Spare Parts List Hydraulic Cutter

Transcription

1 Spare Parts List Hydraulic Cutter CombiCutter CC 4000 CC Valid from: 07/2002 GB

2 Spare Parts List Hydraulic Cutter CombiCutter CC 4000 Atlas Copco Construction Tools GmbH Atlas Copco Construction Tools GmbH P.O. Box: 0252, D 4502 Essen Helenenstrasse 49, D 454 Essen Telephone: Telefax: Telefax Customer Services: Federal Republic of Germany 2

3 Inhaltsverzeichnis. Part identification numbers necessary for ordering the cutter Main dimensions CC Hydraulic cutter CC Spare parts list hydraulic cutter CC 4000 R Spare parts list hydraulic cutter CC 4000 S Hydraulic cutter CC Spare parts list hydraulic cutter CC Hydraulic Cutter CC Spare parts list hydraulic cutter CC Cutter casing CC Spare parts list for cutter casing CC Spare parts list for cutter casing / View of cylinder Presentation cutter casing / View of cylinder Spare parts list for cutter casing / View of cylinder Presentation cutter casing / View of cylinder Upper part Spare parts list for upper part CC Spare parts list for rotary transmission (type I) Presentation rotary transmission (type I) Spare parts list for rotary transmission (type II) Presentation rotary transmission (type II) Spare parts list for single cutter jaw CC 4000 R Presentation single cutter jaw CC 4000 R Spare parts list for double cutter jaw CC 4000 R Presentation double cutter jaw CC 4000 R Spare parts list for single cutter jaw CC 4000 S Presentation single cutter jaw CC 4000 S Spare parts list for double cutter jaw CC 4000 S Presentation double cutter jaw CC 4000 S Spare parts list for cutter cylinder CC 4000 (to SN 7) Presentation cutter cylinder CC Spare parts list for rapid movement valve of cutter cylinder CC 4000 (to SN 7 on) Presentation rapid movement Spare parts list for double cutter jaw CC 4000 S (from SN 8 on) Presentation cutter cylinder CC 4000 (from SN 8 on) Spare parts list for rapid movement valve of cutter cylinder CC 4000 (from SN 8 on) Presentation rapid movement

4 Instructions for use First determine the hydraulic cutter type with full identification code. Compare the part to be replaced with the corresponding part on the exploded drawing and note the part number. Instructions for ordering Proceed at first as described in the instructions for use. Please note the full identification code of your hydraulic cutter. This code can be found on the nameplate. Determine the quan of individual parts which need to ordered. The order must indicate the following: H full identification code of the hydraulic cutter H required quan H part ident. H designation Sample spare part order H Type: CC 4000 H Serial number: 0000 H Year built: 0000 H Quan: H Cutter cylinder H Important: Please indicate the address to which the parts should be sent and the type of shipment required.. Part identification numbers necessary for ordering the cutter Comments Hydraulic cutter CC 4000 R for Recycling 0 Hydraulic cutter CC 4000 S for cutting Scrap Note: Attachement to an existing carrier requires an additional adapter matching the carrier in question. Mounting parts for the hydraulic cutter: Quan Hexagonal socket head screw M 0 x Lock washer for M Hexagonal socket head screw M x Lock washer for M Note: Special tool for correcting the blade clearance: Quan Special tool Special tool 4

5 2. Main dimensions CC 4000 Nameplate on underside of cutter casing 745 A B A = open B = close 252 CC , , ,5 5 5

6 . Hydraulic cutter CC 4000 CC

7 4. Spare parts list hydraulic cutter CC 4000 R ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂ Part ÂÂÂÂÂÂÂ ÂÂÂÂÂ Quan ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ x Hydraulic cutter CC 4000 R 058 Hydraulic cutter CC Single cutter jaw CC 4000 R Double cutter jaw CC 4000 R 5. Spare parts list hydraulic cutter CC 4000 S ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ Part Quan ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ 0 x Hydraulic cutter CC 4000 S 058 Hydraulic cutter CC Double cutter jaw CC 4000 S Triple cutter jaw CC 4000 S 7

8 . Hydraulic cutter CC tightening torque for part Nm C CC 4000 E 2 8 D F 8

9 7. Spare parts list hydraulic cutter CC 4000 Part Quan 058 x Hydraulic cutter CC Cutter casing Upper part K 082 Guide 4 K 0897 Setscrew 8 K Pin Ring Cutter cylinder (to SN 7) Cutter cylinder (from SN 8 on) Cover plate Hexagonal head screw Protective sheath for piston rod Washer Those parts marked with a K are subject to wear and tear during operation. 9

10 8. Hydraulic Cutter CC Section C D 4, 22 tightening torque for part Nm, 2 tightening torque for part Nm cavity to fully filled with grease during assembly 7 5, 9 9, 5 5 Section E F 5, 0 5 0,

11 9. Spare parts list hydraulic cutter CC 4000 Part Quan 058 x Hydraulic cutter CC K Sliding bush K Pin 7 K Pin Cover for pin Cover for pin Locking pin Hexagonal socket head screw Hexagonal socket head screw 5 K Seal Lock ring Lock washer Lock washer Nut for sliding bush 5 K Rotary shaft seal Those parts marked with a K are subject to wear and tear during operation.

12 0. Cutter casing CC 4000 tightening torque for part 58, Nm 58 57, 59 tightening torque for part 72, Nm 72, , 58, 59 X Y cylinder 2 cylinder tightening torque for part 0, Nm 0, tightening torque for part 4, 54 + Nm 2

13 . Spare parts list for cutter casing CC 4000 Part Quan x Cutter casing CC Cutter casing Distributor block K Hydraulic hose 4 K Hydraulic hose 5 K Hydraulic hose K Hydraulic hose Flange connection Hexagonal socket head screw Screw plug 57 K 0470 O ring Hexagonal socket head screw Flange half K O ring Hexagonal socket head screw Flange half Cover Hexagonal socket head screw Lock washer Those parts marked with a K are subject to wear and tear during operation.

14 2. Spare parts list for cutter casing / View of cylinder Part Quan x Cutter casing K Hydraulic hose (see page 2) 5 K Hydraulic hose (see page 2) K Hydraulic hose (see page 2) Those parts marked with a K are subject to wear and tear during operation.. Presentation cutter casing / View of cylinder View X Connections on cylinder 5 4

15 4. Spare parts list for cutter casing / View of cylinder 2 Part Quan x Cutter casing K Hydraulic hose (see page 2) 4 K Hydraulic hose (see page 2) K Hydraulic hose (see page 2) Those parts marked with a K are subject to wear and tear during operation. 5. Presentation cutter casing / View of cylinder 2 View Y Connections on cylinder 2 4 5

16 . Upper part tightening torque for part Nm tightening torque for part, Nm, , A B tightening tor que for part Nm 0 tightening tor que for part Nm 9, 29 9, tightening torque for part 28, Nm , 29 tightening torque for part, Nm partial section A B Part 5, secured by Loctite tightening torque for part 8, Nm 25 2 tightening torque for part 25, Nm thread secured by Loctite 24

17 7. Spare parts list for upper part CC 4000 Part Quan x Upper part CC Upper part Rotary transmission (see page 8) 2272 Valve block, compl Screw adaptor (male thread) Bulkhead screw coupling Flange connection Screw coupling (male thread) Screw coupling Hexagonal socket head screw Connecting plate Hexagonal head screw Cover plate Hexagonal socket head screw Lock washer Four point bearing Fixing ring Lock washer Hexagonal socket head screw Hydraulic motor Spur pinion Ring Pin 24 K 004 O ring Hexagonal socket head screw Hexagonal socket head screw Lock washer Hexagonal socket head screw Lock washer Screw cap Plug Reducing connector Holder Holder Angular screw coupling K Hydraulic hose 7 K Hydraulic hose 8 K Hydraulic hose ,4 m Sealing wire Lead seal 8 mm 0 Loctite Loctite 275 Those parts marked with a K are subject to wear and tear during operation. 7

18 8. Spare parts list for rotary transmission (type I) Two different types of rotary transmission are used. The outer dimensions are the same, but the internal components differ. The diagram below shows the differences between the two types. Two bore holes on the upper face: Type I Four bore holes on the upper face: Type II (see page 9) It is important to differentiate between types I and II when ordering spare parts. Part Quan x Rotary transmission (type I) 22 Inner body Outer body Hexagonal socket head screw Screw plug K 225 Slide ring seal 7 K 22 4 O ring 8 K 227 V ring 9 K 228 V ring 0 K Ball Closing flange K 0807 Set of sealings Those parts marked with a K are subject to wear and tear during operation. 9. Presentation rotary transmission (type I) X View X Type I ,7 9 8

19 20. Spare parts list for rotary transmission (type II) Two different types of rotary transmission are used. The outer dimensions are the same, but the internal components differ. The diagram below shows the differences between the two types. Two bore holes on the upper face: Type I (see page 8) Four bore holes on the upper face: Type II It is important to differentiate between types I and II when ordering spare parts. Part Quan 085 x Rotary transmission (Type II) 04 Inner body Outer body 048 Cover Ball bearing Ball bearing K 042 V ring 7 K 0422 O ring 8 K Seal ring 9 K 0424 Slide ring seal Hexagonal socket head screw K 080 Set of sealings Those parts marked with a K are subject to wear and tear during operation. 2. Presentation rotary transmission (type II) X View X 7 0 Type II

20 22. Spare parts list for single cutter jaw CC 4000 R Partn o. Quan 0879 x Single cutter jaw R 088 Single cutter jaw R 2 K 0505 Cutter blade (shaped edge) Hexagonal socket head screw Lock washer 5 K Bearing bush K Wear ring 7 K 0507 Lock ring Partn o. Quan 8 K 099 Tip of tooth Lubricating nipple Screw plug Spacer ring 2 04 Hexagonal head screw Hexagonal nut Conical plug Conical plug Lining Those parts marked with a K are subject to wear and tear during operation. 2. Presentation single cutter jaw CC 4000 R tightening torque for part Nm 0 C section C C 9 A A tightening torque for part Nm section B B B B 7, 2, section D D partial section A A 8 2 tightening torque for part Nm C D D 4 20

21 24. Spare parts list for double cutter jaw CC 4000 R Partn o. Quan 0895 x Double cutter jaw R 0897 Double cutter jaw R 2 K 0505 Cutter blade (straight edge) Hexagonal socket head screw Lock washer 5 K Bearing bush K Wear ring 7 K 0507 Lock ring Partn o. Quan Tip of tooth Hexagonal head screw Hexagonal nut Lubricating nipple Screw plug Conical plug Conical plug Spacer ring Lining Those parts marked with a K are subject to wear and tear during operation. 25. Presentation double cutter jaw CC 4000 R 2 5 tightening torque for part Nm tightening torque for part Nm section C C 4 A A section B B B B 2, 7, 5 4 partial section A A tightening torque for part Nm C C 2

22 2. Spare parts list for single cutter jaw CC 4000 S Partn o. Quan x Single cutter jaw S Single cutter jaw S 2 K Cutter blade (straight edge) 2287 Hexagonal socket head screw Lock washer 5 K Bearing bush Partn o. Quan K Wear ring 7 K 0507 Lock ring Lubricating nipple Screw plug Conical plug Conical plug Those parts marked with a K are subject to wear and tear during operation. 27. Presentation single cutter jaw CC 4000 S 0 tightening torque for part Nm section B B partial section A A 4 7 tightening torque for part Nm 22

23 28. Spare parts list for double cutter jaw CC 4000 S Partn o. Quan Partn o. Quan x Double cutter jaw S Double cutter jaw S 2 K Cutter blade (shraight edge) Hexagonal socket head screw Lock washer 5 K Bearing bush K Wear ring 7 K 0507 Lock ring Slider Hexagonal socket head screw Lubricating nipple Screw plug Conical plug Conical plug Those parts marked with a K are subject to wear and tear during operation. 29. Presentation double cutter jaw CC 4000 S tightening torque for part Nm 5 0 A A partial section A A 2 C B section B B partial section C C B 8 7 C 4 tightening torque for part and Nm 2

24 0. Spare parts list for cutter cylinder CC 4000 (to SN 7) Partn o. Quan x Cutter cylinder 0044 Cylinder Piston rod 004 Guide bush Piston Guide bush 0048 Leadthrough tube 7 K Bush 8 K 0050 Stripper 9 K 005 Grooved ring 0 K 0052 Outer slide ring K Inner slide ring 2 K Inner slide ring K 2280 O ring 4 K 005 Back up ring 5 K 228 O ring K Back up ring 7 K 2289 O ring 8 K Back up ring Partn o. Quan 9 K 0472 O ring 20 K Back up ring 2 K 0498 O ring 22 K Back up ring 2 K 0055 Guide strap 24 K Guide strap 25 K Guide strap 2 K Guide strap Safety plate 28 K Guide strap Threaded pin Threaded pin Screw plug 2 K 0454 O ring 000 Pin Threaded pin Rapid movement valve (see page 25) K 002 Set of sealings Those parts marked with a K are subject to wear and tear during operation.. Presentation cutter cylinder CC

25 2. Spare parts list for rapid movement valve of cutter cylin der CC 4000 (to SN 7 on) Partn o. Quan Rapid movement valve Valve bush Bush 0557 Slide Screw connection 0004 Screw plug 7 K Pressure spring 8 K 0449 O ring Partn o. Quan Guide strap Piston K Outer slide ring 2 K O ring K O ring Needle roller 5 K 0750 O ring Screw plug Those parts marked with a K are subject to wear and tear during operation.. Presentation rapid movement

26 4. Spare parts list for double cutter jaw CC 4000 S (from SN 8 on) Part Quan x Cutter cylinder Cylinder Piston rod Guide bush Piston Guide bush 0895 Leadthrough tube Tab washer Cap 0 K Bush Lubricating nipple Screw plug Threaded pin Threaded plug Plug Screw plug Pin Rapid movement valve (see page 27) 9 K 0898 Stripper Part Quan 20 K Sealing 2 K Guide strip 22 K 2280 O ring 2 K Back up ring 24 K 228 O ring 25 K Back up ring 2 K Guide strip 27 K Sealing 28 K Guide strip 29 K Guide strip 0 K Guide strip K 0899 Sealing 2 K Sealing K 047 O ring 4 K Back up ring 5 K 0472 O ring K Back up ring 7 K 0498 O ring 8 K Back up ring K Set of sealings Those parts marked with a K are subject to wear and tear during operation. 5. Presentation cutter cylinder CC 4000 (from SN 8 on) 5 Z Y Y Z , 2 2

27 . Spare parts list for rapid movement valve of cutter cylin der CC 4000 (from SN 8 on) Partn o. Quan Rapid movement valve Bush Piston Washer Stroke reducer Threaded plug 0944 Sleeve 7 K 0945 Pressure spring Partn o. Quan 8 K Pressure spring 9 K 0947 Pressure spring Threaded plug K 0949 O ring 2 K O ring K O ring 4 K Sealing K Set of sealings Those parts marked with a K are subject to wear and tear during operation. 7. Presentation rapid movement A, 4 B tightening torque for part Nm A tightening torque for part Nm B 27

28 Atlas Copco Construction Tools GmbH Helenenstrasse 49 S D 454 Essen P. O. Box S D 4502 Essen Telephone Telefax Telefax after sales service Internet: Federal Republic of Germany