95T-XXXXX-02 Treadmill
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1 Treadmill Customer Support Services PARTS MANUAL rev 09 Dec 2009
2 CONTENTS Miscellaneous... 3 Rear End Caps... 4 Anti-slip Pad and Extrusions... 5 Console Assembly... 6 Uprights and Covers... 7 Bridge Covers and Activity Zone... 8 Handrails and Covers... 9 Console Bracket and Covers...10 Ergo Bar Components...11 Motor Pan Covers...12 Motor Pan Brackets...13 Belt, Deck, and Rollers...14 Deck Springs, Stride Sensor, and Roller Guards...15 Lift Motor and Hardware...16 Lift Frame and Wheels...17 DSP Motor Controller and Comm Port Plate Assembly...18 On/Off Switch, Home Switch, and Line Filter...19 Drive Motor Assembly...20 Idler Assembly and Drive Belt...21 Leg Leveler Assembly...22 Cables
3 Miscellaneous Description OPERATION MANUAL HARDWARE BAG BAG CONSISTS OF: C-SAFE Splitter SCREW 8-18x12 SCREW M6x1.00-6G6Gx20 SCREW M6x1.00-6G6Gx35 SCREW M12x1.75-6G6Gx30 SCREW M6x1.00-6G6Gx14 SCREW 10-16X8 SCREW M3x.8-6G6Gx10 WASHER M WASHER M Part No. M051-00K65-A001 AK PCS PCS PCS PCS PCS PCS PCS PCS PCS. TOUCH UP PAINT: SPRAY CAN.5 OZ BOTTLE W/APPLICATOR.33 OZ PEN LINE CORDS: Domestic Low Voltage Domestic High Voltage International High Voltage (Cont.) UK * Australia * China * Line cord Bracket (INT only) SCREW M4x.07-6G6Gx10 (INT only) K PCS. This treadmill has both Lifepulse hand sensors and telemetry and is pre-wired for attachable TV. * The UK, Australia, and Chinese line cords are included in the 95T-INTHX-01 ship kit. 3
4 Rear End Caps Right Rear End Cap Kit with Grommets GK Left Rear End Cap Kit with Grommets GK Rear End Cap Mounting Screws (4)
5 Anti-slip Pad and Extrusions Right Anti-slip Pad 0K Left Anti-slip Pad 0K Lower Extrusion Spacer (1 per side) 0K RH Lower Frame Extrusion Assembly AK LH Lower Frame Extrusion Assembly AK (Assemblies Include Dual-Lock tape) Right Upper Extrusion/Ant-slip Pad Kit GK Left Upper Extrusion/Anti-slip Pad Kit GK
6 Console Assembly Description LED TREADMILL CONSOLE ENGLISH LED TREADMILL CONSOLE - INTERNATIONAL 7-INCH LCD TREADMILL CONSOLE DOM 7-INCH LCD TREADMILL CONSOLE INT 15-INCH LCD TREADMILL CONSOLE DOM NTSC 15-INCH LCD TREADMILL CONSOLE NTSC 15-INCH LCD TREADMILL CONSOLE PAL Part No. LEDT-DOMXX-01 LEDT-INTXX-01 07DT-DOMXX-01 07DT-INTXX-01 15DT-DOMXN-01 15DT-INTXN-01 15DT-INTXP-01 6
7 Uprights and Covers Cup Holders Right 0K Left 0K Right Upright Cover 0K Left Upright Cover 0K Right or Left Upright Assembly GK Upright Mounting Bolts (6) Washers (6) Console Support Brackets Right 0K Left 0K Plastic Grommets (4) Upright Cover Mounting Screws (2)
8 Bridge Covers and Activity Zone Top Bridge Cover 0K Bottom Bridge Cover 0K Bezel Access Door 0K Bridge Access Door 0K Bridge Cover Mounting Screws (10) Cupholders Right 0K Left 0K Activity Zone Assembly AK Mounting Screws (2) Stop Switch and Tether Assembly (included in the Activity Zone Assembly) AK
9 Handrails and Covers Right Handrail Assembly AK Right Outer Handrail Cover 0K Outer Handrail Mounting Screw (6 per cover) Left Handrail Assembly AK Left Outer Handrail Cover 0K Right Inner Handrail Cover 0K Left Inner Handrail Cover 0K Inner Handrail Mounting screw (5 per cover) Inner Handrail Plug 0K Bag of 10 plugs AK
10 Console Bracket and Covers Console Bridge Weldment/AVK AK Console Mounting Screws (4) LCD Access Cover 0K Rear Console Cover w/decal AK Rear Console Cover Screws (2) Neck Spacer Screws (2) Console Neck Spacer 0K
11 Ergo Bar Components HR Sensor Kit: GK (kit includes 4 sensors, sensor gasket, mounting screws) Bridge Weldment AK Bridge Weldment Mounting Screws (6) Inner Ergo Bar Gasket (left) 0K Inner Ergo Bar Gasket (right) 0K Ergo Bar Assembly (includes HR sensors kit and inner Ergo bar gaskets) AK Mounting Screws (4) Flat Washers (4) Outer Ergo Bar Gasket (left) 0K Outer Ergo Bar Gasket (right) 0K Heart Rate Electrodes Gaskets Front 0K Back 0K
12 Motor Pan Covers Bottom Motor Cover 0K Motor Cover Screws (4) Top Motor Cover 0K Motor Cover Screws (4)
13 Motor Pan Brackets Actuator and Frame Tie Weldment AK Flat Washers (5) Mounting Bolts (5) Lock Washers (5) Mounting Bolts (2) Flat Washers (2) Bar Tie 0K Bar Tie Mounting Hardware Bolts (4) Nuts (4) Washers (4) Washers (4) Right Front Motor Cover Bracket 0K Mounting Screws (3) Nylon Screw Grommet Left Front Motor Cover Bracket 0K Mounting Screws (4)
14 Belt, Deck and Rollers Striding Belt 0K Front Roller Assembly Domestic AK International AK Mounting Bolt Lock Washer Flat Washer Deck 0K Deck Screws (4) Tinnerman Clips (4) Drive Pulley 0K Rear Roller Domestic 0K International 0K Rear Roller Tension Bolts (2) Flat Washers (2) Hex Bolts (4) Lock Washers (4) Flat Washers (4) Front Roller Domestic 0K International 0K
15 Deck Springs, Stride Sensor and Roller Guards Stride Sensor Assembly AK Deck Springs (4 on each side) 0K Spring Mounting Screw Flat Washer Snap Bushing Toe Guard AK Toe Guard Mounting Hardware Bolts (2) Washers (2) Nuts (4) Washers (2) Roller Guard Kit GK (kit includes right roller guard, left roller guard, grommets, screws) 15
16 Lift Motor and Hardware Ring Grip Pin Rear Motor Cover Brackets Right 0K Left 0K Nylon Screw Grommet Lift Actuators 115V GK V GK Bolt Nut
17 Lift Frame and Wheels Lift Frame Assembly AK (includes lift frame, wheels, snap rings, end caps) Tube End Caps (8) 0K Lift Wheels (2) 0K Snap-Rings (2) Painted Lift Frame Weldment AK Lift Frame Mounting Bolts (2) Lift frame Mounting Nuts (2) Washers (2) Sleeve Bushings (2) 0K
18 DSP Motor Controller and Comm Port Plate Assembly Comm Port Plate Assembly AK includes one of each: F-type Right Angle Adaptor F-type Panel Connector Phone Jack Panel Receptacle DSP Motor Controller with Cable GK V GK V Hex Nut (3)
19 On/Off Switch, Home Switch and Line Filter Ground Screws (2) Home Switch Mounting Nuts (2) amp Line Filter (DOM) amp line Filter (INT) Line Filter Mounting Screws (2) IEC Receptacle IEC Receptacle Mounting Screws (2) On/Off Switch
20 Drive Motor Assembly Drive Motor AK Flywheel with Fan 0K Hex Bolt Setscrews (2) Hex Nuts (4) Drive Pulley 0K Insulating Washers (4) 0K Insulating Pad (2) 0K
21 Idler Assembly and Drive Belt Idler Assembly AK (includes idler bracket plastic idler, threaded shaft, nut) Poly-V Drive Belt 0K Idler Bracket 0K Plastic Idler 0K Threaded Shaft 0K Nut Locking Pin Mounting Nuts (4) Extension Spring 0K Spring Damper 0K
22 Leg Leveler Assembly Leg Leveler Assembly AK (includes leveler bracket pivot pin, stop nut, leveling foot) Hex Nuts (4) Stop Nut 0K Leveler Bracket 0K Pivot Pin 0K Leveling Foot 0K
23 Cables Description Quantity Part No. Green and yellow ground wire with spade lug on one end and ring terminal on the other; one goes from the IEC connector to the frame, the other from the line filter to the frame 2 AK External power cable with ferrite 1 AK inch RG6 coax cable 1 AK Main power cable from DSP to console 1 AK Mov filter cable with a two-pin connector on one end and a terminal on the other end of one green wire; it also has two spade lugs at the end of a varistor spliced to the other green wire 1 AK Hi-pot jumper cable has a two-pin connector with a green wire looped between the pins. 1 AK Cable from MIB in console to Activity Zone 1 AK Heart rate Ergo bar cable 1 AK inch C-SAFE cable; from splitter to console 1 AK inch C-SAFE upright cable; runs from the base to the 1 AK splitter in the bridge assembly Cable from on/off switch to motor controller (domestic) 1 AK Cable from on/off switch to motor controller (international) 1 AK Cable assembly; power DSP, high voltage (international) 1 AK Home switch cable from home switch to motor controller 1 AK AC power cable with an IEC connector on one end and a ring terminal on the green/yellow wire; spade lugs on the brown and blue wires 1 AK
24 Cables - Continued Description Quantity Part No. Black and white wires with spade lug on each end; from line filter to IEC connector Line filter to switch cable with a black and white wire that has spade lugs on one end and flag-type spade lugs on the other Harness Assembly 120/60 20A components: AK Outlet/Gnd Jumper Cable Assembly AK MOV Filter Cable Assembly AK Hi Pot Jumper cable Assembly AK AC Power cable Assembly AK IEC to filter cable Assembly AK Filter to switch cable Assembly Line filter 20A Harness Assembly 230/50 10A components: AK Outlet/Gnd Jumper Cable Assembly AK MOV Filter Cable Assembly AK Hi Pot Jumper cable Assembly AK AC Power cable Assembly AK IEC to filter cable Assembly AK Filter to switch cable Assembly Line filter 10A 1 AK AK AK AK Harness Assembly 220/60 20A components: AK Outlet/Gnd Jumper Cable Assembly AK MOV Filter Cable Assembly AK Hi Pot Jumper cable Assembly AK AC Power cable Assembly AK IEC to filter cable Assembly AK Filter to switch cable Assembly Line filter 20A 1 AK
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