ELEVATION SERIES FLEXSTRIDER VARIABLE-STRIDE TRAINER PARTS MANUAL
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1 ELEVATION SERIES FLEXSTRIDER VARIABLE-STRIDE TRAINER PARTS MANUAL June 2016
2 Table of Contents Miscellaneous Part Numbers... 1 Console Support Handlebars and Cupholders....3 Frame System... 4 Shrouds... 4 Monocolumn, Handrail, and PCB Stabilizers... 7 Deadshaft and Rocker Arms... 9 Drive System Linkage System Pedal Levers Timing System Front Rocker Assembly Timing Carriage Stride Assembly Electrical Wiring Diagram Cable List
3 Miscellaneous Part Numbers Item Alpha Code* Part Number MISC-001 FSS, PFE V Power Supply MISC-002 FSS, PFE Line Cord Dom 10A, 125V MISC-003 FSS, PFE Line Cord Cont 10A, 250V MISC-004 FSS, PFE Line Cord U.K. 10A MISC-005 FSS, PFE Line Cord Australia MISC-006 FSS, PFE Line Cord China 10A, 250V MISC-007 FSS, PFE Arctic Silver Touch Up Paint: Spray Can Description (Quantity) MISC-008 FSS, PFE Arctic Silver Touch Up Paint:.5 Oz Bottle w/ Applicator MISC-009 FSS, PFE Pearl White BASE Touch Up Paint: Spray Can MISC-010 FSS, PFE Pearl White BASE Touch Up Paint:.5 Oz Bottle w/ Applicator MISC-011 FSS, PFE Pearl White TOP COAT Touch Up Paint: Spray Can MISC-012 FSS, PFE Pearl White TOP COAT Touch Up Paint:.5 Oz Bottle w/ Applicator MISC-013 FSS, PFE Titanium Touch Up Paint: Spray Can MISC-014 FSS, PFE Titanium Touch Up Paint:.5 Oz Bottle w/ Applicator MISC-015 FSS, PFE Metallic Black Touch Up Paint: Spray Can MISC-016 FSS, PFE Metallic Black Touch Up Paint:.5 Oz Bottle w/ Applicator MISC-017 FSS, PFE Charcoal Gray Touch Up Paint: Spray Can MISC-018 FSS, PFE Charcoal Gray Touch Up Paint:.5 Oz Bottle w/ Applicator * Refer to first three letters of the product s Serial Number for the Alpha code 1
4 Console Support CS-002 CS-001 CS-003 CS-005 CS-004 CS-006 CS-005 Note 1: For Console Parts information refer to the Parts Manual of the installed console. Parts List CS-001 FSS, PFE 0K Console Shroud CS-002 FSS, PFE AK Middle Console Shroud CS-003 FSS, PFE Screw; Console Shroud (4) FSS, PFE AK Weldment Console Mount; Arctic Silver CS-004 FSS, PFE AK Weldment Console Mount; Platinum White FSS, PFE AK Weldment Console Mount; Titanium FSS, PFE AK Weldment Console Mount; Metallic Black CS-005 FSS, PFE Weldment Console Mounting Screws (2) FSS, PFE Mounting Plate Screws (4) CS-006 FSS, PFE AK Weldment Console Mounting Plate 2
5 Handlebars and Cupholders CA-016 CA-014 CA-013 CA-007 A-011 CA-005 CA-003 CA-004 CA-015 CA-006 CA-001 CA-009 CA-005 CA-011 CA-007 CA-012 CA-010 CA-008 CA-012 CA-001 FSS, PFE AK User Arm Assy; Right CA-002 FSS, PFE AK User Arm Assy; Left (Not Shown) CA-003 FSS, PFE 0K Cupholder CA-004 FSS, PFE 0K User Arm Cover (Left Front/Right Back) (2) CA-005 FSS, PFE 0K User Arm Cover (Left Back/Right Front) (2) CA-006 FSS, PFE Bolt: User Arm Mount (8) CA-007 FSS, PFE Screws (4) CA-008 FSS, PFE Bolt: Bullhorn Mount (3) CA-009 FSS, PFE 0K Deadshaft Cover Clip (2) CA-010 FSS, PFE AK Bullhorn Assy Right and Left CA-011 FSS, PFE 0K Gasket: User Arm (2) CA-012 FSS, PFE AK Electrode; Bullhorn/User Arm: Top (4) CA-013 FSS, PFE AK Electrode; Bullhorn/User Arm: Bottom (4) CA-014 FSS, PFE Electrode Screw (8) CA-015 FSS, PFE AK User Arm Level Button CA-016 FSS, PFE 0K Cover; Bullhorn/Cupholder 3
6 Frame System Shrouds SH-001 SH-002 SH-004 SH-004 SH-003 SH-004 SH-009 SH-010 SH-004 SH-007 SH-011 SH-004 SH-006 SH-004 SH-008 SH-004 SH-004 SH-005 Parts List SH-001 FSS, PFE 0K Left Side Shroud SH-002 FSS, PFE 0K Right Side Shroud SH-003 FSS, PFE AK Top/Front Shroud SH-004 FSS, PFE Shroud Screws (19) SH-005 FSS, PFE AK Left Bottom Shroud SH-006 FSS, PFE AK Right Bottom Shroud SH-007 FSS, PFE 0K Base Right Shroud SH-008 FSS, PFE 0K Base Left Shroud SH-009 FSS, PFE 0K Front Cover ROM Zone SH-010 FSS, PFE 0K User Face Shroud SH-011 FSS, PFE User Face Shroud Screw (4) 4
7 Monocolumn, Handrail, and PCB MS-009 MS-008 MS-006 MS-014 MS-007 MS-001 MS-010 MS-011 MS-011A MS-011B MS-012 MS-013 MS-003 MS-006 MS-005 MS-004 MS-002 Parts List MS-001 FSS, PFE Screw; PCB Bracket Assy (2) FSS, PFE 0K Mono-column Cover Front; Arctic Silver FSS, PFE 0K Mono-column Cover Front; Platinum White MS-002 FSS, PFE 0K Mono-column Cover Front; Titanium FSS, PFE 0K Mono-column Cover Front; Metallic Black FSS, PFE 0K Mono-column Cover Back; Arctic Silver FSS, PFE 0K Mono-column Cover Back; Platinum White MS-003 FSS, PFE 0K Mono-column Cover Back;Titanium FSS, PFE 0K Mono-column Cover Back; Metallic Black MS-004 FSS, PFE Screws; Mono-column Cover (8) MS-005 FSS, PFE Screw; Handrail Bottom (2) MS-006 FSS, PFE Washers; Handrail (6) 5
8 FSS, PFE AK Right Hand Rail; Arctic Silver MS-007 FSS, PFE AK Right Hand Rail; Platinum White FSS, PFE AK Right Hand Rail; Titanium FSS, PFE AK Right Hand Rail; Metallic Black MS-008 FSS, PFE Screw; Hand Rail Top (4) FSS, PFE AK Left Hand Rail; Arctic Silver MS-009 FSS, PFE AK Left Hand Rail; Platinum White FSS, PFE AK Left Hand Rail; Titanium FSS, PFE AK Left Hand Rail; Metallic Black MS-010 FSS, PFE Washer; PCB Bracket MS-011 FSS, PFE AK ASSY: GBC with Power Hub MS-011A FSS, PFE A Power Hub Only MS-011B FSS, PFE A Generator Brake Controller Only MS-012 FSS, PFE Lock Washer MS-013 FSS, PFE Grounding Screw MS-014 FSS, PFE 0K Handrail Gasket (2) 6
9 Stabilizers ST-015 ST-013 ST-002 ST-012 ST-011 ST-009 ST-014 ST-002 ST-010 ST-016 ST-002 ST-001 ST-014 ST-004 ST-002 ST-005 ST-008 ST-006 ST-003 ST-007 Parts List ST-001 FSS, PFE AK Weldment Front Stabilizer ST-002 FSS, PFE Screws; Front Stabilizer (4) Bolts; Rear Stabilizer (6) ST-003 FSS, PFE 0K Wheel Shroud (2) ST-004 FSS, PFE Screws; Wheel Shroud (4) ST-005 FSS, PFE 0K End Cap; Front Stabilizer (2) ST-006 FSS, PFE 0K Wheel (2) ST-007 FSS, PFE Wheel Axle (2) ST-008 FSS, PFE E-Ring (2) ST-009 FSS, PFE 0K Frame Plate; Rear Stabilizer 7
10 ST-010 FSS, PFE Nut; Rear Stabilizer (4) ST-011 FSS, PFE 0K Leveler (4) ST-012 FSS, PFE Leveler Jam Nut (4) FSS, PFE AK Rear Stabilizer; Arctic Silver ST-013 FSS, PFE AK Rear Stabilizer; Platinum White FSS, PFE AK Rear Stabilizer; Titanium FSS, PFE AK Rear Stabilizer; Metallic Black ST-014 FSS, PFE Washers; Front Stabilizer (4) FSS, PFE Washers; Rear Stabilizer (4) ST-015 FSS, PFE End Cap Rear Stabilizers (2) ST-016 FSS, PFE 0K Floor Mat 8
11 Deadshaft and Rocker Arms DR-020 DR-016 DR-004 DR-026 DR-023 DR-005 DR-003 DR-025 DR-024 DR-027 DR-026 DR-015 DR-021 DR-002 DR-009 DR-023 DR-004 DR-025 DR-027 DR-024 DR-008 DR-007 DR-001 DR-006 DR-014 DR-016 DR-020 DR-022 DR-017 DR-010 DR-012 DR-019 DR-018 DR-011 DR-018 DR-013 Refer to following page for Parts List Parts List DR-001 FSS, PFE AK Left Rocker Arm Assy DR-002 FSS, PFE AK Right Rocker Arm Assy DR-003 FSS, PFE Screws; Deadshaft Mounting Block (4) DR-004 FSS, PFE 0K Thrust Washer with Adhesive (4) DR-005 FSS, PFE 0K Shaft Collar (2) DR-006 FSS, PFE 0K Cover; Lower Rocker Arm Left (2) 9
12 DR-007 FSS, PFE 0K Cover; Lower Rocker Arm Right (2) DR-008 FSS, PFE Screw; Lower Rocker Arm Cover (4) DR-009 FSS, PFE 0K Deadshaft DR-010 FSS, PFE Weldment: Tecspak Upright; RH; BLK DR-011 FSS, PFE Weldment: Tecspak Upright; LH; BLK DR-012 FSS, PFE 0K Plate: Tension Strap (2) DR-013 FSS, PFE Screw; Tecspak Upright to Frame (4) DR-014 FSS, PFE Screw; Tension Strap to Frame (2) DR-015 FSS, PFE Washers; Deadshaft mounting Block (4) DR-016 FSS, PFE 0K Spring Tecspak (4) DR-017 FSS, PFE Washer; Tension Strap to Frame (2) DR-018 FSS, PFE Washer; Tecspak Upright to Frame and Tension Strap (6) DR-019 FSS, PFE Nut; Tension Strap to Tecspak Upright (2) DR-020 FSS, PFE Screw; Spring Tecspak (2) DR-021 FSS, PFE 0K Mounting Block; Deadshaft DR-022 FSS, PFE Screw; Tensions Strap to Tecspak Upright (2) DR-023 FSS, PFE Washers; Deadshaft Mount (4) DR-024 FSS, PFE 0K Gasket; Deadshaft Bearings (2) DR-025 FSS, PFE 0K Mount; Deadshaft (2) DR-026 FSS, PFE Screws; Deadshaft Mount (4) DR-027 FSS, PFE Tolerance Ring (2) 10
13 Drive System DS-008 DS-001 DS-007 DS-015 DS-013 DS-002 DS-010 DS-003 DS-014 DS-011 DS-012 DS-009 DS-005 DS-004 DS-006 Parts List DS-001 FSS, PFE AK Drive Pulley with Life Shaft, Clutch Arm Assy, Shaft Collars, and Pillow Block Bearings DS-002 FSS, PFE Screw; Tecspak DS-003 FSS, PFE 0K Clutch Arm Stop Spacer DS-004 FSS, PFE AK Generator and Bracket Assy DS-005 FSS, PFE Drive Belt DS-006 FSS, PFE Nut; Pillow Block Bearing (4) DS-007 FSS, PFE Washer; Pillow Block Bearing (8) DS-008 FSS, PFE Bolt; Pillow Block Bearing (4) DS-009 FSS, PFE Screw; Generator Bracket / Belt Tensioner Bracket (6) DS-010 FSS, PFE Belt Tensioning Screw DS-011 FSS, PFE Jam Nut Belt Tensioner DS-012 FSS, PFE AK Belt Tensioner Assy DS-013 FSS, PFE Washer; Bottom Roller Timing Assy (4) DS-014 FSS, PFE Washer; Outer Tecspak DS-015 FSS, PFE Tecspak Damper 11
14 Linkage System Pedal Levers PL-003 PL-002 PL-013 PL-001 PL-018 PL-010 PL-004 PL-015 PL-016 PL-020 PL-008 PL-011 PL-017 PL-006 PL-007 PL-005 PL-009 PL-021 PL-019 PL-012 PL-014 Refer to following page for Parts List Parts List PL-001 FSS, PFE Washer; Crankshaft (2) PL-002 FSS, PFE Bolt; Crankshaft (2) PL-003 FSS, PFE 0K Hub; Pedal; Front (2) PL-004 FSS, PFE Thrust Washer Bearing (4) PL-005 FSS, PFE 0K Clevis Cover Left (2) PL-006 FSS, PFE 0K Plate; Rocker (4) PL-007 FSS, PFE Washer; Rocker Plate Lower (12) PL-008 FSS, PFE Washer; Rocker Plate Upper (4) PL-009 FSS, PFE Screw; Rocker Plate Lower (12) PL-010 FSS, PFE AK Pedal Lever Assy Left PL-011 FSS, PFE Screw; Rocker Plate Upper (2) PL-012 FSS, PFE Screw; Clevis Cover (4) PL-013 FSS, PFE Cap; Crank Bolt (2) 12
15 PL-014 FSS, PFE Screw; Pedal (8) PL-015 FSS, PFE 0K Clevis Cover Right (2) PL-016 FSS, PFE Nut; Rocker Plater Upper (2) PL-017 FSS, PFE 0K Pedal (2) PL-018 FSS, PFE AK Pedal Lever Assy Right PL-019 FSS, PFE 0K Pedal Lever End Cap (2) PL-020 FSS, PFE 0K Shaft; Rocker; Clevis PL-021 FSS, PFE Washer; Pedal (8) 13
16 Timing System Front Rocker Assemblies FR-015 FR-008 FR-007 FR-012 FR-022 FR-003 FR-002 FR-008 FR-020 FR-001 FR-023 FR-006 FR-016 FR-018 FR-004 FR-009 FR-008 FR-013 FR-021 FR-016 FR-014 FR-019 FR-016 FR-005 FR-010 FR-008 FR-011 FR-017 FR-001 FR-003 FR-012 FR-024 FR-002 FR-001 FSS, PFE Screw; Timing Pulley (4) FR-002 FSS, PFE Washer; Timing Pulley (4) FR-003 FSS, PFE Key; Timing Pulley (4) FR-004 FSS, PFE AK Tensioning Idler Hub (Stationary) (2) FR-005 FSS, PFE AK Idler Mounting Bracket (2) FR-006 FSS, PFE Timing Belt (2) FR-007 FSS, PFE 0K Upper Timing Pulley (2) FR-008 FSS, PFE 0K Thrust Washer (12) FR-009 FSS, PFE AK Crank Shaft (2) FR-010 FSS, PFE 0K Inner Tic Toc Shroud (2) FR-011 FSS, PFE 0K Lower Timing Pulley (2) 14
17 FR-012 FSS, PFE Bushing; Taper Lock with Set Screws (4) FSS, PFE 0K Crank Cover Pan; Arctic Silver (2) FR-013 FSS, PFE 0K Crank Cover Pan; Platinum White (2) FSS, PFE 0K Crank Cover Pan; Titanium (2) FSS, PFE 0K Crank Cover Pan; Metallic Black (2) FR-014 FSS, PFE AK Adjustable Idler Hub (2) FR-015 FSS, PFE 0K Shaft Collar (4) FR-016 FSS, PFE Washer; Idler Mount Bracket (8) FR-017 FSS, PFE Screw: Idler Mount Bracket (6) FR-018 FSS, PFE Screw; Crank Cover Pan (4) FR-019 FSS, PFE Screw; Outer Shroud (6) FR-020 FSS, PFE Screw; Inner Shroud; Machine (14) FR-021 FSS, PFE Idler Tensioning Bolt (2) FR-022 FSS, PFE AK Front Rocker Assy (2) FR-023 FSS, PFE 0K Outer Tic Toc Shroud (2) FS-024 FSS, PFE 0K LF Bug (2) 0K PC Bug (2) 15
18 Timing Carriage TC-012 TC-013 TC-012 TC-014 TOP ROLLER TC-009 TC-010 TC-008 TC-011 TC-005 TC-008 SIDE ROLLER TC-001 TC-002 TC-004 TC-015 TC-001 TC-016 TC-003 TC-028 TC-006 TC-002 TC-001 TC-007 TC-018 TC-001 Parts List LEFT SIDE - TIMING CARRIAGE TC-001 FSS, PFE Screw; Top Weldment to Side Plates: Top (4) FSS, PFE Screw; Timing Carriage: Bottom (4) TC-002 FSS, PFE Nut; Roller Bearing Assy; Bottom FSS, PFE Nut; Roller Bearing Assy: Side (4) TC-003 FSS, PFE Nut; Roller Bearing Assy: Top (2) TC-004 FSS, PFE Screw; Bottom Roller Timing Assy (4) TC-005 FSS, PFE 0K Thrust Washer; Hardened: Roller Bearing Assy; Side (4) TC-006 FSS, PFE 0K Plate; Timing Carriage: Left TC-007 FSS, PFE Screw; Roller Bearing Assy: Side (4) TC-008 FSS, PFE Thrust Bearing; Roller Bearing Assy: Side (8) 0K FSS, PFE Thrust Washer; Roller Bearing Assy: Bottom (2) 16
19 Timing Carriage - Continued TC-021 TC-023 TC-001 TC-002 TC-022 TC-017 TC-004 TC-020 TC-019 TC-026 TC-025 TC-005 TC-008 TC-024 TC-002 TC-008 TC-005 TC-017 TC-001 RIGHT SIDE - TIMING CARRIAGE Parts List - Continued TC-009 FSS, PFE Tabbed Washer; Roller Bearing Assy: Side (4) TC-010 FSS, PFE 0K Shaft; Roller Bearing Assy: Side (4) TC-011 FSS, PFE AK Roller Bearing Assy: Side (4) TC-012 FSS, PFE Thrust Bearing; Roller Bearing Assy: Top (4) TC-013 FSS, PFE 0K Shaft; Roller Bearing Assy: Top (2) TC-014 FSS, PFE AK Roller Bearing Assy: Top (2) TC-015 FSS, PFE AK Weldment; Timing Carriage: Top TC-016 FSS, PFE Screw; Roller Bearing Assy: Top (2) TC-017 FSS, PFE 0K Plate; Timing Carriage: Right 17
20 TC-018 FSS, PFE Screw; Left Plate to Top Weldment: Side (2) TC-019 FSS, PFE Screw; Roller Bearing Assy: Bottom TC-020 FSS, PFE 0K Weldment; Timing Carriage: Bottom TC-021 FSS, PFE 0K Stride Sensor Target Mount TC-022 FSS, PFE 118E Stride Sensor Target TC-023 FSS, PFE Screw; Stride Sensor Target Mount (2) TC-024 FSS, PFE AK Roller Bearing Assy: Bottom TC-025 FSS, PFE Washer; Roller Bearing Assy: Bottom TC-026 FSS, PFE 0K Shaft; Roller Bearing Assy: Bottom TC-027 FSS, PFE Washer; Bottom Roller Timing Assy (4) TC-028 FSS, PFE Washer; Roller Bearing Assy: Top (4) 18
21 Stride Assembly RIGHT SIDE VIEW SA-001 SA-005 SA-010 SA-012 SA-004 SA-002 SA-003 SA-015 SA-013 SA-014 SA-011 SA-002 SA-004 LEFT SIDE SA-015 SA-003 SA-001 RIGHT SIDE SA-001 SA-003 SA-006 SA-007 SA-004 SA-004 SA-002 SA-008 SA-009 Parts List SA-001 FSS, PFE AK Timing Link (2) SA-002 FSS, PFE Washer; Timing Link (2) SA-003 FSS, PFE Washer; Inner Timing Link (2) SA-004 FSS, PFE Screw; Plate Roller Track (8) FSS, PFE Screw; Timing Link to Roller Carriage (2) SA-005 FSS, PFE Screw; Stride Sensor Board (2) SA-006 FSS, PFE 0K Plate; Roller Track (4) SA-007 FSS, PFE Washer; Plate Roller Track (8) SA-008 FSS, PFE Screw; Timing Link to Rocker Arm SA-009 FSS, PFE Nord-Lok Washer SA-010 FSS, PFE AK Stride Sensor Board Assy SA-011 FSS, PFE Cable Clip SA-012 FSS, PFE 0K Adhesive Plate Rocker Track (8) SA-013 FSS, PFE Screw; Stride Sensor Bracket SA-014 FSS, PFE 0K Spacer; Stride Sensor Bracket SA-015 FSS, PFE 0K Spacer; Timing Link (2) 19
22 Electrical Wiring Diagrams CBL-001 CBL-002 CBL-004 CBL-008 CBL-003 CBL-005 CBL-007 CBL-009 CBL
23 Refer to Cable List on following page CBL-010 CBL-016 CBL-015 CBL-014 CBL-013 CBL-011 CBL
24 Cable List CBL-001 FSS, PFE AK CABLE ASSY: POWER HUB TO DISCOVER; FLEXSTRIDER CBL-002 FSS, PFE AK CBL-ASSY: EXTERNAL POWER; FLEXSTRIDER CBL-003 FSS, PFE AK COAX ASSY: RG6; BASE CBL-004 FSS, PFE AK CABLE ASSY CAT-5E CBL-005 FSS, PFE AK CBL ASSY: AC POWER, IEC C13 TO FASTONS CBL-006 FSS, PFE AK CBL ASSY: GROUND CBL-007 FSS, PFE AK CBL ASSY: SLD TO GBC CBL-008 FSS, PFE AK CBL ASSY: GENERATOR BRACKET TO PCB CBL-009 FSS, PFE AK CBL ASSY: LTS TO SLD CBL-010 FSS, PFE AK CBL ASSY: GROUND ESD CBL-011 FSS, PFE AK CBL-ASSY: EXTENSION TO CONSOLE; FLEXSTRIDER CBL-012 FSS, PFE AK CBL-ASSY: KEYPAD CBL-013 FSS, PFE AK CBL-ASSY:LIFEPULSE Y CBL-014 FSS, PFE AK CBL ASSY: LIFEPULSE FLEX, STRIDE CBL-015 FSS, PFE AK CBL ASSY: USER-ARM S/C-C CBL-016 FSS, PFE AK CBL ASSY: USER-ARM S/C-C 22
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