Integrity Series CLST Treadmill CLST-DMLXX-01
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1 Integrity Series CLST Treadmill CLST-DMLXX-0 Parts Manual 8/3/07 9::5 PM
2 CLST-DMLXX-0 - INTEGRITY SERIES Table of Contents Base Frame Electornics - PFC, Line Filter and Transformer...3 Base Frame Electronics - DSP Motor Controller Assembly... Base Frame Electronics - Stride Sensor Assembly...5 Console Assembly...6 Drive Motor - Drive Motor Parts...8 Drive Motor - Main Drive System and Miscellaneous Components...9 Front Roller Assembly...0 LifePulse and Activity Zone Assembly... Lift System - Lift Frame Assembly... Lift System - Lift Motor Assembly...3 Lift System - Power Receptacle Assembly... Lower Frame - Drive Belt, Anti-Static Brush, Misc...5 Lower Frame - Leveler Assembly...6 Lower Frame - Motor Cover, Front Cover, End Caps...7 Lower Frame - Running Belt, Deck and Associated Components...8 Lower Frame - Side Mounted Components...9 Miscellaneous...0 Upper Frame Parts... Wiring... Page of
3 CLST-DMLXX-0 - INTEGRITY SERIES Base Frame Electornics - PFC, Line Filter and Transformer BE-0 BE-0 BE-03,BE -06 BE-0 BE-05 BE-07 BE-08 BE-030 0K E Inductor Guard Inductor: 5MH; 30V K Hardware: Phillips Pan Screw 0.5" Hardware: Screw 0.375" Transformer (EURO Only) Transformer Bracket Hardware: Screw 0.375" 0 amp Line Filter (DOM) Page 3 of
4 CLST-DMLXX-0 - INTEGRITY SERIES Base Frame Electronics - DSP Motor Controller Assembly BE-00 BE-003 BE-00 AK AK Motor Controller: 0V Hardware: Phillips Pan Screw 0.5" 6V Power Jumper Page of
5 CLST-DMLXX-0 - INTEGRITY SERIES Base Frame Electronics - Stride Sensor Assembly BE-006 BE Hardware: Screw 0.375" Hardware: Snap Bushing -.75" Page 5 of
6 CLST-DMLXX-0 - INTEGRITY SERIES Console Assembly CN-00 CN-00 CN-00 CN-00 CN-00 CN-00 CN-00 CN-00 CN-003 CN-00 CN-005 CN-006 CN-007 CN-008,CN -0 CN-009 CN-00 CN-00 CN-00 CN-00 CN-00 CN-00 CLEDT-SPNMX-0N CLEDT-RUSMX-0N CLEDT-GERMX-0N CLEDT-DUTMX-0N CLEDT-ITLMX-0N CLEDT-ENGEX-0N CLEDT-FRNMX-0N 0K K K A INTEGRITY CLST TREAD CONSOLE SPN/MET INTEGRITY CLST TREAD CONSOLE RUS/MET INTEGRITY CLST TREAD CONSOLE GER/MET INTEGRITY CLST TREAD CONSOLE DUT/MET INTEGRITY CLST TREAD CONSOLE ITL/MET INTEGRITY CLST TREAD CONSOLE ENG/ENG INTEGRITY CLST TREAD CONSOLE FRN/MET Rear Console Case Console Accessory Cover Hardware: Phillps Screw 0.5" Rear Console Decal PCB: Tread Hardware: Holder Mounting Screw B AK AK AK AK AK AK Hardware: Phillps Screw 0.375" Side Display PCB Bezel and Overlay: Russian/Metric Bezel and Overlay: English/Imperial Bezel and Overlay: Italian/Metric Bezel and Overlay: French/Metric Bezel and Overlay: German/Metric Bezel and Overlay: Dutch/Metric Page 6 of
7 CN-00 CN-0 CN-0 CN-03 CN-0 CN-05 CN-06 CN-07 CN-08 CN-09 CN-00,CN -0 CN-0 CN-03 AK K K AK K K K AK Bezel and Overlay: Spanish/Metric ipod Holder Micro Switch 50GR Stop Switch Cable-Assembly: Emergency-Stop Switch Magnetic Disk Hardware: Self-Lock Nut CD Tray Rubber Pad ipod Cable Bracket OVERMOLDED IPOD CABLE; TREAD; INTEGRITY rep AK AK Hardware: Phillips Pan Screw 0.65" Headphone Jack Tether Stop Assembly Page 7 of
8 CLST-DMLXX-0 - INTEGRITY SERIES Drive Motor - Drive Motor Parts DM-00 DM-003 DM-00 DM-005 DM-006 DM-007 DM-008 DM K K K K Hardware: Screw 0.35" MOTOR: AC; HP; INDUCTION Cast Iron Flywheel Hardware: Hex Bolt " Insulating Pad Hardware: Insulating Washers Hardware: Washer.5" OD Hardware: Locking Nut. 5/6" ID Page 8 of
9 CLST-DMLXX-0 - INTEGRITY SERIES Drive Motor - Main Drive System and Miscellaneous Components DM-00 DM-0,D M-0 DM-0 DM-03 DM-0 DM-06 DM-07 DM-08 DM-09 DM-00 DM-0 DM Hardware: Plastic Grommet K AK K K AK K Hardware: Screw 0.375" Tinsel Bracket Idler Arm Assembly Hardware: Locking Pin.3" D.5" L Spring Damper Extension Spring Home Switch Limit Switch Cable Hardware: Wire Clamp - 5/8" Threaded Shaft Hardware: Thin Lock Nut 3/8" ID Page 9 of
10 CLST-DMLXX-0 - INTEGRITY SERIES Front Roller Assembly FR-00 FR-00 FR-003 FR-00 FR-005 FR-006 FR-007 FR-008 FR-009 AK K K Front Roller Assembly Hardware: Hex Bolt 0.875" Hardware: Lock Washer 0.89" OD Hardware: Flat Washers 0.56" OD Drive Pulley Poly V - 8" Front Roller - 3.5" WSH SP-D ST PH B Hardware: Flat Washer 0.73" OD Hardware: Mounting Bolt " Page 0 of
11 CLST-DMLXX-0 - INTEGRITY SERIES LifePulse and Activity Zone Assembly LP-00 LP-003 LP-005 LP-008 AK K Ergo Bar w/lifepulse Hardware: Flat Washer 0.375" OD Hardware: Screw " ErgoBar Gasket Page of
12 CLST-DMLXX-0 - INTEGRITY SERIES Lift System - Lift Frame Assembly LS-0 LS-0 LS-03 LS-0 LS-05 LS-06 LS-08 LS-09 LS-00 LS-0 LS-0 LS-03 LS-0 LS K K AK K Hardware: Push Mount Clip Home Switch Vinyl Cap Hardware: Lift Frame Mounting Bolt.75" Lift Frame Pivot Cover Bronze Sleeve Bushings Hardware: Nut 5/8" ID LIFT-FRAME ASSY: MFG. C Hardware: Locking Nut 3/8" ID Hardware: Lift Motor Hex Bolt.5" Lift Frame End Cap Wheel Hardware: Flat Washer " OD Hardware: Phillips Screw 0.5" Page of
13 CLST-DMLXX-0 - INTEGRITY SERIES Lift System - Lift Motor Assembly LS-00 LS-00 LS-003 0K Lift Motor - 0/60 Hardware: Clevis Pin 3/8" D.75" L Hardware: Cotter Pin Page 3 of
14 CLST-DMLXX-0 - INTEGRITY SERIES Lift System - Power Receptacle Assembly LS-03 LS-03,LS03,LS-037 LS-033 LS-035 LS-036 AK Receptacle Assembly K K Hardware: Phillips Pan Screw 0.375" IEC Receptacle Line Cord Socket Bracket Lower Receptacle Bracket Page of
15 CLST-DMLXX-0 - INTEGRITY SERIES Lower Frame - Drive Belt, Anti-Static Brush, Misc LF-009 LF-00 LF-00 LF-0 LF-0 0K K K Poly-V Drive Belt - 370J Hardware: Screw 0.375" Tinsel Bracket Anti-Scuff Pad Hardware: Plastic Grommet Page 5 of
16 CLST-DMLXX-0 - INTEGRITY SERIES Lower Frame - Leveler Assembly LF-00 LF-00 LF-003 LF-00 LF-005 LF-006 LF-007 LF-008 AK K K K K Leveler Assembly Leveler Bracket Hardware: Pivot Pin Hardware: Stop Nut Leveler Foot Hardware: Spring Mounting Screw " Hardware: Washer 0.683" OD Hardware: Flat Washer 0.73" OD Page 6 of
17 CLST-DMLXX-0 - INTEGRITY SERIES Lower Frame - Motor Cover, Front Cover, End Caps LF-0,LF05 LF-03 LF-0 LF-06 LF-07 LF-08 LF-09 LF AK K K AK AK K Hardware: Phillips Pan Screw 0.5" Motor Cover ENDCAP: REAR; SHDW-0XX Hardware: Phillips Pan Screw Front End Cap Bug Medallion Front Cover w/bug Medallion Shroud: Front Cover Page 7 of
18 CLST-DMLXX-0 - INTEGRITY SERIES Lower Frame - Running Belt, Deck and Associated Components LF-03 LF-0 LF-05 LF-06 LF-08 LF-08 LF-09 LF-030 LF-03 LF-03 LF-033,LF038 LF-03 LF-035 LF-036 LF-037 LF-039 LF-00 0K M05-00K58-A0 M05-00K58-A K K Striding Belt Hardware: Deck Screws.5" Label: Caution Label: Belt Limit: Right Hardware: Flat Washer 0.56" OD Hardware: Flat Washer 0.37" OD Hardware: Tinnerman Clip /" ID Deck Spring Hardware: Spring Mounting Screw " Deck K AK AK Hardware: Mounting Screw 0.5" Hardware: Plastic Grommet Hardware: Flat Washer 0.73" OD Rear Roller - 3.5" Rear Roller Guard: Right Hardware: Tension Bolts 3" Rear Roller Guard: Left Page 8 of
19 CLST-DMLXX-0 - INTEGRITY SERIES Lower Frame - Side Mounted Components LF-03,LF08 LF-0 LF-05 LF-06 LF-07 LF-09 LF-00 LF-0 LF K AK Hardware: Plastic Grommet Decal: LF Logo Hardware: Push Mount Clip Hardware: Wire Clamp - 5/8" On/Off Switch A Hardware: Screw 0.375" Access-Plate Assembly Plug (For units not equipped with circuit breaker.) Hardware: Nylon Grommet Page 9 of
20 CLST-DMLXX-0 - INTEGRITY SERIES Miscellaneous GK GK GK GK GK Paint Spray Can - Arctic Silver Hardware: Screw C-SAFE Network Kit Power Option Kit: 0V Power Option Kit: 0/50 UK.33oz Pen - Arctic Silver 5 oz Bottle - Arctic Silver Power Option Kit: 0V Australia Power Option Kit: 0/50 Page 0 of
21 CLST-DMLXX-0 - INTEGRITY SERIES Upper Frame Parts UF-00 UF-00 UF-003,UF -0 UF-00 UF-005 UF-006 UF-008 UF-009 UF-00 UF-03 UF-0 UF-05 UF-06 UF-07 UF-08 UF-09 UF-00 UF-0 UF-0 UF-03 UF-0 AK AK Cup Cover: Left Cup Cover: Right K K K AK AK K K AK K K K Hardware: TORX Screw 0.5" Hardware: TORX Screw.5" Bottom Handrail Boot Cover: Left Bottom Handrail Boot Cover: Right Hardware: Hex Nut 5/6" ID Top Handrail Boot Cover: Right Handrail Upright: Right Hardware: Plastic Grommet Hardware: Phillips Pan Screw 0.5" Handrial End Cap Hardware: Phillips Pan Screw 0.5" Cap: Upright Tube; Arctic Silver Upright: Left Upright Plug Top Handrail Boot Cover: Left Hardware: Hex Bolt " Hardware: Washer 0.873" OD DECAL; FRAME; LF-LOGO Page of
22 CLST-DMLXX-0 - INTEGRITY SERIES Wiring Page of
23 CBL CBL CBL 3 CBL CBL 5 CBL 6 CBL 7 CBL 8 CBL 9 CBL 0 CBL CBL CBL 3 CBL CBL 5 CBL 8 CBL 9 CBL 0 CBL CBL CBL CBL 5 - AK AK AK AK AK AK AK AK AK AK AK AK AK AK AK AK AK AK AK AK AK AK Coax Cable: 0" Power Extension Cable: 0" Headphone Jack Cable mm Limit Switch Cable User Proximity Sensor Cable Console Power Cable Cable-Assembly: Emergency-Stop Switch Heart Rate Sensor Cable Jumper Cable Assembly: Black - " Jumper Cable Assembly: White - 6" Jumper Ground Cable Cable: MOV; Fliter Hi-Pot Jumper Cable Power Cable Assembly: 00-0V Auto-Transformer: Use on High Voltage AC Power Cable Polar Cable OVERMOLDED IPOD CABLE; TREAD; INTEGRITY rep Audio S-Video Cable ipod Console Cable: Tread 6V Power Jumper Power Filter Cable Line Cord: 0V: 8' Line Cord: 0V; 0A; ' Page 3 of
24 Page of
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