Using a 4mm pin punch ( ) drive Trigger Pin 40 out and remove Trigger Assembly 39.

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1 Servicing the Tool Rotary Valve Dismantling Using a mm pin punch ( ) drive Trigger Pin 0 out and remove Trigger Assembly 39. Disconnect Hose Assembly 35 and remove Nut 3. Seperate Head Assembly 6 from Handle 9. NOTE ORIENTATION OF ROTARY VALVE 8. Push out Rotary Valve 8 together with O Rings 9. Assemble in reverse order to Dismantling Instructions noting the following: Seals should be checked for damage and replaced if necessary, lubricated with Molykote 55m grease. Ensure Rotary Valve 8 is assembled in correct orientation to align valve pins with forks on the Trigger Assembly 39. See illustration below. Trigger Dismantling Using a mm pin punch ( ) drive Trigger Pin 0 out and remove Trigger Assembly 39. Unscrew Trigger Valve 38 using trigger valve extractor ( ). Assemble in reverse order to Dismantling Instructions noting the following: When assembling Trigger 39 the trigger forks locate on the pins each side of the Rotary Valve 8. Ensure Rotary Valve 8 is orientated correctly. See illustration below Item numbers in bold refer to the General Assembly drawing and Parts List on pages 6 and 7.

2 Servicing the Tool Stop Plate Assembly ( ) Assembly (see illustration below) Place O Ring into the recess in Housing 5 retain in position using grease Molykote 55m. Assemble O Ring onto Piston and push assembly into Housing 5 making sure it is in as far as it will go. Position the slot in Piston parallel to the step face in Housing 5. Slide Plate Shut Off 3 into the assembled parts,,, and 5. Retain parts in place using grease Molykote 55m. Place O Ring into the recess of Cover Plate 6 retain in position using grease Molykote 55m. Place Spring 7 into position, locate using the recesses in both Plate Shut Off 3 and Bottle Adaptor Assembly *. Position the above assembled parts onto Bottle Adaptor Assembly *. Secure in position using two Screws *. *see pages 6 and 7. ITEM DESCRIPTION PISTON 3* O RING 3 PLATE SHUT OFF O RING 5 HOUSING 6 COVER PLATE 3 7 SPRING 5 * 6 7 CLOSED OPEN 3

3 General Assembly of Pistol (s) Assy B B A A Assy 'X' Assy Assy 9 Assy 0 Assy Section A A Detail 'X' 9 8 Section B B 6

4 Parts List for (s) (s) PARTS LIST * These are minimum recommended levels of spares based on regular servicing ITEM PART Nº DESCRIPTION QTY SPARES* ITEM PART Nº DESCRIPTION QTY SPARES* MALE 'T' ADAPTOR LOCKNUT LABEL BOOK SYMBOL SEAL HOUSING HEAD ASSEMBLY BEARING TAPE PISTON ROD M5x5 HEXAGON SOCKET BUTTON HEAD M5 BONDED SEAL SEAL RETAINER SPRING END CAP ASSEMBLY STOP PLATE ASSEMBLY STEM COLLECTOR BOTTLE ASSEMBLY RETAINING NUT BOTTLE ADAPTOR ASSEMBLY HEAD PISTON HANDLE ASSEMBLY THIN NUT BONDED SEAL GATOR HOSE ASSEMBLY HANDLE BASE 'O'RING TRIGGER VALVE TRIGGER ASSEMBLY TRIGGER PIN VACUUM SLEEVE LABEL 6 MM CONNECTOR LABEL MM CONNECTOR ROTARY VALVE BEARING TAPE 7

5 General Assembly of Intensifier 70000(s) VIEW A

6 Parts List for 70000(s) 70000(s) PARTS LIST ITEM PART Nº DESCRIPTION QUANTITY ITEM PART Nº DESCRIPTION QUANTITY SEAL FILLER COVER PLATE INTENSIFIER PISTON ROD INTENSIFIER AIR PISTON END COVER FOAM SILENCER NUT RETAINING PLATE SPACER INTERNAL RETAINING RING PROTECTION PLATE SEAL PLUG SEAL HOUSING QUICK RELEASE CONNECTOR (FEMALE) DOUBLE MALE CONNECTOR SEAL BODY ASSEMBLY NONRETURN VALVE GASKET MALE HOSE CONNECTOR ALUMINIUM SEALING WASHER DOUBLE MALE CONNECTOR THREADED REDCAP VALVE MM Ø BLACK PLASTIC TUBE BULKHEAD CONNECTOR BULKHEAD UNION PUSH IN CONNECTOR (WITH REDUCING SLEEVE) WASHER SILENCER COVER SELF ADHESIVE LABEL LABEL (MAX PRESSURE) PISTON STOP BOOK SYMBOL LABEL CE LABEL M5 PLUG QUANTITY 0 MM 9

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