Contents. Volume 5 Motor Control and Protection CA E December
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1 Rotary Disconnects.2 R5 Series Non-Fusible 16 80A Product Description R5 Series (UL 508 listed) products are manually operated modular switches. Load break switching and isolation provide safety solutions for any low voltage circuit, particularly for machine and control circuits. The R5 Series products are manual motor controllers suitable as motor disconnect. Features, Benefits and Functions Up to 65 kaic short-circuit rating Direct or external operation Compact footprint DIN rail or base mount Wide range of accessories Up to eight-pole or four-pole MTS Open and enclosed devices Modular design Integrated terminals for additional safety Padlockable design (direct, toggle and external handles) Contents Description Page R5 Series Non-Fusible 16 80A Product Selection Accessories Technical Data and Specifications Dimensions Product Identification External front handle Shaft extension for external handle Direct handle Switched fourth-pole module Terminal shroud Auxiliary contacts Note: For further details, please see the installation instructions supplied with each device. Standards and Certifications Conformity to Standards UL 508 listed, Guide NLRV, File E CSA C22.2 No.14, File IEC , EN CCC Volume 5 Motor Control and Protection CA E December
2 .2 Rotary Disconnects Product Selection Direct Operation R5 Series Ampere Rating Accessories Switch body + Direct handle Switch body + Shaft + External handle Three-Pole Toggle Switch Only Three-Pole Rotary Switch Only Direct Handle Notes Toggle version includes direct handle. Available Q Includes shaft and accessory cap. For use with conversion kits on Page 9, when external handle is required. Front and Right External Handle SH00 (Choose one) 16 R5A3016U DHR5 SH00 25 R5A3025U Black 3R, T5A3030U R5A3030U SHB00N12 40 T5A3040U R5A3040U 60 T5B3060U R5B3060U 80 T5B3080U R5B3080U Ampere Rating Switched Fourth-Pole Module Unswitched Neutral Module External Operation SH00 Red 3R, 12 SHR00N12 SH00 Black 4, 4X SHB00N4X SH00 Red 4, 4X SHR00N4X Auxiliary Contacts (Choose one) 16 S4PR516 UNMR5A 1NO + 1NC 25 S4PR525 AC1NON 30 S4PR S4PR540 2NO AC2N Terminal Shrouds 1P TS1R5A 3P TS3R5A 60 S4PR560 UNMR5B 1P 80 S4PR580 TS1R5B 3P TS3R5B Front and Right External Handle SH0 (Choose one) SH0 Black 3R, 12 SHB0N12 SH0 Red 3R, 12 SHR0N12 SH0 Black 4, 4X SHB0N4X SH0 Red 4, 4X SHR0N4X Three-Position Front External Handle SH00 (Black) SH00 4, 4X I 0 II Open transition SHB00MTSOT SH00 4, 4X I I+II II Closed transition SHB00MTSCT Conversion Kit (Choose one) 6/8 pole CKR568 Changeover switch Open transition I 0 II MTSCKR5OT Changeover switch Closed transition I I+II II MTSCKR5CT Shaft for SH0 and SH00 5 x 5 mm In (mm) 2.20 (55.5) SF55SH5X (90.0) SF90SH5X (150.0) SF150SH5X (200.0) SF200SH5X (320.0) SF320SH5X5 Door Mounting Kit DMK 628 Volume 5 Motor Control and Protection CA E December
3 Rotary Disconnects.2 Handles Direct Handle Size 00 Handle Size 0 Handle Shafts Shaft 5 x 5 Direct Handle Ampere Rating Handle Color Catalog Number Black DHR5 Door Interlocked External Handle (Defeatable) Ampere Rating Handle Color Handle Size NEMA Type Rating Catalog Number Front and Right Side Operation I Black SH00 3R, 12 SHB00N Black SH00 4, 4X SHB00N4X Red/Yellow SH00 3R, 12 SHR00N Red/Yellow SH00 4, 4X SHR00N4X Black SH0 3R, 12 SHB0N Black SH0 4, 4X SHB0N4X Red/Yellow SH0 3R, 12 SHR0N Red/Yellow SH0 4, 4X SHR0N4X For R5 Series Changeover Switches Front Operation I 0 I Black SH00 4, 4X SHB00MTSOT For R5 Series Changeover Switches Front Operation I I+I I Black SH00 4, 4X SHB00MTSCT Shaft Extensions for External Handle Description Ampere Rating Use with Handle Type Standard lengths: 55 mm, 90 mm, 150 mm, 200 mm, 320 mm For 3/4-pole switches: shafts are for external front and side handle For 6/8-pole switches and changeover switches: shafts are for external front and side handle Guide Cone Note Allows door to be opened when switch is in the ON position. Shaft Length In (mm) Catalog Number SH00/SH (55.0) SF055SH5X SH00/SH (90.0) SF090SH5X SH00/SH (150.0) SF150SH5X SH00/SH (200.0) SF2003H5X SH00/SH (320.0) SF320SH5X5 Description Ampere Rating Use with Handle Type Catalog Number The guide cone facilitates an easier connection between the shaft and a Size 00 or Size 0 external selector handle. It allows the shaft up to 10 mm of vertical play when making the connection SH00 and SH0 SFGAB Volume 5 Motor Control and Protection CA E December
4 .2 Rotary Disconnects Additional Pole Configurations Auxiliary Contact Configurations Switched Fourth-Pole Module Description Ampere Rating Number of Poles Type Catalog Number Add one or two poles and transform: Three-pole R5 Series load break switch into a four-pole Six-pole R5 Series switch into an eight-pole Three-pole changeover switch into a four-pole Unswitched Neutral Pole Module Auxiliary Contact Module 16 1 Switched S4PR Switched S4PR Switched S4PR Switched S4PR Switched S4PR Switched S4PR580 Description Ampere Rating Number of Poles Type Catalog Number Transforms a three-pole switch into a three-pole + solid neutral Unswitched UNMR5A Unswitched UNMR5B Description Ampere Rating Type Catalog Number Early-break/same-make and signalization of positions 0 and I by NO + NC or 2NO auxiliary contacts. They can be mounted on the left or on the right side of the device. Two modules maximum NO + NC AC1N0NC NO AC2NO 630 Volume 5 Motor Control and Protection CA E December
5 Rotary Disconnects.2 Conversion kit to create a six- or eightpole load break switch Conversion kits to create three- or fourpole changeover/ transfer switch Terminal Shrouds Description Ampere Rating Number of Poles Position Catalog Number Line and load protection against direct contact with the terminals or connection parts: single- or three-pole. Advantage: Perforations allowing thermographic inspection. Conversion Kits Door/Panel Mounting Kit Notes When external handle is required, please see options on Page 7. For use with two three-pole R5 Series switches (plus optional fourth-pole, if desired). Available Q Includes shaft and accessory cap Line and load TS1R5A Line and load TS3R5A Line and load TS1R5B Line and load TS3R5B Description Ampere Rating Type Catalog Number This accessory enables the assembly of two three-pole switches plus additional poles in order to achieve: Six- or eight-pole load break switches Direct handle included /8-pole load break switches CKR568 These two accessory kits enable the assembly of two three-pole switches to create a changeover (transfer) switch. R5 Series changeover switches ensure switching, transfer of sources (I O I) or transfer of two low voltage circuits on load (I I+II II), with the continuity of power supply. Direct handle included Changeover switches (I 0 II) Open transition Changeover switches (I I+II II) Closed transition MTSCKR5OT MTSCKR5CT Description Ampere Rating Number of Poles Catalog Number This kit enables direct mounting of the switch on the door panel. Moreover, the connection clamps of the switch are always accessible. The external handle is quick and easy to install due to an internal locking nut mounted on the inside of the enclosure and 4 DMK Volume 5 Motor Control and Protection CA E December
6 .2 Rotary Disconnects Technical Data and Specifications UL 508 (CSA 22.2 No. 14) Manual Motor Controller Suitable as Motor Disconnect from 16 80A Technical Characteristics 16A 25A 30A 40A 60A 80A Approvals Short-circuit rating at 600 Vac (ka) Branch circuit fuse type Maximum fuse rating IEC Characteristics UL 508/CSA 22.2 No /65 60/30A UL 508/CSA 22.2 No /65 60/30A Maximum UL Horsepower Ratings/Maximum Motor FLA Current, Three-Phase 208 Vac Vac Vac 600 Vac Connection Wire range (AWG), solid, single cable Wire range (AWG), solid, two cables Wire range (AWG), stranded, single cable Wire range (AWG), stranded, two cables Mechanical Characteristics 3/10.6 5/15 10/14 10/11 #14 #10 2x #12 #14 #4 2x (#14 #12) 7.5/ /22 15/21 20/22 #14 #10 2x #12 #14 #4 2x (#14 #12) UL 508/CSA 22.2 No /65 60/30A 7.5/ /22 15/21 20/22 #14 #10 2x #12 #14 #4 2x (#14 #12) Notes Short-circuit rating achieved when used with respective fuse type and maximum fuse rating. A/B: Category with index A = frequent operation; category with index B = infrequent operation. The power value is given for information only; the current values vary from one manufacturer to another. For a rated operating voltage, U e = 400 Vac. UL 508/CSA 22.2 No /65 60/30A 7.5/ /22 20/27 25/27 #14 #10 2x #12 #14 #4 2x (#14 #12) UL 508/CSA 22.2 No /65 100/60A 15/ /42 30/40 30/32 #14 #10 2x #12 #14 #1 2x (#10 #6) Endurance, number of mechanical cycles 10,000 10,000 10,000 10,000 10,000 10,000 Auxiliary Contacts Electrical characteristics A300 A300 A300 A300 A300 A300 Technical Characteristics 16A 25A 32A 40A 63A 80A Rated Operational Currents I e (A) Rated Voltage Load Duty Category A/B A/B A/B A/B A/B A/B 500 Vac AC-22 A/AC-22 B 16/16 25/25 32/32 40/40 63/63 80/ Vac AC-23 A/AC-23 B 16/16 25/25 25/25 25/25 63/63 63/ Vac AC-21 A/AC-21 B 16/16 25/25 32/32 40/40 63/63 80/ Vac AC-22 A/AC-22 B 16/16 25/25 32/32 32/40 40/63 63/ Vac AC-23 A/AC-23 B 16/16 25/25 25/25 25/25 40/40 40/40 Thermal Current I th at 40 C (A) Thermal current I th (40 C) Rated insulation voltage U i (V) Rated impulse withstand voltage U imp (kv) Operational Power in AC-23 (kw) At 400 Vac without prebreaking AC in AC-23 (kw) At 500 Vac without prebreaking AC in AC-23 (kw) At 690 Vac without prebreaking AC in AC-23 (kw) Fuse Protected Short-Circuit Withstand (ka rms Prospective) Prospective short-circuit current (ka rms) Associated fuse rating (A) Overload Capacity (U e 415 Vac) Rated short-time withstand current 0.3 s. I CW (ka rms) Rated short-circuit making capacity Icm (ka peak) Connection Minimum Cu cable cross section (mm 2 ) Maximum Cu cable section (mm 2 ) UL 508/CSA 22.2 No /65 100/60A 15/ /54 40/52 40/41 #14 #10 2x #12 #14 #1 2x (#10 #6) Tightening torque minimum/maximum (Nm) 2/2.2 2/2.2 2/2.2 2/ / / Volume 5 Motor Control and Protection CA E December
7 Rotary Disconnects.2 Dimensions Approximate Dimensions in Inches (mm) R5 Series 16 80A Toggle Operation 90 External Front Operation 1.45 (37.0) R5 Series 3.19 (81.0) 2.87 (73.0) 2.52 (64.0) 1.97 (50.0) 0.24 (6.0) G E 2.68 (68.0) (8.8) F1 M (81.0) 2.52 (64.0) 1.99 (50.6) 1.96 (50.0) F M T 0.23 (6.0) Notes One switched fourth-pole module (one per device maximum) or one unswitched neutral pole or one auxiliary contact. Maximum four additional blocks. F1 N (8.8) AC Direct Operation with Handle 2.95 (75.0) 2.52 (64.0) External Side Operation Overall Dimensions Terminal Shrouds Switch Body Switch Mounting Connection Terminal Ampere Rating D Min. D Max. E Min. E Max. AC F F1 G M N T (30.0) 9.25 (235.0) 3.94 (100.0) (372.0) 4.33 (110.0) 1.77 (45.0) 0.59 (15.0) 2.68 (68.0) 0.59 (15.0) 1.18 (30.0) 2.95 (75.0) 0.59 (15.0) (30.0) 9.25 (235.0) 3.94 (100.0) (372.0) 4.33 (110.0) 2.06 (52.5) 0.69 (17.5) 2.99 (76.0) 0.69 (17.5) 1.38 (35.0) 3.35 (85.0) 0.69 (17.5) G 2.68 (68.0) 1.97 (50.0) F M 0.24 (6.0) G (8.8) F1 F1 T M (68.0) (8.8) N D AC (8.8) F1 M5 F M T F (36.0) Ø2.79 (Ø71.0) N (8.8) AC Volume 5 Motor Control and Protection CA E December
8 .2 Rotary Disconnects Approximate Dimensions in Inches (mm) Direct Front Operation for 6/8-Pole R5 Load Break Switches or 3/4-Pole R5 Changeover Switches N G (8.8) R5 Series Door Drilling SH00/SH0 With Fixing Nut Operating Handle SH00/SH0 Front and Right Side Operation Notes One switched fourth-pole module (one per device maximum) or one unswitched neutral pole. Auxiliary contact. Maximum four additional blocks. External Front Operation 3.50 (89.0) 3.07 (78.0) Overall Dimensions Switch Body Switch Mounting Connection Terminals Ampere Rating E Min. E Max. F F1 F2 G M N T X 0.24 (6.0) (105.0) (372.0) 3.83 (97.5) 0.59 (15.0) 1.77 (45.0) 2.67 (68.0) 1.92 (48.8) 1.18 (30.0) 2.95 (75.0) 0.59 (15.0) 0.29 (7.5) (105.0) (372.0) 4.13 (105.0) 0.69 (17.5) 2.06 (52.5) 2.99 (76.0) 2.06 (52.5) 1.38 (35.0) 3.35 (85.0) 0.69 (17.5) 0. (8.8) 0.53 (13.5) I 2.67 (68.0) 2.06 (52.5) 90 F1 0 F F X (52.5) M T T 0.12 (3.0) Ø0.89 (22.5) F (7.5) (8.8) 1.69 (43.0) With Four Fixing Screws Ø1.22 (31.0) 1.57 (40.0) Front Operation for R5 Changeover Switches I 0 II or I I+II II II I (45.0) 1.36 (.7) 0.16 (4.0) Ø0.28 (7.0) 1.10 (28.0) E 1.42 (36.0) Ø2.79 (Ø71.0) 6 Volume 5 Motor Control and Protection CA E December
9 Index A AC, 2, 4, 6-7 accessible, 5 Accessories, 1-2 accessories, 1 accessory, 2, 5 achieve, 5 achieved, 6 Add, 4 Additional, 4 additional, 1, 5, 7-8 Advantage, 5 against, 5 allowing, 5 Allows, 3 allows, 3 always, 5 Ampere, 2-5, 7-8 an, 3-5 and, 1-8 another, 6 any, 1 Approvals, 6 Approximate, 7-8 are, 1, 3, 5 as, 1, 6 assembly, 5 Associated, 6 At, 6 at, 1-8 Auxiliary, 1-2, 4, 6, 8 auxiliary, 4, 7 Available, 2, 5 AWG, 6 B base, 1 be, 3-4 Benefits, 1 between, 3 Black, 2-3 blocks, 7-8 Body, 7-8 body, 2 Branch, 6 Break, 8 break, 1, 4-5 by, 4 C CA, 1-8 cable, 6 cables, 6 call, 1-8
10 Index can, 4 cap, 2, 5 Capacity, 6 capacity, 6 Catalog, 3-5 Category, 6 category, 6 CCC, 1 Certifications, 1 Changeover, 2-3, 5, 8 changeover, 3-5 Characteristics, 6 characteristics, 6 Choose, 2 Circuit, 6 circuit, 1, 6 circuits, 1, 5 CKR, 2, 5 clamps, 5 Closed, 2, 5 Color, 3 com, 1-8 Compact, 1 Cone, 3 cone, 3 Configurations, 4 Conformity, 1 Connection, 6-8 connection, 3, 5 ConnectionMinimum, 6 Contact, 4 contact, 5, 7-8 Contacts, 2, 6 contacts, 1, 4 Contents, 1 continuity, 5 Control, 1-8 control, 1 Controller, 6 controllers, 1 Conversion, 2, 5 conversion, 2 create, 5 cross, 6 CSA, 1, 6 CT, 2, 5 Cu, 6 Current, 6 current, 6 Currents, 6 cycles, 6 D Data, 1, 6 December, 1-8 Defeatable, 3 Delivery, 1-8 Description, 1, 3-5 design, 1 desired, 5 details, 1 device, 1, 4, 7-8 devices, 1 DHR, 2-3 Dimensions, 1, 7-8 DIN, 1 Direct, 1-3, 5, 7-8 direct, 1-2, 5 Disconnect, 6 disconnect, 1 Disconnects, 1-8 DMK, 2, 5 Door, 2-3, 5, 8 door, 3, 5 Drilling, 8 due, 5 Duty, 6 E each, 1 Early, 4 easier, 3 easy, 5 eaton, 1-8 eight, 1, 4-5 eightpole, 5 Electrical, 6 EN, 1 enable, 5 enables, 5 enclosed, 1 enclosure, 5 Endurance, 6 ensure, 5 extension, 1 Extensions, 3
11 Index External, 1-3, 7-8 external, 1-3, 5 handles, 1 Horsepower, 6 F facilitates, 3 Features, 1 File, 1 Fixing, 8 FLA, 6 footprint, 1 For, 1-8 for, 1-3, 6, 8 Four, 8 four, 1, 4, 7-8 fourpole, 5 Fourth, 2, 4 fourth, 1, 5, 7-8 frequent, 6 from, 6 Front, 2-3, 7-8 front, 1, 3 Functions, 1 further, 1 Fuse, 6 fuse, 6 Fusible, 1-8 G given, 6 Guide, 1, 3 guide, 3 I Icm, 6 ICW, 6 Identification, 1 Ie, 6 IEC, 1, 6 if, 5 II, 2, 5, 8 Immediate, 1-8 impulse, 6 In, 2-3 in, 3, 5-8 Inches, 7-8 included, 5 Includes, 2, 5 includes, 2 index, 6 information, 6 infrequent, 6 inside, 5 inspection, 5 install, 5 installation, 1 instructions, 1 insulation, 6 Integrated, 1 Interlocked, 3 internal, 5 into, 4 is, 2-3, 5-6 isolation, 1 It, 3 Ith, 6 H Handle, 2-3, 7-8 handle, 1-3, 5 Handles, 3 Maximum, 6
12 Index K ka, 6 kaic, 1 Kit, 2, 5 kit, 5 Kits, 5 kits, 2, 5 KMParts, 1-8 kv, 6 kw, 6 L left, 4 Length, 3 lengths, 3 Line, 5 listed, 1 Load, 1, 6, 8 load, 4-5 locking, 5 low, 1, 5 M machine, 1 make, 4 making, 3, 6 Manual, 6 manual, 1 manually, 1 manufacturer, 6 Max, 7-8 Maximum, 6-8 maximum, 4, 6-8 Mechanical, 6 mechanical, 6 Min, 7-8 minimum, 6 mm, 2-3, 6-8 Modular, 1 modular, 1 Module, 2, 4 module, 1, 7-8 modules, 4 Moreover, 5 Motor, 1-8 motor, 1 mount, 1 mounted, 4-5 Mounting, 2, 5, 7-8 mounting, 5 MTS, 1 MTSCKR, 2, 5 MTSCT, 2-3 MTSOT, 2-3 N NC, 2, 4 NEMA, 3 Neutral, 2, 4 neutral, 4, 7-8 NLRV, 1 Nm, 6 NO, 2, 4 No, 1, 6 NON, 2 Non, 1-8 Note, 1, 3 Notes, 2, 5-8 Number, 3-5 number, 6 NumberTransforms, 4 Nut, 8 nut, 5 O of, 1, 3-6 ON, 3 on, 2, 4-5 One, 7-8 one, 2, 4, 6-8
13 Index Only, 2 only, 6 Open, 1-2, 5 opened, 3 operated, 1 Operating, 8 operating, 6 Operation, 2-3, 7-8 operation, 1, 6 Operational, 6 optional, 5 options, 5 or, 1-8 order, 5 OT, 2, 5 Overall, 7-8 Overload, 6 P Padlockable, 1 Page, 1-2, 5 Panel, 5 panel, 5 particularly, 1 parts, 5 peak, 6 per, 7-8 Perforations, 5 Phase, 6 play, 3 please, 1, 5 plus, 5 Pole, 2, 4, 8 pole, 1-5, 7-8 Poles, 4-5 poles, 4-5 Position, 2, 5 position, 3 positions, 4 Power, 6 power, 5-6 PR, 2, 4 prebreaking, 6 Product, 1-2 products, 1 Prospective, 6 Protected, 6 Protection, 1-8 protection, 5 provide, 1 Q quick, 5 R rail, 1 range, 1, 6 Rated, 6 rated, 6 Rating, 2-5, 7-8 rating, 1, 6 Ratings, 6 Red, 2-3 required, 2, 5 respective, 6 Right, 2-3, 8 right, 4 rms, 6 Rotary, 1-8 S safety, 1 same, 4 Screws, 8 section, 6 see, 1, 5 Selection, 1-2 selector, 3 Series, 1-8 SF, 2-3 SFGAB, 3 SH, 2-3, 8 Shaft, 1-3
14 Index shaft, 2-3, 5 Shafts, 3 shafts, 3 SHB, 2-3 Short, 6 short, 1, 6 SHR, 2-3 shroud, 1 Shrouds, 2, 5, 7 Side, 3, 7-8 side, 3-4 signalization, 4 single, 5-6 Six, 4-5 six, 5 Size, 3 solid, 4, 6 solutions, 1 sources, 5 Specifications, 1, 6 Standard, 3 Standards, 1 stranded, 6 Suitable, 6 suitable, 1 supplied, 1 supply, 5 Support, 1-8 Switch, 2, 7-8 switch, 2-5 Switched, 1-2, 4 switched, 7-8 Switches, 3, 8 switches, 1, 3, 5 switching, 1, 5 T Tech, 1-8 Technical, 1, 6 Terminal, 1-2, 5, 7 Terminals, 8 terminals, 1, 5 The, 1, 3, 5-6 the, 1, 3-6 Thermal, 6 thermographic, 5 These, 5 They, 4 This, 5 Three, 2, 4, 6 three, 4-5 Tightening, 6 time, 6 to, 1, 3, 5-6 Toggle, 2, 7 toggle, 1 torque, 6 transfer, 5 transform, 4 transition, 2, 5 transitionts, 2 TS, 2, 5 Two, 4 two, 4-6 Type, 3-5 type, 6 U Ue, 6 Ui, 6 Uimp, 6 UL, 1-8 UNMR, 2, 4 Unswitched, 2, 4 unswitched, 7-8 Up, 1 up, 3 Use, 3 use, 2, 5 used, 6 V Vac, 6 value, 6 values, 6 vary, 6 version, 2 vertical, 3 Voltage, 6
15 Index voltage, 1, 5-6 Volume, 1-8 W When, 5 when, 2-3, 6 Wide, 1 Wire, 6 With, 8 with, 1-3, 5-7 without, 6 Withstand, 6 withstand, 6 www, 1-8 Y Yellow, 3
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