Valve Body Assembly Options & Specifications

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Spencer Jacobs
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1 Series 000 ir ctuated Valves age 605 Valve ody ssembly Options & Specifications Series 000 ormally-open Vent Valves ominal Flow apacity ctuator ressure lass ody onnections vailable. 75" S td. igh ress. 1 " S td. igh ress. 1.5" S td. igh ress. 2 " S td. igh ress. 2.5" 3" " Std. igh ress. Std. igh ress. Std. igh ress., E, F, G, E, F, G,, D, E, F, G,, D, D,, D, D,, D, D,, D, D, D ody Material Trim ackage Options v Rating MOD Rating (psig) 1, ast Iron 1, 2, ast Iron 2, arbon Steel ast Iron 2, arbon Steel ast Iron 2, arbon Steel ast Iron 2, arbon Steel ast Iron 2, arbon Steel ast Iron 2, arbon Steel ast Iron 2, arbon Steel ast Iron 2, arbon Steel ast Iron 2, arbon Steel 2, 3 2, , 3 6 2, , , ody onnections: SI Threaded SI Flanged ISO Threaded D DI Flanged E Socket Welded ipple ody Material: 1 ast Iron 2 arbon Steel 5 Stainless Steel F Socket Welded ipple w/150 lb. SI Flange G Socket Welded ipple w/300 lb. SI Flange ody Seals and umper: ll configurations allow for una-, Viton, or Ethylene ropylene elastomers as standard. alrez is available for special services. onsult Maxon for proper application. Trim ackage Options and Typical Material: 1 00 Series Stainless Steel Seat, ardened ast Iron Disc, ickel lated arbon Steel Follower Ring 2 ard Faced 300 Series Stainless Steel Seat, hrome lated ast Iron Disc, hrome lated Follower Ring 3 EE Seat, 300 Series Stainless Steel Disc, EE Follower Ring /02

age 606 Series 000 ir ctuated Valves Valve ody ssembly Specifications 15 13 1 3 Typical stem/disc connection used with smaller sized valves ody Seals and umper Material 6 Item o.

2 age 606 Series 000 ir ctuated Valves Valve ody ssembly Specifications Typical stem/disc connection used with smaller sized valves ody Seals and umper Material 6 Item o. Description Material Seat O-Ring 2 ody O-Ring 3 Stem O-Ring Standard material options are una-, Viton and Ethylene ropylene. alrez is available for special service. 10 umper onsult Maxon for proper material selection. FOW ody and onnet Materials (See ote 1 below) Item o. Description 5 ody 6 onnet Trim ackage Materials Item o. Description 7 Seat Disc 9 Follower Ring Material ode ast Iron STM 159 Gr arbon Steel STM 216 Gr. W Stainless Steel STM 351 Gr. FM Internal Trim ackage ardened 00 Series Stainless Steel ardened Ductile Iron ickel lated arbon Steel or Ductile Iron ard Faced 300 Series Stainless Steel hrome lated Ductile Iron hrome lated Stainless Steel EE 300 Series Stainless Steel EE 10 Wavy Spring 300 Series - Stainless Steel Stem Stainless Steel Striker late Stainless Steel 13 Spring Retainer lackened arbon Steel 1 ompression Spring Stainless Steel 15 Jam ut Zinc lated arbon Steel 16 Spring in (when reqd) arbon Steel 00 Series Stainless Steel 1- Stainless Steel ote 1: For alternate body/bonnet materials, contact Maxon for specifications.

3 Series 000 ir ctuated Valves age 607 Valve ody ssembly ompatibility ir mmonia utane oke Delco Digester Endothermic Oven ombusted (See note 1) Exothermic ydrogen G 302 Manufactured (See note 1) atural itrogen Oxygen (up to 0 psig, <0 ft/sec) Oxygen (up to 30 psig, <0 ft/sec) Refinery Town ropane (See note 1) Sour atural (See note 1) (See note 1) and Fill ode IR Suggested Material Options ody Seals & umper ody & onnet Trim ackage MOD Rating, MM UT OE DE DIG EDO EO YD MFGD T IT OY OY RO REF SOUR TOW D nalysis, 2, 5 2, 3 See note 2 nalysis,, 2, 5, 5 Std. gency pprovals FM, 2, 5, 5 30 psig nalysis nalysis nalysis nalysis OTES: 1. Other body and trim packages may be acceptable pending fuel analysis. For pricing inquiry, Viton body seals and bumper material will be standard option. ontact Maxon for details. 2. Valve maximum operating pressure (MOD) to be reduced by 25% from standard ratings. S E ody Seals & umper: - una - Viton - Ethylene ropylene ody & onnet: 1 - ast Iron 2 - arbon Steel 5 - Stainless Steel Trim ackage: 1 - Trim ackage Trim ackage Trim ackage 3 - Trim ackage 2, Oxy lean 5 - Trim ackage 3, Oxy lean /02

4 age 60 Series 000 ir ctuated Valves Valve ctuator ssembly Specifications View without Top late Typical ctuator ssembly Typical ylinder ssembly Mounting General urpose Switch ssembly w/terminal lock & eads Mounted 37 3 Item o. 1 ase late 2 onnet ket 3 Drive in Filter Vent Description 5 ylinder ssembly 6 M6 ock Washer 7 M5-0. x 0 ex Screw O-Ring 9 O-Ring 10 Solenoid dapter Inlet ousing ousing ket 13 M6-1.0 x 60 Soc D ap Screw 1 O-Ring 15 Top late 16 Indicator 17 Washer 1 M5-0. x 10 Ground Screw 19 Top ousing M-0.7 x 6 Slotted Screw 21 Terminal lock over ket 22 Info abel 23 Terminal lock over 2 M5-0. x ap Screw 25 Top ousing ket #-1 x.3 Self-Threading Screw Item o. Description 27 O-Ring 2 Indicator over 29 M6-1.0 x ap Screw 30 3/" ipe lug.5 Inlet ipe lug 32 Info late 33 ctuator olts (ot Shown) 3 Switch ssembly 35 iquid Tight onnector 36 Solenoid w/quick Exhaust ssembly 36 Solenoid oil 36 Solenoid ap 37 Switch & Terminal racket 3 DI Rail 39 End Stop 0 Terminal lock 1 End over 2 Marker Strips 3 M-0.7 x 6 Slotted Screw Switch racket 5 Switch Insulator 6 V7 Switch 6 I67 Switch 7 #-0 x.75 Slotted Screw 7 #2-56 x.37 Slotted Screw #-0 ex ut #2-56 ex ut 9 Wire

5 Series 000 ir ctuated Valves age 609 Electrical Data General Series 000 Valves are pneumatically operated and a solenoid valve controls the air supply. The solenoid valve is directly wired into the control system. Switch wiring diagrams (reproduced below) are part of each valve assembly, summarizing electrical data and wiring for a valve equipped with terminal block and a full complement of optional switches. Good practice normally dictates that auxiliary switches in valves should be used for signal duty only, not to operate additional safety devices. Valve position switches are offered in SDT (Single ole/double Throw). Standard packages include one open switch and one closed switch, (VOS1/VS1) and additional auxiliary switches designated by VOS2/VS2. VS (Valve losed Switch) is actuated at the end of the closing stroke. VOS (Valve Open Switch) is actuated at the end of the opening stroke. Switch amperage ratings are shown on the schematic wiring diagrams below. DO OT EEED rated amperage or total load shown. Diagrams show valve with a full complement of switches. The indicated internal wiring is present only when the appropriate auxiliary switches are specified. Figure 1: ormally-losed Shut-Off Valve See ameplate for Voltage and z. Voir plaque signaletique pour tension dalimentation et frequence (z) VE SWIT WIRIG DIGRM SEM DE RORDEMET DE SOUE VOS-1 VS-1 VOS-2 VS-2 WRIG VE MUST E WIRED S SOW Internal Wiring ablage Interne VERTISSEMET ett soupape doit etre raccordee tel quindique ici Standard Standard 2VD 0.5 mps 0 mps mps I67 2VD 2.0 mps mps 2.0 mps Valve Mode osition de la Valve Fully Shut Fermee ompletement Intermediate Entrouverte Fully Open Ouverte ompletement VOS-1 VS-1 VOS-2 VS Field Wiring ablage Externe Figure 2: ormally-open Vent Valve See ameplate for Voltage and z. Voir plaque signaletique pour tension dalimentation et frequence (z) VE SWIT WIRIG DIGRM SEM DE RORDEMET DE SOUE VS-1 VOS-1 VS-2 VOS-2 WRIG VE MUST E WIRED S SOW Internal Wiring âblage Interne VERTISSEMET ett soupape doit être raccordeé tel quindiqué ici Standard Standard 2VD 0.5 mps 0 mps mps I67 2VD 2.0 mps mps 2.0 mps Valve Mode osition de la Valve Fully Shut Fermee ompletement Intermediate Entrouverte Fully Open Ouverte ompletement Field Wiring âblage Externe VS-1 VOS-1 VS-2 VOS /02

6 age 610 Series 000 ir ctuated Valves Solenoid valve power ratings Voltage mperage (amps) In-Rush olding Electrical Data General urpose Series & 1 In-Rush ower olding 2VD... Watts. Watts 0 50z z z z Standard switch amperage ratings as shown on the valve switch wiring diagram V oltage Maximum mperage (amps) 2VD /60z 50/60z lass I, Div. 2 azardous ocation Series 0, 2, 022 & 2 (future availability) Solenoid valve power ratings Voltage mperage (amps) In-Rush olding In-Rush ower olding 2VD... Watts. Watts 0 50z z z z I67 switch amperage ratings as shown on the valve switch wiring diagram V oltage Maximum mperage (amps) 2VD /60z /60z 2. 0

7 Series 000 ir ctuated Valves age 6 Electrical Data lass I Div. 1 - Series 013, 3, 023 & 3 (future availability) The Series 000 Valve achieves lass I Div.1 hazardous location certification through the Intrinsically Safe protection method. elow is a representation of the ontrol Drawing. Maxon standard offering does not include the barriers/isolators that are depicted below in the O-ZRDOUS OTIO; however, they can be provided as an additional accessory. onsult Maxon orporation for details. ZRDOUS (SSIFIED) OTIO SS I,DIVISIO GROUS,,D SS II, DIVISIO GROUS E,F,G SS III, DIVISIO 1 V max.=2 VD I max.=5 m i= O µf i= O µ O -ZRDOUS OTIO Factory Mutual/S pproved arrier(s) used in an pproved configuration with "V" max. greater than "Vt" or "Voc" and "I" max. greater than "I t" or "I sc" 250V RMS max Solenoid valve ower supply "S/FM certified barrier rated 2 V max. / 300 Ohms min." or equivalent. Valve osition Switches "S/FM certified barrier for a simple apparatus." OTES: 1. ower supply by attested and intrinsically safe circuits with V 2VD, 39mmp I 5mmp and 1.6W. 2. The barrier must not be connected to any device that uses or generates in excess of 250 Volts RMS or D unless it has been determined that the voltage has been adequately isolated from the barrier. Simple apparatus is defined as a device that will neither generate nor store more than 1.2V, mw, or mj. Examples are: switches, thermocouples, lightemitted diodes, connectors, and resistance temperature devices.. The installation must be in accordance with the ational Electric ode, F 70, rticle 50, and SI/IS-R. The barrier must be connected to a suitable ground electrode per F 70, rticle 50. The resistance of the ground path must be less than 1 Ohm. S requires Installation to be in accordance with the anadian Electrical ode, art I. /02

8 age 6 Series 000 ir ctuated Valves Dimensions & Weights Series 100:.75 to 3 ormally-losed Shut-Off Valve Series 1 - General urpose Series 2 - lass I, II, Div. 2 * Series 3 - lass I, Div. 1 * ormally-open Vent Valve Series 1 - General urpose Series 2 - lass I, II, Div. 2 * Series 3 - lass I, Div. 1 * * Future availability 1/"..T. ir Inlet onn. Visual Indication of Valve osition ir Exhaust "Do ot lock" ody onnection & /" onduit onn. M J /"..T. Test onn. 2.6 ody onnection & D ody onnection E ody onnection F & G 2 1/"..T. Test onn. R Dia. of oles S o. of oles 2 1/"..T. Test onn. R Dia. of oles S o. of oles 2 1/"..T. Test onn. Valve Size Flow apacity ody onnection ody/onnet Material pproximate Dimensions (in inches) pproximate Weight (in pounds) J M R S ody ssembly ctuator ssembly Total Weight. 75" S ast Iron ast Iron " S E arbon Steel & F Stainless Steel G " S ast Iron " S ast Iron E arbon Steel & F Stainless Steel G ast Iron D " S E arbon Steel & F Stainless Steel G " S ast Iron D " S ast Iron Flow apacity: S - Standard - ody onstruction ody onnection: - SI Threaded - SI Flanged - ISO Threaded D - DI Flanged E - Socket Welded ipple F - Socket Welded ipple w/ 150 lb. SI Flange G - Socket Welded ipple w/ 300 lb. SI Flange

9 Series 000 ir ctuated Valves age 613 ormally-losed Shut-Off Valve Series 0 - General urpose Series 0 - lass I, II, Div. 2* Series lass I, Div. 1* Dimensions & Weights Series 000: 2.5, 3, Visual Indication of Valve osition ody onnection & /" onduit onn ormally-open Vent Valve Series General urpose Series lass I, II, Div. 2* Series lass I, Div. 1* 1/"..T. ir Inlet onn. 15 ir Exhaust "Do ot lock" 3 M J 2 1/"..T. Test onn. * Future vailability ody onnection & D 2 1/"..T. Test onn. R Dia. of oles S o. of oles ody onnection E 2 1/"..T. Test onn. ody onnection F & G R Dia. of oles S o. of oles 2 1/"..T. Test onn. Valve Size Flow apacity 2.5" 3" " ody onnection ody/onnet Material ast Iron pproximate Dimensions (in inches) pproximate Weight (in pounds) J M R S ody ssembly 19 0 ctuator ssembly Total Weight D arbon Steel & D Stainless Steel ast Iron D arbon Steel & D Stainless Steel ast Iron D arbon Steel & D Stainless Steel Flow apacity: S - Standard - ody onstruction ody onnection: - SI Threaded - SI Flanged - ISO Threaded D - DI Flanged E - Socket Welded ipple F - Socket Welded ipple w/ 150 lb. SI Flange G - Socket Welded ipple w/ 300 lb. SI Flange /02

10 age 61 Series 000 ir ctuated Valves ormally-losed Shut-Off Valve Series 1 - General urpose Series 2 - lass I, II, Div. 2* Series 3 - lass I, Div. 1* ormally-open Vent Valve Series 1 - General urpose Series 2 - lass I, II, Div. 2* Series 3 - lass I, Div. 1* * Future vailability Dimensions & Weights Series 100: 2.5", 3, 1/"..T. ir Inlet onn. Visual Indication of Valve osition ir Exhaust "Do ot lock" ody onnection & /" onduit onn. M J /"..T. Test onn. 6 ody onnection & D 2 1/"..T. Test onn. ody onnection E 2 1/"..T. Test onn. ody onnection F & G 2 1/"..T. Test onn. R Dia. of oles S o. of oles R Dia. of oles S o. of oles Valve Size Flow apacity 2.5" 3" " ody onnection ody/onnet Material ast Iron pproximate Dimensions (in inches) pproximate Weight (in pounds) J M R S ody ssembly 19 0 ctuator ssembly Total Weight D arbon Steel & D Stainless Steel ast Iron D arbon Steel & D Stainless Steel ast Iron D arbon Steel & D Stainless Steel Flow apacity: S - Standard - ody onstruction ody onnection: - SI Threaded - SI Flanged - ISO Threaded D - DI Flanged E - Socket Welded ipple F - Socket Welded ipple w/ 150 lb. SI Flange G - Socket Welded ipple w/ 300 lb. SI Flange

Valve model number description

0-30. - 5 E-i -/09 Valve model number description Every MAXON gas electro-mechanical valve can be accurately identified by the model number shown on the valve nameplate. The example below shows a typical