REV -23
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- Anna Griffin
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1 UNITS WEIGHT lbs 400 kg 8 79cm 3in 79cm 3in 20cm 83in 20cm 83in 20cm 83in 229cm 90in 32cm 52in REV -23
2 K2-update Number Honix Display and Handlebar/QTY. DESCRIPTION ½ -3 UNC x 2½ Bolt BOLT BH, 8-32 x ¾'' ZINC Button HD Joint Connector, 3/8-6 X X ½, Thread Forming SCREW #6-32 X ½" PH OVAL HD BLK - SS SCREW SHCS, 5/6-8 UNC x INSERT HEX NUT INSERT, /4-20, HEX INSERT HEX INSERT HEX /4-20 CLIP NUT /4" Whiz Nut WASHER FLAT 3/8 X 2 X WASHER, FLAT, ½'' SAE DEEP GROOVE, BALL BEARING DEEP GROOVE BALL BEARING, 2 SEALS RADIAL BEARING RADIAL BEARING PULLEY BUSHING VERTICAL ANGLE END CAP 2.25" X 4.78" /2" DIA HOLE PLUG BLACK TYRAP,.4 X DECAL PATENT MEDFIT MADE IN USA 2-88 K2 Decal TOP Nautilus Transfer Decal - Small BLACK K0 Decal TOP MPale Antimicrobial Label Caution 5V and 4A Warning Label K K2 USERS MANUAL K2 REPAIR MANUAL K2 QUICK SET UP MANUAL K2 WHEEL GUIDE CABLE, COAXIAL, TV/PWR K2 Top Shield K2 Maintenance Hood K2 INNER BAFFLE K2 Side Shield - RIGHT K2 SHIELD LEFT K2 Bottom Shield K2 POWER INPUT PANEL K2 CIRCUIT BOARD MOUNT Washer-0mmxmm ASSY,MAIN POWER (96") K HANDLEBAR BOOT K2 Decal Panel K2 Decal Panel LEFT DC BLOWER FAN ASSEMBLY K2 FAN POWER CABLE ASSY BELT, DRIVE, K2 460J INTERMEDIATE PULLEY MOLDED PULLEY 2 /2" DIA AXLE, DRIVESHAFT K2 STEP CHAIN STRAND K2 STEP PIN LINK DRIVE AXLE SPACER K2 HANDLE GRIP ALTERNATOR SPACER Riser, Back, K Riser, End Assembly, Right, K Riser, End Assembly, Left, K Pin, Hinge, K2 Step Number Honix Display and Handlebar/QTY. DESCRIPTION Tread, K2 Pin, Step, K2 Step ASSY, HARNESS, CONSOLE TO INLINE, ELLIPTICAL, ROHS SPACER, #0 SCREW, 5/6" K2 SUPPLEMENTAL HEATSINK SEAL, CHANNEL MOUNT FLAP SEAL HOUSING, CHR, FIXED, TOP HOUSING, CHR, FIXED, BOTTOM TENSIONER ARM, ASSY K2 SHIELD MOUNT K2 SHIELD BRACE SPACER, SPEED SENSOR, K CABLE, ASSY,BATTERY, K2, RoHS K2 ALTERNATOR FAN K2 SHIELD SKIRT BRACE BATTERY 2V 3.4Ah 34 x 68 x K2 SHIELD SKIRT MOUNT K2 Reducer Bearing Spacer NUT SPACER, PULLEY BATTERY TRAY, 3.4 Ah BATTERY BATTERY TRAY MOUNT, 3.4 Ah BATTERY Salutron Ground Wire, 96" Long, K , TAB, FASTON, 6.35 [.250] SERIES CLOSED END GRIP RISER SCREW ANCHOR, RETROFIT K2 RISER BOLT LOCK, TOP K2 RISER BOLT LOCK, LOWER MODULE ASSEMBLY K2 Frame Ladder Weldment K2 HR HANDLEBAR K2 HANDLEBAR FRAME Water Bottle Holder Assembly K2 CONSOLE HANDLE, HONIX Alternator Tensioner T#40 BEARING BORE Weldment, Jackshaft K2 ALTERNATOR FRAME UNF x ¼" SCREW PHP SS 3547 WASHER, #0, INTERNAL TOOTH LOCK 3584 CABLE, ALTERNATOR, 3000 CE, 3800 RC HAIR PIN, PLATED STEEL WIRE ASSEMBLY, SPEED SENSOR, CL, RoHS 2597 PULLEY,ALTERNATOR,.044 DIA WASHER,SPLIT LOCK, WASHER,.375X.875X.078,STEEL,ZINC 2246 SCREW,.32-8X.25,HEX HD CAP SCREW, #6 X.50 PHIL TYPE T CLEVIS PIN, /2 X 5" ALTERNATOR, PRESTOLITE, RESISTOR WASHER, M8, FLAT, FENDER, ZINC PLATED 4055 COVER, ERGOBAR, FRONT COVER, ERGOBAR, BACK SCREW, #0-32 X.75, PAN HEAD, W/LOCK WASHER 4090 BELT, ALTERNATOR STANDOFF, /4 HEX MALE-FEMALE, #6-32 X 7/6" SM PAD, LEVELING SM7787 CONNECTOR, RF, 3MM, F SM TRANSPORT WHEEL 2" X 6" SM40464 DECAL, CONSOLE BACK SM40679 CABLE ASSY, T-BAR GRIP TO CONSOLE, ELLIPTICAL, RoHS SM CABLE ASSY, MAIN LOWER, E96 REV -23 BOM excludes Honix display. Display and power cord ordered separately. K2 BOM for Honix Display Based Machine.
3 K2-update REV -23 Number LED Display and Adapter/QTY. DESCRIPTION ½ -3 UNC x 2½ Bolt BOLT BH, 8-32 x ¾'' ZINC Button HD Joint Connector, 3/8-6 X X ½, Thread Forming SCREW #6-32 X ½" PH OVAL HD BLK - SS SCREW SHCS, 5/6-8 UNC x BRIGHT ZINC /4-20 x /2" TRUSS HD INSERT HEX NUT INSERT, /4-20, HEX INSERT HEX INSERT HEX /4-20 CLIP NUT /4" Whiz Nut WASHER FLAT 3/8 X 2 X WASHER, FLAT, ½'' SAE DEEP GROOVE, BALL BEARING DEEP GROOVE BALL BEARING, 2 SEALS RADIAL BEARING RADIAL BEARING PULLEY BUSHING Handlebar Grip for " OD Tube 2" Long VERTICAL ANGLE END CAP 2.25" X 4.78" /2" DIA HOLE PLUG BLACK Plug, -/4 hole Hole Plug, Weight Horn for.75 ID Tube TYRAP,.4 X DECAL PATENT MEDFIT MADE IN USA 2-88 K2 Decal TOP Nautilus Transfer Decal - Small BLACK K0 Decal TOP MPale Antimicrobial Label Caution 5V and 4A Warning Label K K2 USERS MANUAL K2 REPAIR MANUAL K2 QUICK SET UP MANUAL K2 WHEEL GUIDE CABLE, COAXIAL, TV/PWR K2 Top Shield K2 Maintenance Hood K2 INNER BAFFLE K2 Side Shield - RIGHT K2 SHIELD LEFT K2 Bottom Shield K2 POWER INPUT PANEL K2 CIRCUIT BOARD MOUNT Washer-0mmxmm ASSY,MAIN POWER (96") K HANDLEBAR BOOT K2 Decal Panel K2 Decal Panel LEFT DC BLOWER FAN ASSEMBLY K2 FAN POWER CABLE ASSY BELT, DRIVE, K2 460J INTERMEDIATE PULLEY MOLDED PULLEY 2 /2" DIA AXLE, DRIVESHAFT K2 STEP CHAIN STRAND K2 STEP PIN LINK DRIVE AXLE SPACER K2 HANDLE GRIP ALTERNATOR SPACER Riser, Back, K2 Riser, End Assembly, Right, K2 K2 BOM for LED based Display. Display and power cord ordered separately. Number LED Display and Adapter/QTY. DESCRIPTION Riser, End Assembly, Left, K Pin, Hinge, K2 Step Tread, K2 Pin, Step, K2 Step ASSY, HARNESS, CONSOLE TO INLINE, ELLIPTICAL, ROHS SPACER, #0 SCREW, 5/6" K2 SUPPLEMENTAL HEATSINK SEAL, CHANNEL MOUNT FLAP SEAL HOUSING, CHR, FIXED, TOP HOUSING, CHR, FIXED, BOTTOM TENSIONER ARM, ASSY K2 SHIELD MOUNT K2 SHIELD BRACE SPACER, SPEED SENSOR, K CABLE, ASSY,BATTERY, K2, RoHS K2 ALTERNATOR FAN K2 SHIELD SKIRT BRACE BATTERY 2V 3.4Ah 34 x 68 x K2 SHIELD SKIRT MOUNT K2 Reducer Bearing Spacer NUT SPACER, PULLEY BATTERY TRAY, 3.4 Ah BATTERY BATTERY TRAY MOUNT, 3.4 Ah BATTERY Salutron Ground Wire, 96" Long, K , TAB, FASTON, 6.35 [.250] SERIES RISER SCREW ANCHOR, RETROFIT K2 RISER BOLT LOCK, TOP K2 RISER BOLT LOCK, LOWER MODULE ASSEMBLY K2 Frame Ladder Weldment K2 HR HANDLEBAR K2 HANDLEBAR FRAME Water Bottle Holder Assembly K0 CONSOLE HANDLE Alternator Tensioner T#40 BEARING BORE Weldment, Jackshaft K2 ALTERNATOR FRAME Display Adapter Assembly, E UNF x ¼" SCREW PHP SS 3547 WASHER, #0, INTERNAL TOOTH LOCK 3584 CABLE, ALTERNATOR, 3000 CE, 3800 RC HAIR PIN, PLATED STEEL WIRE ASSEMBLY, SPEED SENSOR, CL, RoHS 2597 PULLEY,ALTERNATOR,.044 DIA WASHER,SPLIT LOCK, WASHER,.375X.875X.078,STEEL,ZINC 2246 SCREW,.32-8X.25,HEX HD CAP SCREW, #6 X.50 PHIL TYPE T CLEVIS PIN, /2 X 5" ALTERNATOR, PRESTOLITE, RESISTOR WASHER, M8, FLAT, FENDER, ZINC PLATED 4055 COVER, ERGOBAR, FRONT COVER, ERGOBAR, BACK SCREW, #0-32 X.75, PAN HEAD, W/LOCK WASHER 4090 BELT, ALTERNATOR STANDOFF, /4 HEX MALE-FEMALE, #6-32 X 7/6" SM PAD, LEVELING SM7787 CONNECTOR, RF, 3MM, F SM TRANSPORT WHEEL 2" X 6" SM40464 DECAL, CONSOLE BACK SM40679 CABLE ASSY, T-BAR GRIP TO CONSOLE, ELLIPTICAL, RoHS SM CABLE ASSY, MAIN LOWER, E96
4 Red: PAINTED FRAME COLOR Black: Black finish REV K2 Welded Frames - Painted
5 DRIVE COMPONENTS Red: PAINTED ITEMS Blue: KITS x4 Pin & Master Link B J PolyV Belt J PolyV Belt DETAIL B SCALE : Precision 6203 Bearing x4 Chain Strand Intermediate Pulley Primary Drive Pulley Alternator A Tensioner Assembly T Sprocket REV -23 TURN SPROCKET FLAT SIDE AWAY FROM MOUNT DETAIL A SCALE : Bearing RS Bearing Bearing
6 Bearing Spacer Intermediate Pulley Assembly Red: PAINTED ITEMS Blue: KITS RS Bearing Alternator Sensor wheel RS Bearing Pulley J PolyV Belt Precision 6203 Bearing Nut Pulley Washer Sensor Gap 0.030"-0.040" Bearing Spacer Precision 6203 Bearing Pulley REV J PolyV Belt DRIVE PULLEYS Speed Sensor Gap Adjustment
7 x Painted Black Apply Blue Loctite to Bearings Zinc Plated x Painted Black Zinc Plated No paint in threads or bearing bores
8 Red: PAINTED ITEMS Blue: KITS Inserts require installation tool Threaded Inserts Fan Fans REV -23 K2 FAN ASSEMBLY
9 Red: PAINTED ITEMS Blue: KITS. All labeled components are to be assembled before shipment unless otherwise noted. 2. All bearings are to be pressed in with force applied to outer ring only. 3. All hardware to be torqued to specs listed in chart below. 4. Special notes if any are shown below Guide rails clamp on top of support tubes per machine x REV -23 K2-update GUIDE RAILS
10 Red: PAINTED ITEMS Blue: KITS Washer. All labeled components are to be assembled before shipment unless otherwise noted. 2. All bearings are to be pressed in with force applied to outer ring only. 3. All hardware to be torqued to specs listed in chart below. 4. Special notes if any are shown below Bolt Tensioner Assembly Tensioner Assembly DETAIL C SCALE : Tensioner Assembly SCALE : 6 C Washer 7T #40 Sprocket With Bearing RT60 Tensioner Bolt Tensioner assemblies per machine. ( ) Tensioner Assembly REV -23
11 Apply Purple Loctite 222 to end threads, tighten to 50 in-lbs. (4 ft-lbs) x Apply Green Loctite 680 to end threads, tighten to 50 in-lbs. (4 ft-lbs) Zinc Apply Purple Loctite 222 to end threads, tighten to 50 in-lbs. (4 ft-lbs) Apply Lithum Grease to shaft of pin, place washer on pin before bearing Zinc x Apply Green Loctite 680 to end threads, tighten to 50 in-lbs. (4 ft-lbs) Note: Orientation of chain link (link points down) and installed direction of retaining clip. (Open end of clip points up) K2 Steps REV -23
12 Red: PAINTED ITEMS Blue: KITS All labeled components are to be assembled before shipment unless otherwise noted. 2. All bearings are to be pressed in with force applied to outer ring only. 3. All hardware to be torqued to specs listed in chart below. 4. Special notes if any are shown below x Coaxial TV Cable Upper Cable Assm to Console Contact HR Cable REV Coaxial Coupler K2 HANDLE BAR ASSY
13 Red: PAINTED ITEMS Blue: KITS All labeled components are to be assembled before shipment unless otherwise noted. 2. All bearings are to be pressed in with force applied to outer ring only. 3. All hardware to be torqued to specs listed in chart below. 4. Special notes if any are shown below x SM40464 SM40464 SM x inner screws x outer screws Heart Rate Cable Assembly runs thru and connects to both and left and right. K2 Ergo Bar Assembly REV -23
14 Red: PAINTED ITEMS Blue: KITS Bolt 3x Washer 0x Bolt 7x Bolt Bolt Washer 4x Washer 0x Bolt 0x x Hood Rubber Trim Lower Pan Bolt 4x Bolt 3x SMQ x x x REV Washer 0x Bolt 7x K2 SHIELD ASSEMBLY
15 Red: PAINTED ITEMS Blue: KITS. All labeled components are to be assembled before shipment unless otherwise noted. 2. All bearings are to be pressed in with force applied to outer ring only. 3. All hardware to be torqued to specs listed in chart below. 4. Special notes if any are shown below (Global) (USA) (International) (Global) K2 Displays REV B
16 (USA) (Intl) (7" Global) $PRP:"SW-File Name" x x x x x Honix (LCD) Type Displays ESI (LED) Type Displays K2-update REV -23
17 Red: PAINTED ITEMS Blue: KITS 5 Pin and 6 Pin Connectors not used on K Honix 0" LCD Display - USA EU - Honix 0" LCD Display - Europe AUS - Honix 0" LCD Display - Australia Honix 7" LCD Display - Global ESI LED Display - Global Display Board Connections 6 Pin (LED Only) 6 Pin (LED Only) 30 Pin Ipod Cable Pin 5 Pin 5 Pin 4 pin TV Coax Cable From Display (Upper Wiring Harness To Lower Board) Connecter at base of handrails (CHR Wiring Harness) Coaxial Cable Coupling 7787 Coaxial Cable Coaxial Cable Coupling (Lower Wiring Harness To Lower Board) Coaxial Cable Lower Board pin Connector Green Wire to Left Upper Contact Red Wire to Right Upper Contact CHR Grips To Power Entry Plate Black Wire to Left Lower Contact White Wire to Right Lower Contact REV -23 Coaxial Cable Coupling 7787
18 Black Battery Wiring Harness ( ) White Black Battery 2V Small Battery.3AH ( ) Large Battery 3.4AH ( ) 0 Amp Mini Fuse Power In Wiring Harness Red Sensor Wiring Harness (2445) Speed Sensor (2445) Wall Receptacle AC Coaxial coupling (7787) Power Supply/Charger Input: hz Output: 5v DC 4 Amp ( ) Power Entry Plate White (+) Black (-) Lower Board Fans (2): 2v DC (Not used on LED Display Version) Console 20 Pin Connector Coaxial Cable from Console Upper Console Wiring Harness Coaxial TV Cable (57-033) Lower Console Wiring Harness Fan Wiring Harness Black White Power Resistor (256) White (B+) Black (GND) Alternator Wiring Harness 3584 Resistor Wiring Harness Alternator Brown (FLD) REV B
19 x Painted Black x Zinc Plated No paint in threads or bearing bores. Apply Purple Loctite 222 to end threads, tighten to 50 in-lbs. (4 ft-lbs) x Apply Green Loctite 680 to end threads, tighten to 50 in-lbs. (4 ft-lbs) Apply Lithum Grease to shaft of pin, place washer on pin before bearing Zinc Apply Blue Loctite to Bearings Painted Black Zinc Apply Purple Loctite 222 to end threads, tighten to 50 in-lbs. (4 ft-lbs) K2-update Zinc Plated x Apply Green Loctite 680 to end threads, tighten to 50 in-lbs. (4 ft-lbs) RS Bearing Nut Washer Bearing Spacer Precision 6203 Bearing Pulley J PolyV Belt Alternator Sensor wheel 2597 Pulley J PolyV Belt Coaxial TV Cable Pulley x Coaxial Coupler Upper Cable Assm to Console Contact HR Cable REV 02
20 K2 Stair Machine SM x outer screws x inner screws P2 REV x Washer 0x Bolt 7x SMQ x Bolt 3x x x Washer 0x Bolt Bolt Washer 4x x Bolt 3x Bolt 7x
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