Retro Fitness Treadmill CLST RF

Transcription

1 Retro Fitness Treadmill Customer Support Services PARTS MANUAL rev 03 Mar 2011

2 Contents S/N CLST Miscellaneous...3 Rear End Caps and Cup Holders...4 Scuff Pad and Frame Tag Board... 5 Console and Related Components...6 Uprights, Handrails, and Ergo Bar...7 Ergo Bar with Heart Rate Assembly...8 Motor Cover, Front Cover, and End Caps...9 Belt, Deck, and Rear Roller...10 Lift Frame, Lift Motor, and IEC Receptacle...11 DSP Controller Assembly...12 Drive Motor Assembly...13 Idler Arm Assembly and Static Brush...14 Leg Leveler Assembly...15 Front Roller Assembly...16 Line Cords and Line Cord Options...17 Block Diagrams

3 Miscellaneous S/N CLST Description OPERATION MANUAL (CD) SERVICE MANUAL HARDWARE BAG HEX YELLOW TOUCH UP PAINT: 12 OZ SPRAY CAN.6 OZ BOTTLE W/APPLICATOR Part No. AK M051-00K58-A159 AK ACCESS PANEL ASSY CONSISTS OF: 1) 120 POWER EXT. CABLE 2) CONNECTOR MTG. PLATE 3) F-TYPE ADP CONNECTOR 4) F-TYPE PANEL CONNECTOR INSTALLATION VIDEO AK AK K M051-00K58-A160 3

4 Rear End Caps and Cup Holders S/N CLST Cup Holder, LT AK Cup Holder, RT AK Rear End Cap 0K Screws (4) Rear End Cap 0K

5 RETRO FINTESS TREADMILL Scuff Pad and Frame Tag Board S/N CLST Anti-Scuff Pad 0K (2) ISO PCB B

6 Console and Related Components S/N CLST Rear Console Case 0K Rear Console Decal 0K Console Screw (8) PCB Mounting Screw (8) PCB Assembly A A006 Magnet Disc 0K See Table See Table Switch Membrane 118E Console Accessory Cover 0K Polar/E-Stop Cable Assy AK Polar PCB W/Cable Assy AK Tether Stop Assy AK CD Tray, Rubber Pad 0K Stop Switch 0K Micro-Switch Front Console Case 0K Part Nos. Language Console Assembly Overlay Eng/Met AK K

7 Uprights and Handrails S/N CLST Console Mounting Screw (4) Top LT Handrail Boot 0K Handrail Mounting Screw (4) ERGO Bar W/HR Assembly AK Bottom LT Handrail Boot 0K Bottom RT Handrail Boot 0K Console/Cup Holder Mounting Screw (8) Handrail Hex Nut (4) Top RT Handrail Boot 0K Handrail (2) AK Upright, Plug (2) 0K Upright, LT AK Handrail End Cap (2) 0K Handrail Boot Screws (6) Upright Plug (2) 0K Grommet (2) Handrail Screw (2) Upright, RT AK Upright Tube Cap (2) 0K Upright Tube Cap Screw (2) Upright Mounting Screw (6) Washer (6) 7

8 Ergo Bar with Heart Rate Assembly S/N CLST Ergo Bar with Heart Rate Assembly AK HEART RATE SENSOR TOP AK (2) ERGO-BAR OVERMOLD ASSY: PURCH. D AK X18 PHL PAN PLT ST BO B (2) HEART RATE SENSOR BOTTOM AK (2) COVER: I/R LENS SENSOR 0K #6-18x16 Phillips Pan Head, (Qty 2) GASKET: ERGOBAR 0K

9 Motor Cover, Front Cover and Front End Caps S/N CLST Motor Cover Screws (4) Motor Shroud Assy. AK Felt Strip Front End Cap (2) 0K Front Cover 0K Screws (4) End Cap Screws (4) Bug Medallion Assembly AK

10 Belt, Deck and Rear Roller S/N CLST Striding Belt 0K Deck Mounting Screws (4) Deck 0K TECSPAK Mounting Screw (8) TECSPAK Spring (8) 0K Caution Label M051-00K58-A014 TECSPAK Tinnerman Clip (8) Washer (8) Grommet (2) Screw Round Grommet Washer Square Grommet Rear Roller Guard, LF 0K Rear Roller Adjusting Screws Rear Roller Guard, RT 0K Roller Guard Screw (4) Rear Roller 0K

11 Lift Frame, Lift Motor and IEC Receptacle S/N CLST Frame Screws (2) IEC Receptacle * * RECEPTACLE-ASSY: MFG; RECESS B AK Frame Screws * Line-Cord Socket Brkt * 0K Cotter Pin Line Cord (see line cord page) Frame Screws (2) Line Cord Clip Lift Frame End Caps (4) Lower Receptacle Brkt 0K Lift Motor Hex Bolt Clevis Pin Lift Motor 0K Lock Nut Wheels (2) 0K Phillips Screws (2) Washers (2) Hex Screws (2) Flat Washers (2) Bronze Sleeves (2) 0K Vinyl Cap Lift Frame 0K Lock Nuts (2) COVER: PIVOTS; LIFT-FRAME (2) 0K

12 Motor Controller Assembly S/N CLST DSP w/cables V AK V AK

13 Drive Motor Assembly S/N CLST Note: key is part of the drive motor only, not available separately. Setscrews (2) TAPERED DRIVE MOTOR MOTOR-DRIVE ASSY: MFG; W/LBL B AK Poly-V Pulley 0K Locking Nuts (4) Washers (4) Insulating Shoulder Washers (4) 0K Insulating Pads (2) 0K FLYWHEEL: CAST-IRON; W/TAPER 0K /8-16X16 UNS HXW L BLT G5 ZN B

14 Idler Arm Assembly and Static Brush S/N CLST Idler Arm Assembly AK Anti Static Brush 0K Tinsel Bracket Screw(2) Motor Pulley 0K Allen Screw Idler Pin Grommet Drive Belt 0K Idler Pulley 0K Threaded Idler Shaft 0K Lock Nut: Idler Wire Clamp Screw Limit Switch Limit Switch Cable AK Idler Spring Damper 0K Idler Spring 0K

15 Leveler Assembly S/N CLST Leveler Assembly AK Bracket Leveler 0K Flat Washer (4) Pivot Pin 0K Lock Washer (4) Hex Bolt (4) Stop Nut 0K Leveling Foot 0K

16 Front Roller Assembly S/N CLST Front Roller Assembly AK Mounting Bolt Flat Washer Polley V Pulley 8 0K Lock Washer Front Roller 0K Hex Bolt Flat Washer

17 Line Cords and Line Cord Options S/N CLST Standard Line Cords Model # Model Description Part No. CLST ENG/ENG 120/60 DOM LOW VOLTAGE LINE-CORD: R/A; 96"; W/RECP Description Optional Line Cords Length (feet) Part No. LINE-CORD: 120V; 20A; 12' LINE-CORD: R/A 120V 8' LINE-CORD: R/A; NEMA " LINE-CORD: R/A; W/PLUG 220/60 12' ' LINE-CORD: 220V; 15A; 12'

18 Block Diagram S/N CLST COAX; 120" AK PWR EXT; 120" AK ACCESS PANEL COAX VIDEO IN VOLT ON TV P.S. P1 P14 CSAFE CARDIO THEATER 1 CSAFE CARDIO THEATER 2 MAIN PWR/SCI P11 E STOP P6 P5 MESSAGE CENTER CONSOLE P7 POLAR & END SESSION LIFE PULSE KEYPADS P3 P4 P2 P8 SIDE-CONSOLE AK P1 DISPLAY SIDE CONSOLE 7-7 SEGMENT USED ON 97Ti & 93/95T-0705 JAP & 93/95T-0706 JAP ONLY TO DSP CONTROLLER EMERGENCY-STOP AK POLAR RECEIVER PCB AK H/R SENSORS AK POLAR/E-STOP AK

19 BLU BLU E GR EEN /YELLOW BLAC K RED WHITE RED WH ITE BLAC K GRN/YLW Y EL L OW P URPLE GRE EN WH IT E BL ACK OR ANG E BRO WN RE D BL UE RETRO FITNESS TREADMILL Block Diagram - Continued S/N CLST CONSOLE AK JUMPER; POWER; LCD-CONS CBL-ASSY AK P9 P GR AY P5 DSP CONTROLLER WHITE BLACK RED P11 P13 P12 AUTO-XFRMR; 20" AK NEUTR AL 120V IN 230V OUT P RED V units CIRCUIT-BREAKER:2A AUTO X-FRMR COM 100V IN 200V IN 220/230V IN 240V IN 120V OUT 100V units CIRCUIT-BREAKER:4A P8 1 2 P1 P DRIVE MOTOR LIFT MOTOR 19

20 Block Diagram - Continued S/N CLST V DOMESTIC 1 POWER; V AK BLACK 2 3 POWER CABLE PLUGS INTO P7 ON THE DSP CONTROLLER WHITE MOV; FILTER AK HI-POT JUMPER AK MOV FILTER: LINE; 20A L LOAD N L LINE N LINE FILTER BLK GRN/YLW WHT JUMPER; WHT; 6" AK JUMPER; BLK; 4" AK BLK WHT ON/OFF SWITCH NEU HOT JUMPER; GR/YL; 5" AK GRN/YLW GND V ONLY POWER; V; LED AK FILTER: LINE; 20A FILTER: LINE; 10A JUMPER; BLK; 4" AK GRN/YLW 1 2 BLACK POWER CABLE PLUGS INTO P7 ON THE DSP CONTROLLER WHITE MOV MOV; FILTER AK HI-POT JUMPER AK L LOAD N L LINE N LINE FILTER BLK GRN/YLW WHT JUMPER; WHT; 6" AK BLK WHT ON/OFF SWITCH NEU HOT JUMPER; GR/YL; 5" AK GND 20