XS Interface Key-to-line Mode Option: Key-to-line per Drive Page 4 20 K -XS.n Interface Solenoid Valve Control (PT 00) XS 4.n -XS.n... -XS 4.n Interface Solenoid Valve Control (NI 20) XSD Cable duct 9 X -XSP Interface External pressure sensors 28 # -XS Hose receptacle 2 2,4,6,8 -XS -XS Hose receptacle 2 4, 6, 8 -XS3 -XS Hose receptacle 2 6, 8 -XS5 -XS6 -XS Hose receptacle A Assembly Central Unit IPC generation 2 w/o software A, B PROFIBUS Slave for IPC generation 2 B 9 D 766 Memory card, CF (IPC Software Version >= ) B Note A: The Central unit does not contain the Nordson software. Use either the existing memory card (only if P/N 766), or order memory card P/N 766. B: Refer to the ID plate of the IPC. P/N B

42 38 Parts Signs and Tags a 6b 6c TAG, WARNING, HAZARDOUS VOLTAGE B TAG, WARNING, HOT ADHESIVE (Relieve pressure) B TAG, WARNING, HOT ADHESIVE (Relieve pressure) B 6 B,P,C,D TAG, CAUTION, HOT SURFACE B TAG, CAUTION, HOT SURFACE B 6 B,P,C,D TAG, CAUTION, HOT SURFACE B 27 D TAG, WARNING Only class II circuit. 6a Sign Max. 2 bar 22 G 6b Sign symbol inert gas self adhesive 6c Sign symbol inert gas 24x 9 Note Sheet of tags (multilingual) A A: One of each item, 2 and 3 in these languages: English, Danish, Dutch, Finnish, Greek, Norwegian, Portuguese, Swedish, Czech, Estonian, Hungarian, Slovenia, Traditional Chinese, Latvian, Lithuanian, Polish, Slovakian B: English, German, French, Spanish, Italian, Japanese, Simplified Chinese, Korean P/N B

43 Parts 39 Warning Labels (Lotion) Sign set, warning labels 7724 Sign, Sleeves required Sign, Wear face shield Sign, Wear safety glasses Sign, Safety Gloves must be worn Sign, Flying debris Instruction sheet P/N B

44 40 Parts Additional Service Kits RTD Sensor RTD Sensor Pt00 Kit Manual: 2 VW, VX, Repair VY, VZ Temperature sensor PT00 L=3m Paded bag 70x225mm outside C3 6 C, D Compound, thermal, NTE303, gram Heater Connection Insulation INSULATION KIT Insulation cylinder M4 small Insulation cylinder M4 big Washer D4,3 DIN25 type A Hexagon nut M4 DIN turned steel Spring washer D4 DIN37 A 6 Panel Latch Panel Turnbuckle w/spr.latch, hex.socket head P/N B

45 Parts 4 Hard- and Software Software Package for VB w/acm Memory card for IPC with ACM with Software (V3.30 <= SW <4.00) Memory card for IPC coprocessor with Software (V3.30 <= SW <4.00) Instruction Sheet IPC Coprocessor w/software Package 9 32 N IPC Coprocessor w/o Software Battery for IPC coprocessor Software Package Kit Memory card for IPC with ACM with Software (V3.30 <= SW <4.00) Memory card for IPC coprocessor with Software (V3.30 <= SW <4.00) Instruction Sheet Ship-With-Kit Two-way key no.5 (control cabinet) Allan key, 4 mm Drip pan, filter VX (for filter exchange) Page 6, Hose connect.ftg.a9/6unf a3/4unf with AR O-Ring P/N B

46 42 Parts Additional Accessory Kits Casters Casters Kit Casters complete 25H,50H Packing, cardboard 40x30x335mm Light Tower Light tower Kit Manual: 7 W Installation Light tower, 24V red/yel/grn/clr Folding box w/foamed material insert Interface Kits (Connector Plugs) Standard I/O Interface (XS2) Kit Bush housing HAN32A 32 pole 0A PG Plug insert HAN6A 6 pole 6A 250V Plug insert HAN32A 6 pole 6A 250V Conduit connection, metal PG Key-to-line (XS5) Kit 20 X Bush housing HAN7D 8 pole 0A PG Plug insert STAF6 6 pole 0A 50V Pressure screw plastic PG Key-to-line per drive (XS5.,..., XS 5.4) 20 K Bush housing HAN7D 8 pole 0A PG Plug insert HAN3A 4 pole 0A Pressure screw plastic PG P/N B

47 Parts 43 Cable Duct Kit for Fieldbus / IPC Web Server Cable Duct Kit FIELDBUS IPC Web Server A 9 9 X X Socket housing HAN6E 6 pole 6A Bush housing f.leading 3cables HAN6E Allan head cap screw M4x0 4 DIN92 A Washer D4,3 DIN25 type A 4 Note A: To be ordered separately IPC Console IPC Console Kit Console IPC angle plate Console IPC angle plate, seal, base Washer D6,4 DIN Allan head cap screw M5x0 DIN92 niro Torx cranked wrench key TX Instruction Sheet Packing, cardboard 396x332x74mm Line Filter Assembly, line filter 3x400VAC/N 63A Page 34, P/N B

48 44 Parts Retrofitting Kits Heating Jackets for Warmtank 2, 3, 4 F8, F60, F6 F8, F60, F6 2, 3, Assembly, Heating Jacket VB 25H Manual: H Repair Heating jacket, L-shaped, VB25H Wire end Mark, multi core Mark, white Instructions, english Assembly, Heating Jacket VB 50H Manual: H Repair Heating jacket, L-shaped, VB25H Wire end Mark, multi core Mark, white Instructions, english Assembly, Heating Jacket VB 0H Manual: 3 5 0H Repair Heating jacket, L-shaped, VB25H Wire end Mark, multi core Mark, white Instructions, english F Washer, D6,4, DIN25 type B 2 F Allan head cap screw, M6x25, DIN 92, 6 stainless F Hexagon nut, M6, DIN934, stainless 6 P/N B

49 Parts 45 Retrofitting Kits Coupling OLD Coupling WITHOUT magnets Coupling WITH magnets Retrofitting Kit Coupling Manual: 8 H Repair Coupling, SEMIFLEX, NFB, 4.7/2, D7F7/6H7-M Sensor bracket VB reed switch Magnet NdFeB, 0 x 0 x 6 mm Instructions, multilingual Tag, Warning Magnetic Field, self adhesive Retrofitting Kit Coupling Manual: 8 A G Repair Coupling, SEMIFLEX, NFB, 4.7/2, 2 7 D7F7/6H7-M Sensor bracket VB reed switch Magnet NdFeB, 0 x 0 x 6 mm Instructions, multilingual Tag, Warning Magnetic Field, self adhesive Retrofitting Kit Coupling Manual: 8 J R Repair Coupling, SEMIFLEX, NFB, 4.7/2, S W,Y D7F7/6H7-M Sensor bracket VB reed switch Magnet NdFeB, 0 x 0 x 6 mm Instructions, multilingual Tag, Warning Magnetic Field, self adhesive 2 NOTE: For NEW retrofitting kit please refer to Coupling Monitoring, page 2. P/N B

50 46 Parts Schedule of Fasteners Number Description Part F Hexagon nut, M6, DIN439 B F2 Flat head screw, M8x6, DIN F3 Serrated lock washer, D8,4, DIN6798 A F4 Hexagon nut, M8, DIN F5 Allan head cap screw, M8x30, DIN92, stainless F6 Serrated lock washer, D5,3, DIN6798 A 2500 F7 Hexagon head screw, M8x6, DIN F8 Washer, D8,4, DIN25, type B, stainless F9 Allan head cap screw, M8x50/0.9, DIN F0 Disc spring, A6x8,2x0,9, DIN2093 type A F Allan head cap screw, M5x25, DIN92, stainless F2 Hexagon nut, M5, DIN F3 Washer, D5,3, DIN25 type A F4 Allan head cap screw, M5x2, DIN92, stainless F5 Allan head cap screw, M8x65/0.9, DIN F6 Allan head cap screw, M8x20, DIN92, stainless F7 Allan head cap screw, M6x20, DIN92, stainless F8 Washer, D6,4, DIN25 type B F9 Allan head cap screw, M3x8, DIN92, stainless F20 Allan head cap screw, M8x 35/0, DIN F2 Allan head cap screw, M5x60, DIN92 A2/ F22 Washer, D6 d8 H F23 Hexagon nut, M6, DIN980 V F24 Pan head screw, D6x25, EjotPT, WN F25 Flat head screw, M4x0, DIN799, stainless 2604 F26 Flat head screw, M5x8, DIN799, stainless F27 Hexagon nut, M4, DIN980 V F28 Flat head screw, M5x0, DIN799, stainless F29 Flat head screw, M5x2, DIN F30 Serrated lock washer, D5,3, DIN6798 A F3 Allan head cap screw, M5x0, DIN92, stainless F32 Allan head cap screw, M5x30, DIN92, stainless F33 Hexagon head screw, M6x30, DIN F34 Hexagon head screw, M6x6, DIN F35 Allan head cap screw, M4x0, DIN92, stainless F36 Hexagon nut, M5, DIN , steel F37 Allan head cap screw, M4x35, DIN92, stainless F38 Hex domed cap nut, M5, DIN587 high F39 Allan head cap screw, M4x6, DIN92, stainless F40 Washer, D4,3, DIN25 type A P/N B

51 Parts 47 Number Description Part F4 Hexagon nut, M4, DIN F42 Holding plate, 2/25, Pt F43 Allan head cap screw, M5x8, DIN92, stainless F44 Washer, D3,2, DIN25 type A F45 Allan head cap screw, M3x0, DIN92, stainless F46 Allan head cap screw, M4x0, DIN92-A F47 Pan head screw, D6x8, EjotPT, WN F48 Allan head cap screw, M4x6, DIN692, stainless F49 Allan head cap screw, M5x6, DIN F50 Knurled nut, M5, DIN F5 Set screw, M5x20/45H, DIN F52 Allan head cap screw, M5x6 DIN92, stainless F53 Serrated lock washer D4,3 DIN6798 A F54 Allan head cap screw M8x0/0.9 DIN F55 Allan head cap screw M8x6 DIN92 niro F56 Allan head cap screw M8x00/2.9 DIN F57 Allan head cap screw, M6x35, DIN 92, niro F58 Allan head cap screw, M6x6, DIN 92, niro F59 Allan head cap screw M5x0 DIN7984 niro F60 Allan head cap screw, M6x25, DIN 92, stainless F6 Hexagon nut, M6, DIN934, stainless F62 Hexagon head screw, M5x6, DIN F63 Cap screw, socket head, M6 X 20MM, STL zinc F64 Screw, FLT, SLT, M4 X 0, zinc F65 Rivet, blind, 3/32 X 0.25, black, aluminum 985 F66 Screw, SKT, M6 X 25, zinc F67 Washer, LK, M, SPT, M6, STL, zinc F68 Screw, socket head, M0 X 30 mm, zinc 8593 P/N B

52 48 Parts P/N B