EAGLE TUGS. Parts and Service Manual. Vehicle Types: TT 10 & TT 12 Engine Type: Yanmar Turbo Diesel 4TNV98T Tier II & Tier III Engine Models

Transcription

1 EAGLE TUGS Parts and Service Manual Vehicle Types: TT 10 & TT 1 Engine Type: Yanmar Turbo Diesel 4TNV98T Tier II & Tier III Engine Models

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3 INTRODUCTION From everyone at Eagle Industrial Truck Manufacturing, we would like to say Thank You for purchasing an Eagle TT series tow tractor. We take a lot of pride in the quality of the products that we build, as well as our continued customer service. Our goal is to build a long term relationship with our customers. We want you, the customer, to be 100% satisfied with your Eagle experience. To us, this means that your Eagle TT series tractor is functionally superior to any other products you have used. This also means that your Eagle product is continually supported in a professional, timely manner. PURPOSE & USE OF THIS MANUAL This manual is designed as a reference guide to make the reader more familiar with the components of the Eagle TT 10 and TT 1 tow tractor models. This manual includes part numbers and descriptions to assist the reader in ordering component spare/service parts. The manual also outlines the Scheduled Maintenance Intervals recommended by Eagle in order to keep your vehicle running properly. In this manual you will also find the Eagle Standard Warranty on all of the TT series tow tractors. However, for more detailed information on the Eagle Warranty and procedure, as well as information pertaining to the safe operation of your Eagle product, please see the Eagle Operations Manual that was also included with your vehicle. TECHNICAL ASSISTANCE When addressing a repair procedure or operational problem, please remember that Eagle technical support is only a phone call away. Eagle technicians are available to assist you in vehicle diagnostics and recommended repair procedures. We encourage you to use this service to reduce machine down time and to gain a better understanding of proper repair procedures. ORDERING SPARE/SERVICE PARTS Eagle inventories most of the component parts found in its TT series tow tractors, and most spare/service parts can be shipped the same day the order is received. Parts orders need to be received at Eagle by 1:00 pm (Noon) EST in order for the parts to be shipped that same day. Parts ordered after 1:00 pm EST will most likely be shipped the following day. NOTE: PLEASE CHECK OUR WEBSITE PERIODICALLY FOR MANUAL UPDATES AS WELL AS SERVICE BULLETINS. Eagle Corporate Office 6111 Northline Rd Taylor, MI (800) Customer Service Parts & Service Technical Support customerservice@eagletugs.com parts@eagletugs.com support@eagletugs.com (734) (800) (734) (800) (734) (800)

4 TABLE OF CONTENTS INTRODUCTION... 3 PURPOSE & USE OF THIS MANUAL... 3 TECHNICAL ASSISTANCE... 3 ORDERING SPARE/SERVICE PARTS... 3 CONTACT INFORMATION... 3 WARRANTY... 8 VEHICLE ID INFORMATION... 8 THREEGLE WARRANTY INFORMATION... 9 Eagle Warranty Registration Yanmar warranty registration Authorized Yanmar Distributor information EAGLE TUGS SERVICE BULLETIN ESB SAFETY INFORMATION... 1 SERVICE PARTS ILLUSTRATIONS & DETAIL IDENTIFICATION KEY POWER TRAIN Engine Dress Yanmar Tier II & Tier III Engines Alternator Yanmar Tier II Engine Alternator Yanmar Tier III Engine Alternator (High Output) Yanmar Tier II & Tier III Engine with Cab or Accessory Options Head Cover Assembly Yanmar Tier II & Tier III Engines... 0 Cylinder Block Assembly Yanmar Tier II Engine... Cylinder Block Assembly Yanmar Tier III Engine... 4 Crankshaft & Piston Yanmar Tier II Engine... 6 Crankshaft & Piston Yanmar Tier III Engine... 8 Camshaft & Driving Gear Yanmar Tier II Engine Camshaft & Driving Gear Yanmar Tier III Engine... 3 Governor Assembly Yanmar Tier III Engine Only Oil Pan Assembly Yanmar Tier II & Tier III Engines Lube, Oil System Yanmar Tier II & Tier III Engines Lube Oil Lines Yanmar Tier II Engine Lube Oil Lines Yanmar Tier III Engine Gear Housing Yanmar Tier II Engine... 4 Gear Housing Yanmar Tier III Engine Turbo Charger Yanmar Tier II Engine Turbo Charger Yanmar Tier III Engine Engine Gaskets Yanmar Tier II Engine Engine Gaskets Yanmar Tier III Engine COOLING SYSTEM... 5 Engine Cooling System Yanmar Tier II... 5 Engine Cooling System Yanmar Tier III Radiator and Transmission Cooler Yanmar Tier II & Tier III TRANSMISSION Transaxle Mounting & Misc. Parts Transaxle Case Extension & Retainer

5 TABLE OF CONTENTS DRIVELINE... 6 Driveshaft Assembly Front... 6 Driveshaft Assembly Rear AXLES Axle Assembly Front Drive Axle Assembly Rear Axle Assembly Breakdown Front Drive Axle Assembly Breakdown Rear Drive Recommended Axle Torque Specs BRAKES Caliper Brake Assembly Front Drum Brake Assembly Rear Parking Brake Actuator Assembly... 8 Brake Actuator Assembly Service Brake Assembly HYDRAULIC SYSTEM Hydraulic Steering System Breakdown Hydraulic Assist Schematic FUEL SYSTEM... 9 Fuel System Yanmar Tier II & Tier III... 9 Fuel Injection Pump Yanmar Tier II... 9 Fuel Injection Lines & Nozzle Yanmar Tier II Fuel Injection Pump Yanmar Tier III Fuel Injection Lines & Nozzle Yanmar Tier III Engine Fuel Line Yanmar Tier II Engine Fuel Line Yanmar Tier III AIR CLEANER...10 Air Cleaner Assembly Diesel...10 EXHAUST & INTAKE SYSTEM Exhaust System Yanmar Tier II & Tier III Engines Exhaust Manifold Yanmar Tier II Engine Intake Manifold Yanmar Tier II Engine Exhaust Manifold Yanmar Tier III Engine Intake Manifold Yanmar Tier III Engine OPERATOR COMPARTMENT Accelerator Pedal Assembly Yanmar Tier III Engine Accelerator Pedal Assembly Yanmar Tier II Engine Instrument Panel...11 Quick Start Guide Transmission Control ELECTRIAL SCHEMATICS Dash Wiring Diagram Yanmar Engine Wire Harness Tier II Engine Yanmar Engine Wire Harness Tier III Engine Vehicle Wiring Harness Yanmar Tier II Engine...10 Vehicle Wiring Harness Yanmar Tier III Engine...1 5

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7 TABLE OF CONTENTS CE Option Operator Presence Circuit Wiring Diagram...16 Cab Option Wiring Diagram...17 LIGHTS & ELECTRICAL...18 Headlights, taillights & Spotlight Assembly...18 OTHER ASSEMBLIES Body & Seat Assembly WHEELS & TIRES Wheel & Tire Assembly OPTIONS...13 Hitch Options...13 Strobe, Beacon & Floor Mats Cab Option Cab Heater Additional Options (If required)... A 1 MAINTENANCE Daily Operator Responsibilities & Filter Reference Lubrication Chart Preventative Maintenance Schedule TT10 TT1 Specifications & Capacities Yanmar Engine Trouble Shooting...14 Tool List Tips for All Weather Traction Front End Alignment Procedure

8 WARRANTY *WARNING DO NOT USE JET A FUEL IN THIS ENGINE. ANY USE OF JET A FUEL MAY VOID THE WARRANTY ON THE ENGINE, AND IN TIER III ENGINES WILL RESULT IN VIOLATION OF EPA EMISSIONS REGULATIONS INTRODUCTION VEHICLE ID INFORMATION This information can be found on the tractor s I.D. Plate located on the firewall next to the driver s seat. Additionally, there is a permanent serial number located on the rear bulkhead inside the engine compartment. PURPOSE & USE OF MANUAL MODEL SERIAL # This manual is designed as a quick guide to familiarize you with part numbers and descriptions of component spare parts, as well as to inform you of how to order spare parts and service packages for preventative maintenance and servicing recommendations of the manufacturer. MFG DATE ENGINE TYPE The descriptions and specifications contained in this manual were in effect at the time the manual was printed. Eagle Industrial Truck Manufacturing, LLC. reserves the right to discontinue models at any time and/or to change specifications, designs or components used without notice and without incurring obligations. CONTACT INFORMATION ENGINE SERIAL # Customer Service 750 Kitty hawk Grosse Ile, MI customerservice@eagletugs.com (734) Parts & Service Sales 750 Kitty hawk Grosse Ile, MI customerservice@eagletugs.com (734) Web Site 8

9 WARRANTY 3-Year Warranty Information* The Eagle Tugs 3-Year Warranty covers all TT-series, ett-series, USATS and Transit Pro tow tractors, manufactured AFTER October 1, 006, which are used in aviation or transit applications. Eagle Tugs (EAGLE) warrants that these tractors will be free from defects in material and workmanship for a period of 3 years or 3,000 operating hours, with the exception of the electrical system, including but not limited to, starters, alternators and electric fans, which are covered for 6 months or 500 hours, from date of delivery to the first customer (or first use), whichever comes first. Written notice of any claimed defect must be given to EAGLE within the warranty period and within thirty (30) days after such defect is discovered. Liability under this warranty is limited to either replacing or repairing, at EAGLE'S election, any part or parts deemed defective after examination by EAGLE or an Authorized Service Representative. Any EAGLE tractor or any of its parts returned by the customer to EAGLE or an Authorized Service Representative via prepaid transportation, and which is found to be defective, will be repaired or replaced and returned to the customer prepaid. On the other hand, should a part be found not defective, inspection and handling charges may be charged to the customer or Authorized Service Representative by EAGLE. This warranty does not extend to the tires, batteries, and battery chargers as these are warranted directly to the user by their respective manufacturer and not by EAGLE or an Authorized Service Representative. This warranty does not apply to any EAGLE tow tractor, or component part(s) that have been subjected to misuse, accident, vandalism, environmental conditions, improper handling or application, maintenance neglect, including lack of lubricants or fluids; nor does it extend to the EAGLE tow tractor and/or parts which have been repaired or altered outside of EAGLE's plant or the facility of an Authorized Service Representative without the permission of EAGLE. This warranty does not apply to routine maintenance or wearable parts of the EAGLE tow tractor such as filters, seals, plugs, hoses, belts, brake pads or shoes, light bulbs, fuses or similar items. Moreover, this warranty does not extend beyond its original term for any EAGLE tow tractor or part replaced or repaired under warranty. This warranty does not cover or provide credit for the following: tractor rental or other substitute equipment; lodging; loss of time, income, sales or profits; loss of the use of tractor; telephone calls or communication expense; lift truck; storage fees; injury or death to persons or damage or destruction of property; or consequential, incidental or punitive damages. Labor Allowance: A labor allowance may be issued upon request at Eagles discretion. Allowable labor hours and a per hour labor rate will be determined by Eagle according to reasonable automotive standards. Warranty Claim Procedure: When a warranty situation arises, it is essential that the customer contact EAGLE S Warranty Department at The customer will need to provide EAGLE with the tow tractor serial number and engine hours. A customer service representative will analyze the problem and determine the next steps. In many cases EAGLE S technical support personnel will be able to analyze the problem and recommend adjustments that will solve the problem and reduce down time. If further service is required, an EAGLE customer service representative will work with customer personnel to arrange a service provider and/or parts be sent to your facility for the repair as quickly as possible. EXCEPT AS SET FORTH ABOVE, ALL WARRANTIES, CONDITIONS, REPRESENTATIONS, INDEMNITIES AND GUARAN- TEES, EXPRESS OR IMPLIED, WHETHER ARISING BY STATUTE, CUSTOM OF TRADE OR UNDER ORAL OR WRITTEN STATEMENTS MADE BY OR ON BEHALF OF EAGLE NEGOTIATIONS WITH CUSTOMER, DISTRIBUTOR, DEALER OR ANY REPRESENTATIVE, ARE HEREBY OVERWRITTEN AND EXCLUDED, AND NO LIABILITY SHALL ATTACH TO EAGLE, EI- THER IN CONTRACT OR IN TORT, OR STRICT LIABILITY IN TORT, FOR ANY DAMAGE TO PROPERTY, LOSS OF PROFITS, DAMAGES, COSTS, CHARGES, LIABILITY OR EXPENSES, WHETHER DIRECT OR INDIRECT, CONSEQUENTIAL OR OTH- ERWISE, WHICH ARISE OUT OF OR IN CONNECTION WITH THE SALE OR USE OF ANY EAGLE MACHINE OR THE SUP- PLY OF SERVICES. SUBJECT TO CHANGE WITHOUT NOTICE Please check our website periodically for service bulletins and manual updates. *Note - The Eagle Tugs 3-Year Warranty covers TT-series, ett-series, USATS and Transit Pro tow tractors manufactured AFTER October 1, 006, which are used in aviation or transit applications. All Eagle tractor models manufactured prior to the date above, and those models which are used in industrial applications, are covered under the Eagle Standard Warranty of 1 Year or,000 hours. Eagle Bob Tails are covered under Ford Motor Company's Standard Warranty for each respective Ford truck model. 9

10 WARRANTY EAGLE WARRANTY REGISTRATION INFORMATION In order for Eagle to provide the most efficient warranty repair service please fill out and return the Warranty Registration Card included with your vehicle. This form may either be mailed to Eagle or e mailed to support@eagletugs.com. Please see warranty terms and conditions on the previous page. Tires For pneumatic tires, contact your nearest Power King (Kelly Springfield) brand dealer who will adjust your claim based on the remaining tread wear as a percent of total new tread. For solid tires, contact Eagle directly. Battery In the U.S. and Canada, call or Outside the Continental U.S. and Canada please contact Eagle directly. YANMAR ENGINE WARRANTY REGISTRATION INFORMATION The following pertains to warranty regarding the Yanmar engine only. For warranty issues not related to the engine in your tug please contact Eagle Tugs directly at The Purchaser should register the Product as soon as possible after purchase. Registration may allow Yanmar to provide Product updates, Product improvements and other important information to the Purchaser. Registration will also make processing a future warranty claim more efficient and convenient for the Purchaser and Yanmar. A Purchaser should register the Product on line by entering the required information into the Customer Registration screens found on Yanmar s website at To register product, click on the Customer Registration link. Go to Industrial Engines and then click on the Industrial Engine link. Enter the registration information in the necessary fields. AUTHORIZED YANMAR DISTRIBUTOR INFORMATION The Yanmar Distributor Information can be found on the Yanmar website at If you need help finding a distributor in your area please call Eagle Tugs at

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12 SAFETY INFORMATION IMPORTANT SAFETY NOTICE Appropriate service methods and proper repair procedures are essential for the safe, reliable operation of all industrial engines as well as the personal safety of the individual performing the work. This Service Manual provides general directions for accomplishing service and repair work with tested and effective techniques. Following them will help assure reliability. There are numerous variations in procedures, techniques, tools and parts for servicing equipment, as well as in the skill of the individual doing the work. This Manual cannot possibly anticipate all such variations and provide advice or cautions as to each. Accordingly, anyone who departs from the instructions provided in this Manual must first establish he compromises his/her personal safety, and/or the equipment integrity by his/her choice of methods, tools or parts. WARNINGS The following list contains some general WARNINGS that you should follow when you work on equipment: Always wear safety glasses for eye protection. Use safety stands whenever a procedure requires you to be under the equipment. Be sure that the ignitions switch is always in the OFF position, unless otherwise required by the procedure. Set the parking brake (if equipped) when working on the equipment. Place wood blocks (4 x 4 or larger) to the front and rear surfaces of the tires to provide further restraint from inadvertent equipment movement. Operate the engine only in a well ventilated area to avoid the danger of carbon monoxide. Keep yourself and your clothing away from moving parts when the engine is running, especially the fan and belts. To prevent serious burns, avoid contact with hot metal parts such as the radiator, exhaust manifold, tail pipe, catalytic converter and muffler. Do not smoke while working on the equipment. To avoid injury, always remove rings, watches, loose hanging jewelry, and loose clothing before beginning to work on the equipment. Tie long hair securely behind the head. Keep hands and other objects clear of the radiator and blades. 1

13 SERVICE PARTS ILLUSTRATIONS & DETAIL IDENTIFICATION KEY The following abbreviations are used throughout the parts lists in this section. Abbreviation Meaning Purpose NL Not Listed Part required but not shown on diagram NPN No Part Number Parts shown and numbered, but not stocked and sold by Eagle. Typically used for bolts, clamps, etc AR As required!to HELP US SERVICE YOU BETTER. HAVE TUG MODEL AND SERIAL NUMBER AVAILABLE WHEN ORDERING PARTS NOTE: THIS MANUAL COVERS PARTS & SERVICE FOR EAGLE TT10 and TT1 ALL WHEEL DRIVE MODELS WITH BOTH THE YANMAR TIER II AND TIER III ENGINES. PLEASE BE SURE TO CHECK THE HEADING ON EACH PAGE TO SEE IF THE PARTS REFERENCED ARE FOR A : YANMAR TIER II DIESEL OR YANMAR TIER III DIESEL ALL PAGES WITHOUT THE ABOVE IN THE DESCRIPTION DENOTE PARTS ARE USED ON MODELS POWERED WITH BOTH A YANMAR TIER II AND YANMAR TIER III ENGINE. TO DETERMINE IF YOUR TUG IS POWERED BY A TIER II OR TIER II ENGINE YOU CAN CHECK THE DISPLAY LOCATED ON THE DASHBOARD BY THE FOLLOWING. 1. TURN DISPLAY ON. PRESS ENTER 3. SCROLL TO EAGLE SET UP 4. PRESS ENTER 5. YOU WILL SEE SELECT ENGINE : YANMAR TIER II OR YANMAR TIER III ON YOUR SCREEN TO DETERMINE IF YOUR TUG IS POWERED BY A TIER II OR TIER III ENGINE WITHOUT TURNING ON DISPLAY. ALL TIER II TUGS ARE EQUIPPED WITH A MANUAL ALUMINUM FOOT PEDAL AND ALL TIER III TUGS ARE EQUIPEED WITH A BLACK PLASTIC ELECTRONIC FOOT PEDAL. 13

14 POWER TRAIN ENGINE DRESS STANDARD TORQUE CHART Thread Size x Pitch mm M6 x 1.0 M8 x 1.5 M10 x 1.5 M1 x 1.75 M14 x 1.5 M16 x 1.5 in lb Tightening Torque ft lb N m kgf/m Note: Torque values shown in this manual are for clean, non lubricated fasteners unless otherwise specified. CAUTION: The tightening torque in the above Standard Torque Chart should be applied only to the bolts with a 7 head. (JIS strength classification 71). *Apply 60% torque to bolts that are not listed. 14

15 POWER TRAIN ENGINE DRESS Item Part Number Qty Description 1 NPN 4 3/4 16 X 3 1/ BOLT & 3/4ʺ FLAT WASHER B TT5D ENGINE MOUNT 3 A TT5D ISOLATOR 4 A TT5D LORD WASHER 5 NPN 4 3/4ʺ LOCK NUT 6 A TT FAN 7 A TT FAN SPACER 8 SP0PB11L145H9L 1 PRINCE PUMP 9 B TT5D FRONT ENGINE MOUNT 10 TM7C00305 ID 1 FLEX PLATE WASHER 11 B TT10TD ID 1 FLEX PLATE 1 B TT5D TNV 1 FLEX PLATE ADAPTER FLYWHEEL WITH RING GEAR 14 B TT10TD TNV 1 TRANS PLATE 15 B TT10TD TRANS PLATE SPACER OIL SEAL TIER II OIL SEAL TIER III 17 41HN8 3 ADJ PLATE DOWEL PINS 3/8 X.5 18 TMD7B0051 4TNV 1 ENGINE PLATE HIGH OUTPUT STARTER BOLT, M1 X 30 PLATED 1 B TT5D ENGINE MOUNT TRANS PLATE RING GEAR TRANSMISSION DOWEL PIN 4 A TT FAN BRACKET SPACER 5 A TT REMOTE FAN BRACKET TURBO TIER III 5 A TT MOD 1 REMOTE FAN BRACKET TURBO TIER II 6 A TT REMOTE FAN SNAP RING 7 A TT REMOTE FAN SHAFT HOUSING 8 A TT REMOTE FAN BEARING 9 A TT REMOTE FAN SHAFT 30 A TT REMOTE FAN BELT TIER III REMOTE FAN BELT TIER II PULLEY 3 A TT WATER PUMP SHEAVE TIER III 3 A TT WATER PUMP SHEAVE TIER II 33 A TT SPACER (QTY ON TIER II MODEL) 15

16 POWER TRAIN 40 AMP ALTERNATOR ASSEMBLY YANMAR TIER II Item Part Number Qty Description STUD, ALTERNATOR NUT, ALTERNATOR BOLT, M8 X 5 PLATED BOLT,ADJUSTING ADJUSTER BRACKET, ALTERNATOR 40 AMP ALTERNATOR 40 AMP(BLUE ID TAG) DIODE RELAY, GLOW TIMER TIMER *Most commonly used on Models TT 10 and TT 1. 16

17 POWER TRAIN 55 AND 80 AMP ALTERNATOR ASSEMBLY YANMAR TIER II AND III DIESEL Item Part Number Qty Description STUD, ALTERNATOR 55 AMP ALT STUD, ALTERNATOR 80 AMP ALT NUT, ALTERNATOR 55 AMP ALT NUT, ALTERNATOR 80 AMP ALT BOLT, M8 X PLATED 55 AMP ALT STUD 80 AMP ALT BOLT,ADJUSTING ADJUSTER BRACKET 55 AMP ALT ADJUSTER BRACKET 80 AMP ALT SPACER 55 AMP ALT (RED ID TAG) SPACER 80 AMP ALT ALTERNATOR 55 AMP ALTERNATOR 80 AMP 17

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19 POWER TRAIN 105 AMP HIGH OUTPUT ALTERNATOR ASSEMBLY *TUGS WITH CAB OPTION OR AS REQUIRED BY ENGINEERING DUE TO ADDED OPTIONS Item Part Number Qty Description 1 AE OPT A ALTERNATOR NPN SPACER 3 NPN 1.3 SPACER 4 NPN 1 M x NPN 5/16 FLAT WASHER SPACER M LOCK NUT ALTERNATOR BELT(NOT SHOWN) 19

20 POWER TRAIN HEAD COVER ASSEMBLY YANMAR TIER II & TIER III

21 POWER TRAIN HEAD COVER ASSEMBLY YANMAR TIER II & TIER III Item Part Number Qty Description SCREW 5 X 10 TAPIING PLATE, BREATHER DIAPHRAM, BREATHER SPRING, DIAPHRAM CENTER PLATE KNOB O RING 1A P PLUG HEAD COVER GASKET BAFFLE BAFFLE PLATE SCREW 5 X 10 TAPIING BAFFLE GASKET, LIQUID O RING 1A P OIL FILLER CAP HEAD COVER ASSY INCLUDES ITEMS

22 POWER TRAIN CYLINDER BLOCK ASSEMBLY YANMAR TIER II DIESEL

23 POWER TRAIN CYLINDER BLOCK ASSEMBLY YANMAR TIER II Item Part Number Qty Description SPRING PIN 6 X PLUG PLUG PLUG PT 3/8 SCREW SPACER BEARING ASSY, THRUST BEARING ASSY, THRUST O/S= MAIN BEARING SET MAIN BEARING SET O/S= BOLT, METAL CAP BUSH, CAMSHAFT PLUG CYLINDER HEAD GASKET BOLT, HEAD CYLINDER BLOCK ASSY, INC ITEMS

24 POWER TRAIN CYLINDER BLOCK ASSEMBLY YANMAR TIER III DIESEL

25 POWER TRAIN CYLINDER BLOCK ASSEMBLY YANMAR TIER III DIESEL Item Part Number Qty Description SPRING PIN 6 X PLUG PLUG PLUG PT 3/8 SCREW BEARING ASSY, THRUST BEARING ASSY, THRUST O/S= MAIN BEARING SET MAIN BEARING SET O/S= BOLT, METAL CAP BUSH, CAMSHAFT CYLINDER HEAD GASKET BOLT, HEAD CYLINDER BLOCK ASSY, INC ITEMS

26 POWER TRAIN CRANKSHAFT & PISTON YANMAR TIER II DIESEL

27 POWER TRAIN CRANKSHAFT & PISTON YANMAR TIER II DIESEL Item Part Number Qty Description RING SET STANDARD RING SET O/S= PISTON WITH RING STANDARD PISTON WITH RING STANDARD O/S= PISTON PIN CIRCLIP BUSH, PISTON PIN BEARING ASSY, CRANKCASE PIN STANDARD BEARING PIN O/S= BOLT, ROD CONNECTING ROD ASSY BOLT, V PULLEY WASHER V PULLEY, CRANKCASE GEAR, CRANKSHAFT KEY 7 X PARALLEL PIN PARALLEL PIN 10 X CRANKSHAFT ASSY INCLUDES ITEMS RING GEAR FLYWHEEL WITH RING GEAR 7

28 POWER TRAIN CRANKSHAFT & PISTON YANMAR TIER III DIESEL

29 POWER TRAIN CRANKSHAFT & PISTON YANMAR TIER III DIESEL Item Part Number Qty Description RING SET STANDARD RING SET O/S= PISTON WITH RING STANDARD PISTON WITH RING STANDARD O/S= PISTON PIN CIRCLIP BUSH, PISTON PIN BEARING ASSY, CRANKCASE PIN STANDARD BEARING PIN O/S= BOLT, ROD CONNECTING ROD ASSY BOLT, V PULLEY WASHER V PULLEY, CRANKCASE GEAR, CRANKSHAFT KEY 7 X PARALLEL PIN PARALLEL PIN 10 X CRANKSHAFT ASSY INCLUDED ITEMS RING GEAR FLYWHEEL WITH RING GEAR 9

30 POWER TRAIN CAMSHAFT & DRIVING GEAR YANMAR TIER II DIESEL

31 POWER TRAIN CAMSHAFT & DRIVING GEAR YANMAR TIER II DIESEL Item Part Number Qty Description BALL BEARING GEAR, HO PUMP PUSH ROD TAPPET KEY 7 X THRUST BEARING(CAM) GEAR, CAMSHAFT CAMSHAFT ASSEMBLY INCLUDES ITEMS BOLT, M8 X 16 PLATED BOLT, M8 X 55 PLATED SHAFT(GEAR IDLE) BUSH, IDLE GEAR GEAR ASSEMBLY INCLUDES ITEM BOLT NUT, M18 LOCK SPRING WASHER GEAR, FUEL INJECTION PUMP FLANGE 31

32 POWER TRAIN CAMSHAFT & DRIVING GEAR YANMAR TIER III DIESEL

33 POWER TRAIN CAMSHAFT & DRIVING GEAR YANMAR TIER III DIESEL Item Part Number Qty Description BALL BEARING GEAR, HO PUMP PUSH ROD TAPPET KEY 7 X THRUST BEARING(CAM) GEAR, CAMSHAFT CAMSHAFT ASSEMBLY INCLUDES ITEMS BOLT, M8 X 16 PLATED BOLT, M8 X 55 PLATED SHAFT(GEAR IDLE) BUSH, IDLE GEAR GEAR ASSEMBLY INCLUDES ITEM BOLT NUT, M18 LOCK SPRING WASHER GEAR, FUEL INJECTION PUMP FLANGE 33

34 POWER TRAIN GOVERNOR ASSEMBLY YANMAR TIER III DIESEL (ONLY) Item Part Number Qty Description BOLT, M8 X 5 PLATED O RING 1A S BOLT, M6 X 5 PLATED PLUG, M1 HEX SEAL WASHER 1(BOLT) GASKET GEAR, SENSOR NUT, GOVERNOR WEIGHT BOLT, M6 X 16 PLATED SENSOR 34

35 POWER TRAIN OIL PAN ASSEMBLY YANMAR TIER II & TIER III Item Part Number Qty Description SEAL GASKET, LIQUID BOLT M8 X 1 PLATED DRAIN PLUG SEAL WASHER S OIL PAN ASSEMBLY INCLUDES ITEMS 4 & 5 35

36 POWER TRAIN LUBE OIL SYSTEM YANMAR TIER II & TIER III

37 POWER TRAIN LUBE OIL SYSTEM YANMAR TIER II & TIER III Item Part Number Qty Description DIPSTICK TUBE, DIPSTICK O RING, DIPSTICK(NOT SHOWN) JOINT #5 CLAMP PIPE, COOLING WATER DRAIN PLUG 8 A TT OIL PRESSURE SENDING UNIT OIL COOLER, INCL O RING OIL FILTER ELEMENT BOLT,OIL COOLER BRACKET, OIL COOLER TIER II BRACKET, OIL COOLER TIER III O RING 1A G CLAMP TUBE, CORRUGATED PIPE, COOLING WATER INCL ITEM # ELBOW, PT 3/ O RING P PIPE ASSEMBLY OIL INLET TIER II PIPE ASSEMBLY OIL INLET TIER III BOLT M8 X 16 PLATED BOLT M8 X 1 PLATED WATER PUMP TIER II WATER PUMP TIER III 37

38 POWER TRAIN LUBE OIL LINES YANMAR TIER II TURBO CHARGER BOLTS TO HEAD

39 POWER TRAIN LUBE OIL LINES YANMAR TIER II Item Part Number Qty Description PIPE, LUBE OIL RETAINER BOLT, PIPE JOINT GASKET 10, ROUND BOLT, M8 X 1 PLATED SEAL WASHER 8S JOINT BOLT BOLT ASSY, INCL ITEMS 6 & PIPE ASSY, INCL ITEM SUPPORT SPRING PIN 3 X NOZZLE, PISTON JET CHECK VALVE ASSY PIPE BOLT, PIPE JOINT ELBOW, PT 3/ CLAMP # HOSE GASKET BOLT, M6 X 16 PLATED PIPE, LUBE OIL INCL ITEM RETAINER SPACER 39

40 POWER TRAIN LUBE OIL LINES YANMAR TIER III TURBO CHARGER BOLTS TO HEAD

41 POWER TRAIN LUBE OIL LINES YANMAR TIER III Item Part Number Qty Description PIPE, LUBE OIL RETAINER BOLT, PIPE JOINT GASKET 10, ROUND BOLT, M8 X 1 PLATED SEAL WASHER 8S JOINT BOLT BOLT ASSY, INCL ITEMS 6 & PIPE ASSY, INCL ITEM SUPPORT SPRING PIN 3 X NOZZLE, PISTON JET CHECK VALVE ASSY PIPE BOLT, PIPE JOINT ELBOW, PT 3/ CLAMP # HOSE GASKET BOLT, M6 X 16 PLATED PIPE, LUBE OIL INCL ITEM RETAINER 41

42 POWER TRAIN GEAR HOUSING YANMAR TIER II

43 POWER TRAIN GEAR HOUSING YANMAR TIER II Item Part Number Qty Description O RING 1A P GASKET, LIQUID BALL BEARING BOLT, M8 X 0 PLATED BOLT, M8 X 45 PLATED OIL PUMP ASSEMBLY TIER II ONLY BOLT, M8 X 16 PLATED GEAR HOUSING STUD, BOLT NUT PACKING, O RING P O RING P OIL FILLER CAP O RING 1A P BEARING # BOLT M8 X 40 PLATED COVER, FI PUMP BOLT, M8 X 70 PLATED SEAL, OIL HOUSING ASSY COVER INCLUDES ITEM PARALLEL PIN 8 X 16 43

44 POWER TRAIN GEAR HOUSING YANMAR TIER III

45 POWER TRAIN GEAR HOUSING YANMAR TIER III Item Part Number Qty Description O RING 1A P GASKET, LIQUID BALL BEARING BOLT, M8 X 0 PLATED BOLT, M8 X 45 PLATED OIL PUMP ASSEMBLY TIER III ONLY BOLT, M8 X 16 PLATED GEAR HOUSING STUD, BOLT NUT,M PACKING, O RING P O RING P OIL FILLER CAP O RING 1A P BEARING # SPONGE COVER ASSEMBLY INCLUDES ITEM BOLT M8 X 40 PLATED COVER, TIMING BOLT, M8 X 70 PLATED SEAL, OIL HOUSING ASSY COVER INCLUDES ITEM PARALLEL PIN 8 X 16 45

46 POWER TRAIN TURBO CHARGER YANMAR TIER II Item Part Number Qty Description TURBO CHARGER STUD M8X GASKET GASKET NUT STUD BOLT M8X EXHAUST MANIFOLD 46

47 POWER TRAIN TURBO CHARGER YANMAR TIER III Item Part Number Qty Description TURBO CHARGER STUD M8X GASKET GASKET NUT STUD BOLT M8X EXHAUST MANIFOLD 47

48 POWER TRAIN ENGINE GASKETS YANMAR TIER II 48

49 POWER TRAIN ENGINE GASKETS YANMAR TIER II Item Part Number Qty Description GASKET SET GASKET 10, ROUND GASKET, CLYLINDER HEAD GASKET SEAL, VALVE STEM PROTECTOR NOZZLE SEAT, NOZZLE HEAD COVER GASKET INTAKE MANIFOLD GASKET EXHAUST MANIFOLD GASKET GASKET, SILENCER SEAL, VALVE STEM O RING P O RING P WATER PUMP GASKET CASE GASKET THERMOSTAT GASKET GASKET THERMOSTAT HOUSING GASKET GASKET 8, ROUND GASKET O RING 1A P O RING 1A P O RING 1A P SEAL WASHER 8S SEAL WASHER S PACKING GASKET GASKET GASKET O RING 1A G O RING 1A G PACKING, FUEL RETURN O RING 1A S FLEX HONE GASKET, LIQUID 49

50 POWER TRAIN ENGINE GASKETS YANMAR TIER III DIESEL 50

51 POWER TRAIN ENGINE GASKETS YANMAR TIER III DIESEL Item Part Number Qty Description GASKET SET CLYLINDER HEAD GASKET O RING P O RING P O RING 1A P PACKING O RING 1A P O RING 1A G SEAL WASHER S SEAL, VALVE STEM SEAL, VALVE STEM PROTECOR NOZZLE SEAT, NOZZLE O RING 1A P GASKET, HEAD COVER GASKET, INTAKE MANIFOLD GASKET GASKET GASKET GASKET, EXHAUST MANIFLOLD GASKET, COOLER GASKET, PIPE GASKET GASKET PACKING, TURBINE OUT GASKET O RING 1A G SEAL WASHER 8S GASKET 10, ROUND GASKET, PIPE WATER PUMP GASKET GASKET, THERMOSTAT GASKET, THERMOSTAT SEAL WASHER GASKET, CASE GASKET 8 ROUND GASKET PACKING FLEX HONE F 1 GASKET, LIQUID 51

52 COOLING SYSTEM ENGINE COOLING SYSTEM YANMAR TIER II DIESEL

53 COOLING SYSTEM ENGINE COOLING SYSTEM YANMAR TIER II DIESEL Item Part Number Qty Description GASKET, CASE BOLT M6 X 0 PLATED THERMOSTAT HOUSING GASKET, THERMOSTAT HOUSING THERMOSTAT THERMOSTAT GASKET PLUG M GASKET GASKET BOLT, M8 X 1 PLATED BOLT, PIPE JOINT JOINT BOLT, M8 X 60 PLATED BOLT, M6 X 1 PLATED BRACKET TEMPERATURE SWITCH PLUG PT 3/8 STEEL COMPLETE THERMOSTAT ASSY GASKET, WATER PUMP WATER PUMP BOLT, M6 X 30 PLATED BOLT, M8 X 55 PLATED V BELT 4 A TT FAN 5 A TT WATER PUMP SHEAVE PIPE A, COOLING WITH CLAMPS HOSE B ASSEMBLY, WATER 53

54 COOLING SYSTEM ENGINE COOLING SYSTEM YANMAR TIER III DIESEL

55 COOLING SYSTEM ENGINE COOLING SYSTEM YANMAR TIER III DIESEL Item Part Number Qty Description GASKET, CASE GASKET PLUG M THERMOSTAT ASSY INCL ITEMS 8 16 & BOLT, M8 X 1 PLATED GASKET BOLT, M8 X 60 PLATED BOLT, M6 X 0 PLATED THERMOSTAT HOUSING GASKET, THERMOSTAT HOUSING THERMOSTAT GASKET, THERMOSTAT JOINT ASSY INCL ITEM 16 & SEAL WASHER TEMP SENDING UNIT TIER III ONLY PLUG PT 3/8 STEEL BOLT, M8 X 55 PLATED 18 A TT COOLING FAN 19 A TT WATER PUMP SHEAVE V BELT BOLT, M6 X 30 PLATED WATER PUMP GASKET, WATER PUMP JOINT HOSE CLIP CLAMP # WATER PIPE ASSY INCL ITEM COOLER, ERG CLIP WATER PIPE ASSY INCL ITEM WATER PIPE A, INCL ITEM WATER PIPE ASSY INCL ITEM JOINT 55

56 COOLING SYSTEM ENGINE COOLING SYSTEM YANMAR TIER II & TIER III 13 3 TO ENGINE INLET TO ENGINE OUTLET TO TRANSMISSION ,19,0 1 56

57 COOLING SYSTEM ENGINE COOLING SYSTEM YANMAR TIER II & TIER III Item Part Number Qty Description 1 B TT10TD RADIATOR A USAT RADIATOR CAP 3 A TT RADIATOR HOSE 4 NPN 8 # 4 HOSE CLAMP 5 A TT10TD SURGE TANK 6 H /16 X 36 INCH HOSE SAE30R7 WK PR TRANS COOLER MOUNTS 8 H /8 X 80 INCH HYDRAULIC HOSE WK PSI H /8 X 80 INCH HYDRAULIC HOSE WK PSI NPN 4 #4 HOSE CLAMP 11 A TT COOLANT OUTLET PIPE 1 A TT RADIATOR HOSE 13 A TT RADIATOR HOSE 14 A TT TRANSMISSION COOLER 15 A TT UPPER RADIATOR SHROUD 16 A TT FAN 17 A TT FAN SHROUD BRACKET 18 NPN 8 1/ 0 X 3/4 G5 HCS BOLT 19 NPN 8 1/4 INCH FLAT WASHER 0 NPN 8 1/4 INCH SPLIT LOCK WASHER 1 A TT LOWER SHROUD A TT SHROUD SEAL NOT SHOWN 57

58 TRANSMISSION TRANSAXLE 9 58

59 TRANSMISSION TRANSAXLE Item Part Number Qty Description 1 A TT5D TT1 1 TRANSMISSION A TN GROUND STRAP SWITCH NEUTRAL STARTER & BACK UP LIGHT DIPSTICK TRANMISSION FLUID DOWEL PIN TRANS TO ENGINE ALIGNMENT 6 TT58YTT LS 1 TORQUE CONVERTER 7 A TT TRANSAXLE SHIFT LEVER MANUAL CONTROL SCREW HEX CAP WITH WASHER M X GASKET & FILTER MAINTENANCE PACKAGE PLUG TRANS NEUTRAL SWITCH(NOT SHOWN) 59

60 TRANSMISSION TRANSAXLE CASE EXTENTION & RETAINER

61 TRANSMISSION TRANSAXLE CASE EXTENTION & RETAINER Item Part Number Qty Description SCREW HEX CAP WASH M8 1.5 X PAN 3 NPN 6 SCREW, HEX CAP WASH HEAD M8 1.5 X RETAINER, BEARING RETAINER, OIL SPACER KIT 7 NPN 1 CUP(NOT SOLD SEPARATELY) SCREW HEX CAP WASH M8 1.5 X COVER, TRANS. END SEAL, MANUAL VALVE SHAFT PAN, TRANS END SCREW HEX CAP WASH M6 1 X CUP RETAINER O RING 16 A TT5D MOD 1 TRANS CONE SEAL 18 NPN 1 BUSHING(SERVICED IN EXT) 19 NPN 4 SCREW, HEX CAP WASH HEAD M8 1.5 X 30 0 A TT TRANS EXP PLUG FILTER & GASKET SET (NOT SHOWN) 61

62 DRIVELINE DRIVE SHAFT ASSEMBLY FRONT Item Part Number Qty. Description 1 A TT TRANSMISSION OUTPUT YOKE SHAFT FRONT A TT CROSS BEARING FRONT D/S NEW STYLE 3 A TT DRIVE SHAFT SPRING 4 A TT DRIVE SHAFT 5 A TT END YOKE STRAP AND BOLT KIT 6 A TT CROSS BEARING FRONT D/S NEW STYLE END YOKE 6

63 DRIVELINE DRIVESHAFT ASSEMBLY REAR Item Part Number Qty. Description 1 A TT TRANSMISSION OUTPUT YOKE SHAFT REAR A TT DRIVE SHAFT SPRING 3 A TT CROSS BEARING FRONT D/S NEW STYLE 4 AB TT10D DRIVE SHAFT 5 A TT END YOKE STRAP KIT 6 A TT CROSS BEARING REAR D/S NEW STYLE 7 /4/191 1 END YOKE 63

64 AXLES AXLE ASSEMBLY FRONT DRIVE

65 AXLES AXLE ASSEMBLY FRONT DRIVE ITEM PART NUMBER QTY. DESCRIPTION 1 A TT FRONT DRIVE AXLE ASSEMBLY A TT CLEVIS 3 NPN 4 COTTER PIN 4 A TT U BOLT 5/8 18 TREAD 5 NPN 4 WASHER FLAT 3/8 6 A TT CLEVIS PIN 7 A TT WASHER NYLON 8 NPN THREADED ROD 9 NPN SCREW HEX CAP 3/8 16 X 3 1/ 10 NPN NUT HEX LOCK 3/ NPN SCREW HEX CAP 9/16 18 X 3 1/ 1 A TT AXLE CLAMP PLATE 13 NPN NUT HEX LOCK 9/ A TT WASHER, U BOLT 15 A TT NUT, U BOLT 16 A TT LEAF SPRING 17 A TT JAM NUT TR115 4X 1 TIE ROD ASSEMBLY HU109 X HUB & ROTOR ASSEMBLY 1 **INCLUDED IN U BOLT KIT 65

66 AXLES AXLE ASSEMBLY REAR DRIVE

67 AXLES AXLE ASSEMBLY REAR DRIVE ITEM PART NUMBER QTY. DESCRIPTION 1 A TT AXLE ASSEMBLY REAR DRIVE A TT LEAF SPRING 3 NPN SCREW HEX CAP 9/16 18 X 3 1/ GR8 4 NPN NUT LOCK 9/ A TT U BOLT 5/8 18 THREAD 6 NPN 4 SCREW HEX CAP 3/8 16 X 1/ 7 A TT WASHER NYLON 8 NPN 4 WASHER FLAT 3/8 9 A TT AXLE CLAMP PLATE 10 A TT WASHER FLAT SPECIAL 3/16ʺ THICK 11 A TT NUT HEX HIGH SPECIAL 5/ HU47X BRAKE DRUM REAR 13 NPN NUT HEX LOCK 3/ NPN THREADED ROD 15 A TT CLEVIS 16 A TT CLEVIS PIN 17 NPN 4 COTTER PIN 18 A TT JAM NUT **INCLUDED IN U BOLT KIT 67

68 AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE 5 68

69 AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE Item Part Number Qty Description 1 A TT COMPLETE AXLE ASSEMBLY X 1 GEAR & PINION ASSEMBLY 3 SEE KIT ITEM 71 OR 7 1 SLINGER PINION OIL INNER X KIT INNER PINION BEARING 5 SEE KIT ITEM 71, 76 OR 78 KIT SHIM PINION ADJUSTING 6 SEE KIT ITEM 71 1 BAFFLE PINION OIL 7 SEE KIT ITEM 71, 76 OR 78 KIT SHIM PINION BEARING ADJUSTING X KIT OUTER PINION BEARING 9 SEE KIT ITEM 71 1 SLINGER PINION OIL OUTER SEAL OIL X 1 END YOKE ASSY WASHER PINION NUT NUT PINION AXLE GASKET X 1 COVER CARRIER RTV SEALANT 16A COVER GASKET PLUG PIPE SQ DRIVE SCREW FLANGE HD 19 NOT SOLD SEPERATELY CAP DIFFERENTIAL BEARING / 13 X.5 GRD8 HEX BOLT X KIT DIFFERENTIAL BEARING SEE KIT ITEM 71, 76 OR 78 KIT DIFFERENTIAL SHIM X 1 CASE DIFFERENTIAL ASSY(STANDARD) SCREW HEX 5 SEE KIT ITEM 73 PINION DIFFERENTIAL 6 SEE KIT ITEM 73 GEAR DIFFERENTIAL KIT 7 SEE KIT ITEM 73 THRUST WASHER DIFFERENTIAL PINION 8 SEE KIT ITEM 73 THRUST WASHER DIFFERENTIAL GEAR 9 SEE KIT ITEM 73 1 SHAFT DIFFERENTIAL PIN ROLL VENT PLUG SEAL & GUIDE SHAFT 33 SEE KIT ITEM 81 SEAL KING PIN 34 SEE KIT ITEM 81 RETAINER 35 SEE KIT ITEM 81 BEARING KING PIN OIL SEAL TR115 4X TIE ROD ASSY 69

70 AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE CONT. 5 70

71 AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE CONT. Item Part Number Qty Description BOLT STOP 39 05QE JAM NUT RETAINER COMPRESSION SPRING COMPRESSION SPRING LOCK WASHER BOLT KING PIN BEARING CAP FITTING LUBRICATION KING PIN CAP FIN GASKET KING PIN CAP BUSHING KING PIN KING PIN X 1 (3)RIGHT HAND STEERING KNUCKLE SK193 X 1 (3)LEFT HAND STEERING KNUCKLE CAP KING PIN COTTER PIN NUT (1) SHAFT AND JOINT ASSY 30 TOOTH (1) SHAFT AND JOINT ASSY 35 TOOTH SLINGER OIL SEAL 56 SEE KIT ITEM 79 OR 80 SPACER 57 SEE KIT ITEM 79 OR 80 SEAL 58 SEE KIT ITEM 79 OR 80 BEARING ASSY NEEDLE 59 SEE KIT ITEM 79 WHEEL BEARING SPINDLE ASSY SPINDLE NUT SEAL X INNER WHEEL BEARING HU109 X WHEEL HUB X OUTER WHEEL BEARING NUT LOCK WHEEL BEARING ADJUSTING NUT NUT SPACER DRIVE GEAR GEAR DRIVE HUB CAP 71

72 AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE CONT. 5 7

73 AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE CONT. Item Part Number Qty Description X KIT DRIVE GEAR AND PINION ASSY INCLUDES ITEMS 10, 1,13,16,, X KIT DRIVE GEAR AND PINION INCLUDES ITEMS, X KIT DIFFERENTIAL PARTS (STANDARD) INCLUDES ITEMS 16, X KIT DIFFERENTIAL PARTS (LIMITED SLIP) INCLUDES ITEMS 16,4, X KIT DIFFEREN. DISC & PLATES(LIMITED SLIP) INCLUDES ITEMS X KIT PINION AND BEARING ADJUSTING SHIMS INCLUDES ITEMS 5,7,1,13, X KIT DIFFERENTIAL ADJUSTING SHIMS INCLUDES ITEMS 16, X KIT DIFFERENTIAL AND PINION SHIMS INCLUDES ITEMS 5,7,1,13,16, KIT SPINDLE ASSY INCLUDES ITEMS KIT SPINDLE SEAL & BEARING KIT INCLUDES ITEMS KIT GEAR COVER ASSY INCLUDES ITEMS (1) Due to engineering change by Dana axles. Your tug may have either a 30 or 35 tooth shaft and joint assembly. All tugs with continental engines will have (35 tooth). It may be necessary for you to count the teeth on your shaft and joint assembly to correctly identify the part you require. () Note If cotter pin cannot be installed after minimum torque is attained, the nut must be advanced until cotter pin can be installed. (3) When replacing steering knuckles be sure that upon installation your steering cylinders (see pages 48 51) must be adjusted so when in full turn to the right and them full turn to the left the cylinder does not pull steering arm more than 3/16 of an inch. If you have any questions please call Eagle Tugs technical department. 73

74 AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE

75 AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE Item Part Number Qty Description 1 A TT COMPLETE AXLE ASSEMBLY X KIT DRIVE GEAR & PINION X KIT INNER PINION BEARING 4 SEE KIT ITEM 53 KIT SHIM DRIVE PINION ADJUSTING BAFFLE PINION BEARING 6 SEE KIT ITEM 53 KIT SHIM PINION BEARING ADJUSTING X KIT OUTER PINION BEARING SLINGER PINION BEARING SEAL PINION X 1 END YOKE ASSEMBLY WASHER PINION NUT NUT PINION X 1 COVER ASSEMBLY RTV SEALANT 14A COVER GASKET PLUG PIPE SLOTTED SCREW FLANGE HD 17 N/A 1 CAP DIFFERENTIAL BEARING / 13 x.5 GRD8 BOLT BEARING CAP X KIT BEARING 0 SEE KIT ITEM 55, 59 0R 6 KIT SHIM DIFFERENTIAL BEARING 1 SEE KIT ITEM 55 KIT CASE DIFFERENTIAL 3066 KIT BOLT DRIVE GEAR 3 SEE KIT ITEM 56 KIT PINION DIFFERENTIAL 4 SEE KIT ITEM 56 KIT GEAR DIFFERENTIAL 5 SEE KIT ITEM 56 KIT THUST WASHER PINION 6 SEE KIT ITEM 56 KIT THRUST WASHER GEAR 7 SEE KIT ITEM 56 KIT SHAFT DIFFERENTIAL LOCK DIFFERENTIAL BOLT BRAKE NUT BRAKE SEAL OIL X KIT INNER WHEEL BEARING X KIT OUTER WHEEL BEARING HU47 X HUB & DRUM ASSEMBLY STUD HUB NUT SPINDLE LOCK WASHER WHEEL BEARING 75

76 AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE

77 AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE CONT Item Part Number Qty Description SR14 1 SHAFT AXLE FLANGE LONG ADAPTER STUD NUT LOCK 41 SEE KIT ITEM 58 1 FLANGE HALF DIFFERENTIAL CASE 4 SEE KIT ITEM 58 1 CAP HALF DIFFERENTIAL CASE 43 SEE KIT ITEM 58 1 SHAFT DIFFERENTIAL 44 SEE KIT ITEM 58 1 PINION DIFFERENTIAL 45 SEE KIT ITEM 57 OR 58 1 GEAR DIFFERENTIAL 46 SEE KIT ITEM 57 OR 58 1 RING DIFFERENTIAL GEAR 47 SEE KIT ITEM 57 OR 58 1 PLATE DIFFERENTIAL 48 SEE KIT ITEM 57 OR 58 1 DISC DIFFERENTIAL 49 SEE KIT ITEM 57 OR 58 1 DISC 50 SEE KIT ITEM 57 OR 58 1 PLATE BOLT DIFFERENTIAL CASE AXLE GASKET X DRIVE GEAR AND ;PINION ASSY INCLUDES ITEMS 9, 11 1, 0, X DRIVE GEAR AND PINION, X DIFFERENTIAL CASE (STANDARD) INCLUDES ITEMS 14A, 0, X DIFFERENTIAL INNER PARTS (STANDARD) INCLUDES ITEMS 14A, X DIFFERENTIAL INNER PARTS (LIMITED SLIP) INCLUDES ITEMS 14A, X DIFFERENTIAL DISC AND PLATES (LIMITED SLIP) INCLUDES ITEMS X DIFFERENTIAL ADJUSTING SHIMS INCLUDES ITEMS 14A, X PINION & BEARING ADJ SHIMS INCLUDES ITEMS 4,6,11,1, X DIFFERENTIAL CASE ASSY (STAND) INCLUDES ITEMS 14, X DIFFERENTIAL AND PINION SHIMS INCLUDES ITEMS 4, 6, 11 1, 14A, 0 77

78 AXLES RECOMMENDED TORQUE SPECIFICATIONS DANA 70 AXLE POSITION THREAD WRENCH TORQUE (LBS. FT) Drive Pinion Nut 7/ Differential Bearing Cup Cap Screws 1/ Ring Gear Cap Screws 1/ Cover Screws 3/ Differential Case Cap Screws 7/ Brake Retainer Nuts 1/ Axle Shaft Flange Nuts 7/ Upper Kingpin 1 1/ Kingpin Cap Cap Screws 1/ Spindle Mounting Nuts 1/ Tie Rod Stud Nut 5/ Min () Tie Rod Clamp Nuts 1/ Steering Arm Nuts 1/ Steering Arm Stop Screw & Jam Nut 1/ (1) Due to engineering change by Dana axles. Your tug may have either a 30 or 35 tooth shaft and joint assembly. All tugs with continental engines will have (35 tooth). It may be necessary for you to count the teeth on your shaft and joint assembly to correctly identify the part you require. () Note If cotter pin cannot be installed after minimum torque is attained, the nut must be advanced until cotter pin can be installed. (3) When replacing steering knuckles be sure that upon installation your steering cylinders (see pages 48 51) must be adjusted so when in full turn to the right and them full turn to the left the cylinder does not pull steering arm more than 3/16 of an inch. If you have any questions please call Eagle Tugs technical department. 78

79 BRAKES BRAKE ASSEMBLY FRONT 1 Item Part Number Qty Description 1 RMP 149 FRONT BRAKE PADS CALIPER (UNLOADED) LEFT CALIPER (UNLOADED) RIGHT 79

80 BRAKES DRUM BRAKE ASSEMBLY REAR

81 BRAKES DRUM BRAKE ASSEMBLY REAR Item Part Number Qty Description 070WD BRAKE ASSEMBLY L/H 070WD107 1 BRAKE ASSEMBLY R/H BACKING PLATE L/H BACKING PLATE R/H RS358R 1 SET SHOE & LINING SET 4 EW CYLINDER ASSEMBLY L/H 4 EW CYLINDER ASSEMBLY R/H WHEEL CYLINDERS CONNECTING LINK 6 *SEE KIT BELOW 1 COVER 7 *SEE KIT BELOW 1 SPRING UPPER 8 *SEE KIT BELOW 1 SPRING LOWER 9 *SEE KIT BELOW SPRING HOLD DOWN 10 *SEE KIT BELOW 1 PIN 11 *SEE KIT BELOW 1 SPRING TENSION 1 *SEE KIT BELOW 1 BRAKE ADJUSTING LINK 13 *SEE KIT BELOW 1 CABLE GUIDE 14 *SEE KIT BELOW 1 CABLE ASSEMBLY 15 *SEE KIT BELOW SPRING HOLD DOWN PARKING BRAKE CAM L/H PARKING BRAKE CAM R/H PARKING BRAKE LEVER (LEFT) PARKING BRAKE LEVER (RIGHT) BRAKE ANCHOR BOLT 4 *SEE KIT BELOW 1 BRAKE ADJUSTING SOCKET L/H 5 *SEE KIT BELOW 1 BRAKE ADJUSTING SCREW L/H 6 *SEE KIT BELOW 1 BRAKE ADJUSTING SOCKET 7 *SEE KIT BELOW 1 WASHER FLAT WASHER SPRING SPACER KIT H598 LEFT BRAKE ADJUSTING KIT INCLUDES ITEMS 6,10 14,0,4 7 KIT H599 RIGHT BRAKE ADJUSTING KIT INCLUDES ITEMS 6,10 14,0,4 7 KIT H7199 LEFT OR RIGHT BRAKE SPRING KIT INCLUDES ITEMS 7 9 & 15 **KIT PARTS NOT SOLD SEPERATELY 81

82 BRAKES PARKING BRAKE ACTUATOR ASSEMBLY

83 BRAKES PARKING BRAKE ACTUATOR ASSEMBLY Item Part Number Qty Description 1 A TT HAND BRAKE NPN 4 1/4 0 x 1 HCS GR5 3 NPN 4 1/4 FLAT WASHER 4 NPN 4 1/4 0 NUT LOCK 5 B TT CABLE PRIMARY 6 A TT BAR EQUALIZER 7 A TT CLEVIS PIN 8 NPN 3 COTTER PIN 9 A TT PARKING BRAKE CABLE LEFT REAR 10 A TT PARKING BRAKE CABLE RIGHT REAR 11 NPN 1 5/16 18 X 3/4 HCS 1 NPN 1 CABLE CLAMP PLATE 13 NPN 1 CABLE CLAMP HANDLE 14 NPN 5/16 18 NUT LOCK CONTACT PIN PROXIMITY SENSOR MOUNTING SCREW (NOT SHOWN) 83

84 BRAKES BRAKE ACTUATOR ASSEMBLY 84

85 BRAKES BRAKE ACTUATOR ASSEMBLY Item Part Number Qty Description 1 C TT BRAKE PEDAL C TT BRAKE PEDAL PIVOT SHAFT 3 C TT BEARING 4 A TT CLEVIS PIN 5 A TT CLEVIS 6 NPN 1 ½ 0 X 1 ADJUSTING ROD 7 NPN 1 ½ 0 NUT 8 NPN 1 COTTER PIN 9 A TT 0057 SHAFT COLLAR 85

86 BRAKES SERVICE BRAKE ASSEMBLY

87 BRAKES SERVICE BRAKE ASSEMBLY ITEM PART NUMBER QTY. DESCRIPTION 1 A TT BRAKE LINE A TT10Y BRAKE LINE 3 A TT BRAKE LINE 4 A TT REAR BRAKE HOSE 5 A TT BRAKE LINE 6 A TT REAR BRAKE TEE 7 A TT BRAKE LINE 8 A TT BRAKE LINE CLIP 9 A TT BANJO BOLT 10 A TT BRAKE LINE HOSE 11 A TT BRAKE LINE 1 A TT BRAKE LINE TEE 13 A TT BRAKE LINE 14 A TT BRAKE LINE 15 A TT FITTING 16 A TT FITTING 17 A TT BRAKE LIGHT SWITCH TEE 18 A TT BRAKE LIGHT SWITCH 19 A TT MASTER CYLINDER 87

88 HYDRAULIC SYSTEM HYDRAULIC STEERING SYSTEM

89 HYDRAULIC SYSTEM HYDRAULIC STEERING SYSTEM Item Part Number Qty Description 1 A TT HORN BUTTON A TT WHEEL NUT 3 A TT STEERING WHEEL 4 A TT TILT STEERING COLUMN 5 C5315X6X8 6 1/M 1/M ADAPTER FITTING 6 A TU CHAR LYNN PUMP 7 A TT HYDRAULIC STEERING LINE 46ʺ 8 A TT HYDRAULIC STEERING LINE 43ʺ 9 A TT BEARING 10 A TT MACH 1 HYDRAULIC STEERING CYLINDER 11 A TT DRAG LINK 1 A TT JAM NUT 13 A TT TIE ROD END 14 A TT MASTER CYLINDER 15 06UB U606 1 HYDRAULIC HOSE PUMP TO MAST CYL 16 SP0PB11L145H9L 1 PRINCE PUMP 17 C369X1X8 FEMALE PIPE ADAPTER 18 A TT A 4 Y FITTING MALE COUPLING 19 H /4 X 3 INCH SUCTION HOSE 0 NPN 6 #1 HOSE CLAMP 1 A TT Y FITTING BLACK IRON H0391 3/4 X 1 INCH SUCTION HOSE 3 H0391 3/4 X 19 INCH SUCTION HOSE 4 F81Z3A697BB 1 RESERVOIR POWER STEERING FLUID 5 NPN 8 #4 HOSE CLAMP 6 H /8 X 35 INCH HYD HOSE PSI H /8 X 101 INCH HYD HOSE PSI H /8 X 98 INCH HYD HOSE PSI A TT DEG FITTING 3/8 INCH ELBOW 30 06U666 06UB66 1 HYDRAULIC HOSE 31 C5515X6 1 FITTING, ELBOW 3/8 X 3/8 3 69HB ELBOW 3/4 X 1/ 89

90 This page was intentionally left blank 90

91 HYDRAULIC ASSIST HYDRAULIC ASSIST SYSTEM SCHEMATIC 91

92 FUEL SYSTEM FUEL SYSTEM YANMAR TIER II & TIER III OPTION FOR TIER II ONLY

93 FUEL SYSTEM FUEL SYSTEM YANMAR TIER II & TIER III Item Part Number Qty Description 1 H05705 FUEL HOSE 60 INCH SAE30R7 50 PSI WK PR NPN 1 #4 HOSE CLAMP 3 A TT DEGREE ELBOW FITTING 4 A TT FUEL CAP 5 A TT FUEL SENDING UNIT 6 A TT FUEL TANK 7 A TT BULK HEAD FITTING 8 H FUEL HOSE 3 INCH SAE30R7 50 PSI WK PR FUEL FILTER ELEMENT 10 H FUEL HOSE 45 INCH SAE30R7 50 PSI WK PR 11 H FUEL HOSE 15 INCH SAE30R7 50 PSI WK PR FUEL FEED PUMP FUEL WATER SEPERATOR COMPLETE 14 H FUEL HOSE 0 INCH SAE30R7 50 PSI WK PR 15 AE OPT LUBRICITY FILTER ASSY COMP (OPTION) 16 FS LUBRICITY FILTER ELEMENT 17 H /16 HOSE SAE30R7 WKPK ʺ (OPTION) 18 H /16 HOSE SAE30R7 WKPK ʺ (OPTION) FUEL FILTER HEAD FUEL WATER SEPERATOR ELEMENT 1 AE OPT BRACKET, LUBRICITY FILTER NPN X 30 BOLT 3 NPN 4 5/16 FLAT WASHER 4 NPN 4 8MM SPLIT LOCK WASHER(NOT SHOWN) 5 NPN 1 ʺ CLOSE NIPPLE 93

94 FUEL SYSTEM FUEL INJECTION PUMP YANMAR TIER II DIESEL Item Part Number Qty Description MOUNTING BRACKET BOLT, M8 X PLATED BOLT, M8 X 16 PLATED BOLT, M10 X 0 PLATED MOUNTING BRACKET FUEL INJECTION PUMP 94

95 FUEL SYSTEM FUEL INJECTION LINES AND NOZZLE YANMAR TIER II DIESEL Item Part Number Qty Description PIPE ASSEMBLY FUEL INJECTION PIPE ASSEMBLY FUEL INJECTION PIPE ASSEMBLY FUEL INJECTION PIPE ASSEMBLY FUEL INJECTION PIPE SEAL FUEL INJECTOR BOLT, M8 X 18 PLATED BOLT, M6 X 16 PLATED RETAINER BRACKET RETAINER RETAINER 95

96 FUEL SYSTEM FUEL INJECTION PUMP YANMAR TIER III DIESEL Item Part Number Qty Description FUEL INJECTION PUMP BOLT, M8 X 30 PLATED BOLT, M8 X 0 PLATED RETAINER BOLT, M6 X 1 PLATED BRACKET PLUG 16 96

97 FUEL SYSTEM FUEL INJECTION LINES AND NOZZLE YANMAR TIER III DIESEL Item Part Number Qty Description PIPE ASSEMBLY FUEL INJECTION PIPE ASSEMBLY FUEL INJECTION PIPE ASSEMBLY FUEL INJECTION PIPE ASSEMBLY FUEL INJECTION PIPE SEAL FUEL INJECTOR BRACKET NUT M RETAINER BOLT, M4 X 14 HEX SCKT 97

98 FUEL SYSTEM ENGINE FUEL LINE YANMAR TIER II

99 FUEL SYSTEM ENGINE FUEL LINE YANMAR TIER II Item Part Number Qty Description JOINT BOLT, M PACKING, FUEL RETURN PIPE ASSEMBLY F.O. RETURN SEAL WASHER HOSE JOINT PIPE ASSY FUEL RETURN WITH CLAMPS PIPE ASSY FUEL WITH CLAMPS CLAMP # PIPE ASSY FUEL WITH CLAMPS FUEL FILTER ELEMENT BRACKET FUEL FILTER BOLT, M8 X 30 PLATED FUEL WATER SEPERATOR COMPLETE ASSY PUMP ASSEMBLY, FUEL FEED FUEL WATER SEPERATOR ELEMENT Note: The fuel system needs to be primed under certain conditions. *Before starting the engine for the first time *After running out of fuel and fuel has been added to the fuel tank *After fuel system maintenance such as changing the fuel filter and draining the fuel/water separator, or replacing a fuel system component To prime the fuel system: 1.Turn the key to the ON position for 10 to 15 seconds. This will allow the electric fuel pump to prime the fuel system..never use the starter motor to crank the engine in order to prime the fuel system. This may cause the starter motor to overheat and damage the coils, pinion and / or ring gear. 99

100 FUEL SYSTEM ENGINE FUEL LINE YANMAR TIER III DIESEL

101 FUEL SYSTEM ENGINE FUEL LINE YANMAR TIER III DIESEL Item Part Number Qty Description JOINT BOLT, M PACKING, FUEL RETURN PIPE ASSEMBLY F.O. RETURN SEAL WASHER HOSE JOINT PIPE ASSY FUEL RETURN WITH CLAMPS PIPE ASSY FUEL WITH CLAMPS CLAMP # PIPE ASSY FUEL WITH CLAMPS FUEL FILTER ELEMENT BRACKET FUEL FILTER BOLT, M8 X 30 PLATED FUEL WATER SEPERATOR COMPLETE ASSY PUMP ASSEMBLY, FUEL FEED FUEL WATER SEPERATOR ELEMENT Note: The fuel system needs to be primed under certain conditions. *Before starting the engine for the first time *After running out of fuel and fuel has been added to the fuel tank *After fuel system maintenance such as changing the fuel filter and draining the fuel/water separator, or replacing a fuel system component To prime the fuel system: 1.Turn the key to the ON position for 10 to 15 seconds. This will allow the electric fuel pump to prime the fuel system..never use the starter motor to crank the engine in order to prime the fuel system. This may cause the starter motor to overheat and damage the coils, pinion and / or ring gear. 101

102 AIR CLEANER AIR CLEANER ASSEMBLY Item Part Number Qty Description 1 NPN 1 #40 HOSE CLAMP A TT AIR INTAKE ADAPTER 3 NPN 1 #60 HOSE CLAMP 4 A TT AIR CLEANER 5 A TT AIR CLEANER BRACKET 6 A TT1Y AIR CLEANER SUPPORT BRACKET 7 P AIR CLEANER ELEMENT 8 A TT RAIN CAP (NOT SHOWN) 10

103 EXHAUST & INTAKE SYSTEM EXHAUST SYSTEM Item Part Number Qty Description EXHAUST GASKET A TT10TD PC EXHAUST/TAIL PIPE 3 A TT EXHAUST CLAMP ʺHD 3/8 THREAD 4 A TT MUFFLER 5 A TT1Y EXHAUST BRACKET ʺLʺ YANMAR TURBO 103

104 EXHAUST & INTAKE SYSTEM EXHAUST MANIFOLD YANMAR TIER II DIESEL Item Part Number Qty Description TURBO CHARGER BOLT M 8X EXH GASKET(ALSO SHOWN ON PG 101) BOLT M8X EXHAUST MANIFOLD CYLINDER HEAD ASSEMBLY EXHAUST MANIFOLD GASKET GASKET STUD BOLT M8X0 104

105 EXHAUST & INTAKE SYSTEM INTAKE MANIFOLD YANMAR TIER II DIESEL Item Part Number Qty Description TURBO CHARGER CLAMP JOINT B AIR INTAKE DUCT BOLT M8X90 PLATED BOLT M8 X 70 PLATED GASKET AIR HEATER BOLT M8X80 PLATED BOLT M8X45 PLATED INTAKE MANIFOLD INTAKE MANIFOLD GASKET CYLINDER HEAD ASSEMBLY GASKET 105

106 EXHAUST & INTAKE SYSTEM EXHAUST MANIFOLD YANMAR TIER III DIESEL

107 EXHAUST & INTAKE SYSTEM EXHAUST MANIFOLD YANMAR TIER III DIESEL Item Part Number Qty Description EXHAUST MANIFOLD ASSY INC ITEMS EXHAUST MANIFOLD STUD, M8X CYLINDER HEAD ASSY GASKET, EXHAUST MANIFOLD BOLT M8X COOLER, ERG NUT M STUD BOLT M8X PIPE PIPE GASKET PIPE BOLT M8X35 PLATED BOLT M8X45 PLATED BOLT M8545 PLATED BOLT, M10X5 PLATED VALVE, EGR GASKET GASKET BOLT M10X40 PLATED BOLT M10X40 PLATED BOLT M10X105 PLATED EXH GASKET(ALSO SHOWN ON PG 101) TURBO CHARGER 107

108 EXHAUST & INTAKE SYSTEM INTAKE MANIFOLD YANMAR TIER III DIESEL

109 EXHAUST & INTAKE SYSTEM INTAKE MANIFOLD YANMAR TIER III DIESEL Item Part Number Qty Description INTAKE MANIFOLD GASKET INTAKE MANIFOLD ASSY INC ITEMS 3 7 & INTAKE MANIFOLD ONLY VALVE VALVE SPACER GASKET BOLT, M6 X 0 PLATED TURBO CHARGER STUD M6 X 0 PLATED BOLT, M8 X 45 PLATED BOLT, M8 X 80 PLATED AIR DUCT JOINT, RUBBER JOINT, RUBBER CLAMP CLAMP GASKET GASKET AIR HEATER BEND BOLT, M8 X 40 PLATED BOLT, M8 X 90 PLATED HEAD ASSY 109

110 OPERATOR COMPARTMENT ACCELERATOR PEDAL ASSEMBLY YANMAR TIER III DIESEL Item Part Number Qty Description 1 NPN 3 BOLT, 1/4 0 X 1/ GR5 HCS F5TZ9F836A COVER 1 ACCELERATOR PEDAL COVER 3 1C3Z9F836BA 1 FOOT PEDAL 4 F5TZ9F836A BRACKET 1 ACCELERATOR PEDAL BRACKET 5 NPN 3 LOCK NUT, 1/4 0 6 U1L1B476AA 1 WIRE HARNESS, FOOT PEDAL 110

111 OPERATOR COMPARTMENT ACCELERATOR PEDAL ASSEMBLY YANMAR TIER II DIESEL Item Part Number Qty Description 1 A TT FOOT PEDAL ASSEMBLY NPN 3 SCREW HEX CAP 1/4 0 X 1.00 G5 3 NPN 3 WASHER FLAT 1/4 4 NPN 3 NUT LOCK 1/4 0 5 A TT4 0085* 1 ACCEL CABLE BRACKET 6 A TT BALL JOINT KIT NUT INCLUDED 7 A TT ACCELERATOR CABLE ASSEMBLY 8 A TT ACCELERATOR U BOLT KIT 9 A TT ACCELERATOR CLEVIS PIN KIT *TUG MODEL AND SERIAL NUMBER REQUIRED TO ORDER THIS PART 111

112 OPERATOR COMPARTMENT INSTRUMENT PANEL

113 OPERATOR COMPARTMENT INSTRUMENT PANEL Item Part Number Qty Description 1 A TT ELECTRONIC CONTROLLER DISPLAY C TT DASH PANEL (NO INSTRUMENTS) 3 A TT SPOTLIGHT TOGGLE SWITCH(OPTIONAL) 4 A TT HEADLIGHT SWITCH 5 A TT HEATER FAN SWITCH(OPTIONAL) 6 A TT HEATER CONTROL CABLE(OPTIONAL) 7 A TT HORN BUTTON 8 AE OPT AMMETER GUAGE (OPTIONAL) 9 AE OPT TRANS TEMP GAUGE (OPTIONAL) 10 AE OPT E STOP (OPTIONAL) 113

114 OPERATOR COMPARTMENT TRANSMISSION CONTROL Item Part Number Qty Description 1 A TT TRANSMISSION SHIFT CONTROL A TT TRANSMISSION SHIFT CABLE 10ʹ 3 A TT TRANSMISSION CABLE BRACKET ASSEMBLY 4 A TT U BOLT KIT 5 A TT BALL JOINT KIT 6 A TT TRANSMISSION LEVER INDICATOR STRIP REPAIR KIT(NS) HANDLE REPAIR KIT(NS) 114

115 ELECTRICAL SCHEMATICS DASH WIRING HARNESS 115

116 ELECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS YANMAR TIER II DIESEL 116

117 ELECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS YANMAR TIER II DIESEL 117

118 ELECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS YANMAR TIER III DIESEL 118

119 ELECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS YANMAR TIER III DIESEL 119

120 ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER II DIESEL 10

121 ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER II DIESEL 11

122 ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL 1

123 ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL 13

124 ELECTRICAL SCHEMATICS CE OPTION OPERATOR PRESENCE CIRCUIT WIRING DIAGRAM 14

125 ELECTRICAL SCHEMATICS CAB OPTION WIRING DIAGRAM 15

126 LIGHTS & ELECTRICAL HEADLIGHT, TAILLIGHT & SPOTLIGHT ASSEMBLY

127 LIGHTS & ELECTRICAL HEADLIGHT, TAILLIGHT, SPOT LIGHT ASSEMBLY Item Part Number Qty Description 1 A TT HEADLIGHT W/ (OPTIONAL)TURN SIGNAL A TT REAR FACING SPOT LIGHT (OPTION) 3 A TT4 009 TAILLIGHT TAILLIGHT ASSEMBLY REPLACEMENT PARTS Item Part Number Qty Description TAIL LENS COVER REPLACEMENT BRAKE LIGHT BULB REPLACEMENT REVERSE LIGHT BULB HEADLIGHT & SPOTLIGHT REPLACEMENT PARTS Item Part Number Qty Description 7 H6545 REPLACEMENT HEADLIGHT SEALED BEAM REPLACEMENT TURN SIGNAL BULB 9 H3 1 REPLACEMENT BULB, SPOTLIGHT OPTIONS NOT SHOWN Item Part Number Qty Description 10 AE OPT 0076 ROOF MOUNTED TURN SIGNAL LAMP 11 AE OPT 0099A 1 MASTER BATTERY DISCONNECT SWITCHPLOCKOUT LEVER KIT (OPTION) BATTERY DISCONNECT & FUSES 1 AE OPT MASTER BATTERY DISCONNECT SWITCH 13 NPN 4 5 AMP ACG GLASS ROUND FUSE 17

128 OTHER ASSEMBLY BODY & SEAT ASSEMBLY Item Part Number Qty Description 1 A TT HORN ASSEMBLY LATCH FOR ACCESS DOOR 3 C TT LOCKING T HANDLE LATCH 4 C TT HOOD LATCH T HANDLE 5 A TT BENCH SEAT STANDARD 6 AE OPT 0055 B 1 BENCH SEAT BOTTOM CUSHION STANDARD 7 AE OPT 0055 C 1 BENCH SEAT BACK CUSHION STANDARD 8 AE OPT BENCH SEAT WITH KILL SWITCH (OPTION) 18