MULTIQUIP MODEL QP-301TH GASOLINE POWERED TRASH PUMP
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1 OPERATION AND PARTS MANUAL COPYRIGHT 2004, MULTIQUIP INC. MULTIQUIP MODEL QP-301TH GASOLINE POWERED TRASH PUMP Revision #4 (10/05/05) MULTIQUIP INC. PARTS DEPARTMENT: WILMINGTON AVE CARSON, CALIFORNIA FAX: SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: FAX: FAX: www:multiquip.com Atlanta Boise Dallas Houston Newark Montreal, Canada Manchester, UK Rio De Janiero, Brazil Guadalajara, Mexico
2 QP-301TH TRASH PUMP1 TO 3 UNITS W/HONDA GX240K1PA2 ENGINE Qty. P/N Description 2...KIT301T... KIT, MECHANICAL SEAL, O-RINGS IMPELLER MECHANICAL SEAL SLEEVE O-RING, MECHANICAL SLEEVE FLOODING CAP O-RING, FLOOD CAP SPARK PLUG ZE ELEMENT, AIR CLEANER ZE2W11... ROPE STARTER ZH CAP, W/GASKET FUEL FILLER QP-301TH SUGGESTED SPARE PARTS NOTE Part number on this Suggested Spare Parts List may super cede/ replace the P/N shown in the text pages of this book. QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 29
3 QP-301TH PUMP ASSY. PUMP ASSY. PAGE 30 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
4 PUMP ASSY. QP-301TH PUMP ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 GX240K1PA2 ENGINE, HONDA CASING NPS CASING COVER SUCTION COVER NPS DRAIN COVER DRAIN COVER HANDLE IMPELLER VOLUTE CASING DRAIN COVER PUSH PLATE DRAIN COVER SET HANDLE HINGE BOLT M12 X HINGE PIN SPLIT PIN DIA. 4 X NIPPLE NPS3 X NPT BASE ENGINE BASE CUSHION RUBBER CHECK VALVE SUCTION COVER PACKING CASING COVER SET PLATE O RING (DRAIN COVER) O RING (CASING) DIA O RING (VOLUTE CASING) O RING (NIPPLE) O RING (MECHANICAL SEAL SLEEVE) O RING (FLOODING DRAIN CAP) FLOODING CAP PF DRAIN CAP PF MECHANICAL SEAL 1 SET MECHANICAL SEAL SLEEVE ADJUST LINER DIA. 45 X DIA. 25 t ADJUST LINER DIA. 45 X DIA. 25 t SCREW (CHECK VALVE0 M5 x SCREW (VOLUTE CASING) M8 X SCREW (DRAIN COVER HANDLE) M8 X CAP SCREW (CASING) M12 X 35 5 QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 31
5 QP-301TH PUMP ASSY. PUMP ASSY. PAGE 32 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
6 QP-301TH PUMP ASSY. PUMP ASSY. NO. PART NO. PART NAME QTY. REMARKS CAP SCREW (SUCTION COVER) M10 X BOLT (PUMP) M10 X BOLT (ENGINE) M10 X BOLT (CASING COVER) M8 X WASHER M SEAL WASHER M WASHER M SPRING WASHER M SPRING WASHER M NUT (PUMP ENGINE CUSHION RUBBER) STRAINER NPT BOLT (SET PLATE) 3/8-16UNC X SPRING WASHER M CASING COVER PACKING DECAL: DO NOT RUN DRY 1 51 KIT301T KIT, MECHANICAL SEAL, O-RINGS INCLUDES ITEMS W/ QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 33
7 HONDA GX240K1PA2 ENGINE AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 34 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
8 AIR CLEANER ASSY. HONDA GX240K1PA2 ENGINE AIR CLEANER ASSY. NO. PART NO. PART NAME QTY. REMARKS ZE2000 GASKET, ELBOW ZE2505 ELEMENT, AIR CLEANER (DUAL) INCLUDES ITEMS W/ ZE2505 FILTER, OUTER ZH9820 COVER, AIR CLEANER GROMMET, AIR CLEANER ZE2310 COLLAR, AIR CLEANER ZE1000 COLLAR B, AIR CLEANER ZE2020 ELBOW, AIR CLEANER INCLUDES ITEMS W/ WINGNUT, TOOL BOX SETTING ZE2003 BOLT- WASHER 6 X NUT, FLANGE 6MM 2 QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 35
9 HONDA GX240K1PA2 ENGINE CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 36 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
10 CAMSHAFT ASSY. HONDA GX240K1PA2 ENGINE CAMSHAFT ASSY. NO. PART NO. PART NAME QTY. REMARKS ZE2306 CAMSHAFT ASSEMBLY INCLUDES ITEM W/ USE UP TO ENGINE S/N ZE2W01 CAMSHAFT ASSEMBLY INCLUDES ITEM W/ USE FROM... ENGINE S/N ZE2013 ROD, PUSH ZE2010 ARM, VALVE ROCKER ZE2000 LIFTER, VALVE ZE1013 PIVOT, ROCKER ARM ZE1000 SPRING, WEIGHT RETURN ZE2000 VALVE, INTAKE ZE2000 VALVE, EXHAUST ZE2003 SPRING, VALVE ZE2000 RETAINER, INTAKE VALVE SPRING ZE2000 RETAINER, EXHAUST VALVE SPRING ZE2000 ROTATOR, VALVE ZE2010 PLATE, PUSH ROD GUIDE ZE0010 BOLT, PIVOT 8MM ZE1000 NUT, PIVOT ADJ. 2 QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 37
11 HONDA GX240K1PA2 ENGINE CARBURETOR ASSY. CARBURETOR ASSY. PAGE 38 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
12 CARBURETOR ASSY. HONDA GX240K1PA2 ENGINE CARBURETOR ASSY. NO. PART NO. PART NAME QTY. REMARKS ZE2812 GASKET SET ZA0931 VALVE SET, FLOAT ZA0931 FLOAT SET ZE2005 CHAMBER SET, FLOAT USE UP TO ENGINE S/N BE70B A ZE8005 CHAMBER SET, FLOAT INCLUDES ITEMS W/+ USE UP TO... ENGINE S/N BE70B A ZH7W01 SCREW SET ZE1811 SCREW SET, DRAIN ZE0005 SCREW SET B ZE2005 CHOKE SET ZE2W71 CARB. ASSEMBLY, BE70B B INCLUDES ITEMS W/ ZE0005 SCREW, THROTTLE STOP ZE2W70 NOZZLE, MAIN ZE2W10 COLLAR SET GASKET, FUEL STRAINER CUP ZE2000 INSULATOR, CARBURETOR ZA0702 SPACER, CARBURETOR ZA0800 GASKET, CARBURETOR ZA0800 GASKET, INSULATOR ZE1000 LEVER, CHOKE (STANDARD) INCLUDES ITEMS W/% ZE1406 LEVER, VALVE USE UP TO ENGINE S/N BE70B A ZE1812 LEVER, VALVE USE FROM ENGINE S/N BE70B B ZE1811 PLATE, LEVER SETTING USE UP TO ENGINE S/N BE70B A ZE1812 PLATE, LEVER SETTING USE FROM ENGINE S/N BE70B B ZE1811 SPRING, VALVE LEVER ZE1812 GASKET, VALVE ZE0811 CUP, FUEL STRAINER H SCREW, PAN 3 X USE FROM ENGINE S/NBE70B B G SCREW, PAN 3 X USE UP TO ENGINE S/N BE70B A 25% PIN, SPRING 2 X ZH80820 JET, MAIN #82 (OPTIONAL) ZH80850 JET, MAIN #85 (OPTIONAL) ZH80880 JET, MAIN # ZE20400 JET SET, PILOT # ZE8005 CHAMBER SET, FLOAT INCLUDES ITEMS W/ QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 39
13 HONDA GX240K1PA2 ENGINE CONTROL ASSY. CONTROL ASSY. PAGE 40 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
14 CONTROL ASSY. HONDA GX240K1PA2 ENGINE CONTROL ASSY. NO. PART NO. PART NAME QTY. REMARKS ZE2000 ARM, GOVERNOR ZE2000 ROD, GOVERNOR ZE2000 SPRING, GOVERNOR ZE2000 SPRING, THROTTLE RETURN ZE2W00 CONTROL ASSY INCLUDES ITEMS W/ ZE2W00 LEVER, CONTROL ZE1000 SPRING, LEVER ZE2W00 WASHER, CONTROL LEVER ZE1000 SPACER, CONTROL LEVER ZE2W00 BASE, CONTROL SPRING, CONTROL ADJUSTING BOLT, FLANGE 6X12, CT ZE5010 BOLT, GOVERNOR ARM SA0000 NUT, SELF-LOCK 6MM A SCREW, PAN 5X NUT, FLANGE 6MM 1 QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 41
15 CRANKCASE COVER ASSY. HONDA GX240K1PA2 ENGINE CRANKCASE COVER ASSY. PAGE 42 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
16 CRANKCASE COVER ASSY. HONDA GX240K1PA2 ENGINE CRANKCASE COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS ZE2601 COVER ASSY, CRANKCASE INCLUDES ITEMS W/ ZE2800 GASKET, CASE COVER USE UP TO ENGINE S/N ZE2801 GASKET, CASE COVER 1 USE FROM ENGINE S/N ZG4003 CAP ASSEMBLY, OIL FILLER INCLUDES ITEMS W/$ CAP ASSEMBLY, OIL FILLER INCLUDES ITEMS W/# 8# 15625ZE1003 GASKET$, OIL FILLER CAP 1 9$ 15625ZE1003 GASKET, OIL FILLER CAP USE FROM ENGINE S/N ZE2811 GOVERNOR ASSY, BALANCER 1 INCLUDES ITEMS W/ ZE2000 WEIGHT, GOVERNOR ZE2811 HOLDER, GOVERNOR WEIGHT ZE2000 PIN, GOVERNOR WEIGHT ZE2000 SLIDER, GOVERNOR WASHER, 6 X ZE1000 CLIP, GOVERNOR HOLDER HC4000 PIN, DOWEL 8 X OIL SEAL 30X46X WASHER, PLAIN 6MM BOLT, FLANGE 8X BEARING, RADIAL BALL BEARING, RADIAL BALL QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 43
17 HONDA GX240K1PA2 ENGINE CRANKSHAFT/BALANCER ASSY. CRANKSHAFT /BALANCER WEIGHT ASSY. PAGE 44 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
18 HONDA GX240K1PA2 ENGINE CRANKSHAFT/BALANCER ASSY. CRANKSHAFT /BALANCER WEIGHT ASSY. NO. PART NO. PART NAME QTY. REMARKS ZE2651 CRANKSHAFT, P- TYPE INCLUDES ITEMS W/ ZE2010 WEIGHT, BALANCER BEARING, RADIAL BALL QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 45
19 CYLINDER BARREL ASSY. HONDA GX240K1PA2 ENGINE CYLINDER BARREL ASSY. PAGE 46 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
20 CYLINDER BARREL ASSY. HONDA GX240K1PA2 ENGINE CYLINDER BARREL ASSY. NO. PART NO. PART NAME QTY. REMARKS ZE2834 CYL. ASSY., BAL. + OIL ALERT INCLUDES ITEMS W/ ZE2043 SWITCH ASSY., OIL LEVEL ZE2010 SHAFT, GOVERNOR ARM BOLT, DRAIN PLUG KE1000 WASHER OIL SEAL O- RING 13.5X1.5 (ARAI) NUT, FLANGE 10MM WASHER, DRAIN PLUG PIN, LOCK 10MM BOLT, FLANGE BEARING, RADIAL BALL BOLT, FLANGE 6X12 (CT200) ZH7003 ALERT UNIT, OIL 1 QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 47
21 HONDA GX240K1PA2 ENGINE CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 48 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
22 CYLINDER HEAD ASSY. HONDA GX240K1PA2 ENGINE CYLINDER HEAD ASSY. NO. PART NO. PART NAME QTY. REMARKS ZH9000 CYLINDER HEAD INCLUDES ITEMS W/ ZE2306 GUIDE, VALVE OS (OPTIONAL) ZE2305 GUIDE, EX. VALVE OS (OPTIONAL) ZE2300 CLIP, VALVE GUIDE ZE2800 GASKET, CYLINDER HEAD ZE2020 COVER, HEAD ZE2020 GASKET, CYLINDER HEAD COVER ZE2010 SEAT, VALVE SPRING ZE2000 BOLT, GEAD COVER ZE2000 BOLT, STUD 8X ZE2000 BOLT, STUD 8X USE UP TO ENGINE SN E BOLT 2, STUD 8X USE FROM ENGINE SN ZE2010 WASHER, HEAD COVER PIN A, DOWEL 12X M BULK HOSE, VAC (11X1000) (11X100) BOLT, FLANGE 10X SPARK PLUG BPR5ES (NGK) SPARK PLUG BPR6ES (NGK) 1 QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 49
23 HONDA GX240K1PA2 ENGINE FAN COVER ASSY. FAN COVER ASSY. PAGE 50 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
24 FAN COVER ASSY. HONDA GX240K1PA2 ENGINE FAN COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS ZE2003 CLIP, TUBE ZE2010ZA COVER, FAN R8 BRIGHT RED ZE2010ZC COVER, FAN NH1 BLACK ZE2D00 SHROUD ZH8003 SUB- HARNESS ZE1015 SWITCH ASSY., ENGINE STOP USE UP TO ENGINE S/N ZH7003 SWITCH ASSY., ENGINE STOP USE FROM ENGINE S/N BOLT, FLANGE 6X12 (CT200) ZA0601 CLIP, WIRE HARNESS 1 QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 51
25 HONDA GX240K1PA2 ENGINE FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 52 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
26 FLYWHEEL ASSY. HONDA GX240K1PA2 ENGINE FLYWHEEL ASSY. NO. PART NO. PART NAME QTY. REMARKS ZE2000 FAN, COOLING ZE2W11 PULLEY, STARTER (SCREEN GRID) ZE2010 FLYWHEEL ZE3V00 NUT, SPECIAL 16MM USE FROM ENGINE S/N ZE3790 NUT, SPECIAL 16MM USE UP TO ENGINE S/N ZE2000 KEY, SPECIAL WOODRUFF 25X18 1 QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 53
27 HONDA GX240K1PA2 ENGINE FUEL TANK ASSY. FUEL TANK ASSY. PAGE 54 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
28 FUEL TANK ASSY. HONDA GX240K1PA2 ENGINE FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS ZH8000 RUBBER, SUPPORTER 107MM ZE1000 JOINT, FUEL TANK ZE2010ZD TANK, FUEL NH1 BLACK ZH7023 CAP, FUEL FILLER INCLUDES ITEMS W/ ZH7003 GASKET, FUEL FILLER CAP ZE2W01 FILTER, FUEL USE FROM S/N O- RING 13.5X1.5 (ARAI) NUT, FLANGE 8MM M BULK HOSE, FUEL (4.5X3000) (4.5X222) CLIP, TUBE B BOLT, FLANGE 8X25 2 QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 55
29 HONDA GX240K1PA2 ENGINE IGNITION COIL ASSY. IGNITION COIL ASSY. PAGE 56 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
30 IGNITION COIL ASSY. HONDA GX240K1PA2 ENGINE IGNITION COIL ASSY. NO. PART NO. PART NAME QTY. REMARKS ZE2023 COIL ASSEMBLY, IGNITION ZE1013 CAP ASSEMBLY, NOISE SUPPRESSOR ZE2000 GROMMET, WIRE ZE1010 WIRE, STOP SWITCH 370MM BOLT, FLANGE 6X28 2 QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 57
31 HONDA GX240K1PA2 ENGINE MUFFLER ASSY. MUFFLER ASSY. PAGE 58 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
32 MUFFLER ASSY. HONDA GX240K1PA2 ENGINE MUFFLER ASSY. NO. PART NO. PART NAME QTY. REMARKS ZE2W00 MUFFLER ZE2W00 PROTECTOR, MUFFLER ZE2810 PROTECTOR, EXHAUST PIPE ZE2W00 PIPE, EXHAUST ZE2810 CAP, MUFFLER ZE3800 GASKET, EXHAUST PIPE ZK6Y00 GASKET, EXHAUST PIPE (WACKER) ZE2W10 GASKET, MUFFLER (ARRESTER) OPTIONAL ZE2800 GASKET, MUFFLER BOLT, FLANGE 6X12 (CT200) ZE1000 SCREW, TAPPING 5X ZE1000 SCREW, TAPPING 4X ZE1000 SCREW, TAPPING 5X8 (OPTIONAL) NUT, FLANGE 8MM 5 QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 59
33 HONDA GX240K1PA2 ENGINE PISTON ASSY. PISTON ASSY. PAGE 60 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
34 PISTON ASSY. HONDA GX240K1PA2 ENGINE PISTON ASSY. NO. PART NO. PART NAME QTY. REMARKS ZE2013 RING SET, PISTON (STANDARD) ZE2013 RING SET, PISTON OS ZE2013 RING SET, PISTON OS ZE2013 RING SET, PISTON ZE2W00 PISTON (STANDARD) ZE2W00 PISTON OS ZE2W00 PISTON OS ZE2W00 PISTON ZE2000 PIN, PISTON ZE2000 ROD ASSEMBLY, CONNECTING (STANDARD) INCLUDES ITEMS W/ ZE2305 ROD ASSY., CONNECTING US ZE8000 BOLT, CONNECTING ROD ZE1000 CLIP, PISTON PIN 18MM 2 QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 61
35 RECOIL STARTER ASSY. HONDA GX240K1PA2 ENGINE RECOIL STARTER ASSY. PAGE 62 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05)
36 RECOIL STARTER ASSY. HONDA GX240K1PA2 ENGINE RECOIL STARTER ASSY. NO. PART NO. PART NAME QTY. REMARKS ZE2W01ZB STARTER ASSY, RECOIL NH1 BLK INCLUDES ITEMS W/ ZE2W01ZB CASE, RECOIL STARTER NH1 BLK ZE2W01 PULLEY, RECOIL STARTER ZE2W01 RACHET, STARTER ZE2W01 SPRING, FRICTION ZE2W01 SPRING, STARTER RETURN ZE2W01 SPRING, RATCHET ZE2W01 RETAINER, SPRING ZE2W02 GRIP, STARTER ZE2W11 ROPE, RECOIL STARTER ZE2W01 GRIP, REINFORCEMENT ZE2W01 SCREW, CENTER ZE2003 BOLT, FLANGE 6X10 3 QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 63
37 PAGE 64 QP-301TH TRASH PUMP PARTS MANUAL REV. #4 (10/05/05) NOTE PAGE
38 GASKET KIT ASSY. HONDA GX240K1PA2 ENGINE GASKET KIT ASSY. NO. PART NO. PART NAME QTY. REMARKS ZE2801 GASKET, CASE COVER ZE2800 GASKET, CYLINDER HEAD ZE2020 GASKET, CYL. HEAD COVER ZA0800 GASKET, CARBURETOR ZA0800 GASKET, INSULATOR ZE3800 GASKET, EXHAUST PIPE ZE2408 GASKET KIT INCLUDES ITEMS W/ QP-301TH TRASH PUMP PARTS MANUAL REV. 4 (10/05/05 ) PAGE 65
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