ActivateSeriesTreadmill
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1 ActivateSeriesTreadmill OST-XXXXX-XX PartsManual
2 Table of Contents Miscellaneous 2 Console Assembly (CN) 3 Drive Motor (DM) 5 Drive Motor Parts 5 Main Drive System and Miscellaneous Components 6 Base Frame Electronics (BE) 7 Lift System (LS) 8 Lift Motor Assembly 8 Lift Frame Assembly 9 LifePulse and Activity Zone Assembly (LP) 10 Front Roller Assembly (FR) 11 Upper Frame Parts (UF) 12 Lower Frame (LF) 13 Covers, End Caps, Side-Mounted Components 13 Running Belt, Deck and Associated Components 14 Drive Belt, Anti-Static Brush, Misc. 15 Switches and Receptacles 16 Wiring 17 1
3 Miscellaneous Miscellaneous Part Numbers Part Number Description Where Used Line Cords LINE-CORD: R/A; 96"; W/RECP S/C-C US / Spain / France / Japan LINE-CORD: R/A; 220V; USA D US LINE-CORD: U.K; R/A D UK LINE-CORD: R/A; CEE7; 103" 10A 250V D Continental Europe and Asia (see Note 1) LINE-CORD: BRAZIL, IEC-C19 Brazil LINE-CORD: CHINESE; W/C-19 RECP C China / Hong Kong LINE-CORD: R/A; 220V; USA D Japan LINE-CORD: IEC; AUSTRALIAN; 230/50 C Australia Arctic Silver Touch-up Paint Spray Can oz Bottle with Applicator oz Pen Note 1: Germany, France, Spain, Italy, Netherlands, Russia, Turkey, Korea, Portugal Serial Number Table Item Number Alpha Code (Prefix) OST-DOMLX-01 OPT OST-DOMHX-01 OPT OST-INTHX-01 OPT OST-INTHC-01 OPT OST-DOMHC-01 OPT OST-DOMLC-01 OPT Starting Serial Number Ending Serial Number 2
4 Console Assembly (CN) CN-002 CN-003 CN-004 CN-005 CN-006 CN-007 CN-008 CN-009 CN-010 CN Com plete Console Assem bly Item Alpha Code Part Number Description CN-001 OPT OLEDT-ENGEL-01N Activate Treadmill Complete Console Dom Low Eng/Eng (see Note 2) " OPT OLEDT-ENGEH-01N Activate Treadmill Complete Console Dom High Eng/Eng (see Note 2) " OPT OLEDT-ENGMH-01N Activate Treadmill Complete Console UK High Low Eng/Met (see Note 2) " OPT OLEDT-EUEMH-01N Activate Treadmill Complete Console Con High Eng/Met (see Note 2) " OPT OLEDT-GERMH-01N Activate Treadmill Complete Console Con High Ger/Met (see Note 2) " OPT OLEDT-FRNMH-01N Activate Treadmill Complete Console Con High Frn/Met (see Note 2) " OPT OLEDT-SPNMH-01N Activate Treadmill Complete Console Con High Spn/Met (see Note 2) " OPT OLEDT-ITLMH-01N Activate Treadmill Complete Console Con Con Itl/Met (see Note 2) " OPT OLEDT-DUTMH-01N Activate Treadmill Complete Console Con High Dut/Met (see Note 2) " OPT OLCDT-RUSMH-01N Activate Treadmill Complete Console Con High Rus/Met (see Note 2) " OPT OLCDT-JAPML-01N Activate Treadmill Complete Console Jap Low Jap/Met (see Note 2) " OPT OLCDT-JAPMH-01N Activate Treadmill Complete Console Jap High Jap/Met (see Note 2) " OPT OLEDT-TURMH-01N Activate Treadmill Complete Console Con High Tur/Met (see Note 2) " OPT OLCDT-CHNMH-01N Activate Treadmill Complete Console Chi High Chi/Met (see Note 2) " OPT OLCDT-HOKMH-01N Activate Treadmill Complete Console AHK UK High Chi/Met (see Note 2) " OPT OLEDT-AUSMH-01N Activate Treadmill Complete Console Aus High Aus/Met (see Note 2) " OPT OLCDT-KORMH-01N Activate Treadmill Complete Console Kor High Kor/Met (see Note 2) " OPT OLEDT-PORMH-01N Activate Treadmill Complete Console Por High Por/Met (see Note 2) " OPT OLEDT-BRAEH-01N Activate Treadmill Complete Console E BZ Eng/Eng (see Note 2) " OPT OLEDT-FRNML-01N Activate Treadmill Complete Console Dom Low Eng/Eng (see Note 2) " OPT OLEDT-SPNML-01N Activate Treadmill Complete Console Dom Low Spn/Met (see Note 2) Note 1: Complete Consoles come with country specific Line Cords 3
5 Item Alpha Code Part Number Description CN-002 OPT 0K DOOR: CSAFE CN-003 OPT VMI 8-18X12 PHL PAN AB ST BZ B (6) CN-004 OPT 0K CONSOLE CASE:ACTIVATE SHDW -02XX CN-005 OPT VMI 6-19X 6 PHL PAN PLT ST BZ B (4) CN-006 OPT A PCB-ASSY: ACTIVATE CONSOLE (LED) " OPT A PCB-ASSY: ACTIVATE CONSOLE (CCD) CN-007 OPT AK POLAR CABLE ASSY CN-008 OPT 118E HEART RATE RECEIVER: CODED; RE07L CN-009 OPT 0K TAPE: ADHESIVE; DBL-SIDED B CN-010 OPT GK English/English Bezel Switch and Overlay Assy. " OPT GK French/Metric Bezel Switch and Overlay Assy " OPT GK Spanish/Metric Bezel Switch and Overlay Assy " OPT GK Italian/Metric Bezel Switch and Overlay Assy " OPT GK Dutch/Metric Bezel Switch and Overlay Assy " OPT GK Portuguese/Metric Bezel Switch and Overlay Assy " OPT GK Turkish/Metric Bezel Switch and Overlay Assy " OPT GK German/Metric Bezel Switch and Overlay Assy " OPT GK China/Metric Bezel Switch and Overlay Assy " OPT GK Korean/Metric Bezel Switch and Overlay Assy " OPT GK Russian/Metric Bezel Switch and Overlay Assy " OPT GK Japan/Metric Bezel Switch and Overlay Assy 4
6 Drive Motor (DM) Drive Motor Parts DM-002 DM-003 DM-004 DM-005 DM-006 DM-001 DM-007 DM-008 DM-009 DM-010 DM-001 OPT 0K Pulley: Poly V; OD. DM-002 OPT Pulley Setscrew DM-003 OPT Lock Nut (4) DM-004 OPT Washer (4) DM-005 OPT 0K Washer: Insulating B (4) DM-006 OPT GK Motor: Main Drive 230V/50HZ DM-007 OPT VMI M3.5 x.60-6g6gx010 DIN PHL PAN L TT ST ZN DM-008 OPT 0K Flywheel: Cast Iron; with Integral Fan DM-009 OPT Flywheel Shaft Screw DM-010 OPT 0K Pad: Insulating B (2) 5
7 Main Drive System and Miscellaneous Components DM-028 DM-029 DM-021 DM-022 DM-027 DM-023 DM-024 DM-025 DM-026 DM-030 DM-031 DM-021 OPT 0K PIVOT SHAFT: IDLER DM-022 OPT SCR: M8 X H6H X 45 DIN HEX L CS ST ZN DM-023 OPT MK ASSY: IDLER DM-024 OPT 0K SHAFT: BRG DM-025 OPT MK ASSY: ROLLER BEARING DM-026 OPT WSH:M8 9.12X 25.40X 2.30 DIN D FLAT ST ZB B DM-027 OPT VMI NUT M 8X1.25-6H6H DIN L LOCKNUT ST ZN B DM-028 OPT 0K BUSHING; ISOLATING DM-029 OPT 0K SPRING: EXTENSION DM-030 OPT VMI WSH:M 10.50X 20.00X 2.00 DIN D FLAT ST ZB B DM-031 OPT SCR:M10 X G6G X 90 DIN H 6
8 Base Frame Electronics (BE) BE-004 BE-005 BE-006 BE-003 BE-007 BE-002 Dom estic/international 120VAC International 240VAC BE-001 BE-001 OPT 0K DSP Bracket Frame BE-002 OPT Motor Controller Bracket Screw (3) BE-003 OPT AK V AC MOTOR CONTROLLER " OPT AK V AC MOTOR CONTROLLER BE-004 OPT Motor Controller Nut (3) BE-005 OPT Line Filter Screw (2) BE-006 OPT Live Filter Washer (2) BE-007 OPT FILTER: LINE; 20A 3-SHTS C (Domestic) " OPT FILTER: LINE; 10-AMP 4-SHT C (International) 7
9 Lift System (LS) Lift Motor Assembly LS-002 LS-003 LS-001 LS-001 OPT 0K Lift Motor DOMESTIC 100V-120V " OPT 0K Lift Motor DOMESTIC 200V-240V " OPT 0K Lift Motor INTERNATIONAL 200V-240V LS-002 OPT PIN:.072 X 23 COTTER PIN ST ZN B LS-003 OPT PIN: 3/8 X 28 CLEVIS ST ZN B 8
10 Lift Frame Assembly LS-012 Lift Fram e Lift Motor Assem bly LS-013 LS-011 LS-010 LS-018 Lim it Switch LS-014 LS-017 LS-016 LS-015 LS-010 OPT 0K Cap: Tube-End C (4) LS-011 OPT PIN:3/8 X36 CLEVIS ST ZN B LS-012 OPT AK Lift-Frame Assy: MFG. C LS-013 OPT PIN:3/8 X28 CLEVIS ST ZN B LS-014 OPT PIN:1/2 X24 CLEVIS ST BZ B LS-015 OPT PIN:1/2 X44 CLEVIS ST BZ B (2) LS-016 OPT PIN:.072X23 COTTER PIN ST ZN B LS-017 OPT 0K Wheel: Lift-Arm B (2) LS-018 OPT Switch: Momentary Action B 9
11 LifePulse and Activity Zone Assembly (LP) LP-003 LP-004 LP-005 LP-006 LP-002 LP-010 LP-007 LP-001 LP-009 LP-008 LP-001 OPT Electrode Screw (4) LP-002 OPT AK Electrode: Purch; BTM S/C-C; SHDW-02XX (2) LP-003 OPT AK Electrode: Purch; TOP S/C-C; SHDW-02XX (2) LP-004 OPT MK Assy: Ergobar LP-005 OPT Top Shroud Handrail Screw (2) LP-006 OPT Ergo Bar Mounting Screw (4) LP-007 OPT Grommet: Plastic #8,.375H LP-008 OPT Ergo Bar Mounting Nut (4) LP-009 OPT 0K ERGOBAR BACKING PLATE LP-010 OPT X 8 PHL PAN 25 ST ZN 10
12 Front Roller Assembly (FR) FR-001 FR-002 FR-001 OPT AK Front-Roller Assy: MFG B FR-002 OPT Retaining Ring (2) 11
13 Upper Frame Parts (UF) UF-003 UF-004 UF-005 UF-002 Console UF-001 UF-015 UF-016 UF-014 UF-006 UF-013 UF-008 UF-012 UF-007 UF-011 UF-010 UF-009 UF-001 OPT Lock Nut (4) UF-002 OPT Washer (8) UF-003 OPT Bridge Bolt (4) UF-004 OPT Console Mounting Screw (4) UF-005 OPT 0K Tray: Console; Top UF-006 OPT AK Stop Switch and Tether Assembly UF-007 OPT 0K Cap: Handrail, Shadow Gray (2) UF-008 OPT 0K Grip: Handrail, Shadow Gray (2) UF-009 OPT 0K Weldment: Upright Right, Arctic Silver UF-010 OPT 0K Weldment: Upright Left, Arctic Silver UF-011 OPT Flanged Lock Nut 3/8-16 (8) UF-012 OPT Upright Washer (8) UF-013 OPT Upright Mounting Bolt 3/8-16X80 (8) UF-014 OPT Bottom Tray Screw (6) UF-015 OPT 0K Tray: Console: Bottom UF-016 OPT 0K Weldment: Console Bridge 12
14 Lower Frame (LF) Covers, End Caps, Side-Mounted Components LF-001 LF-002 LF-003 LF-004 LF-005 LF-014 LF-006 LF-013 LF-012 LF-007 LF-011 LF-010 LF-009 LF-003 LF-008 LF-001 OPT Motor Cover Screw (4) LF-002 OPT 0K Cover: Motor LF-003 OPT Grommet: Plastic (2 per End Cap) LF-004 OPT End Cap Screw (2 per cap) LF-005 OPT 0K Cap: Rear End (2) LF-006 OPT Leveler Nut LF-007 OPT 0K Leveler: Leg D LF-008 OPT Grommet: Plastic (4) LF-009 OPT Switch: Rocker; 22A DPST LF-010 OPT Receptacle: IEC; Side-Flange B LF-011 OPT Receptacle Screw (2) LF-012 OPT Front End Cap Screw (2 per cover) LF-013 OPT 0K End-Cap: Front (2) LF-014 OPT Cable-Tie 13
15 Running Belt, Deck and Associated Components LF-021 LF-022 LF-023 LF-024 LF-025 LF-026 LF-035 LF-034 LF-027 LF-028 LF-029 LF-030 LF-031 LF-032 LF-033 LF-021 OPT 0K Belt Walking; NP7131; Activate LF-022 OPT Deck Screw (4) LF-023 OPT 0K Deck: Treadmill; Activate LF-024 OPT Roller Guard Screw (2) LF-025 OPT Roller Guard Washer (2) LF-026 OPT 0K Guard: Roller; LT. S/C-D LF-027 OPT Grommet: Plastic LF-028 OPT Washer (2) LF-029 OPT Adjustment Screw (2) LF-030 OPT 0K Roller: Rear; 2.75 LF-031 OPT 0K Guard: Roller; RT. S/C-D LF-032 OPT 0K Spring: Tecspak, Black S/C-B (8) LF-033 OPT Clip (4) LF-034 OPT Tecspak Washer (8) LF-035 OPT Tecspak Screw (8) 14
16 Drive Belt, Anti-Static Brush, Misc. LF-042 LF-041 LF-043 LF-044 LF-041 OPT 0K Extrusion: Side (2) LF-042 OPT Screw LF-043 OPT Washer LF-044 OPT GK Belt: Poly-V; 270J12; IN. B 15
17 Switches and Receptacles LF-051 LF-052 LF-053 LF-051 OPT Receptacle Screw (2) LF-052 OPT Receptacle: IEC; Side-Flange B LF-053 OPT Switch: Rocker; 22A DPST C 16
18 Wiring Wiring Diagram CBL-001 CBL-002 ACTIVATE CONSOLE PCB CBL-003 MOTOR CONTROLLER CBL-005 CBL-006 CBL-004 CBL-008 CBL-007 CBL-009 CBL
19 Cable Designator Alpha Code Part Number Description CBL-001 OPT AK CBL-ASSY: EMERGENCY-STOP CBL-002 OPT AK CBL ASSY: CONSOLE, MAIN CBL-003 OPT AK CBL-ASSY: H/R SENSORS CBL-004 OPT AK POLAR CABLE ASSY CBL-005 OPT AK CBL ASSY: HOME SWITCH CBL-006 OPT AK CBL-ASSY: POWER, CONTROLLER, 120V " OPT AK CBL-ASSY: POWER, CONTROLLER, 230V CBL-007 OPT AK CBL-ASSY: FILTER/SWITCH CBL-008 OPT AK CBL-ASSY: MOV; FILTER C CBL-009 OPT AK CBL-ASSY: HI-POT JUMPER CBL-010 OPT AK CBL-ASSY: SWITCH/IEC 18
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