CROSS TRAINER 95X-0XXX-01. Customer Support Services PARTS MANUAL rev. 12/15/05. Page 1 of 14
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1 CROSS TRAINER Customer Support Services PARTS MANUAL rev. 12/15/05 Page 1 of 14
2 REFERENCES OPERATION MANUAL SERVICE MANUAL HARDWARE BAG PLUG IN OPTION120/60 PLUG IN OPTION 240/50 UK PLUG IN OPTION 240v AUS PLUG IN OPTION 230/50 CONT. M051-00K62-A107 M051-00K62-A060 AK GK GK GK GK Page 2 of 14
3 CONTENTS Page CONSOLE SUPPORT & DEADSHAFT COVERS...4 HANDLEBARS AND BULLHORNS...5 CONSOLE AND RELATED COMPONENTS...6 UPPER FRAME HARDWARE...7 ROCKER ARMS AND PEDAL LEVERS...8 CRANK COVER AND LOWER CAPS...9 LOWER FRAME SHROUDS AND HARDWARE...10 PEDAL LEVER COMPONENTS...11 DRIVE MODULE COMPONENTS AND MAIN CABLE...12 DRIVE MODULE HARDWARE...13 CABLES...14 Note: The 95Xi comes with both Telemetry and LifePulse Sensors. Page 3 of 14
4 Console Support & Deadshaft Covers Console Support AK Console Support Cap 0K Console Support Shroud 0K Right Bullhorn Cover 0K Left Bullhorn Cover 0K Right Inside Deadshaft Cover 0K Left Inside Deadshaft Cover 0K Front Inside Deadshaft Cover 0K Outside Front Deadshaft Cover 0K Outside Rear Deadshaft Cover 0K Page 4 of 14
5 Handlebars and Bullhorns Right Handlebar AK *Right Bullhorn AK Left Bullhorn AK HR Sensor Kit GK Left Handlebar AK Heart Rate Cable AK (one per handlebar) *Right Bullhorn Assembly consists of: AK Bullhorn, 0K Grip and 0K Gasket Left Bullhorn Assembly consists of: AK Bullhorn, 0K Grip and 0K Gasket Page 5 of 14
6 Console & Related components Console Case with decal AK Console Case Screws Lower Display Cable AK Programmed PCB A A016 Polar Cable AK Battery Door 0K Polar PCB with receiver AK Overlay/Bezel/Switch (see chart below) Upper and Lower PCB mounting screws Lower PCB B B000 CONSOLE OVERLAY/BEZEL/SWITCH LANGUAGE AK AK Eng + Met AK AK Ger/Met AK AK Spn/Met AK AK Jap/Met AK AK Frn/Met AK AK Ital/Met AK AK Dut/Met AK AK Port/Met Page 6 of 14
7 Upper Frame Hardware 4 - Console Mounting Screws Handlebar Mounting Screws (3 per side) 6 - Console Support Mounting Screws Console Support Shroud Mounting Screws Bullhorn Mounting Screws GK (kit includes 4 screws) Inside Deadshaft Cover Screws (2 per side) Bullhorn Cover Screws Outside Deadshaft Cover Screws ( 2 per side ) Items Not Shown: Accessory Tray 0K Mounting Screws (2) Page 7 of 14
8 Rocker Arms & Pedal Levers LF Bug Medallion Assy. AK Rocker Arms AK Shaft Collar w/screws 0K Washer Retaining Ring Right Pedal Lever Assembly AK Left Pedal Lever Assembly AK Page 8 of 14
9 Crank Cover and Lower Caps Crank Cover 0K Mounting screws Stabilizer Caps 4-0K Front frame Cap 0K Mounting Screws (Located on front sides of Ladder Frame Cover) Page 9 of 14
10 Lower Frame Shrouds & Hardware S/N XTD Rocker Cover Kit (includes clip & screw) GK Mounting screw Right Inside Rocker Cover 0K Right Inside Lever Joint Cover 0K Outside Pedal Joint Cover 0K Mounting screw Right Link Cover w/decal AK Left Link Cover w/decal AK Mounting screws ( 6 per cover) Right Main Shroud 0K Left Main Shroud 0K Mounting screws (2 per side) Leg Levelers AK Rocker Cover Kit (includes clip & screw) GK Mounting screw Left Inside Rocker Cover 0K Left Inside Lever Joint Cover 0K Outside Pedal Joint Cover 0K Mounting Screw Ladder Frame Cover w/decal AK Mounting screws Shroud Panel 0K Mounting screws (2 per side) Wheel/Bracket Assy. AK Mounting Screws ( 3 per assy.) Page 10 of 14
11
12 Drive Module components & Cable Resistor with harness assembly AK Flexonic Belt J8 0K Power Control Board B D000 Metric Poly-V pulley 0K Reed Switch 118E Right Crankarm AK Poly-V Crank Pulley 0K Battery Flexonic Belt J10 0K Left Crankarm with plate weldment and Bearings Order Kit GK Magnet/Standoff Assembly AK Crankshaft Plate 0K Crossover Shaft and Bearings Order Kit GK Alternator Flywheel Assembly AK Main Cable Connects to Power Control Board (not shown) AK Page 12 of 14
13 Drive Module Hardware Alternator mounting bolt Alternator mounting bolt and nut Plastic Grommet (4) PCB Grommet (4) PCB Mounting Screw (4) Resistor mounting rod 0K Cable mounting screws Cable mounting nuts Magnet mounting screw Crankshaft plate mounting screws Reed Switch/cable mounting screws Screw Washer Machine Key 0K Set Screws Thrust Washer 0K Crankarm nut Crankarm mounting bolt Retaining Ring Battery mounting screws Hex key 0K Set screw Page 13 of 14
14 Cables Power Control Cable AK AC TAP FIELD EXC ORANGE Valt FIELD RTN YELLOW RED/BLK RED/BLK RED/BLK BLK/WHT WHITE BLACK BLACK WHITE BLK BLK BLK User Arm HR Cables AK Console HR Cable AK P9 RJ45 CSAFE P10 RJ45 CARDIO TH. P11 10POS. BACKGROUND DEBUG HOR. POWER RES. 2 x.75 OHM 240W 4POS. MINI FIT JR. P4 RT SIGNAL LT SIGNAL NC NC RXD TXD Vcardio CTS Vsysc NC NC RXD TXD Vcardio CTS Vsysc DS BERR BKPT FREEZE RESET Dsi Vcc Dsc P2 12POS.MNL GREEN GREEN GREEN 6V RPM_ALT VoltR VoltR VoltR Volt Volt FIELD RED BLK/PURPLE IO St2 I3 I1 St2 I2 St3 I4 St1 I5 St3 I6 St1 START Upper Console Board A A016 P1 17POS. LOWER KEYPAD Power Control Board B D000 St4 I3 St5 St6 IO St4 I2 St6 I4 I5 St8 I6 St5 START I1 St6 P12 19 POS. UPPER KEYPAD Vbat RPM_REED P1 13POS.KK POS. MINI FIT P3 S98 S108 S118 S128 S138 S148 S158 LWR-CNSL D08 D18 D28 D38 D48 D58 D68 D78 D88 D98 D108 D118 D128 D138 D148 D158 Vce P5 24POS. MICROFIT RED WHITE BLACK P7 3POS. MINI FIT JR. N.C. N.C. COM REED SWITCH RED BLUE YELLOW GREEN WHITE BLACK BROWN ORANGE GREY RED BLUE YELLOW GREEN WHITE BLACK BROWN ORANGE GREY RED BLUE YELLOW GREEN WHITE BLACK POLAR RECEIVER P1 24POS. MICROFIT S9 S10 MAGNET Main Cable AK Lower Console Cable AK S11 S12 Lower S13 Console Board S14 B B000 S15 S15 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 Polar w/latch Conn.Cable AK PolarPCB w/header Cable AK Page 14 of 14
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