Resilient-Seated Gate Valves with Vertical or Cross Wall Post Indicator
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1 Worldwide ontacts Resilient-Seated Gate Valves with Vertical or ross Wall Post Indicator General Description TYO Resilient-Seated Gate Valves with Vertical and ross Wall Indicators are used in fire protection systems for on/off operation. End connection configurations including Flange by Flange, Flange by Groove, and Groove by Groove are available. The ductile iron body weighs approximately 0% less than conventional cast iron valves, which allows easier handling on site and reduced shipping costs. The fully encapsulated EPDM ductile iron wedge ensures drop-tight sealing. Valve components are either inherently corrosion-resistant or protected with fusion-bonded epoxy resin coating for a long, reliable service life and enhanced UV protection in exposed installations. This valve is one of the lightest, most durable gate valves on the market today. Its design features and material selection criteria fulfill the need for a reliable, long life and easy to operate gate valve. These valves are available with either Vertical Indicators for underground water supplies or ross Wall Indicators for interior water systems. oth indicators provide external visual indication of the open or shut valve condition as well as a locking mechanism to secure a particular wedge position. NOTIE Never remove any piping component nor correct or modify any piping deficiencies without first de-pressurizing and draining the system. Failure to do so may result in serious personal injury, property damage, and/or impaired device performance. It is the designer s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data are not exceeded. Material and gasket selection should be verified for compatibility with the specific application. lways read and understand the installation instructions. TYO Gate Valves described herein must be installed and maintained in compliance with this document, in addition to the standards of any other authorities having jurisdiction. Failure to do so may result in serious personal injury or impair the performance of these devices. The owner is responsible for maintaining their mechanical system and devices in proper operating condition. The installing contractor or device manufacturer should be contacted with any questions. Technical Data Sizes (DN0), (DN10), (DN00), (DN0), and (DN300) pprovals FM pproved UL Listed Maximum Working Pressure FM - 3 psi (1 bar) UL psi (0,7 bar) Flanges SME 1.1/SME 1. EN 9-/ISO 700-/ Drilled to NSI /10, PN/PN1, or S 9 (Table E) Materials of onstruction See individual valve and indicator parts lists, Figures 1,, and. Page 1 of DEEMER 013 TFP1
2 TFP1 Page of NO DESRIPTION QTY. MTERIL Wedge Nut ronze Stem Stainless Steel onnet Screw lack Oxide arbon Steel Sealing Gasket EPDM onnet FE oated Ductile Iron Sealing O-Ring NR Sealing O-Ring NR Stem Ring Stainless Steel Stem earing ronze Dust Guard EPDM Top ap FE oated Ductile Iron ap Screw lack Oxide arbon Steel Sealing O-Ring NR Indicator Flange Indicator Top Screw... ushing FE oated Ductile Iron lack Oxide arbon Steel Nylon Sealing O-Ring NR Screw Grouting ctivated Resin Wedge EPDM oated Ductile Iron ody FE oated Ductile Iron FIGURE 1 POST INDITOR GTE VLVE SSEMLY Valve Size Dimensions in (mm) NSI DN Dim. NSI lass 10 Dim. Qty. N Dim. ISO 700- PN1 Dim. Qty. N Dim. S 9 (Table E) Dim. Qty. N Dim. olt ircle Diameter DN0 DN10 DN00 DN0 7.0 (190,) 9.0 (1,) 11.7 (9,) 1. (3,0) 0.7 (19) 0. () 0. () 1.00 () 7.09 (,0) 9. (0,0) 11.1 (9,0) 13.9 (3,0) 0.7 (19) 0. (3) 0. (3) 1.13 () 7.00 (17,0) 9. (3,0) (9,0) 1.0 (3,0).071 (1,0) 0.7 (,0) 0.7 (,0) 0.7 (,0) Dim. olt Hole Diameter Qty. N Number of olt Holes DN (3,0) 1.00 () 1.1 (,0) 1.13 () 1.9 (0,0) 1.0 (,0) FIGURE GTE VLVE FLNGE NOMINL DIMENSIONS
3 TFP1 Page 3 of L L FLNGE x FLNGE L FLNGE x GROOVE L GROOVE x GROOVE Valve Size NSI DN Pipe Size O.D. (mm) Dimensions (mm) L L pprox. Weight F x F Lbs. (kg) pprox. Weight F x G Lbs. (kg) pprox. Weight G x G Lbs. (kg) DN0.00 (11,3) 9.00 (9) (33) 70. (3).1 (). () DN10.00 (1,1).0 (7) (3) 3. (3) 7.0 (3) DN10. (1,3).0 (7) (3) 3. (7) 3. (3) 7.0 (3) DN00. (19,1) 11.0 (9) 0.7 (0) 19.7 (77) 13. (1) 3. () DN0.70 (73,1) (330).1 (0) 0.3 (9) 0. (9). () DN (33,9) 1.00 (3).3 (70) 9. (13). (119) 3.9 (7) FIGURE 3 POST INDITOR GTE VLVE NOMINL DIMENSIONS 0.30 FLOW RTE IN LITRES PER MINUTE (LPM) (1 GPM = 3.7 LPM) ,00 NOMINL PRESSURE DROP IN POUNDS PER SQURE INH (PSI) INH (DN0) INH (DN10) INH (DN00) INH (DN0) INH (DN300) FLOW RTE IN GLLONS PER MINUTE (GPM) GRPH GTE VLVE FRITION LOSS 0,0 0,009 0,00 0,007 0,00 0,00 0,00 NOMINL PRESSURE DROP IN R (1 PSI = 0.09 R)
4 TFP1 Page of NO DESRIPTION QTY. otter Pin Screw Pin Hex ap Screw M1.. Hex Nut M Upper Pipe Lower Pipe Eye olt M Target "SHUT" Screw M Hex Nut M Target "OPEN" Stem Nut O-Ring Wrench Operating Stem Hex Socket Set Screw. Post ap Screw M Pipe Plug 1/" NPT arrier Plate Hex ap Screw M.. 1 Flat Washer M Extension Rod onnect ap O-Ring ottom Flange Ferrule Window Gasket Hex Socket Set Screw. Hex Socket Set Screw. MTERIL arbon Steel FE oated arbon Steel FE oated arbon Steel luminum luminum ronze NR FE oated Ductile Iron ronze Stainless Steel FE oated Ductile Iron arbon Steel FE oated arbon Steel FE oated Ductile Iron NR FE oated Ductile Iron arbon Steel Plastic NR Stainless Steel Stainless Steel 30 1 FIGURE VERTIL INDITOR POST SSEMLY
5 TFP1 Page of 9-1/" (0 mm) 30" (7 mm) WRENH INDITOR WINDOW SUPERVISORY SWITH (NOT INLUDED) POST P WRENH LOK (NOT INLUDED) INDITOR MRK RING FINISHED GRDE LINE Valve Size Inch DN DN0 DN10 Valve Height (mm ).7 (7) 13.9 (3) Half Pipe OD (mm) (0) 3 (7) Trench Depth Range (mm ) ( ) ( ) (170 - ) (0-300) (30-170) (10-00) ( ) ( ) (90-190) Post Type D D UPPER PIPE DN (0) (0) (10 - ) ( ) LOWER PIPE (0-390) D D = - ( + ) OTTOM FLNGE MOUNTING OLTS & NUTS (NOT INLUDED) DN0 1.1 (37) () (0-1700) (10-90) (00-0) TOP OF GTE VLVE INDITOR FLNGE (70-300) (1-0) D DN (0) (10) ( ) (300-90) (0-390) D FIGURE VERTIL INDITOR POST NOMINL DIMENSIONS Installation Gate Valve and General Instructions In piping systems, TYO Resilient- Seated Gate Valves with Vertical and ross Wall Indicators should be located where operation, inspection, and maintenance are readily accessible. Installation instructions for the Vertical Indicator Post are located on page. Installation instructions for the ross Wall Indicator Post are located on page.
6 TFP1 Page of Installation Vertical Indicator Post Step 1 Step Step 3 Step 1. Rotate Gate Valve Top ap clockwise to fully open Gate Valve. Step. Remove Wrench from Post ssembly. Loosen Set Screws. Remove Screw, Washer, and Eyebolt. Step 3. Remove ap ssembly from Post ssembly. Step Step Step Step. Remove Extension Rod from Post ssembly. Step. Temporarily mount Post ssembly to Gate Valve Indicator Flange and secure with four bolts and nuts (not included). Step. Loosen Screws and Lock Nuts securing Upper Pipe to Lower Pipe. djust Upper Pipe, aligning Mark Ring height with finished grade. Step 7 Step Step 9 11" (0 mm) Step 7. Tighten Screws and Lock Nuts to secure Upper Pipe to Lower Pipe. Step. Loosen onnect ap Set Screws. Temporarily Install Extension Rod ssembly in Post ssembly, engaging Gate Valve Top ap by onnect ap. Step 9. Mark Extension Rod 11 inches (0 mm) above top of Upper Pipe. Remove Extension Rod ssembly. Evenly cut Extension Rod at marked location.
7 TFP1 Page 7 of Step Step 11 Step Step. Remove Post ssembly and install Extension Rod ssembly, engaging Gate Valve Top ap by onnect ap. Tighten onnect ap Set Screws to secure. Step 11. Mount Post ssembly to Gate Valve Indicator Flange and secure with four bolts and nuts. Step. Rotate Operating Stem counterclockwise to remove Target arrier from ap. Step 13 Step 1 Step 1 P Valve Size Dimension P DN mm Step 13. Loosen SHUT Target Screws and Nuts and adjust position per table above. Tighten Screws and Nuts. Repeat for opposite side of Target arrier assembly. Step 1. Position Target arrier in ap cavity and engage Operating Stem by Stem Nut. Rotate Operating Stem clockwise until OPEN Targets are centered in ap windows. Step 1. Engage Extension Rod by Operating Stem and install ap ssembly on Post ssembly. Install and tighten Screw, Washer, and Eyebolt. Tighten Set Screws to secure. Step 1 Step 17 Step 1. Engage Operating Stem with Wrench. Rotate Wrench counterclockwise until SHUT Targets are centered in ap windows. Ensure that Gate Valve is fully shut. Step 17. Engage Operating Stem with Wrench. Rotate Wrench clockwise until OPEN Targets are centered in ap windows. Ensure that Gate Valve is fully open.
8 TFP1 Page of NO. DESRIPTION QTY. MTERIL NO. DESRIPTION QTY. MTERIL 1 onnect ap FE oated Ductile Iron Flat Washer M otter Pin arbon Steel 13 Hex Socket Set Screw. Stainless Steel 3 Post ody FE oated Ductile Iron 1 O-Ring NR arrier Plate arbon Steel 1 Eye olt M Hex Nut M Pipe Plug 1/" NPT Screw M Ferrule arbon Steel 7 Screw M Window Plastic 9 Stem Nut Operating Stem ronze ronze 19 0 Gasket Target "OPEN" NR luminum Handwheel FE oated Ductile Iron 1 Target "SHUT" luminum 11 Eye olt M Extension Rod FE oated arbon Steel FIGURE ROSS WLL INDITOR POST SSEMLY Installation ross Wall Indicator Post Step 1 Step Step 3-3/" (73 mm) D " DI. (0 mm) LERNE HOLE Step 1. Rotate Gate Valve Top ap clockwise to fully open Gate Valve. Step. ut hole in wall for onnect ap clearance. Drill four anchor bolt holes on -3/ inch (73 mm) D for securing Post ody to wall in orientation shown in Step. Step 3. Loosen onnect ap Set Screws. Insert Extension Rod ssembly through wall clearance hole and temporarily engage Gate Valve Top ap by onnect ap.
9 TFP1 Page 9 of -1/" (71 mm) MX. 1-7/" (0 mm) Valve Size Inch DN DN0 onnect ap Engagement Height (mm) (99) Valve Height (mm).7 (7) GTE VLVE TOP P NHORING HRDWRE (NOT INLUDED) ONNET P -3/" (73 mm) D 11-13/1" (300 mm) SUPERVISORY SWITH (NOT INLUDED) POST P DN10 DN (03) (7) 13.9 (3) 17.7 (0) 1-1/" DI. (30 mm) DN0 DN (7).0 (37) 1.1 (37) 3. (0) " DI. (0 mm) LERNE HOLE EXTENSION ROD INDITOR WINDOW HNDWHEEL LOK ND HIN (NOT INLUDED) FIGURE 7 ROSS WLL INDITOR POST NOMINL DIMENSIONS Step Step Step 13-3/" (30 mm) Step. Mark Extension Rod 13-3/ inches (30 mm) from wall. Remove Extension Rod ssembly and evenly cut extension Rod at marked location. Step. Remove Eyebolt, Washer and Handwheel from ap ssembly. Step. Rotate Operating Stem counterclockwise to remove Target arrier from ap.
10 TFP1 Page of Installation ross Wall Indicator Post Step 7 Step Step 9 Valve Size P Dimension P DN mm Step 7. Loosen SHUT Target Screws and Nuts and adjust position per table above. Tighten Screws and Nuts. Repeat for opposite side of Target arrier assembly. Step. Position Target arrier in ap cavity and engage Operating Stem by Stem Nut. Rotate Operating Stem clockwise until OPEN Targets are centered in ap windows. Step 9. Install Extension Rod ssembly engaging Gate Valve Top ap by onnect ap. Tighten onnect ap Set Screws to secure. Step Step 11 Step Step. Engage Extension Rod by Operating Stem and guide ap ssembly into position over anchor bolt holes. Hold in place and secure with four anchor bolts (not included). Step 13 Step 13. Rotate Handwheel clockwise until OPEN Targets are centered in ap windows. Ensure that Gate Valve is fully open. Step 11. ttach Handwheel to ap ssembly and secure with Eyebolt and Washer. are and Maintenance The TYO Resilient-Seated Gate Valves with Vertical or ross Wall Post Indicators must be maintained and serviced in accordance with this section. efore closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, permission to shut down the affected fire protection system must be obtained for the proper authorities and notify all personnel who may be affected by this action. fter placing a fire protection system in service, notify the proper authorities Step. Rotate Handwheel counterclockwise until SHUT Targets are centered in ap windows. Ensure that Gate Valve is fully shut. and advise those responsible for monitoring proprietary and/or central station alarms. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection ssociation (e.g., NFP ), in addition to the standards of any authorities having jurisdiction. ontact the installing contractor or sprinkler manufacturer regarding any questions. utomatic sprinkler systems are recommended to be inspected, tested, and maintained by a qualified inspection service in accordance with local requirements and/or national codes.
11 TFP1 Page 11 of Valve Size NSI DN DN0 DN10 DN10 DN00 DN0 DN300 Pipe Size O.D. (mm).00 (11,3).00 (1,1). (1,3). (19,1).70 (73,1).70 (33,9) Flange x Flange NSI lass 10 Flange x Flange ISO 700- PN1 Flange x Groove NSI lass 10 Part Number Flange x Groove ISO 700- PN1 Flange x Flange S 9 (Table E) Groove x Groove TMPX TMPX TMPT-0113 TMPT-0111 TMPX-0000 TMPG-011 TMPT-1013 TMPT-1011 TMPG-101 TMPX TMPX TMPT-1013 TMPT-1011 TMPX TMPG-101 TMPX TMPX TMPT TMPT TMPX TMPG-0019 TMPX TMPX TMPT-0733 TMPT-0731 TMPX-0000 TMPG-073 TMPX TMPX TMPT TMPT TMPX TMPG-3003 TLE POST INDITOR GTE VLVE PRT NUMERS Indicator Post Vertical Type Vertical Type Vertical Type Vertical Type D Size (mm) (03 3) 39.. (99 13) 0..0 (1 1) (0 70) Part Number TMUP- TMUP- TMUP- TMUP-D ross Wall - TMWP TLE VERTIL ND ROSS WLL INDITOR POST PRT NUMERS Gate Valve Debris lodged in the sealing area of the wedge may cause the valve to close hard. acking off the indicator wrench or handwheel and closing it again, several times if necessary, can correct this problem. The valve should never be forced to seat by applying a wrench or extension to the lever, as it may distort the valve components or score the sealing surfaces. ll replacement parts must be obtained from the manufacturer to assure proper operation of the valve. Vertical Indicator Post It is recommended that Vertical Indicator Posts used to operate fire protection system water control valves be locked in the fully open position using the wrench. The locks must be sturdy and resistant to breakage except by heavy bolt cutters. It is recommended that a visual inspection be carried out on a monthly basis to ensure: the Post ap, Upper arrel, and windows have not been damaged the Targets indicate that the valve is open the Wrench is in place on the Post and is securely locked It is further recommended that on a quarterly basis, the Vertical Indicator Post should be closed two turns and then reopened to verify that the PIV is in the fully open position and properly engages with the Post. Where a Supervisory Switch is installed, a check should be undertaken to ensure that the contacts are working properly. ny damaged parts should be immediately replaced. ross Wall Indicator Post It is recommended that ross Wall Indicator Posts used to operate fire protection system water control valves be locked in the fully open position using the Handwheel. The locks must be sturdy and resistant to breakage except by heavy bolt cutters. It is recommended that a visual inspection be carried out on a monthly basis to ensure: the Post body, Handwheel, and windows have not been damaged the Targets indicate that the valve is open the Post is properly locked open It is further recommended that on a quarterly basis, the ross Wall Indicator Post should be closed two turns and then reopened to verify that the PIV is in the fully open position and properly engages with the Post and that the Supervisory Switch contacts are working properly. ny damaged parts should be immediately replaced. Ordering Procedure ontact your local distributor for availability. When placing an order, indicate the full product name and Part Number (P/N). Refer to Table for Gate Valve part numbers and Table for Vertical and ross Wall Indicator Post part numbers.
12 TFP1 Page of GLOL HEDQURTERS 0 Pennbrook Parkway, Lansdale, P 19 Telephone opyright 013 Tyco Fire Products, LP. ll rights reserved.
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