Arctic Silver 93T Treadmill

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1 Arctic Silver 93T Treadmill Customer Support Services PARTS MANUAL rev. 9 Mar 007

2 REFERENCES S/N ATS00000 and up OPERATION MANUAL SERVICE MANUAL HARDWARE BAG TOUCH UP PAINT: SPRAY CAN.5 OZ BOTTLE W/APPLICATOR.33 OZ PEN INSTALLATION VIDEO SERVICE VIDEO M05-00K58-A73 M05-00K58-A59 AK M05-00K58-A60 M05-00K58-A6

3 CONTENTS S/N ATS00000 and up Page REAR ENDCAPS AND CUP HOLDERS...3 SCUFF PAD, TINSEL AND FRAME TAG BOARD...4 CONSOLE AND RELATED COMPONENTS...5 UPRIGHTS, HAND RAILS AND ERGO BAR...6 MOTOR COVER, FRONT COVER AND ENDCAPS...7 BELT, DECK AND REAR ROLLER...8 LIFT FRAME AND MOTOR...9 WAX/LIFT ASSEMBLY...0 MOTOR CONTROLLER ASSEMBLY... DRIVE MOTOR ASSEMBLY... IDLER ARM ASSEMBLY AND STATIC BRUSH...3 LEG LEVELER ASSEMBLY...4 FRONT ROLLER ASSEMBLY...5 POWER COMPONENTS SCHEMATIC...6 CABLES...7

4 A R C T IC R ear E nd S IL V E R 93T C aps and C up Holders S /N 93T -0XXX-03 A T S and up Cup Holder, LT AK Cup Holder, RT AK Rear End Cap 0K Screws (4) Rear End Cap 0K Decal - LF Logo 0K

5 Scuff Pad, Tinsel and Frame Tag Bd. S/N ATS00000 and up Anti-Static Tinsel 0K Tinsel Spring Anti-Scuff Pad 0K () Frame Tag PCB B D000 4

6 Console and Related Components Rear Console Case 0K S/N ATS00000 and up Rear Console Decal 0K Console Screw (8) PCB Mounting Screw (8) PCB Assembly A A004 See Table Magnet Disc 0K See Table Console Accessory Cover 0K Polar/E-Stop Cable Assy AK Polar Receiver 8E Polar PCB Cable Assy AK Tether Stop Assy AK CD Tray, Rubber Pad 0K Stop Switch 0K Micro-Switch Front Console Case 0K Console Assembly Overlay/Bezel/Switch Assy. Language AK AK Eng/Met AK AK Eng/Eur AK AK German AK AK Spnish AK AK Japanese AK AK French AK AK Italian AK AK Dutch 5

7 Uprights, Handrails and Ergo Bar S/N ATS00000 and up ERGO Bar Assembly AK ERGO Bar Gasket () 0K Console/Cup Holder Mounting Screw (8) Console Mounting Screw (4) Handrail Mounting Screw (4) Bottom LT Handrail Boot 0K Bottom RT Handrail Boot 0K Handrail Hex Nut (4) Top RT Handrail Boot 0K Top LT Handrail Boot 0K Handrail () AK Upright, LT AK Handrail Tube Cap () 0K Handrail Boot Screws (6) Upright Plug () 0K Handrail Collar () 0K Grommet () Handrail Screw () Upright, RT AK Upright Tube Cap () 0K Upright Tube Cap Screw () Upright Mounting Screw (6) Washer (6) 6

8 Motor Cover, Front Cover and Front End Caps S/N ATS00000 and up Motor Cover Screws (4) Motor Shroud Assy. AK Felt Strip Front End Cap () 0K Front Cover 0K Screws (4) End Cap Screws (4) Bug Medallion Assembly AK

9 Belt, Deck and Rear Roller S/N ATS00000 and up Striding Belt 0K Deck Mounting Screws (4) Deck 0K Belt Limit Label, LT M05-00K58-A0 TECSPAK Mounting Screw (8) TECSPAK Spring (8) 0K Caution Label M05-00K58-A04 Belt Limit Label, RT M05-00K58-A00 TECSPAK Tinnerman Clip (8) Washer (8) Screw Round Grommet Washer Square Grommet Rear Roller Guard, LF AK Rear Roller 0K Rear Roller Adjusting Screws Rear Roller Guard, RT AK Roller Guard Screw (4)

10 A R C T IC S IL V E R 93T L ift F rame and L ift Motor S /N 93T -0XXX-03 A T S and up IEC Receptacle Retainer Bracket w/screw Frame Screws Lift Motor Hex Bolt Lift Frame End Cap Lock Nut Line Cord Clip Vinyl Cap Wheel 0K Phillips Screw Washer Lift Frame AK Hex Screw () Flat Washer () Bronze Sleeve () 0K Lock Nut () Cotter Pin Clevis Pin Lift Motor 0K

11 Wax/Lift Assembly AK S/N ATS00000 and up Pin Collar Spacer (3) Spacer (3) Locking Nut (3) Motor Capacitor PCB Mounting Screw (4) Wax Lift Mounting Screw (3) Wax/Lift PCB A A00 Mounting Bracket 0K Motor Capacitor PCB Assembly B A000 Plastic Grommet (4)

12 Motor Controller Assembly S/N ATS00000 and up AK (00-0V) W/O FERRITE AK (00-40V) W/O FERRITE AK (00-0V) WITH FERRITE AK (00-40V) WITH FERRITE

13 Drive Motor Assembly S/N ATS00000 and up Poly-V Pulley 0K Motor w/caution Label AK (SN ATS ATS00845) AK (SN ATS ATS00...) Slotted Hex Screw () Speed Sensor Assembly AK Locking Nut (4) Washer (4) Sensor Wheel Mounting Screw (3) Sensor Wheel 0K Insulating Shoulder Washer (4) 0K Drive Motor Assembly Number AK AK Insulating Pad () 0K Flywheel Assembly AK (Assembly includes Flywheel 0K Sensor Wheel and Mounting Screws) Motor Serial Number ATS00000 ATS00845 ATS00846 and up

14 Idler Arm Assembly and Static Brush S/N ATS00000 and up Idler Arm Assembly AK Anti Static Brush 0K Tinsel Bracket Screw() Idler Pin Grommet Drive Belt 0K Idler Pulley 0K Plug (For units not equipped with circuit breaker.) Threaded Idler Shaft 0K Lock Nut: Idler Wire Clamp Screw Limit Switch Limit Switch Cable AK Idler Spring Damper 0K Idler Spring 0K

15 Leveler Assembly AK S/N ATS00000 and up Bracket Leveler 0K Flat Washer (4) Pivot Pin 0K Lock Washer (4) Hex Nut (4) Stop Nut 0K Leveling Foot 0K

16 Front Roller Assy. AK S/N ATS00000 and up Mounting Bolt Flat Washer Polley V Pulley 8 0K Lock Washer Front Roller 0K Hex Bolt Flat Washer

17 Power Components Schematic S/N ATS00000 and up Xformer Bracket Assembly (foreign units only) AK On/Off switch Line Cord (Plug End Changes) v+ AUS Domestic v RT Angle Plug v/60Hz Continental v/50Hz UK 0 Amp Line Filter Black Wire AK MOV/Filter Cable Assy. AK Green/Yellow Wire AK White Wire AK

18 RD TD 8V RD TD 8V P P3 P7 *CLEAR *BLACK *BLACK *CLEAR *BLACK *RED BLACK GREEN UP UP TIME UP TIME L L 0 LI N E LO A D (x3) N N 3 FIT TEST 4 3 GREEN PURPLE ORANGE YELLOW P TXD. ARCTIC SILVER 93T Wax/Lift Power Supply S/N ATS00000 and up VCC RPM_IN. MOTOR CONTROLLER LINE NEUTRAL 3 P5 &BLACK &WHITE 3POS.MINIFITSR.CONN. WAX/LIFT POWER WAX/LIFT POWER &BLACK &WHITE MOTOR CONTROL POWER 0V DOMESTIC ONLY 3 MOTOR &BLACK CONTROL POWER &WHITE AK VAC MOV (x3) 30V, 40V FOREIGN 30 VOLTS CABLE SHOWN 75VAC MOV ON/OFF switch ON/OFF swit ch 4 *BLACK *RED *WHITE LEVEL SWITCH 0 % FASTON.TERM PLCS) 0POS.MINIFITJR.CONN. P *WHITE. 4POS. MIC ROFIT C ONN. POS. MICROFIT CONN. ( *BLACK 0 POSITION *RED BOTTOM POLAR/END SESSION KEYPADS E STOP LINE NEUTRAL WAX LIFT POWER SUPPLY VDC +8VDC RXD NC. BUS_REQ +VDC REED SENSE BROWN RED BLUE BLACK WHITE GRAY 0POS.MINIFITJR.CONN. 6POS.MICROFIT.CONN. N.O. NS POLAR RECEIVER PCB QUICK START N.O. SPARE R ANDOM HILL OTHER ORANGE YELLOW RED BROWN PURPLE BLUE +8VDC +8VDC REED SENSE TXD RXD BUS_REQ +VDC REED SENSE P GRAY WHITE *WHITE *WHITE *WHITE *RED *BLACK POLAR VCC VCC STOP NC. P 4POS.MICROFIT.CONN. 0POS.RALIF.CONN. POS.RALIF.CONN. LEFT RIGHT P FAT SPARE SPARE MANU AL CARDIO BU RN NS BLACK WHITE #GRN/YLW #BLK #BLK #WHT #WHT 3 P HOT NEU AUTO X-FRMR COM 00V IN 0/30V IN 0V OUT DOWN INCLINE INCLINE DOWN PAUSE SPEED 3 SPEED CLEAR DOWN 8 9 E NTER COOL DECK DECK DOWN HARD SOFT 6POS.MINIFITJR.CONN. BLACK WHITE VOLTAGE POWER CABLE PART# INPUT 30V A CIRCUIT BREAKER #BLK #BLK #GRN/YLW #WHT #WHT L IN E F I LTE R P4 P9 40V #GRN/YLW 00V IN 40V IN NEU HOT 8POS.MOD.PHONEJACK CTS 8POS.MOD.PHONEJACK CSAFE CARDIO THEATER CSAFE CARDIO THEATER MAIN PWR/SCI MESSAGE CENTER CONSOLE LIFE PULSE 4 5 CTS $BLACK $RED $WHITE 3POS.C-GRID.CONN. SPEED PICK-UP P-3 P 30V, 40V OUT VOUT VIN CAPACITOR BD. 4POS.SABRE.CON. 3POS.C-GRID.CON. 3POS.C-GRID.CON. AC AC PWR P 4POS. SABRE. CON. BLACK WHITE P 3POS. MAT-N-LOK. CONN. POS. MINIFITJR. CONN. VPOS VNEG NEU VPOS P3 8VDC *BLACK 8VDC. *WHITE. BUSREQ *GREEN BUSREQ RXD *BROWN TXD TXD *RED RXD PINRLY 3 *BLUE *BLUE 3 PINRLY 6POS. 6POS. MICROFIT. MINIFITJR. CONN. CONN. 6POS.MNL.CON POS.MAT-N-LOK.CONN. WAX/JUMPER PLUG OUT 6POS.MNL.CON. 0V, 60Hz PURPLE BLACK RED WHITE BLUE BLUE BLUE BLUE GREEN/YELLOW BLACK V9 RED W8 WHITE U0 POS. MINIFITJR. CONN. MOTOR 3mH PFC INDUCTOR 5mH PFC INDUCTOR HI-POT JUMPER (REMOVE FOR HI-POT TEST ONLY) IN HI-POT JUMPER (REMOVE FOR HI-POT TEST ONLY) PIN 4 AK PIN 5 POS. MINIFITJR. CONN. SEE CHART >> >> POS. MAT-N-LOK. C ONN. 30V, 50Hz > > > > P6 BLACK WHITE 7

Arctic Silver 93TW Treadmill. Customer Support Services PARTS MANUAL rev. 04/19/05

Arctic Silver 93TW Treadmill. Customer Support Services PARTS MANUAL rev. 04/19/05 Arctic Silver 93TW Treadmill Customer Support Services PARTS MANUAL rev. 04/9/05 REFERENCES OPERATION MANUAL SERVICE MANUAL HARDWARE BAG ACCESS-PLATE ASSY. ASSEMBLY INCLUDES: ) CONNECTOR PLATE ) F TYPE