ARCTIC SILVER QUIET DRIVE CROSS TRAINER 95X-0XXX-03
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1 ARCTIC SILVER QUIET DRIVE CROSS TRAINER Customer Support Services PARTS MANUAL rev 21 Nov 2008
2 REFERENCES OPERATION MANUAL SERVICE MANUAL TOUCH UP PAINT: SPRAY CAN.5 OZ BOTTLE W/APPLICATOR.33 OZ PEN HARDWARE BAG PLUG IN OPTION 120/60 PLUG IN OPTION 240/50 UK PLUG IN OPTION 240v AUS PLUG IN OPTION 230/50 CONT M051-00K62-A107 M051-00K62-A AK GK GK GK GK UNLABELED PARTS DESCRIPTION PART NO. PLATE: DRIVEFRAME; CLAMP B 0K KIT: SERV; PLUG-IN; 230/50 CON BM GK CARD: WARRANTY COMMERCIAL + MO51-00K62-A107 2
3 CONTENTS Page CONSOLE SUPPORT & DEADSHAFT COVERS...4 HANDLEBARS AND BULLHORNS...5 CONSOLE AND RELATED COMPONENTS...6 UPPER FRAME HARDWARE...8 ROCKER ARMS AND PEDAL LEVERS...8 CRANK COVER AND LOWER CAPS...10 LOWER FRAME SHROUDS AND HARDWARE...11 PEDAL LEVER COMPONENTS...12 PCB, BATTERY, REED SWITCH & BRACKET...13 BEARING-INSERT ASSEMBLY...14 CRANK ARM PULLEY ASSEMBLY...15 DRIVE MODULE...16 DRIVE MODULE HARDWARE...17 CABLES...18 Note: The 95Xi comes with both Telemetry and LifePulse sensors. 3
4 Console Support & Deadshaft Covers Console Support AK Console Support Cap 0K Console Support Shroud 0K Console Support Grommets Right Bullhorn Cover 0K Left Bullhorn Cover 0K Right Inside Deadshaft Cover 0K Left Inside Deadshaft Cover 0K Front Inside Deadshaft Covers (2) 0K Outside Front Deadshaft Cover 0K Outside Rear Deadshaft Cover 0K
5 Handlebars and Bullhorns Right Handlebar AK *Right Bullhorn AK Left Bullhorn AK HR Sensor Kit GK Medallion Bug AK Bug Adaptor 0K Left Handlebar AK Heart Rate Cable AK (one per handlebar) *Right Bullhorn Assembly consists of: AK Bullhorn, 0K Grip and 0K Gasket Left Bullhorn Assembly consists of: AK Bullhorn, 0K Grip and 0K Gasket 5
6 Console & Related components Console Case with decal AK Console Case Screws Programmed PCB A A032 A A023 (JAP) Lower Display Cable AK Polar Cable AK Battery Door 0K Polar PCB with receiver AK Overlay/Bezel/Switch (see chart below) Upper and Lower PCB mounting screws Lower PCB B B000 CONSOLE OVERLAY/BEZEL/SWITCH LANGUAGE AK AK Eng + Met AK AK Ger/Met AK AK Spn/Met AK AK Jap/Met AK AK Frn/Met AK AK Ital/Met AK AK Dut/Met AK AK Port/Met AK AK Turk/Met 6
7 Upper Frame Hardware 4 - Console Mounting Screws Handlebar Mounting Screws (3 per side) 6 - Console Support Mounting Screws Console Support Shroud Mounting Screws Bullhorn Screw Kit (includes 4 screws) GK Inside Deadshaft Cover Screws (2 per side) Bullhorn Cover Screws Outside Deadshaft Cover Screws ( 2 per side ) Items Not Shown: Accessory Tray 0K Mounting Screws (2)
8 Rocker Arms & Pedal Levers contents: Rocker Arms (2) Hardened Spacers (2) Oilite Washers (2) Retaining Rings (2) Loctite 620 Alcohol pad Rocker Arms AK Shaft Collar w/screws 0K LF Bug Medallion Assy. AK Right Pedal Lever Assembly AK Left Pedal Lever Assembly AK
9 Crank Cover and Lower Caps Crank Cover 0K Mounting screws Stabilizer Caps 4-0K Front frame Cap 0K Mounting Screws (Located on front sides of Ladder Frame Cover)
10 Lower Frame Shrouds & Hardware Right Link Cover w/decal AK Left Link Cover w/decal AK Mounting Screws (6 per cover) Rear Shroud Assembly AK Mounting Screws (4) Leg Levelers AK Rocker Cover Kit (left or right, includes clip and mounting screw) GK Mounting Screw Ladder Frame Cover w/decal AK Mounting Screws (4) Shroud Panel 0K Mounting Screws (2 per side) Wheel/Bracket Assembly AK Mounting Screws (3 per assembly) Right Inside Rocker Cover 0K Left and Right refer to the orientation of a user while standing on the pedals, facing the console. Right Inside Lever Joint Cover 0K Outside Pedal Joint Cover (left or right) 0K Mounting Screw Left Inside Lever Joint Cover 0K Left Inside Rocker Cover 0K
11 Pedal Lever Assembly Components Control Link Kit GK (contains 2 control links, part nos. AK ) Left Pedal 0K Right Pedal 0K Control Links (2) AK Hex Nut Right Inside Pedal Cover 0K Left Inside Pedal Cover 0K Mounting screws Washer Nut Crank Extension Mounting Bolt Pedal Mounting Hardware 4 - Screw Washer Pedal/Rocker Shaft & Bearings Order Kit GK E-Ring Thrust Washer 0K Brass Washer 0K Roller w/bearing AK Shaft Collar 0K Washer Brass Washer 0K Anti-Lift Roller 0K Setscrew Roller Extrusion AK Screws Anti-Lift Track 0K Screws Note: Units with serial number AXB or lower will require kit GK when replacing either the tie rod assembly or the crank extension for the first time. 11
12 PCB, Battery, Reed Switch & Bracket PCB, Reed Switch Battery Bracket 0K Power Control Board B D002 PCB Mounting screws Grommet (4) Battery Mounting screws V Battery Reed Switch 118E Reed Switch Mounting screws (2)
13 Bearing-Insert Assembly AK Service Kit- GK Includes: 1- crankshaft 2- bearings 2- sets of bearing flanges 4- nuts and washers Bearing Flanges (2) 0K Service Kit- GK Includes: 1 - intermediate shaft 2 - bearings 2- sets of bearing flanges 4- nuts and washers 1 Bearing 0K
14 Crank Arm Pulley Assembly Retaining Ring Crank arm weld Assembly AK Poly-V Crank Pulley 0K Crank arm mounting bolt nut Crankshaft Plate 0K Magnet Mounting screw washer Magnet-Standoff Assembly AK Crankshaft Plate Mounting screws (4)
15 Drive Module Crank Arm-Pulley Assembly See Page 14 for breakdown Alternator-Flywheel Assembly AK Mando Alternator Brushes J10 Flexonic Belt 0K Crankshaft 0K Right Crank Arm Weld Assembly AK Intermediate Shaft 0K Resistor Assembly Includes Power Control Cable AK Bearing-Insert Assembly (4) See Page 13 for breakdown J8 Flexonic Belt 0K Poly-V Metric Pulley 0K Pulley Setscrews
16 Drive Module Hardware Square Machine Keys (2) 0K Setscrew Crankshaft 0K Alternator-Flywheel Assembly Mounting bolt Crank Arm Mounting bolt nut Retaining ring Alernator-flywheel mounting bolt and nut bolt nut Machine Key 0K Bearing-Insert mounting screw and nut Poly-V pulley mounting screw and washer
17 Cables Power Control Cable AK AC TAP FIELD EXC ORANGE Valt FIELD RTN YELLOW RED/BLK RED/BLK RED/BLK BLK/WHT WHITE BLACK BLACK WHITE BLK BLK BLK User Arm HR Cables AK Console HR Cable AK P9 RJ45 CSAFE P10 RJ45 CARDIO TH. P11 10POS. BACKGROUND DEBUG HOR. POWER RES. 2 x.75 OHM 240W 4POS. MINI FIT JR. P4 RT SIGNAL LT SIGNAL NC NC RXD TXD Vcardio CTS Vsysc NC NC RXD TXD Vcardio CTS Vsysc DS BERR BKPT FREEZE RESET Dsi Vcc Dsc P2 12POS.MNL GREEN GREEN GREEN 6V RPM_ALT VoltR VoltR VoltR Volt Volt FIELD RED BLK/PURPLE IO St2 I3 I1 St2 I2 St3 I4 St1 I5 St3 I6 St1 START Upper Console Board A A016 P1 17POS. LOWER KEYPAD Power Control Board B D002 St4 I3 St5 St6 IO St4 I2 St6 I4 I5 St8 I6 St5 START I1 St6 P12 19 POS. UPPER KEYPAD Vbat RPM_REED P1 13POS.KK POS. MINI FIT P3 S98 S108 S118 S128 S138 S148 S158 LWR-CNSL D08 D18 D28 D38 D48 D58 D68 D78 D88 D98 D108 D118 D128 D138 D148 D158 Vce P5 24POS. MICROFIT RED WHITE BLACK P7 3POS. MINI FIT JR. N.C. N.C. COM REED SWITCH RED BLUE YELLOW GREEN WHITE BLACK BROWN ORANGE GREY RED BLUE YELLOW GREEN WHITE BLACK BROWN ORANGE GREY RED BLUE YELLOW GREEN WHITE BLACK POLAR RECEIVER P1 24POS. MICROFIT S9 S10 MAGNET Main Cable AK Lower Console Cable AK S11 S12 Lower S13 Console Board S14 B B000 S15 S15 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 Polar w/latch Conn.Cable AK PolarPCB w/header Cable AK
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