Model ZW204 Non-Modulating Float Valve
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- Dominic Ford
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1 Model Z04 Non-Modulating loat Valve pplication The Zurn ilkins Model Z04 Non-Modulating loat Operated ontrol Valve is designed to be either fully open or fully closed in response to the position of the float. The valve will accurately control the fluid level of a tank, opening at a preset low point and closing at a preset high point. The loat Pilot Valve will be set up for remote liquid level control as standard. The loat Pilot can be mounted to the control valve at additional cost. Standards ompliance: NSI/ 50 Meets the requirements of NS/NSI 61* *(0.5% M. EIHTE VERE LE ONTENT) Materials Main Valve Main Valve onnet isc uide Seat isc iaphragm Stem Spring oating uctile Iron STM 56 uctile Iron STM 56 una-n Rubber Nylon Reinforced una-n pproved usion Epoxy Pilot System Specifications etted Parts:, una-n Rubber, Monel loat: 6" diameter loat Rod: Two 1" sections of rod. dditional 1" SS extensions available, up to 5' max rod length dditional counterweight necessary with additional extensions On/Off Set Point djustment 1" to 40" adjustment range between upper and lower float set points Standard eatures lue Epoxy oated, pproved Pilot ssembly SL ye Type Strainer ccelerator Pilot (sizes 8-16 ) 850L Isolation Valves NSI lass 150 langes opper Tubing and rass ittings Temperature Rating: ater to 140 Pilot Rating: 00 psi max. IRETION O LO Options (dd suffix letters to Z04) unction E - Solenoid override to shut-off valve - 40L Hydraulic heck with Isolation Valve L - S1 losing Speed ontrol (Standard on 8" and larger) O - S1 Opening Speed ontrol - ngle Style R - Reduced Port onnections - IPS rooved TH - NPT Threaded - NSI lass 00 langes Main Valve Options Z - ZPI Visual Position Indicator Pilot System ST - Tubing ( included with SP option, only replaces opper Tubing ) SP - ll Pilotry (replaces all brass fittings, pilot valve and copper tubing. L Option included) SH - raided Hoses (replaces opper Tubing, with VM Option only) VM - Valve Mounted loat Pilot R1,R, R - 1', ', or ' loat Rod Extension (5' total length max.) - Independent Operating Pressure RV - Pilot Installed on reverse side Schematic iagram Item escription of Standard eatures 1 Main Valve 850L Isolation Valve SL "ye" Type Strainer 4 Non-Modulating loat Operated Pilot Valve 4 O NS/NSI 61 O ONIURTIONS LOE STLE O NLE ULL REUE STLE EN ONNETION PRESSURE RTIN PORT PORT O Threaded 400 psi max. 1 1/4"-" n/a 1 1/4"-" langed NSI lass 150, 50 psi max. NSI lass 00, 400 psi max. 1 1/"-16" "-" 1 1/"-" rooved 00 psi max. 1 1/"-" n/a 1 1/"-" MINIMUM PRESSURE PSI LO 1 Z Rev. N ate: 9/16 ocument No. V-Z04 Product No. Model Z04 Page 1 of 5
2 lobe and ngle Main Valve imensions IM ULL PORT VLVE SIZE INHES (mm) 1 1/4 () 1 1/(8) (50) 1/ (65) (00) (50) 1 (00) 14 (50) 16 (400) Threaded 7 1/4 7 1/4 9 7/ / lass 150 lange 8 1/ 9 / /8 9 / /8 lass 00 lange /8 1 1/4 15 5/ /16 1 1/8 5 1/ 40 1/ 4 1/ rooved 8 1/ / /8 9 /4 iameter 5 5/8 5 5/8 6 /4 8 9 / /16 15 /4 0 1/8 11/16 7 1/ 1 /4 4 1/ Max. 5 /4 5 /4 6 /16 7 /8 8 /16 1 5/ / /8 0 /16 1/16 5 7/8 Threaded/rooved 1 /8 1 /8 1 /4 1/8 9/16 7/ /16 6 /4 8 7/8 8 1/16 lass 150 lange 1/ 1/ /4 4 1/ 5 1/ 6 / / 1/ 11 /4 lass 00 lange 1/4 /4 4 1/ /4 7 1/ 8 /4 1/4 11 1/ 1 /4 E NPT Tap /8 /8 /8 1/ 1/ /4 / NPT vr. Plug Tap 1/ 1/ 1/ 1/ 1/ /4 / NPT over Tap /8 /8 /8 1/ 1/ /4 / Threaded 1/4 1/4 4 /4 5 1/ 6 1/4 H lass 150 lange 4 4 /4 5 1/ 6 7 1/ 1 11/ /8 lass 00 lange 4 1/ /16 8 1/ 1 1/4 15 9/16 rooved 4 7/16 4 /4 5 1/ 6 7 1/ 1 11/ /8 Threaded 1 15/ /16 1/ / J lass 150 lange 4 1/ /8 lass 00 lange 4 1/4 1/ 4 5/16 4 7/16 5 5/16 6 1/ 8 1/ 9 5 /16 rooved /16 1/ / /8 Valve Stem Internal Thread /4-0 1/4-0 1/4-0 /8-16 /8-16 /8-16 /8/16 /8-16 Stem Travel (in) 7/16 7/16 /4 7/8 1 1 /16 1 /4 /8 1/16 7/16 1/16 4 5/16 pprox. t. (lbs) J E H E lobe Style ngle Style Reduced Port Reduced Port Main Valve imensions Pilot System imensions IM VLVE SIZE INHES (mm) " 4" 6" 8" (00) " (50) lass 150 lange 1/ /4 1 7/16 6 lass 00 lange / 18 11/16 7/16 7 7/16 ia 6 /4 9 / /16 15 /4 0 1/8 Max 6 /8 8 7/16 1 5/16 1 1/4 16 /4 lass 150 lange /4 4 1/ 5 1/ 6 /4 8 lass 00 lange 4 1/ /4 7 1/ 8 /4 E NPT Tap /8 1/ /4 / ± (Stroke Length).8 Mounting Hole ims 1 1/8 5/8 /4 NPT vr. Plug Tap /8 1/ /4 /4 1 NPT vr. Tap /8 1/ /4 /4 1 Valve Stem Internal Thread - 1/4-0 1/4-0 /8-16 /8-16 ø Stem Travel (in) / /5 1 /4 /8 pprox. t. (Lbs) Page of 5
3 Pilot System imensions Pilot System imensions - Remote Mounted loat ull Port lobe Reduced Port lobe ngle IM Pilot System imensions - Valve Mounted loat ull Port lobe Reduced Port lobe ngle Z04 Remote Mounted loat 1-1/4 () 1-1/ (40) " (50) -1/" (65) " VLVE SIZE INHES (mm) Max. (inches) 5 /4 5 /4 6 1/8 7 /8 6 /16 7/8 1 5/ /16 19 /8 0 6 Max. (inches) 6 1/4 6 1/4 6 1/ 6 7/8 7 5/ / 4" 6" 8" (00) " (50) Max. (inches) 6 1/8 6 /16 7/8 1 5/ /16 Max. (inches) 6 1/ 7 5/ Max. (inches) 5 /4 5 /4 6 1/8 7 /8 6 /16 7/8 1 5/ /16 19 /8 Max. (inches) 6 1/4 6 1/4 6 1/ 6 7/ / VLVE SIZE INHES (mm) Max. (inches) /8 /8 /4 /16 1/8 1/8 0 1/ /8 17 /4 16 /4 15 1/ Max. (inches) 5 /4 5 /4 6 1/8 7 /8 6 /16 7/8 1 5/ /16 19 /8 0 6 Max. (inches) / / 7 5/16 8 1/ 5/ / Max. (inches) /16 1/8 1/8 0 1/16 Max. (inches) 6 1/8 6 /16 7/8 1 5/ /16 Max. (inches) /8 4 1/ 7 5/16 8 1/ 5/16 Max. (inches) / 1/ 1/ Max. (inches) 5 /4 5 /4 6 1/8 7 /8 6 /16 7/8 1 5/ /16 19 /8 Max. (inches) 1/ 1/ 4 4 1/ / 1" (00) 14" (50) 16" (400) Z04VM Valve Mounted loat lobe Pilot System imensions ngle Pilot System imensions Z Z04 Valve Mounted loat lobe Pilot System imensions ngle Pilot System imensions Z04VM Z04VM Note: or a Valve Mounted loat Pilot, "" is the maximum distance the valve should be mounted above the desired low water level for proper operation. Once the liquid level falls below the low level set point the valve will fill the tank until the high liquid level set point is reached. dd additional rod extensions if the desired low level set point is greater than "" from the mounting location of the valve. Page of 5
4 Operation The Model Z04 utilizes a float pilot that opens the valve fully at a predetermined low set point and closes it tightly at the high set point. This pilot consists of a body, rotary disc and the float. The body of the pilot contains three sets of flow passages: the supply, the common and the exhaust. The rotary disc is correspondingly keyed to these same functions of supply, common and exhaust. The pilot is so constructed that when the float reaches its low level set point, the supply port of the pilot is blocked, and the common port connects to the exhaust. This vents pressure in the upper chamber of the main valve thereby allowing inlet pressure to open the valve and fill the tank. s the float reaches its high level set point, the opposite action takes place with the exhaust port blocked and supply connected to the common port. This pressurizes the upper diaphragm chamber of the main valve and the valve closes. To facilitate smooth, free movement of the rotary pilot s float and mechanical linkage, the weight of the float arm is counterbalanced on a pivot. Properly adjusted, this counterweight allows the float to effortlessly move the float arm (thus the rotary pilot) through the full range between the low and high level set points. Establishing these set points is a simple matter of appropriately positioning the float with upper and lower stop collars on the float rod. low haracteristics ull Port lobe and ngle Valve size inches (mm) 1 1/4 () 1 1/ (40) (50) 1/ (65) (00) (50) 1 (00) 14 (50) 16 (400) Reduced Port lobe Valve Size inches (mm) (00) (50) Suggested low (PM) Max. ontinuous Max Intermittent Min. ontinuous Suggested low (Liters/sec) Max. ontinuous Max. Intermittent Min. ontinuous Note: Supply adequate flow restriction downstream of the V to keep the flow rates below maximum recommended values to prevent premature damage to the V. Suggested flow calculations are based on flow through Schedule 40 Pipe. Maximum ontinuous flow is approx. 0 ft./sec (6.1 meters/sec) & Maximum Intermittent is approx. 5 ft./sec (7.6 meters/sec). Typical Installation stilling well must be provided where surface waves from water flow or wind will cause erratic float operation. Minimum 8" diameter. Stilling ell Remote Mounted loat Page 4 of 5
5 low haracteristics O MINIMUM RITION LOSS PRESSURE ROP (PSI) /" lobe 1-1/4" lobe & ngle 1-1/" ngle " lobe " ngle -1/" lobe -1/" ngle " lobe " ngle 4" lobe & ngle 6" lobe 6" ngle 8" lobe 8" ngle " ngle " lobe 1" lobe 14" lobe 16" lobe LO (PM) If the valve discharges to atmosphere, adequate back pressure is very important to prevent premature damage to the V. ontact Zurn ilkins for assistance. Specifications The loat ontrolled Valve shall be a single seated, line pressure operated, diaphragm actuated, globe or angle valve. The valve shall seal by means of a corrosion-resistant seat and resilient, rectangular seat disc. These and other parts shall be replaceable in the field; all such service and adjustments will be possible without removing the valve from the line. The main valve body shall be ductile iron STM 56. The stem of the basic valve shall be guided top and bottom. The basic valve and its pilot control system shall contain no packing glands or stuffing boxes. The diaphragm shall not be used as a seating surface nor shall pistons be used as an operating medium. ll internal and external ferrous surfaces shall be coated with a high quality, pproved fusion epoxy coating. The valve shall be certified to NS/NSI Standard 61. The Non-Modulating loat ontrolled Valve shall be a ZURN ILKINS Model Z04. Job Name ontractor Job Location Engineer Page 5 of 5
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