Chain return components

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2 42 HD Polyethylene High Density Self-lubricating ROLLER 12303V 12303N 12307V 12307N 128V 128N 128V 128N Cod N Cod V Cod N ROLLER 12895V 12895N 12896V 12896N 12897V 12897N 12862V 12862N ROLLER V N 1221V 1221N V N 1221V 1221N Cod V 38

3 42 HD Polyethylene High Density Self-lubricating Polyamide Self-lubricating ROLLER 12304V 12304N 12827V 12827N 12821V 12821N 12822V 12822N SPACER 12305V 12305N 12828V 12828N 12823V 12823N 12824V 12824N PA SPACER 12863V 12863N 12864V 12864N 128V 128N 12861V 12861N PA 39

4 47 HD Polyethylene High Density Self-lubricating ROLLER Cod.128 Cod.128 Cod.12305N ROLLER Cod Cod.12824N

5 HD Polyethylene High Density Self-lubricating ROLLER ROLLER

6 Characteristics: - Very low friction coefficient. - No liquid absorption. - Excellent wear and chemical resistance. - Completely closed structure, easier to clean and disinfect. - Watertight. HD Polyethylene High Density Self-lubricating Cod hub WITH SIDE BORDER F 1219F Cod ROLLER Cod

7 WITH RUBBER Characteristics: - Reduced noise level with rubber - Very low friction coefficient. - No liquid absorption. - Excellent wear and chemical resistance. - Completely closed structure, easier to clean and disinfect. - Watertight. HD Polyethylene High Density Self-lubricating Thermoplastic rubber WITH RUBBER RN 1219RN RN RN TPR Roller Grey Rubber Cod RN hub WITH SIDE BORDER AND RUBBER RNF 1219RNF RNF RNF TPR Roller Grey Rubber Cod RNF 43

8 Characteristics: - Very low friction coefficient. - No liquid absorption. - Excellent wear and chemical resistance. - Completely closed structure, easier to clean and disinfect. - Watertight. HD Polyethylene High Density Self-lubricating L ø ø27 ø65 ø27 ø K WATERTIGHT ROLLER L K Cod Cod Cod Cod WITH SIDE BORDER F F F F Cod F 44

9 WITH RUBBER Characteristics: - Reduced noise level with rubber - Very low friction coefficient. - No liquid absorption. - Excellent wear and chemical resistance. - Completely closed structure, easier to clean and disinfect. - Watertight. L HD Polyethylene High Density Self-lubricating Thermoplastic rubber 57 ø57 ø27 ø65 ø27 ø K WITH RUBBER RN RN RN RN RN RN RN RN L K TPR Roller Grey Rubber Cod RN Cod Cod RN Cod WITH SIDE BORDER AND RUBBER RNF RNF RNF RNF TPR Roller Grey Rubber Cod RNF 45

10 Characteristics: - Very low friction coefficient. - No liquid absorption. - Excellent wear and chemical resistance. - Completely closed structure, easier to clean and disinfect. - Watertight. HD Polyethylene High Density Self-lubricating Thermoplastic rubber.5.5 hub ø ø27 ø75 ø27 ø N V N V N V 12535N 12535V Cod.12535V Cod Cod.12535V Cod WITH SIDE BORDER 1221N 1221V 1221N 1221V N V 12536N 12536V Cod.12536V 46

11 WITH RUBBER Characteristics: - Reduced noise level with rubber - Very low friction coefficient. - No liquid absorption. - Excellent wear and chemical resistance. - Completely closed structure, easier to clean and disinfect. - Watertight. HD Polyethylene High Density Self-lubricating Thermoplastic rubber hub ø67 ø27 ø75 ø27 ø WITH RUBBER RN RN RN 12535RN TPR Roller Grey Rubber Cod.12535RN Cod.12535RN Cod Cod WITH SIDE BORDER AND RUBBER 1221RN 1221RN RN 12536RN TPR Roller Grey Rubber Cod.12536RN 47

12 Characteristics: - Very low friction coefficient - No liquid absorption - Excellent wear and chemical resistance - Completely closed structure, easier to clean and disinfect - Watertight HD Polyethylene High Density Self-lubricating L Ø ØE 80 L ØE n n n hub WITH SIDE BORDER ØE ØF n n n 48

13 WITH RUBBER Characteristics: - Reduced noise level - Very low friction coefficient - No liquid absorption - Excellent wear and chemical resistance - Completely closed structure, easier to clean and disinfect - Watertight L Thermoplastic rubber HD Polyethylene High Density Self-lubricating Ø ØE 80 WITH RUBBER 1219RN RN RN RN RN RN 1251RN 1247RN 12831RN 1295RN 12835RN 1248RN 1252RN 1249RN 12892RN 12762RN 12836RN 12RN L ØE n n n TPR TPR TPR Roller Grey Rubber Roller Grey Rubber Roller Grey Rubber Cod.12892RN Cod L = hub WITH SIDE BORDER AND RUBBER RNF RNF RNF 1253RNF 12833RNF 12837RNF 1254RNF 12763RNF 12838RNF ØE ØF n n n TPR TPR TPR Roller Grey Rubber Roller Grey Rubber Roller Grey Rubber Cod.127 Cod.12763RNF Cod

14 Polyethylene UHMW PU Polyurethane ØB ØA RETURN ROLLER WITH URETHANE SURFACE 12S S S S00004 Ref. VG-R3U-5--G VG-R3U-5--G VG-R3U-5--G VG-R3U-5--G ØA ØB n 10 PE Ø75 ØB ØA 2 84 RETURN ROLLER WITH FLANGE AND URETHANE SURFACE 12S S S S00008 Ref. VG-RF3U-5--G VG-RF3U-5--G VG-RF3U-5--G VG-RF3U-5--G ØA ØB n 10 PE 85 Ø S S00003

15 LOW NOISE ROLLER Characteristics: - Reduced noise level. - Very low friction coefficient. - No liquid absorption. - Excellent wear and chemical resistance. - Completely closed structure, easier to clean and disinfect. - Watertight. L HD Polyethylene High Density Self-lubricating LOW NOISE ROLLER 1219LN LN LN LN LN LN 1251LN 1247LN 12831LN 1295LN 12835LN 1248LN 1252LN 1249LN 12892LN 12762LN 12836LN 12LN L ØE n n n EPDM EPDM EPDM Roller O-Ring Roller O-Ring Roller O-Ring Cod.12892LN hub LOW NOISE ROLLER WITH SIDE BORDER LN LN LN 1253LN 12833LN 12837LN 1254LN 12763LN 12838LN ØE ØF n n n EPDM EPDM EPDM Roller O-Ring Roller O-Ring Roller O-Ring 51

16 GUIDE FLANGE Characteristics: - Very low friction coefficient. - No liquid absorption. - Excellent wear and chemical resistance. Polypropylene GUIDE FLANGE ØE PP PP PP PP ØE Ø S GUIDE FLANGE ØE S PP 52

17 Polyamide self-lubricating Ø26 Ø ROLLER n PA Cod Cod Cod ROLLER 12839F 12890F 128F n PA ROLLER Flange for roller n n n PA 53

18 solid roller Characteristics: - Very low friction coefficient. - No liquid absorption. - Excellent wear and chemical resistance. - Completely closed structure. - Watertight. Polypropylene L 80 ØEst Cod Cod Ø Est L n n n n PP PP PP PP Chemical resistant roller 54

19 solid roller with rubber WITH RUBBER Characteristics: - Reduced noise level. - Very low friction coefficient. - No liquid absorption. - Excellent wear and chemical resistance. - Completely closed structure. - Watertight. Polypropylene Thermoplastic rubber L ØEst Cod RN Cod WITH RUBBER RN RN RN RN RN RN RN RN RN RN RN RN RN RN RN RN RN RN RN RN RN RN RN RN Ø Est L n n n n PP TPR PP TPR PP TPR PP TPR Roller Grey Rubber Roller Grey Rubber Roller Grey Rubber Roller Grey Rubber 55

20 65 Polyamide Accessories SPACER FOR SERPENTINE 143 For square shaft x PA LITTLE WASHER For square shaft x PA BIG WASHER For square shaft x PA Use: 88 mm pitch. 56

21 Polyamide BIG WASHER For square shaft x PA Use: 85 mm pitch. EXTRA WASHER For square shaft x PA 57

22 65 Polyamide Accessories SPACER FOR SERPENTINE Snap-on assembly 143 For square shaft x PA LITTLE WASHER Snap-on assembly For square shaft x PA BIG WASHER Snap-on assembly For square shaft x PA Use: 88 mm pitch. 58

23 Polyamide BIG WASHER Snap-on assembly For square shaft x PA Use: 85 mm pitch. EXTRA WASHER Snap-on assembly For square shaft x PA 59

24 65 Polyamide Accessories SPACER FOR SERPENTINE For square shaft 112 x PA Use: in combination with codes WASHER For square shaft 110 x PA Use: chain return width K 0 (101,6 mm). BIG WASHER For square shaft 111 x PA Use: chain return width K4 (114,3 mm).

25 Polyamide Polyethylene UHMW SIDE SPACER For square shaft 113 x PA SLIDING SHOE For square shaft 114 x PE Notes: this part can be installed with codes

26 The new design is reliable, economic and easily installed. It reduces the installation time, assures a uniform alignment, a smooth level surface, increases chain life by reducing wear and chain pulsation. Notes: use with rod Ø mm. Features: use with steel or plastic chains and with modular belts. No length limitations. Rapid installation. No maintenance required. Polyamide 65 Accessories SPACER FOR SERPENTINE Snap-on assembly PA (Reinforced) SIDE SPACER Snap-on assembly PA MIDDLE SPACER Snap-on assembly 143 PA 62

27 Polyamide MIDDLE SPACER Pitch 85 mm Snap-on assembly PA Use: in connection with code SIDE SPACER Pitch 88 mm Snap-on assembly PA MIDDLE SPACER Pitch 88 mm Snap-on assembly PA 63

28 65 Polyethylene UHMW Polyamide Accessories SINGLE SPACER Snap-on assembly H H PA SHOE WEAR STRIP Snap-on assembly H H n PE Use: wear strip code 19067N V. 64

29 Polyethylene UHMW 5 WEAR STRIP 19009N 19009V m m PE Use: spacers code WEAR STRIP 19067N 19067V m Use: spacers code m PE 65

30 SERPENTINE RETURN SYSTEM FOR CHAINS AND MODULAR BELTS Characteristics: - cost-effective/labor saving - flexible design/standard parts - trouble free/secure - guaranteed materials - long life/lower chain wear - low/no maintenance - stable at high speeds - universal belt compatibility - industry proven reliable Save time and money PATENT FEATURE Polyethylene UHMW TM USA #5,190,145 D.G.M. #G922.6 Patented Simplicity! Ref. 19S M VF-CR M 30 m 30 m PE White STANDARD VALUFLEX PROFILE PATENTED PATENT FEATURE Ref. 19S M VF-CR M 30 m 30 m PE White REINFORCED VALUFLEX PROFILE Spreads out wear across chain! The ValuFlex system uses standardized parts that help reduce design and fabrication time. ValuFlex can be easily installed, new or retrofitted, without the use of special tools. The absence of moving parts means less noise, less wear, and significantly lower maintenance and replacement cost. The serpentine pattern distributes wear evenly across the belt surface. This extends the useful life of chains or belts and provides increased stability at higher speeds. ValuFlex is also used as a light duty support grid for lightly loaded modular style belts, and can be used with other Valu Guide components as a hold down system for packaging tops, lids, or flaps. Low friction ValuFlex UHMW serpentine profiles last for years without the need for lubrication or maintenance, and operate equally well in dry or wet environments. 66

31 Save time and money Acetal resin W 46 H 14S S S00004 Ref. VF-CRC-14M VF-CRC-M VF-CRC-M 14 H W n 10 POM SNAPLOCK CLIPS 46 W Side Pins H S S S S00007 Ref. VF-CRCP-12M VF-CRCP-14M VF-CRCP-M VF-CRCP-M H W n 10 POM SNAPLOCK CLIPS S S S00086 Ref S00001 VF-CRA-M n 10 POM SNAPLOCK CLIPS Ref S00008 VF-CRC-T n 10 POM PINCH LOCK CLIPS 67

32 VALUFLEX ValuFlex serpentine profiles slide into the return shoe slot to ensure a smooth, trouble-free transition. Pinning the profile to the shoe is a safety precaution to prevent separation caused by a snag or broken chain segment. Polyethylene Mounting holes for cross rods Ø 6.35 Ø 4.8 Pinning hole Ref. Ø 19S M 19S M 19S M VF-CRP-3M-14M VF-CRP-3M-M VF-CRP-3M-M 14 3 m 30 m PE White SPACER 192 R Ø H S S S00014 Ref. VF-CRS-34-14M VF-CRS-34-M VF-CRS-34-M 14 H PE White RETURN SHOES for use with VF-CR R Ø H S S S00011 Ref. VF-CRS M VF-CRS-100-M VF-CRS-100-M 14 H PE White RETURN SHOES for use with VF-CR

33 Splicing with the overlap method is quick and easy with ValuFlex. Chain Direction A A Bevel mm Modular or slat chain, plastic or metal Section A-A Ø14, Ø,Ø Ø, Ø mm mm Ø mm Ø, Ø mm when running Shown are dimensional guidelines for positioning chain return shoes mm (consul chain/belt mfr.) mm Single Pair Max. Load L (mm) VF-34-30M L (mm) VF M L Kg/m Kg/m Kg/m Kg/m Kg/m Kg/m 69

34 Polyamide SQUARE PLUG for square tube Material: reinforced polyamide, threaded bushing in nickel plated brass M 6 8 For square tube x x EXPANSION PLUG for square tubes Components: part in reinforced polyamide. Conical insert in nickel plated brass. Technical information: Max. load for removal Kgf 300 (static conditions) A M For square tube x x 1.5 x x 1.5 x x 2 x x 2 EXPANSION PLUG for round tubes Components: part in reinforced polyamide. Conical insert in nickel plated brass. Technical information: Max. load for removal Kgf 300 (static conditions) M 8 10 For round tube Ø x 1.5 Ø x

35 Polyethylene UHMW SLIDING SHOE Use: with spacers PE SLIDING SHOE Use: with spacers PE SLIDING SHOE PE 71

36 14.5 Ø Polyethylene UHMW Ø6 SNAP-ON SELF-ADJUSTING SLIDING SHOE Lg B B B B B Lg n PE n PE n PE B B B B Lg n PE n PE SELF-ADJUSTING SLIDING SHOE Application: pitch 88 mm B PE 72

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