Spare parts catalog. Electronically Controlled 2K Systems for Lacquers. TwinControl Finishing. Version 11/2014 B_04564

Transcription

1 Spare parts catalog TwinControl Finishing Version /0 Electronically Controlled K Systems for Lacquers B_0 00

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3 Table of Contents ABOUT THESE INSTRUCTIONS Preface Warnings, Notices and Symbols in these Instructions Languages 7 Compact Disk (CD) TwinControl 7 Abbreviations in the Text 7 SPARE PARTS 8 How Can Spare Parts Be Ordered? 8 Spare Parts for Pumps and Other Components 9 Repairs on Ex Equipment 9 SYSTEM OVERVIEW 0 PISTON PUMPS Complete Pumps Spare Pump Parts Wildcat 0-70 Stroke Measuring Stroke Measuring Small Air Connection 7 Medium Air Connection SUSPENSION Wall Bracket ", Complete TC Wall Bracket ", Complete TC 7 Small Wall 8 Small Frame 0 Small Roll Set Stand Set Air Connection, Complete Air Diffuser Air Diffuser for Wildcat, Puma, Leopard Air Diffuser EvoMotion 7 Filter Regulator Set 7 8 Small Trolley 8 8 Filter Regulator Set Trolley 0 CONTROL UNITS Control Unit TwinControl V Ex Control Unit TwinControl V Not Ex Control Unit TwinControl V Ex Control Unit TwinControl V Not Ex Control Unit TwinControl V Ex 8 Control Unit TwinControl V Not Ex 0 7 SOFT CIRCULATION 7 Soft Circulation Leopard 7 Circulation soft EvoMotion

4 Table of Contents 8 MIXER 8 Valve Group for Internal Mixer 8 Valve Group for Internal Low Pressure Mixer 8 8 Internal Medium Mixer 0 8 Internal Mixer Trolley 8 Internal Medium Mixer Trolley 8 Small Valve Group for External Mixer 8 Straight Inline Filter (up to 7 MPa; 70 bar; 9 psi) 7 87 External Mixers, Manual DN and DN 8 88 External Mixer, Automatic DN and DN 0 89 External Mixer, Automatic DN as of Circulation to External Mixer, Automatic DN 80 External Mixer, Manual DN8 80 Circulation to External Mixer, Manual DN8 8 Inline Filter (up to 7 MPa; 70 bar; 9 psi) 7 8 Mixing Tube Set -E TC 8 9 PRODUCT HOSES AND FITTINGS 70 9 Product Hoses Made of PA (for A Components and Flushing Agent) 70 9 Product Hoses Made of FEP (for B Components) 7 9 Fittings 7 9 Non-return Valves 7 9 Locking Parts (If No Flushing Pump Is Present) 7 0 VALVES ON THE PUMP OUTPUT 7 0 Paint Valve 0 bar 7 0 Dosing Valve 0 bar 7 0 HP Filter with Ball Valve TC 7 0 Relief Combination for Flushing Pump 79 0 Relief Combination TC 80 0 Pressure Gauge for Relief Combination 8 SPLITTER VALVE 8 PRODUCT PRESSURE REGULATOR 8 Pneumatic Product Pressure Regulator Set, 8 bar 8 Product Pressure Regulator Set, 8 Bar Mechanical 8 GFB CONNECTION KIT 87 AUTOMATIC ELECTROSTATIC SYSTEM SET 88 TC VM000 Automatic Electrostatic System Set 88 Base Plate 89 HEATER 90 Heater Set A or B TC up to Heater Set A or B TC 8-0 up to AIRCOAT REGULATOR 9 AirCoat Regulator, Complete 9 AirCoat Filter Regulator, Complete 9 AirCoat Filter Regulator for EvoMotion -0 9

5 Table of Contents 7 ADDITIONAL PARTS FOR SECOND PAINT 9 7 A Switchbox 9 7 Expansion Set A 98 7 A Extension 00 8 REMOTE CONTROLS 0 8 Remote Control TwinControl 0 8 ESTA Remote Control 0 9 ARCHIVING SOFTWARE 0 0 SERVICE SETS 0

6 ABOUT THESE INSTRUCTIONS PREFACE This spare part catalog contains information about the structure and the assembly of the device and its accessories The spare parts catalog is part of the corresponding operating manual Always follow both documents when using the device This equipment can be dangerous, if it is not operated in accordance with the data in the operating manual and in the spare parts catalog Observance of these documents is a prerequisite for the guarantee agreements WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this operating manual highlight particular dangers to users and to the device and state measures for avoiding the hazard These warning instructions fall into the following categories: Danger - immediate risk of danger Non-observance will result in death or serious injury DANGER This notice warns you of a hazard! Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences Warning - possible imminent danger Non-observance may result in death or serious injury WARNING This notice warns you of a hazard! Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences Caution - a possibly hazardous situation Non-observance may result in minor injury CAUTION This notice warns you of a hazard! Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences Notice - a possibly hazardous situation Non-observance may result in damage to property NOTICE This notice warns you of a hazard! Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences Note - provides information about particular characteristics and how to proceed

7 LANGUAGES This TwinControl spare parts catalog finishing (for A pumps -0, 0-70, 8-0, -70, -0, -0, 8-00, -00, -70, -0, 8-0, 8-00, 8-00) is available in the following languages: Language Order No Language Order No German 990 English 9 The TwinControl operating manual is available in the following languages: Language Order No Language Order No German 987 English 9 French 9 Italian 9 Spanish 90 Japanese Related operating manuals for the individual components: - for the Order No, see the above operating manual or - as PDF files on the TwinControl CD (see Chapter ) COMPACT DISK (CD) TWINCONTROL All operating documents for the TwinControl and its individual components are also available as PDF files on a compact disk (CD) The CD is included in the system's scope of delivery The Order No is: 9 ABBREVIATIONS IN THE TEXT Order No GFB HP HPP Number of pieces Position Marking in the spare parts lists Order number Double stroke Stainless steel Fluorine elastomer Polyamide Nominal diameter Gun flush box Two components Protective Coating: Heavy duty corrosion protection TwinControl Electrostatically raised device High-pressure -0 MPa; 0-00 bar; 80-7,0 psi High-pressure over 0 MPa; 00 bar; 70 psi Polytetrafluorethylene 7

8 J Wagner AG Made in Switzerland CH 90 Altstätten Type / Typ: Serial No unit: Serie Nr Anlage: 00 Year of construction / Baujahr: Serial No controller: Serie Nr Steuerung: Air pressure supply: 0-08 MPa Luftdruckversorgung: - 8 bar 87 - psi Ambient temperature: Temperatur Umgebung: + / +0 C Prot Class: Schutzklasse: II G Ex ia II B T X ZELM 08 ATEX 08 X + C < Ta < +0 C IP VERSION /0 SPARE PARTS HOW CAN SPARE PARTS BE ORDERED? Always supply the following information to ensure delivery of the right spare part: Order number, designation and quantity The quantity need not be the same as the number given in the quantity column " " on the list This number merely indicates how many of the respective parts are used in each component The following information is also required to ensure smooth processing of your order: - Address for the invoice - Address for delivery - Name of the person to be contacted in the event of any queries - Type of delivery (normal mail, express delivery, air freight, courier, etc) Identification in spare parts lists Explanation of column " " (labeling) in the following spare parts lists: Wearing parts Note: These parts are not covered by warranty terms Not part of standard equipment, available, however, as additional extra Note: The parameters used by Wagner and the special properties of each K TwinControl system are documented upon delivery and stored in the Wagner archive If the customer wishes to modify the K TwinControl system or prior to inspections, the technical customer service team must always be provided with the serial number of the system in question The serial number can be found on the rear of the control unit A TwinControl B Check manual before use! Vor Gebrauch Betriebsanleitung beachten! B_07 8

9 SPARE PARTS FOR PUMPS AND OTHER COMPONENTS Further spare parts for TwinControl components, which are not contained in the spare parts catalog, can be found on the compact disk (CD) in the appropriate operating manuals, in all languages available (see Chapter ) DANGER Incorrect installation/operation! Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out assembly and installation of parts Only mount and replace parts that are listed in the scope of delivery or in the "Spare Parts" chapter and that are assigned to the device Before all work on the device and in the event of work interruptions: - Relieve pressure from spray guns and devices - Secure spray guns against actuation - Switch off the energy/compressed air supply - Disconnect the control unit from the mains Observe the operating manual and service manuals at all times when carrying out work REPAIRS ON EX EQUIPMENT Repairs to WAGNER devices, protective systems, safety, control and regulation fixtures, in the sense of the 9/9/EC Directive (ATEX), may only be undertaken by trained WAGNER service staff or persons qualified in accordance with TRBS 0 (00 / changes 0) Please note the following: TRBS 0 (009) TRBS 0 (009) part TRBS 0 (009) part National regulations should also be noted Plant Safety Ordinance (in Germany: BetrSichV) Turbine - When replacing the turbine, attention should be paid to the "TC Turbine Set" assembly manual with order no When replacing the generator, attention should be paid to the "TC Generator Conversion Set" assembly manual with order no 79 9

10 SYSTEM OVERVIEW WARNING Incorrect maintenance/repair! Risk of injury and damage to the device Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply - Relieve the pressure from the spray gun and device - Secure the spray gun against actuation Observe the operating manual and service manuals at all times when carrying out work Components and their spare parts Component Order No Spare parts lists Product pump A Product pump B Chapter Flushing pump Male stud elbow Suspension (wall mount / trolley / frame), air diffuser, filter regulator Chapter Control units Chapter 7 Soft circulation Leopard and EvoMotion Chapter 7 8 Mixer Chapter 8 9 Product hoses and threaded joints / non-return valves Chapter 9 0 Valves on the pump output Chapter 0 Splitter valve Chapter Product pressure regulators for pumps -0 and 0-70 Chapter GFB connection kit Chapter Automatic electrostatic system set Chapter Heater Chapter AirCoat regulator Chapter 7 A switchbox and A extension (for second A Pump) Chapter 7 8 Remote controls Chapter 8 0

11 Leopard EvoMotion 7 EvoMotion -0 Wildcat 0-70 B_00

12 PISTON PUMPS COMPLETE PUMPS Pump A Order No Pump B Order No Wildcat 0-70 PE/TG 79 Wildcat 0-70 PE/T 70 Puma 8-0 PE/TG 97 Puma 8-0 PE/T 99 Puma -70 PE/TG 97 Puma -70 PE/T 97 Puma -0 PE/TG 97 Puma -0 PE/T 977 Puma -0 PE/TG 97 Puma -0 PE/T 0 Puma 8-00 PE/TG 97 Puma 8-00 PE/T 99 Puma -00 PE/TG 9 Leopard -70 PE/T 98 Leopard -70 PE/TG 979 Leopard -0 PE/T 98 Leopard -0 PE/TG 98 Leopard 8-0 PE/T 99 Leopard 8-0 PE/TG 990 Leopard 8-00 PE/T 999 Leopard 8-0 PE/L 99 EvoMotion -0 PE/T Sensor 09 Leopard 8-00 PE/TG 997 Leopard 8-00 PE/TG 9 EvoMotion -0 PE/T Sensor 09 Flushing pump Order No Wildcat 8-0 PE/TG 9 Puma 8-0 PE/TG 97 EvoMotion -0 PE/T 9 Wildcat 0-70 PE/TG 79 SPARE PUMP PARTS Piston pump Spare Parts Wildcat 0-70 See Chapter * Wildcat 8-0 Puma 8-0 Puma -70 See pump's operating manual * Puma -0 Puma -0 Puma 8-00 See pump's operating manual * Puma -00 Leopard -70 Leopard -0 See pump's operating manual * Leopard 8-0 Leopard 8-00 See pump's operating manual * Leopard 8-00 EvoMotion -0 See pump's operating manual * * In the case that there is a heater set, another fitting is mounted to the pump output (see Chapter )

13 WILDCAT 0-70 The order numbers can be found in the pump's operating manual, with the exception of the following component and air motor positions Overview of the components Pump A Pump B Wildcat 0-70 Wildcat 0-70 PE/TG PE/T Designation Order No Order No Piston pump Air motor 7 All remaining positions: See the pump's operating manual Pump A Pump B Air motor spare parts list Wildcat 0-70 PE/TG Wildcat 0-70 PE/T Designation Order No Air motor 7 Flange Wildcat-M 08 Safety valve 0 bar 78 8 Control housing Wildcat-M 00 All other positions and components: see the pump's operating manual

14 STROKE MEASURING For pumps -0, 0-70, 8-0, -70, -70 Spare parts stroke measurement Order No Designation 098 Stroke measuring Hexagon screw without shaft, not magnetic 990 Hexagon nut, not magnetic = Wearing parts B_009 B_00 STROKE MEASURING For pumps -0, -0, 8-00, -00, -0, 8-0, 8-00, 8-00 Spare parts stroke measurement Order No Designation 098 Stroke measuring Hexagon screw without shaft, not magnetic 990 Hexagon nut, not magnetic = Wearing parts

15 SMALL AIR CONNECTION Spare parts list Order No Designation 9988 Reducing nipple 9998 Male stud elbow 8-/ = Wearing parts B_0 7 MEDIUM AIR CONNECTION Spare parts list Order No Designation 9989 Hose connector with sealing ring 097 Heavy duty clamp D0-D = Wearing parts B_0

16 SUSPENSION WALL BRACKET ", COMPLETE TC Spare parts list Order No Designation Hexagon screws 0 Contact washer, M Lock washer, A Hexagon nut, M Washer, A Hexagon screw without shaft 7 Wall mount ", complete 7 B_09

17 WALL BRACKET ", COMPLETE TC Spare parts list Order No Designation 0 Contact washer, M Lock washer, A Hexagon nut, M Hexagon screw without shaft 9900 Washer, A8 09 Hexagon screw without shaft Hexagon screws 8 Wall mount ", complete Hexagon screw without shaft 8 B_

18 SMALL WALL Spare parts list Order No Designation 90 Mounting bracket 000 Wall angle 0 0 Contact washer, M Hexagon screw without shaft Hexagon nut, M Mounting control unit, complete Hexagon screw without shaft Washer, A Air diffuser, complete (For details see Chapter ) -- Filter regulator set (For details see Chapter 7) 90 Holding bracket 9900 Oval head screw with hexagon -- Air connection, complete (For details see Chapter ) 990 Lock washer, A Hexagon socket cylinder head screw 7 0 Contact washer Hexagon nut Washer, A, DIN Cable lug 9907 Serrated lock washer, externally toothed = Wearing parts 8

19 B_0 9

20 SMALL FRAME Spare parts list Order No Designation 900 Frame, complete 90 Mounting bracket 990 Lock washer, A Hexagon socket cylinder head screw 0 Contact washer Hexagon nut Washer, A, DIN Cable lug Serrated lock washer, externally toothed 900 Mounting control unit, complete 0 Contact washer, M Hexagon screw without shaft 9900 Washer, A8 -- Air diffuser, complete (For details see Chapter ) -- Filter regulator set (For details see Chapter 7) 7 -- Air connection, complete (For details see Chapter ) 8 90 Holding bracket Oval head screw with hexagon = Wearing parts 0

21 B_0

22 SMALL ROLL SET Spare parts list Order No Designation Castor with double stop 9999 Castor, single 9900 Hexagon nut = Wearing parts B_00 B_000 STAND SET Spare parts list Order No Designation 8909 Stand set Stand 9900 Hexagon nut = Wearing parts

23 AIR CONNECTION, COMPLETE Spare parts list Order No Designation -- Air connection, complete 9999 Ball valve IG/IG 9998 Fitting L (G/) 008 Supporting plate Hose clamp 9989 Hose fitting = Wearing parts B_089

24 AIR DIFFUSER AIR DIFFUSER FOR WILDCAT, PUMA, LEOPARD Spare parts list Order No Designation -- Air diffuser 9998 Male stud elbow 8-/ 0008 G /" locking screw 9988 Reducing fitting A-G/ - I-G/ 9989 Hose fitting 08 Pneumatic manifold block Loctite * Heavy duty clamp 0- mm * Screw together all parts with Loctite 7 B Control unit S A Air inlet B_07

25 AIR DIFFUSER EVOMOTION Spare parts list Order No Designation -- Air diffuser EvoMotion 08 Pneumatic manifold block 9989 Hose fitting 9988 Reducing fitting A-G/ - I-G/ 9998 Male stud elbow 8-/ 9998 Loctite * Heavy duty clamp 0- mm * Screw together all parts with Loctite Control unit Air for flushing Air inlet A S B 7 B_07

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27 7 FILTER REGULATOR SET Spare parts list Order No Designation -- Filter regulator set Pressure gauge 0-0 bar RF0 (d0) 999 Male stud elbow 999 Ball valve PN 0 bar 90 Filter control valve 98 Mounting bracket Washer, A Serrated washer, externally toothed Zinc-plated socket cap screw, hexagon socket Male stud elbow 8-/ 9998 Loctite 70 = Wearing parts B_0 7

28 8 SMALL TROLLEY Spare parts list Order No Designation -- Filter regulator set trolley (For details see Chapter 8) 007 TwinControl Leopard trolley including wheels (positions 0-) 009 Holder control housing 9 0 Contact washer, M Hexagon screw without shaft Self-locking hexagon nut, M8, clamp Hexagon socket cylinder head screw 8 90 Holding bracket Washer, A Oval head screw with hexagon 9900 Hexagon screw without shaft 990 Serrated lock washer, externally toothed Hexagon nut, M Hexagon screws 9900 Hexagon screw without shaft 0 Contact washer Hexagon nut Washer, A, DIN Serrated lock washer, externally toothed = Wearing parts Wheels Order No Designation Wheel, complete 078 Retaining ring with cap 8 Hexagon socket countersunk head screw 0090 TwinControl swivel castor 99 Spring washer Washer, A, DIN Hexagon nut = Wearing parts 8

29 B_08 9

30 8 FILTER REGULATOR SET TROLLEY Spare parts list Order No Designation -- Filter regulator set trolley 90 Filter control valve Pressure gauge 0-0 bar RF0 (d0) 9988 Reducing fitting / outside by / inside 999 Ball valve PN 0 bar 9998 Male stud elbow 8-/ 7 8 Double fitting Reducing nipple 9 08 Pneumatic manifold block Hose fitting 9998 Fitting L (G/) Double fitting GF G /" locking screw 9999 Ball valve IG/IG 097 Heavy duty clamp D0-D 9998 Loctite Loctite = Wearing parts 0

31 B_0 0

32 CONTROL UNITS CONTROL UNIT TWINCONTROL V EX Spare parts list Order No Designation 78 Control unit TwinControl V Ex 087 TC Turbine set including Assembly Manual No Solenoid valve / 8 Valve housing (Extension set TC, for details see Chapter ) Screw in angle 9997 Male stud elbow 7 7 Gasket Front plate, TwinControl 9 99 Pressure regulator Plug connection = Wearing parts 7 Observe proper orientation during assembly! B_00

33 CONTROL UNIT TWINCONTROL V NOT EX Spare parts list Order No Designation 78 Control unit, TwinControl V not Ex 0008 Switching power supply 008 Solenoid valve / 8 Valve housing (Extension set TC, for details see Chapter ) Screw in angle 9997 Male stud elbow 7 7 Gasket Front plate, TwinControl 9 99 Pressure regulator Plug connection 9998 Loctite 70 = Wearing parts 7 Observe proper orientation during assembly! B_00

34 CONTROL UNIT TWINCONTROL V EX Spare parts list Order No Designation 78 Control unit TwinControl V Ex 087 TC Turbine set including Assembly Manual No Solenoid valve / 8 Valve housing (Extension set TC, for details see Chapter ) Screw in angle 9997 Male stud elbow 7 7 Gasket Front plate, TwinControl Plug connection 0 97 Valve block / Threaded plug M O-ring 99 Pneumatic valve / 00 Head cap screw with slit 9997 Plug-in connection, straight 99 Pressure regulator = Wearing parts DANGER Incorrect installation/operation! Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out assembly and installation of parts Only mount and replace parts that are listed in the scope of delivery or in the "Spare Parts" chapter and that are assigned to the device Before all work on the device and in the event of work interruptions: - Relieve pressure from spray guns and devices - Secure spray guns against actuation - Switch off the energy/compressed air supply - Disconnect the control unit from the mains Observe the operating manual and service manuals at all times when carrying out work

35 7 0 Observe proper orientation during assembly! 8 9 B_00

36 CONTROL UNIT TWINCONTROL V NOT EX Spare parts list Order No Designation 787 Control unit, TwinControl V not Ex 0008 Switching power supply 008 Solenoid valve / 8 Valve housing (Extension set TC, for details see Chapter ) Screw in angle 9997 Male stud elbow 7 7 Gasket Front plate, TwinControl 9 99 Pressure regulator 0 97 Valve block / Threaded plug M O-ring 99 Pneumatic valve / 00 Head cap screw with slit 9997 Plug-in connection, straight Plug connection Loctite 70 = Wearing parts

37 7 0 Observe proper orientation during assembly! B_00 7

38 CONTROL UNIT TWINCONTROL V EX Spare parts list Order No Designation 789 Control unit TwinControl V Ex 087 TC Turbine set including Assembly Manual No Solenoid valve / 8 Valve housing (Extension set TC, for details see Chapter ) Screw in angle Male stud elbow 7 7 Gasket Front plate, TwinControl Plug connection 0 97 Valve block / Threaded plug M O-ring 99 Pneumatic valve / 8 00 Head cap screw with slit 9997 Plug-in connection, straight 99 Pressure regulator = Wearing parts DANGER Incorrect installation/operation! Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out assembly and installation of parts Only mount and replace parts that are listed in the scope of delivery or in the "Spare Parts" chapter and that are assigned to the device Before all work on the device and in the event of work interruptions: - Relieve pressure from spray guns and devices - Secure spray guns against actuation - Switch off the energy/compressed air supply - Disconnect the control unit from the mains Observe the operating manual and service manuals at all times when carrying out work 8

39 7 0 Observe proper orientation during assembly! 8 9 B_007 9

40 CONTROL UNIT TWINCONTROL V NOT EX Spare parts list Order No Designation 78 Control unit, TwinControl V not Ex 0008 Switching power supply Solenoid valve / 8 Valve housing (Extension set TC, for details see Chapter ) Screw in angle Male stud elbow 7 7 Gasket Front plate, TwinControl 9 99 Pressure regulator 0 97 Valve block / Threaded plug M O-ring 99 Pneumatic valve / 8 00 Head cap screw with slit 9997 Plug-in connection, straight Plug connection Loctite 70 = Wearing parts 0

41 7 0 Observe proper orientation during assembly! B_008

42 7 SOFT CIRCULATION 7 SOFT CIRCULATION LEOPARD Spare parts list Order No Designation 07 Soft circulation Leopard Threaded plug G/" Screw in angle 8 Pneumatic valve Double fitting 99 Distibutor block LR-D Midi Screw connector T Double fitting GF Silencer / directional valve, pneumatically operated Screw plug 9900 Threaded pin with hexagon socket / flat point Pressure gauge 0-0 bar RF0 (d0) 07 Quick exhaust valve 907 Pressure regulator valve LR-/-D-Mini with AP 9998 Male stud elbow 8-/ 7 00 Circulation Valve GA00 AL (for details, see the Automatic Airless Spray Gun GA00 AL Operating Manual) 8 90 Swivel piece, complete Sealing ring 0 7 Fitting-FW-G/-G/-PN0-SSt Angled threaded fitting m 9980 Hose, blue AD 8 x 9998 Loctite Loctite = Wearing parts

43 B_ Installation for pumps from 8-0 for pumps to -0

44 7 CIRCULATION SOFT EVOMOTION Spare parts list Order No Designation 79 Circulation soft EvoMotion -0 M00 Double fitting G00 Air pressure regulator, / 079 Elbow mf zinc plated 8 Pneumatic valve Threaded plug G/" Male stud elbow Pressure gauge 0-0 bar RF0 (d0) 9 T-piece mfm Straight screw-in fitting, 8 mm - /" 9998 Male stud elbow 8-/ 00 Circulation Valve GA00 AL (for details, see the Automatic Airless Spray Gun GA00 AL Operating Manual) 90 Swivel piece assy Angled threaded fitting 7 Fitting-DF-MM-G/-G/-0bar-SSt 9970 Sealing ring 7 08 m Hose PUR 8/, black 8 0 m Hose, black / PU Loctite 70 = Wearing parts

45 0 9 9 See operating manual EvoMotion See operating manual EvoMotion Installation at relief combination B_07

46 8 MIXER 8 VALVE GROUP FOR INTERNAL MIXER Spare parts list Order No Designation 908 Mounting valve block 0 Contact washer, M Hexagon screw without shaft Hexagon nut, M8 990 Washer Lock washer, A Hexagon screw without shaft Pressure gauge seal /" 0 8 Plug 07 Screw plug 89 Filling part 997 O-ring 9900 Hexagon socket head cap screw, M0X Male stud elbow 7 Fitting-FWV-G/-G/-PN0-SSt 7 90 Inline filter HL DN-PN70-G/"-SSt (for details and filter insert, see Chapter 8) 8 70 Dosing valve TC mm/ bar/00 bar (for details, see the Dosing Valve DV00 Operating Manual) 9 9 Paint valve TC mm/ bar/00 bar (for details, see the Paint Valve Operating Manual) Loctite 999 Molykote DX grease = Wearing parts Notice Suitable mixing tube see Chapter 8

47 B_0 7

48 8 VALVE GROUP FOR INTERNAL LOW PRESSURE MIXER Spare parts list Order No Designation 908 Mounting valve block 0 Contact washer, M Hexagon screw without shaft Hexagon nut, M8 990 Washer Lock washer, A Hexagon screw without shaft Paint valve SS mm/ bar/00 bar (for details, see the Paint Valve Operating Manual) Pressure gauge seal /" 8 Plug 07 Screw plug 89 Filling part 997 O-ring 9900 Hexagon socket head cap screw, M0X Male stud elbow 7 90 Inline filter HL DN-PN70-G/"-SSt (for details and filter insert, see Chapter 8) Hexagon screw without shaft Hexagon nut Separating agent supply 7 Fitting-FWV-G/-G/-PN0-SSt Double fitting Non-return valve 9990 Threaded elbow fitting 90 Filter control valve Pressure gauge 0-0 bar RF0 (d0) Male stud elbow 8-/ 8 98 Mounting bracket Washer, A Serrated washer, externally toothed 070 Zinc-plated socket cap screw, hexagon socket 9998 Loctite 999 Molykote DX grease = Wearing parts Notice Suitable mixing tube see Chapter 8 8

49 B_0 9

50 8 INTERNAL MEDIUM MIXER Small frame Spare parts list without heater with heater Designation Order No Order No Threaded fitting, straight /" S Mixer 0-VA 088 Fitting-90 -FM-G/8-G/8-PN0-SSt 09 Hose clamp Washer, B Washer, A, DIN Lock washer, A Hexagon nut 9900 Washer 990 Washer * Hexagon screw without shaft 9900 Fitting-RF-FM-G/8-NPS/8-PN0-SSt 0 Hexagon socket cylinder head screw Hexagon nut, M Retaining strip 79 8 Hexagon screw without shaft * 9 Mixing block 77 0 Fitting-SF-FM-G/8"-G/"-PN0-SSt 97 Hexagon socket head cap screw without shaft * Distance bush * Fitting DF-MM-Mx-G/8-PN0-SSt 9 Fitting-DF-MM-G/8-G/8-PN0-SSt 077 Fitting-DF-MM-G/-G/8-PN0-SSt 0780 Molykote DX grease 999 = Wearing parts * are not used with small frame 0

51 without heater with heater laterally mounted 0 A B B A A+B A+B B_09

52 8 INTERNAL MIXER TROLLEY Spare parts list Order No Designation 00 Mounting valve block 0097 Strap D Washer, A, DIN Lock washer, A Hexagon screw without shaft 7 9 Paint valve TC mm/ bar/00 bar (for details, see the Paint Valve Operating Manual) Hexagon screw without shaft Pressure gauge seal /" O-ring 89 Filling part 70 Dosing valve TC mm/ bar/00 bar (for details, see the Dosing Valve DV00 Operating Manual) 8 Plug 07 Screw plug 9900 Hexagon socket head cap screw, M0X Male stud elbow 7 90 Inline filter HL DN-PN70-G/"-SSt (for details and filter insert, see Chapter 8) 8 7 Fitting-90 -FM-G/-G/-PN0-SSt Mixing tube, complete -E (including pos 7) 0 9 Fitting-RF-FM-G/-NPS/-PN0-SSt Hose clamp Washer Hexagon socket cylinder head screw 7 Fitting-FWV-G/-G/-PN0-SSt 8 Fitting DF-MM-M8x-G/-PN0-SSt Straight threaded fitting GEV-0L-R Mixing element, elements (assembly see Chapter 8) Loctite Molykote DX grease = Wearing parts

53 Mixing tube (9) with mixing element (7) 7 (8 elements) 7 0 mm / 0 ft B_0 Flow direction Remove the mixing elements: Discharge the mixing elements against the flow direction with an iron bar ( mm; 0 inch)

54

55 8 INTERNAL MEDIUM MIXER TROLLEY Spare parts list Order No Designation 077 Fitting-DF-MM-G/8-G/8-PN0-SSt 77 Mixing block 09 Fitting-90 -FM-G/8-G/8-PN0-SSt Threaded fitting, straight /" S 088 Mixer 0-VA 9 Fitting DF-MM-Mx-G/8-PN0-SSt Fitting-DF-MM-G/-G/8-PN0-SSt 8 0 Fitting-RF-FM-G/8-NPS/8-PN0-SSt Hose clamp Washer, A, DIN 9900 Hexagon socket cylinder head screw 009 Plate strap 0097 Strap D 990 Lock washer, A Hexagon screw without shaft 999 Molykote DX grease = Wearing parts B_0 0 7

56 8 SMALL VALVE GROUP FOR EXTERNAL MIXER For pumps -0, 0-70, -70, -0, -0, 8-0, -70, -0 For components A and B Spare parts list Order No Designation 0 Fitting-FWV-FM-G/-G/-PN0-SSt 00 Dosing valve GA00 HM mm/ bar/00 bar Male stud elbow 089 Gasket 98 Fitting-RF-FF-G/-/ UN-PN0-SSt 8 Inline filter DN-PN70-G/"-SSt (for details see Chapter 8) Molykote DX grease Wearing parts 7 B_08

57 8 STRAIGHT INLINE FILTER (UP TO 7 MPA; 70 BAR; 9 PSI) B_0070 Order No Designation 8 Inline filter DN-PN70-G/"-SSt 0 Filter inlet housing 889 Gasket -- Filter insert, yellow (middle), 00 mesh per inch * 7 * Filter insert, red (fine), 00 mesh per inch 0x 7 * Filter insert, blue (middle), 0 mesh per inch 0x 7 * Filter insert, yellow (middle), 00 mesh per inch 0x 7 * Filter insert, white (coarse), 0 mesh per inch 0x Filter outlet housing Anti-seize paste tube Wearing parts Not part of the standard equipment but available as a special accessory 7

58 87 EXTERNAL MIXERS, MANUAL DN AND DN Spare parts list DN DN Designation Order No Order No External mixer, manual Paint valve TC mm/ bar/00 bar (for details, see the Paint Valve 9 Operating Manual) Paint valve SS mm/ bar/00 bar (for details, see the Paint Valve Operating Manual) 079 O-ring 997 Filling part 89 Pressure gauge seal /" 9970 Plug 8 7 Screw plug 07 8 Hexagon socket head cap screw, M0X Hexagon socket cylinder head screw Washer, B 9900 Spring washer 997 Hexagon nut, M 9900 Basic valve /-way 990 Control knob Hinge 08 Hood Male stud elbow Handle Protection plate 00 0 Mini ball valve 0 Washer, A, DIN Hexagon screw without shaft Self-locking hexagon nut, M, clamp Washer, A Hexagon screws Self-locking hexagon nut Hexagon socket cylinder head screw Parallel pin Fitting-90 -FM-G/-G/-PN0-SSt 7 0 Non-return valve DN-PN70-G/"-SSt 90 Holder sheet metal 07 Fitting-FWV-FM-G/-G/-PN0-SSt 0 Mixing tube set -E TC (for details, see Chapter 8) -- Loctite 9998 Molykote DX grease 999 = Wearing parts 8

59 B_

60 88 EXTERNAL MIXER, AUTOMATIC DN AND DN Spare parts list DN DN Designation Order No Order No External mixer, automatic 90 9 Paint valve TC mm/ bar/00 bar (for details, see the Paint Valve Operating Manual) 9 Paint valve SS mm/ bar/00 bar (for details, see the Paint Valve Operating Manual) 079 O-ring 997 Filling part 89 Pressure gauge seal /" 9970 Plug 8 7 Screw plug 07 8 Hexagon socket head cap screw, M0X Hexagon socket cylinder head screw Male stud elbow 9997 Self-locking hexagon nut, M, clamp 9900 Fitting-90 -FM-G/-G/-PN0-SSt 7 Non-return valve DN-PN70-G/"-SSt 90 Fitting-FWV-FM-G/-G/-PN0-SSt 0 Mixing tube set -E TC (for details, see Chapter 8) -- Loctite Molykote DX grease 999 = Wearing parts Assembly see assembly manual "external mixer, automatic" (DN / DN), Order No 0

61 Remove three plugs and three lock screws from one side, mount them on the opposite side and secure them again with Loctite

62 89 EXTERNAL MIXER, AUTOMATIC DN AS OF 8-0 Spare parts list Order No Designation 97 External mixer, automatic DN 77 Mixing block Threaded fitting, straight /" S 088 Mixer 0-VA 7 9 Fitting DF-MM-Mx-G/8-PN0-SSt 8 0 Fitting-RF-FM-G/8-NPS/8-PN0-SSt Hose clamp Washer, B 9900 Hexagon socket cylinder head screw 9900 Washer, A, DIN 990 Lock washer, A Hexagon nut 077 Fitting-DF-MM-G/8-G/8-PN0-SSt 0780 Fitting-DF-MM-G/-G/8-PN0-SSt 7 09 Fitting-90 -FM-G/8-G/8-PN0-SSt 8 97 Fitting-SF-FM-G/8"-G/"-PN0-SSt Base plate valve Dosing valve HM mm/0 bar (for details, see the Hardener Dosing Valve HDV Operating Manual) 0 Fitting-FWV-FM-G/-G/-PN0-SSt 90 Non-return valve DN-PN70-G/"-SSt 77 Paint change valve HM mm/0 bar (for details, see the Paint Change Valve FWV Operating Manual) 9 Paint valve TC mm/ bar/00 bar (for details, see the Paint Valve Operating Manual) 7 Fitting-FWV-G/-G/-PN0-SSt 8 Plug 7 07 Screw plug Non-return valve 0 bar Mounting valve 00-, complete Hexagon socket cylinder head screw 9997 Male stud elbow 779 HD-hose DN-PN FEP W-G 0m 999 Molykote DX grease = Wearing parts

63 * * x 9 y 0 x B_07 y 7 89 CIRCULATION TO EXTERNAL MIXER, AUTOMATIC DN Spare parts list Order No Designation 98 Circulation G/8" for external mixer, automatic DN = Wearing parts B_09

64 80 EXTERNAL MIXER, MANUAL DN8 Spare parts list Order No Designation 800 External mixer, manual DN 8 08 Holder sheet metal 7 Mixing body Threaded fitting, straight /" S 088 Mixer 0-VA 077 Fitting-DF-MM-G/8-G/8-PN0-SSt 7 8 Fitting-DF-MM-G/8-G/-PN0-SSt Non-return valve 0 bar 9 7 Fitting-SF-FF-G/8-G/8-PN0-SSt 0 97 Fitting-SF-FM-G/8"-G/"-PN0-SSt 999 Ball valve G/" 77 Adapter 997 U seal 9999 Ball valve, mounted-dn8-pn0-mf -SSt 00 Knurled handle 9900 Washer Hose clamp 8 00 Knurled rod Washer, A, DIN Hexagon screw without shaft 8 Solvent distributor 9900 Washer, A8 990 Lock washer, A Hexagon nut, M Hexagon screw without shaft Hexagon socket cylinder head screw Lock washer, A Hexagon nut 9 0 Plug /8" 0 0 Handle 0 Fitting-RF-FM-G/8-NPS/8-PN0-SSt, complete 9 Fitting DF-MM-Mx-G/8-PN0-SSt 999 Molykote DX grease = Wearing parts

65 * Nm 0 lbft * 8 * * * * * * B_0 7 8

66 80 CIRCULATION TO EXTERNAL MIXER, MANUAL DN8 Spare parts list Order No Designation 80 Circulation to external mixer, manual DN8 8 Solvent distributor 0 Plug /8" 7 Fitting-SF-FM-G/8-G/8-PN0-SSt 77 Fitting-SF-FM-NPS/8-G/8-PN0-SSt Ball valve DN-PN0-G/8" SSt Fitting-DF-MM-G/8-G/8-PN0-SSt = Wearing parts 7 B_0 7

67 8 INLINE FILTER (UP TO 7 MPA; 70 BAR; 9 PSI) 7 B_007 Order No Designation 90 Inline filter HL DN-PN70-G/"-SSt 0 Filter inlet housing, pre-assembled -- Filter insert, yellow (middle), 00 mesh per inch * 7 * Filter insert, red (fine), 00 mesh per inch 0x 7 * Filter insert, blue (middle), 0 mesh per inch 0x 7 * Filter insert, yellow (middle), 00 mesh per inch 0x 7 * Filter insert, white (coarse), 0 mesh per inch 0x 9 Turning handle 90 Filter outlet housing 90, pre-assembled Anti-seize paste tube Seal Wearing parts Not part of the standard equipment but available as a special accessory 7

68 8 MIXING TUBE SET -E TC Spare parts list Order No Designation 808 Mixing tube -E (including pos ) 9999 Mixing element, elements 8 Fitting DF-MM-M8x-G/-PN0-SSt Hose clamp 9900 Washer, A, DIN 9 Fitting-RF-FM-G/-NPS/-PN0-SSt Washer Hexagon socket cylinder head screw Straight threaded fitting GEV-0L-R Molykote DX grease = Wearing parts 8

69 B_0 Mixing tube () with mixing elements () (8 elements) 0 mm; inch Flow direction Remove the mixing elements: Discharge the mixing elements against the flow direction with an iron bar ( mm; 0 inch) 9

70 9 PRODUCT HOSES AND FITTINGS 9 PRODUCT HOSES MADE OF PA (FOR A COMPONENTS AND FLUSHING AGENT) B_0 Spare parts list Order No Designation Inner hose 8 HP hose DN DN PA 80 HP hose DN DN PA 8 HP hose DN DN PA 80 HP hose DN DN PA 0 HPP hose DN DN PA 0 HPP hose DN DN PA 09 HPP hose DN DN PA 0 HPP hose DN0 DN0 PA 0 HPP hose DN0 DN0 PA = Wearing parts Nominal pressure Nominal length Hose length MPa bar mm mm psi inch inch Pressure fitting G /" Input Elbow Elbow Elbow Elbow Elbow Elbow Elbow Elbow Elbow Output Straight Straight Straight Straight Straight Straight Straight Straight Straight 70

71 9 PRODUCT HOSES MADE OF FEP (FOR B COMPONENTS) B_0 Spare parts list Order No Designation Inner hose 779 HP hose DN DN FEP 79 HP hose DN DN FEP 0 HP hose DN DN FEP 7 HPP hose DN0 DN0 FEP 8 HPP hose DN0 DN0 FEP 07 HPP hose DN0 DN0 FEP = Wearing parts Nominal pressure Nominal length Hose length MPa bar mm mm psi inch inch Pressure fitting G /" Input Elbow Elbow Elbow Elbow Elbow Elbow Output Straight Straight Straight Straight Straight Straight 7

72 9 FITTINGS 7 B_0 Fittings Order No Thread / Seal Thread / Seal Nominal pressure Application 7 G/" inside G/" outside MPa; 90 elbows 0 cone 0 cone 0 bar; 787 psi 0 G/" inside G/" outside MPa; Connection to paint valve / 0 cone 0 cone 0 bar; dosing valve Sealing edge, 787 psi front 7 G/8" outside G/" outside MPa; Connection to paint valve / 0 cone 0 cone 0 bar; dosing valve or heater Sealing edge, 787 psi front 8 G/8" outside G/" outside MPa; Mixer; pump output (if heater 0 cone 0 cone 0 bar; is present) Sealing edge Sealing edge 787 psi 077 G/8" outside G/8" outside MPa; Mixer; pump output (if heater 0 cone 0 cone 0 bar; is present) Sealing edge Sealing edge 787 psi R/8" outside Mx outside MPa; Pump output EvoMotion -0 Conical thread 0 cone 0 bar; Sealing surface 787 psi Flat seal Product Thickness Inside Outside Order Designation mm; inch mm; inch mm; inch No Sealing ring Copper ; 00 8; 07 ; 087 = Wearing parts 7

73 9 NON-RETURN VALVES Order No Thread Seal Thread Seal Nominal pressure 90 G/" 0 cone G/" 0 cone 7 MPa; 70 bar; Outside Sealing edge Outside Sealing edge 9 psi 809 G/8" 0 cone G/8" 0 cone MPa; 0 bar; Outside Sealing edge Outside Sealing edge 787 psi = Wearing parts B_00 9 LOCKING PARTS (IF NO FLUSHING PUMP IS PRESENT) Order No Designation 9 Lock nut, complete G/" 97 Filling part 07 Screw plug G/" = Wearing parts B_09 7

74 0 VALVES ON THE PUMP OUTPUT 0 PAINT VALVE 0 BAR Spare parts list Order No Designation 77 Paint valve HM mm/0 bar (for details, see the Paint Change Valve FWV Operating Manual) 907 Base plate valve Hexagon socket cylinder head screw 97 Fitting-SF-FM-G/8"-G/"-PN0-SSt 809 Non-return valve 0 bar 979 Fitting-RF-FM-G/8"-G/"-PN0-SSt 7 0 HP filter with ball valve TC (for details, see Chapter 0) 8 7 Return tube DN-G/"-00mm-PA Anti-seize paste Molykote DX grease = Wearing parts Nm 0 lbft 8 B_0 7

75 0 DOSING VALVE 0 BAR Spare parts list Order No Designation 77 Dosing valve HM mm/0 bar (for details, see Hardener Dosing Valve HDV) 907 Base plate valve Hexagon socket cylinder head screw 97 Fitting-SF-FM-G/8"-G/"-PN0-SSt 809 Non-return valve 0 bar 979 Fitting-RF-FM-G/8"-G/"-PN0-SSt 7 0 HP filter with ball valve TC (for details, see Chapter 0) 8 7 Return tube DN-G/"-00mm-PA Anti-seize paste Molykote DX grease = Wearing parts Nm 0 lbft 8 B_08 7

76 0 HP FILTER WITH BALL VALVE TC Spare parts list Order No Designation 0 HP filter with ball valve TC 990 Sealing ring 0 Coupling sleeve 989 Filter support Filter cartridges * 97 * Filter cartridge 00 mesh / mesh size 008 mm; 000 inch 08 * Filter cartridge 00 mesh / mesh size 0 mm; 000 inch 09 * Filter cartridge 0 mesh / mesh size 0 mm; 00 inch 9 * Filter cartridge 0 mesh / mesh size 08 mm; 00 inch 998 O-ring 7 Union nut 8 08 Cone spring 9 Pressure ring d Pressure gauge seal /" 0 Ball valve DN-PN0-G/"-SSt 0 Fitting-DF-MM-G/"-G/"-PN0-SSt 70 Distribution housing for ball valve Filter housing Pressure gauge 0-00 bar 89 Fitting-DF-MM-R/-R/-PN0-SSt Anti-seize paste Mobilux EP grease Loctite Molykote DX grease Wearing parts Not part of the standard equipment but available as a special accessory 7

77 B_0 0 77

78 78

79 0 RELIEF COMBINATION FOR FLUSHING PUMP Spare parts list Order No Designation 7 Fitting-FWV-G/-G/-PN0-SSt 9 Paint valve TC mm/ bar/00 bar (for details, see the Paint Valve Operating Manual) 990 Fitting-RF-FM-Mx-G/-PN0-SSt 0 Fitting-FWV-FM-G/-G/-PN0-SSt 7 Fitting-90 -FM-G/-G/-PN0-SSt 0 Fitting-DF-MM-G/"-G/"-PN0-SSt 7 0 Ball valve DN-PN0-G/"-SSt 8 7 Return tube DN-G/"-00 mm-pa Male stud elbow Molykote DX grease = Wearing parts B_0 79

80 0 RELIEF COMBINATION TC Spare parts list Order No Designation 9 Relief housing 78 Hexagon plug 90 Non-return valve DN-PN70-G/"-SSt Outlet pipe 98 Relief valve, complete 9998 Loctite Molykote DX grease Anti-seize paste tube OKS 0 = Wearing part 8 (Thread and sealing surface) 00 Nm; 7 lbft 7 B_09 80

81 0 PRESSURE GAUGE FOR RELIEF COMBINATION B_00 Pressure gauge MPa; 0 bar; 80 psi (Use with TwinControl -0 and 0-70) Order No Designation Pressure gauge 0-0 bar 9970 Pressure gauge seal /" = Wearing part Pressure gauge MPa; 0 bar; psi Order No Designation Pressure gauge 0-0 bar 9970 Pressure gauge seal /" = Wearing part 8

82 SPLITTER VALVE Spare parts list DN TC DN TC Designation Order No Order No Splitter valve assembly Switch (Positions -8) Control knob Supporting bracket 007 Serrated lock washer, externally toothed 9907 Hexagon socket head cap screws 9900 Hexagon nut Basic valve /-way Plug-in connection, straight 9997 Pressure regulator (Positions 9-) 9 Pressure gauge 0-0 bar RF0 (d0) Pressure gauge socket 9 Elbow with taper 9999 Threaded plug G/8" Pressure regulator valve LR-/-D-Mini with AP 907 Ball valve PN 0 bar 999 Male stud elbow 8-/ 9998 Supporting plate 98 7 Contact washer 0 8 Hexagon screw without shaft Distributor valve DN (Positions 9-0) 9 Hexagon nut, M Spring washer 997 Supporting plate 0 Paint valve TC mm/ bar/00 bar (for details, see the Paint Valve Operating Manual) 9 Paint valve SS mm/ bar/00 bar (for details, see the Paint Valve Operating Manual) 079 Plug 8 Screw plug 07 Male stud elbow 9997 Hexagon socket cylinder head screw Fitting-FWV-G/-G/-PN0-SSt 7 8 Fitting-90 -FM-G/-G/-PN0-SSt 7 9 Fitting-RF-FM-G/-NPS/-PN0-SSt 9 0 Fitting-FWV-FM-G/-G/-PN0-SSt 0 Loctite 9998 Molykote DX grease 999 Loctite Loctite Assembly manual (German / English) = Wearing parts 8

83 Installation left Installation right B_0 8 9 Mount plugs and locking screws on the opposite side of the paint valve and secure them again with Loctite 8

84 PRODUCT PRESSURE REGULATOR PNEUMATIC PRODUCT PRESSURE REGULATOR SET, 8 BAR Use with pumps -0 and 0-70 Spare parts list Order No Designation 9 Product pressure regulator set, 8 bar, complete 088 Hexagon screw without shaft 0 Contact washer, M0 Connection part 9 Pressure gauge socket Pressure gauge 0-0 bar (d0) 7 98 Supporting plate Ball Valve Male stud elbow 8-/ 0 07 Reducing sleeve 0 Fitting-DF-MM-G/-G/-0bar-SSt T07000BI MPR 0/0-8 bar pneumatic SSt Male stud elbow 7 Male stud elbow Threaded plug G/8" Connection Y pluggable Pressure regulator valve LR-/-D-Mini with AP 8 9 Y-plug connection Or-valve Plug-in connection, straight 99 Pneumatic valve / Threaded plug M 07 Screw plug Loctite 80 m Hose, black -/8 mm PU m Hose, black -/ mm PU 7 00 PTFE sealing tape Loctite 70 7 Assembly manual (German / English) = Wearing parts 8

85 B_08 8

86 PRODUCT PRESSURE REGULATOR SET, 8 BAR MECHANICAL Use with TwinControl -0 and 0-70 Spare parts list Order No Designation 99 Product pressure regulator set, 8 bar, mechanical 07 Reducing sleeve T07000AI MPR 0/0- bar man SSt 09 Male stud elbow S0 Tube to pressure gauge M870 Gauge inlet fitting Pressure gauge 0-0 bar (d) 8 0 Fitting-DF-MM-G/-G/-0bar-SSt Loctite 70 * = Wearing parts * Secure all screw connections with Loctite B_07 8

87 GFB CONNECTION KIT 7 B_0 9 8 Spare parts list Order No Designation 0 GFB connection kit 008 Solenoid valve / * 99 Pneumatic valve / 9997 Male stud elbow Screw in angle Y-connection Plug-in connection, straight 8 0 m Hose, black Ø/mm PU 9 0 m Hose, black, D 077 Assembly manual (German / English) = Wearing parts * Base plate (valve housing) see Chapter 87

88 AUTOMATIC ELECTROSTATIC SYSTEM SET TC VM000 AUTOMATIC ELECTROSTATIC SYSTEM SET Order No Designation 0 TC VM000 automatic electrostatic system set 700 Interface cable VM Cable box 98 Profile seal 9907 Wire end sleeve without insulation 0 m 9 Shrink tubing 7 90 Pressure switch Male stud elbow 9 m Hose, black d/mm PU Solenoid valve / 0 Male stud elbow, swiveling 8 Assembly manual (German / English) = Wearing parts B_089 88

89 BASE PLATE Order No Designation 8 TC extension set 90 Valve housing Hexagon socket cylinder head screw 0 00 Spacing washer 990 Serrated washer, externally toothed 9900 Washer Hexagon socket cylinder head screw Y-connection Screw in angle 0 m Hose, black, D B_08 89

90 HEATER HEATER SET A OR B TC UP TO -0 Spare parts list For the frame For the trolley or wall Designation Order No Order No Heater set A,B TC up to Elbow 99 Contact washer, M08 0 Hexagon screw without shaft Hexagon nut, M Hexagon screw without shaft HSA-heater A Ex -circuit 0 8 Spring washer 99 9 Hexagon screw without shaft Sealing ring Cable lug, round with isolation Cable lug 9900 Fitting-RF-FF-M0x-G/8-PN0-SSt 9 Fitting-DF-MM-G/8-G/-PN0-SSt 8 Ground wire (per meter) 99 Molykote DX grease 999 = Wearing parts Dismount the rotary connection from the pump and connect it to the heater The fitting 8 is to be mounted on the pump output (see Chapter 9) 0 B_0 0 Relief combination without pressure gauge on the heater 90

91 HEATER SET A OR B TC 8-0 UP TO 7-0 Spare parts list For the frame For the trolley or wall Designation Order No Order No Heater set A, B TC 8-0 up to Elbow 99 Contact washer, M08 0 Hexagon screw without shaft Hexagon nut, M Hexagon screw without shaft HSA-heater A Ex -circuit 0 8 Spring washer 99 9 Hexagon screw without shaft Sealing ring Cable lug, round with isolation Cable lug 9900 Fitting-RF-FF-M0x-G/8-PN0-SSt 9 Fitting-DF-MM-G/8-G/8-PN0-SSt 077 Ground wire (per meter) 99 Molykote DX grease 999 = Wearing parts Dismount the rotary connection from the pump and connect it to the heater Fitting 077 is to be mounted on the pump (see Chapter 9) 0 B_0 0 9

92 AIRCOAT REGULATOR AIRCOAT REGULATOR, COMPLETE Spare parts list Order No Designation 8 AirCoat regulator, complete Pressure gauge 0-0 bar RF0 (d0) 997 O-ring 0997 Pressure regulator LR-/-D-O-l-Mini 7 Holding plate Hexagon socket cylinder head screw Double fitting R/-R/ Hexagon socket cylinder head screw O-ring Loctite Mobilux EP grease = Wearing part B_07 7 9

93 AIRCOAT FILTER REGULATOR, COMPLETE Spare parts list Order No Designation 78 AirCoat filter regulator, complete 90 Filter control valve 997 O-ring 997 O-ring 7 Holding plate Hexagon socket cylinder head screw Hexagon socket cylinder head screw Double fitting R/-R/ Pressure gauge 0-0 bar RF0 (d0) Loctite Mobilux EP grease = Wearing part Before assembling, remove both threaded plates and four screws 9 7 B_

94 AIRCOAT FILTER REGULATOR FOR EVOMOTION -0 Spare parts list Order No Designation 90 Filter control valve 9998 Male stud elbow 8-/ Pressure gauge 0-0 bar RF0 (d0) 999 Male stud elbow 999 Ball valve PN 0 bar 98 Mounting bracket Washer, A Serrated washer, externally toothed Zinc-plated socket cap screw, hexagon socket Loctite 70 = Wearing part B_09 9

95 9

96 7 ADDITIONAL PARTS FOR SECOND PAINT 7 A SWITCHBOX For stroke measuring * For stroke measuring ** Spare parts list Designation Order No Order No A switchbox Plug connection / mini valve, NC 89 Washer 990 Spring washer 9909 Hexagon socket cylinder head screw Pressure compensation element 88 8 Hexagon socket cylinder head screw Spring washer Washer, B 9900 Front film, A switchbox 9 Rotary knob 0 Cover with line 9 Washer, A Oval head screw with hexagon 9900 Loctite Loctite Molykote DX grease Stroke measuring Stroke measuring Hexagon screw without shaft, not magnetic Hexagon nut, not magnetic 990 Assembly Manual A (TC) 078 = Wearing part * Pumps -0, 0-70, 8-0, -70, -70 ** Pumps -0, -0, -0 9

97 B_09 97

98 7 EXPANSION SET A For frame without heater A-HM A-HM-ND A-HM Spare parts list For pumps For pumps For pumps 8-0, -70, -0, -0, -0, Designation Order No Order No Order No Extension set A Extension A (For details, see Chapter 7) 99 Inline filter HL DN-PN70-G/"-SSt (For details and filter insert, see Chapter 8) 90 Fitting-FWV-G/-G/-PN0-SSt 7 Switchbox A incl positions to 8 (For details, see Chapter 7) Stroke measuring 098 Stroke measuring Hexagon screw without shaft, not magnetic Hexagon nut, not magnetic Heavy duty clamp Non-return valve DN-PN70-G/"-SSt 90 Male stud elbow Male stud elbow 9997 Hose fitting 9989 HP hose DN PN PA W-G 07m 80 m LP hose DN-PN0-EPDM 099 m Hose, black / PU Cable lug x m Ground wire 99 9 Pressure gauge seal /" Pressure gauge 0-0 bar 0 Pressure gauge 0-0 bar m Hose PUR 8/ black Assembly Manual A(TC) 078 = Wearing part 98

99 B_0 99

100 7 A EXTENSION For frame without heater Spare parts list Wall mount for " Wall mount for " Designation Order No Order No A extension, complete 99 Hexagon screw without shaft 9900 Washer, A Washer, A Lock washer, A8 990 Hexagon nut, M Contact washer, M Hexagon screw without shaft Hexagon screw without shaft Contact washer, M Washer, A Extension A -- Hexagon socket cylinder head screw Washer, A Washer, A Lock washer, A8 990 Hexagon nut, M Contact washer, M Hexagon screw without shaft Lock washer, A8 990 = Wearing part 00

101 Wall mount for " Wall mount for " 8 9 Wall mount for " Wall mount for " B_

102 8 REMOTE CONTROLS 8 REMOTE CONTROL TWINCONTROL Spare parts list Order No Designation 0887 Remote control, complete TwinControl 0899 Push button cap, flat, transparent red 0898 Push button cap, flat, transparent green 0800 Push button cap, flat, transparent blue 0807 Lamps resolution 0808 Membrane push button 7 08 Remote control label Cable extension m; 9 ft Maximum permissible cable length: 7 m; ft = Wearing part 7 8 B_08 B_0 0

103 J Wagner AG Made in Switzerland CH 90 Altstätten Type / Typ: TwinControl Serial No unit: Serie Nr Anlage: 00 II G Ex ia II B T X ZELM 08 ATEX 08 X + C < Ta < +0 C Year of construction / Baujahr: Serial No controller: Serie Nr Steuerung: Air pressure supply: 0-08 MPa Luftdruckversorgung: - 8 bar Ambient temperature: Temperatur Umgebung: + / +0 C Prot Class: Schutzklasse: IP 87 - psi Check manual before use! Vor Gebrauch Betriebsanl beachten! VERSION /0 8 ESTA REMOTE CONTROL Spare parts list Order No Designation Remote control, complete TwinControl ESTA T connection (air supply) m 9980 Hose PUR / blue (DN, air supply) Threaded T fitting QST- 00 m Hose, black / PU (DN) Plug D 7 7 Cable pneumatic control, length m; ft 8 07 Remote control label Control knob Indicator visual green Indicator visual red -- Supporting bracket 9900 Washer, A Oval head screw with hexagon Connections to the control unit = Wearing part B_0 7 Assembly of the ESTA reversing box on the control unit (front view) The function equipotential bonding connection must have little induction and be short (rear view) 0

104 9 ARCHIVING SOFTWARE Spare parts list Order No Designation Archiving software TwinControl V/V (CD) USB to TTL Cable Cable RS communication TwinControl Port RS- Serial Device Server PC data archiving TC manual V GER (German) - 78 PC data archiving TC manual V ENG (Englisch) = Wearing part 0