Monoblock Directional Control Valve HDM11S/3PQ

Transcription

1 Monoblock Directional Control Valve djustable priority flow to the first section (for agricultural applications) Reference: EN-00 Issue: /24

2 Contents age 1 General information Directional valve installation Fittings Hydraulic fluid Filtration Directives and standards echnical specification: Dimensional data erformance curves Monobloc bodies Standard circuit Standard circuit with HCO Special circuit with low leakage mechanical operated check valve Mechanical operated check valve arrangement Spools Spools metering examples Valves Direct acting relief valve riority flow divider pressure compensated valve ort relief valve O (antishock) nti-cavitation valve C Combined port relief and anticavitation valve UC (antishock/anti-cavitation) Valve D.S.E Service port valves cavity Mechanical operated check valve Levers Free end spool with dust proof seal Standard lever group Safety levers Remote cable control ositioners Hydraulic/pneumatic control ON-OFF Composition of ordering code roduct identification plate /24

3 1 General information 1.1 Directional valve installation For the installation of the directional control valve on the equipment frame it is important to consider the following recommendations: - the valve can be assembled in any position but, in order to avoid deformations and spool sticking, the surface on which the product is mounted has to be flat; - before cabling pipelines, make sure that the pipeline hollows as well as fittings and seals are thoroughly clean; check also that the work ports are protected until the connection of the hoses. - during assembly and servicing operations, it is necessary to adopt clean procedures and work in an environment free of chips, swarf, dust and other possible source of pollution; - if the spools are connected to the equipment controls through linkages, make sure that they do not affect their operations; - before painting the valve, check that the work port plastic plugs are tightly in place. 1.2 Fittings In the interest of safety, only fittings with SRIGH HRED ENDS should be used (e.g. DIN3852). Fittings with ERED HRED ENDS (e.g. DIN 3852 form C) should never be used, as they can cause deformation and cracks in the valve body. Recommended tightening torque for work port fittings - Nm (lbft) Metric - ISO 261 With O-Ring seal (ISO ) With copper washer (ISO ) With rubber washer or steel (ISO ) S - ISO With copper washer (ISO ) With rubber washer or steel (ISO ) UN-UNF - ISO 263 With O-Ring seal (ISO ) M18X1.5 40/ / /25.8 3/8 S 40/ /25.8 SE8-3/4-16 UNF 40/29.5 Our warranty conditions will be not valid in case tapered fittings are used. he work port adaptors have to be fastened respecting the tightening torque values indicated in the following table (for different port types contact our Sales Dept.): Distributors information: HDM11S/3 Q shares the following components with HDS/HDM11S: - Spools - ositioners - djustable service port valves (nti-shock and anticavitation) - Single-double effect valve - Mechanical check valve (with HDM11S only) IMORN!: ightening torques depends on several different factors including lubrication, coating and surfaces finish. he fitting manufacturer shall be consulted. 1.3 Hydraulic fluid he main function of the fluid used in hydraulic systems is to transfer energy but it performs also other important functions: protect the components from corrosion, lubricate the directional valve moving parts, remove particles and heat from the system. In order to ensure proper operation and long life of the system it is important to choose the correct hydraulic fluid with proper additives. ucher Hydraulics recommends to use a mineral based oil responding to ISO 6743/4 requirements, only. he system should be operated only with hydraulic oil containing anti-foaming and antioxidant additives. efore using other types of fluid, please contact our Sales Dept, since they can cause serious damage to the directional valve components and jeopardize the correct function of the system. 1.4 Filtration In order to ensure proper operation and long life of the directional valve components it is extremely important to provide a proper and effective filtration of the hydraulic fluid. It is advisable to follow filter manufacturers instructions and recommendations. 3/24

4 he fineness of the filter should be selected in order to guarantee that a contamination level of 21/19/16 ISO 4406:1999 (NS 1638 class 10) is not exceeded. When the high reliability of the system is an important requirement a 10 μm nominal pressure filter must be used. In these cases it is also advisable to use a pressure filter with by-pass and indicator. For mechanical operated directional valves a <30 μm nominal return filter is adequate. he size of the return filters must suit the maximum return flow whereas the size of the pressure filters must suit the maximum pump flow. It is advisable to fit filters with pressure gauge or dirt indicator in order to make it possible to verify the filter condition. In order to obtain the best performance of the system we recommend to strictly follow the conditions advised here above, failing which warranty shall be void. 1.5 Directives and standards - tex: ttention: he equipment and protective systems of these catalogue RE NO intended for use in potentially explosive atmospheres that is to say where there is an explosive atmosphere referred to in rticle 2 of the Directive 99/92/EC and referred to rticle 1.3 of the Directive 94/9/EC - Machinery safety Hydraulic directional control valves are excluded by Directive 2006/42/EC - ISO 9001: 2000 ucher Hydraulics S.p.. is certified for research, development and production of directional control valves, power units, gear pumps and motors, electro pumps, cartridge valves and integrated manifolds for hydraulic applications. - ISO HRE is certified in Environmental Management System. 1.6 echnical specification: IMORN!: Specification and diagrams shown in this catalogue are measured with mineral oil having a viscosity of 23 mm 2 /s at 50 C Max inlet flow Max regulated flow Features Max continuous operating pressure supply port arallel circuit Max intermittent peak pressure work port / arallel circuit Max back pressure tank port Fluid temperature (with NR seals) 50 l/min (14 US gpm) 45 l/min (12 US gpm) 300 bar (4300 SI) 350 bar (5000 SI) 30 bar (430 SI) -20 C / +80 C (70 F / 180 F) Oil viscosity from 15 to 75 mm 2 /s ort threads size Max Spool leakage at 100 bar (1450 SI) temp 50 C (120 F) viscosity 23 mm 2 /s* Max Spool leakage at 125 bar (1800 SI) temp 50 C (120 F) viscosity 23 mm 2 /s* 3/8 S - M18x1.5 - SE8 12 cm 3 /min ( Cu.In./min) 14 cm 3 /min (0.854 Cu.In./min) (with UC Valves) max 3 cm 3 /min (0.183 Cu.In./min) (with RSM3 Valves) Number of spools 3 djustable direct operated relief valve (tamper-proof seal available on request) Load hold check valve in each section ntishock, anti-cavitation and combined valves Mechanical operated check valve For different operating conditions, please contact our Sales Dept. (*) lower values on demand (to be agreed with our Sales Dept.) RV LC O-UC-C RSM3 4/24

5 2 Dimensional data M8X Identification plate VD Carry-over (H..C.O.) Optional RV pproximate weight: 8.2 Kg Float NOMINL SROKE RESS RESS os.3: - 8 mm os.2: - 5 mm os.1: - 5 mm RESS os.2: - 4 mm os.1: - 4 mm os.4: - 8 mm RESS Float RV = Relief valve = Inlet port / H..C.O. = Outlet port / Carry-over port (optional) /= work ports 1 = outlet side port VD = adjustable flow control valve 2.1 orts Size hreads 1 / H..C.O. (Optional) S 3/8 3/8 3/8 3/8 3/8 Metric M18x1.5 M18x1.5 M18x1.5 M18x1.5 M18x1.5 UNF SE8 SE8 SE8 SE8 SE8 5/24

6 3 erformance curves Oil: Shell ellus 32 emperature: 50 C (120 F) Viscosity: 23 mm 2 /s - ressure drop bar SI U.S.G..M. l/min. Flow rate - (Flow regulator - completely opened to priority line) ressure drop ressure drop bar SI U.S.G..M. l/min. Flow rate bar SI U.S.G..M. l/min. Flow rate 6/24

7 4 Monobloc bodies 4.1 Standard circuit / lug RV 1st element: priority flow 2nd & 3rd elements: Residual flow when the first element is actuated, full flow if the first spool is in neutral position lug 7/24

8 4.2 Standard circuit with HCO / H..C.O. Internal plug for H..C.O. circuit: for SE6-SE8-3/8 S = code for M18x1.5 = code (M14) RV 1st element: priority flow 2nd & 3rd elements: Residual flow when the first element is actuated, full flow if the first spool is in neutral position bar H..C.O. 8/24

9 4.3 Special circuit with low leakage mechanical operated check valve RSM 3 H..C.O Detent RV Kick-out Float 1st element: priority flow 2nd & 3rd elements: Residual flow when the first element is actuated, full flow if the first spool is in neutral position DSE DSE RSM H..C.O L00 S 251 L00 X 350 L00 WRS 256 9/24

10 4.4 Mechanical operated check valve arrangement (ort ) RSM3/ (ort ) RSM3/ 1 2 * +0 Depth IMORN!: he work ports that have to be equipped with RSM3 valve are specifically machined on demand. Dedicated body and spools are requested. ort ( RSM3/) Spool SR N..: port plugged with SR spool Spool R cyl. cyl. cyl. E E ort ( RSM3/) orts - (RSM3/) Spool GR N..: port plugged with GR spool cyl. Spool R cyl. cyl. Spool R cyl. cyl. E E E ENION!:* For RSM3 valve see 6.8 section, pay attention to the fitting depth, it must not exceed the available space (see 6.8 section) 10/24

11 5 Spools Spool ype Hydraulic schematic Features ody / lever / positioner notes 4 way - 3 position / closed Standard R 4 way - 3 position / closed RSM3 arrangement Special body required (please contact our Sales Dept.) X 4 way - 3 position / closed Standard S 4 way - 3 position / closed For Kick-out function Standard 4 way - 3 position / - E closed Standard C 4 way - 3 position / to tank in neutral Standard D 4 way - 3 position closed to tank in neutral E open by pass Standard G 3 way - 3 position closed Standard GR 3 way - 3 position closed RSM3 arrangement Special body required (please contact our Sales Dept.) L 4 way - 3 position closed to tank in neutral Standard R 4 way - 3 position with regenerative spool in 2nd position / closed Special body required (please contact our Sales Dept.) S 3 way - 3 position closed Standard SR 3 way - 3 position closed RSM3 arrangement Special body required (please contact our Sales Dept.) X 4 way - 3 position series connection / closed Standard 11/24

12 Spool ype Hydraulic schematic Features ody / lever / positioner notes XC 4 way - 3 position / to tank in neutral series connection Standard Z 4 way - 4 position 4th floating position Special lever required (L175) WRS 4 4 way - 4 position 4th floating position / closed RSM3 on port Special body required (K...), positioner (240) and lever (L192) WW 4 way - 4 position 4th floating position / closed Special body required (K...), positioner (240) and lever (L192) 5.1 Spools metering examples / 50 bar / 150 bar X SOOL X SOOL Flow rate SOOL Flow rate SOOL l/min U.S.G..M. inches l/min 2.5 U.S.G..M. inches mm 1 2 Stroke mm 1 2 Stroke /24

13 6 Valves 6.1 Direct acting relief valve Note: wrench with the appropriate hexagonal profile is required to secure the valve in its cavity. 26 (1.02 ) VC Nm Nm M20x1.5-6H M14x1.5-6H Ø0.04 Ø0.05 C (1.14 ) (.51 ) ±2.5 Nm 16 Nm (1.97 ) 50 min (.04 ) 13 (.04 ) C max. (.55 ) 20 (.79 ) (1.53 ) 39 min (.33 ) 8.5 ressure set range bar (SI) RV ype Spring code Std. setting bar (SI) Setting code Spring colour ( ) 06 VM01 RV (860) 06 Yellow (YE) ( ) 15 VM01 RV (2100) 15 Green (GR) ( ) 20 VM14 RV (2900) ( ) 26 VM01 RV (3700) 26 lue (L) VC (lugged valve) IMORN!:Example: RV1-06*= 60 bar standard setting value. Different setting values have to be specified at the order. lease pay attention that the minimum setting step has to be fixed in 10 bar. 350 RV RV ressure [bar] ressure [bar] Flow [l/min] Flow [l/min] 13/24

14 6.2 riority flow divider pressure compensated valve Handwheel Valve code: (code without handwheel, handwheel code: ) 6.3 ort relief valve O (antishock) bar Nm 42.5 ±2.5 Nm / ressure setting Flow rate l/min. ressure set range bar (SI) ype Spring code 0-30 (0-400) ( ) O/02 O/02 O/06 O/ ( ) O/15* O/ VC (lugged valve) Setting is made, at required pressure, with flow Q = 16 l/min 6.4 nti-cavitation valve C bar 42.5 ±2.5 Nm / ressure drop Flow rate l/min. ype C/ or C/ VC (lugged valve) /24

15 6.5 Combined port relief and anticavitation valve UC (antishock/anti-cavitation) bar Nm 27.5 ±2.5 Nm / ressure setting Flow rate l/min. ressure set range bar (SI) 0-30 (0-400) ( ) ( ) ype Spring UC/02 UC/02 UC/06 UC/06 UC/15* UC/ VC (lugged valve) Setting is made, at required pressure, with flow Q = 16 l/min 6.6 Valve D.S.E Nm 7 / 30 Nm 19 o easily switch from a double to a single acting application ype D.S.E /24

16 6.7 Service port valves cavity ø0.05 S ø0.08 ø0.05 S ø Mechanical operated check valve +0 Depth * / / hread RSM3 Valve ENION! SE ay attention to the fitting depth, it must not 3/8 S M18x exceed the available space. Dedicated body and spool are requested. Valve leakage: see /24

17 7 Levers 7.1 Free end spool with dust proof seal L55 Ø8 Ø : Standard lever group L100: code (Standard) L175: code (for Z only) L192: code (for WW only) M8 1 M8 1-2 standard positions 0 neutral position NOMINL SROKE: L300 L375 L392 Lo M8X for Z spool for WW spool Lo ype mm inches L L L L NOMINL SROKE: NOMINL SROKE: /24

18 7.3 Safety levers L140: code L150: code M8X1.25 M8X L014 L Lo M8X1.25 Lo ype mm inches L L Remote cable control Lever support code: M10X1.5 L00* L 0 Lo ype mm inches L L L L Cable Optional M10X1.5 Cable length Cable length Cables are assembled on the valve only on request and with an extra charge. L142 code M10X mm mm mm mm mm mm Spool kit Only for rod remote control Optional ( only for Z spool application) IMORN!: For other levers versions, please consult the HDM11S general catalogue 18/24

19 8 ositioners ype F (N)** * Spring code Scheme F positions spring return to neutral ype * Main spring code Scheme positions detent - spring center ype * Spring code Scheme positions detent ype Main spring code Scheme positions float lastic plug code: ype * Spring code Scheme positions spring return Note: * = he positioners are supplied without the plastic plug code **= force in Newton needed to operate the spool 19/24

20 ype * Spring code Scheme positions spring return ype * Main spring code Scheme positions detent + spring return ype Main spring code Scheme positions float only for WW float spool lastic plug code: ype Main spring code Scheme positions detent with kick-out function ype Main spring code Scheme positions float lastic plug code: Note: *he positioners are supplied without the plastic plug code /24

21 ype Main spring code Scheme positions detent spring return lastic plug code: Hydraulic/pneumatic control ON-OFF /8 S ype Scheme H Operating conditions Hydraulic control neumatic control ressure range min 6 bar / 85 SI ressure range min 6 bar / 85 SI ressure range max 15 bar / 215 SI ressure range max 10 bar / 145 SI IMORN!: For different positioner configurations see HDM11S / HDS11 catalogue 21/24

22 9 Composition of ordering code HDM11S / 3 ody features 1st Spool features 2nd Spool features 3rd Spool features HDM11S / 3 K77 19VM01 ody version S 251 L00 DSE/ X 350 L00 DSE/ WRS 256 L00 RSM3/ * Number of spools: 3 ype of thread (please consult our Sales Dept.) Relief valve setting 1st SOOL ype of Spool ype of ositioner Lever style Service port valves: O-C-UC-DSE-RSM Setting of secondary valves: or 2nd SOOL ype of Spool ype of ositioner Lever style Service port valves: O-C-UC-DSE-RSM Setting of secondary valves: or 3rd SOOL ype of Spool ype of ositioner Lever style Service port valves: O-C-UC-DSE-RSM Setting of secondary valves: or * Example for chapter 4.3 configuration 22/24

23 9.1 roduct identification plate ********* : Order 2 : Customer (only on request) 3 : Manufacturing Year and Month MDE IN ILY Manufacturing month Manufacturing year January M 9M February N 9N March 4C 5C 6C 7C 8 9 pril 4D 5D 6D 7D 8Q 9Q May 4E 5E 6E 7E 8R 9R June 4F 5F 6F 7F 8S 9S July 4G 5G 6G 7G 8 9 ugust 4H 5H 6H 7H 8U 9U September 4I 5I 6I 7I 8V 9V October 4J 5J 6J 7J 8Z 9Z November 4K 5K 6K 7K 8X 9X December 4L 5L 6L 7L 8Y 9Y 23/24

24 E 2015 by ucher Hydraulics S.p., I Reggio Emilia ll rights reserved. Data is provided for the purpose of product description only, and must not be construed as warranted characteristics in the legal sense. he information does not relieve users from the duty of conducting their own evaluations and tests. ecause the products aresubject tocontinual improvement, we reserve the right to amend the product specifications contained in this catalogue. Classification: /24