uni Flex SNB Sideflexing

Transcription

1 uni Flex S 132 Pitch 25.4 (1.00 ) uni Flex S strong and tight radius sideflexing belt uni Flex S 1 pitch is created to optimize throughput in high volume operations with space limitations. The belt has unique strength and sideflexing characteristics and is used in many different applications. The uni Flex S belt has increased performance in the following industries/applications: Meat & poultry applications including tray pack conveyors, box/tote handling, freezers infeed/ outfeed, low tension spirals and other sideflexing applications Fruit & vegetable applications including filling lines, canning lines and incline/decline applications akery applications including cooling lines, pan handling, proofers and oven infeed and takeaway everage applications including case conveyors, shrink tunnels and incline/decline applications Can manufacturing applications including mass handling, transfer conveyors and palletizers infeed conveyors Product features and operational benefits: 180 degree high speed sideflexing applications High temperature and wear resistance Tight radius applications with reduced space requirements Unique locking system (no pin walking or pins coming out) Unique radius top surface for minimum product contact and less friction Reinforced stainless steel links for higher strength, speed or load

2 uni Flex S 133 Standard Selection Ø 25.4 (1.00 ) ø5 (0.20 ) uni Flex S L Surface opening 55% uni Flex S C Surface opening 47% uni Flex S CR Surface opening 47% Patent Patented Materials See page 8 25 (1.0 ) uni Flex S Surface opening 55% uni Flex S T Surface opening 55% uni Flex S O Surface opening 55% See page 140 See page K 03 See page 12 uni Flex S CR Rubber Top Surface opening 47% Dimensional Sketches P L T uni Flex S CI Rubber Top Surface opening 47% P L T uni Flex S C Rubber Top Surface opening 47% Indent uni Flex S CR Rubber Top is 26.5 (1.04 ). uni Flex S CI Rubber Top is 7.0 (0.28 ). uni Flex S C Rubber Top is available without indent. Alternatives Accessories See page 141 See page uni Flex S L uni Flex S uni Flex S O P uni Flex S C uni Flex S CR R Dimensions A L T A P L T L P R uni Flex S T uni Flex S Rubber Top T uni Flex S L: Standard radius. M inside radius 2.3 x belt width. 55% open area for optimal airflow/cooling. uni Flex S C: Standard radius. M inside radius 2.3 x belt width. 47% open hygienic solid grid surface. uni Flex S CR: Tight radius. M inside radius 1.6 x belt width. 47% open hygienic solid grid surface. uni Flex S : Standard radius (2.3 x ) fitted with reinforcement links and steel pins. Integral molded edge wearpart. uni Flex S T: Standard radius (2.3 x ) fitted with cover links and pins or with reinforcement links and steel pins. Integral molded edge wearpart. Integral underside tab (STab). uni Flex S O: Standard radius (2.3 x ) fitted with reinforcement links and steel pins. Integral outer edge tab system. Enables transportation of products wider than the belt.

3 uni Flex S 134 Standard Materials and Colors Type Standard materials and colors Standard pin materials and colors uni Flex S L POMD POMD uni Flex S C CR POMD POMD uni Flex S uni Flex S T or or uni Flex S O uni Flex S Rubber Top (C CI CR) 03 K 03 Alternative pin materials and colours: See page 134. For all uni Flex S L types: Lockingplate earparts OTab uni Flex S Cover Link Standard materials and colors Lockingplates earparts and OTab For high speed and/or abrasive applications: earpart and OTab POMDK For uni Flex S uni Flex S uni Flex S T uni Flex S O Outer modules are always in. On belt widths wider than 235 (9 ) elt may be combined with any of above L or CM links in the middle. Reinforcement links: Standard materials and colors

4 uni Flex S Standard Modular idths for uni Flex S L (L) 76* 3.0* * 5.9* ** on standard cut widths are possible in multiples of 12.7 (0.50 ). To find the belt widths for other uni Flex S tracking systems and belt types, please use formulas below. On above belt width values, the belt width tolerance on standard materials is 0/0.4% at 23 C (73 F). * ote: These belt widths are only available for uni Flex S L and uni Flex S C. ** uni Flex S, uni Flex S O, uni FLex S T are only standard in material. uni Flex S C, uni FLex S CR, uni FLex S L are closed with lopcking plates in both sides: = L. uni Flex S C uni Flex S CR: = L uni Flex S L or uni Flex S C uni Flex S C with wearpart both sides: = L 2 x 3 (2 x 0.12 ) For wearpart /OTab one side: 1 x 3 (1 x 0.12 ) uni Flex S L uni Flex S C uni Flex S CR with OTab both sides: = L 2 x 3 (2 x 0.24 ) For wearpart /OTab one side: 1 x 3 (1 x 0.12 ) uni Flex S uni Flex S O or uni Flex S T both sides: = L 2 x 3 (2 x 0.12 ) uni Flex S Single Link uni Flex S Single Link standard materials and colors see page 134. uni Flex S L Single Link is available in the following uni Flex S C Single Link is available in the following K300 (75.9 (2.99 )) K300 (75.9 (2.99 )) K (152.1 (5.99 )) K (152.1 (5.99 )) K1200 (304.5 (11.99 ))

5 uni Flex S 136 uni Flex S Link uni Flex S Single Link is available in the following uni Flex S CR Single Link is available in the following K300 (75.9 (2.99 )) K300 (75.9 (2.99 )) K500 (126.9 (5.00 )) K (152.1 (5.99 )) K (152.1 (5.99 )) uni Flex S T Single Link is available in the following uni Flex S O Single Link is available in the following K300 (75.9 (2.99 )) K (152.1 (5.99 )) K (152.1 (5.99 )) uni Flex S Single Link idths elt type and widths K (2.99 ) K (5.00 ) K (5.99 ) K ) uni Flex S L uni Flex S C uni Flex S C Rubber Top uni Flex S CR* uni Flex S ** uni Flex S T*** uni Flex S O**** * ot available as Single Link. ** Has integrated wearpart. *** Has integrated underside tab (STab). **** Has integrated outer edge tab system (OTab).

6 uni Flex S 137 uni Flex S Program elt type Material Hinge design Flex ratio/min inside radius uni Flex S L all plastic open hinge 2.3 uni Flex S C all plastic closed hinge See below uni Flex S CR all plastic closed hinge 1.6** uni Flex S plastic and steel open hinge 2.3 uni Flex S T all plastic or plastic and steel open hinge 2.3 uni Flex S O plastic and steel open hinge 2.3 Please, refer to this diagram for the material combinations, surface op enings and turning radii of the five different uni Flex S types. Minimum straight section from idler end and first curve 1.5 x belt width (). Minimum straight section between left and right curves: 2.0 x belt width (). Inner curve radius = Flex ratio x belt width. Minimum straight section from last curve to drive section 2.0 x belt width (). * K300 Single Link Flex ratio = 1.9 and K Single Link Flex ratio = 1.8. ** idths below 9 (228 ): 1.5 Max. Permissible Load in Curve elt material POM/ uni Flex S L uni Flex S C uni Flex S CR uni Flex S L uni Flex S C uni Flex S CR Max. Permissible Load in Curve uni Flex S uni Flex S O uni Flex S T uni Flex S uni Flex S O uni Flex S T uni Flex S uni Flex S O uni Flex S T elt material ** 1000 POM/ 225 RL* * RL = Reinforcement link ** Only standard in uni FLex S T. Max. Permissible Load in Straight Sections elt material POM/ /m /ft /m /ft uni Flex S L uni Flex S C uni Flex S CR uni Flex S uni Flex S O uni Flex S T or Load Capacity per Reinforcement Link uni Flex S /pcs /pcs The use of belts with the reinforcement /Pitch control links in blanchers, cookers and other high temperature applications will reduce belt elongation due to temperature by more than 90%. This will simplify the belt takeup system and reduce maintenance. ote: Reinforcement links require the use of pins.

7 uni Flex S 138 elt Tracking og Control Systems elt width (L) asic belt types can be combined with the belt tracking and control systems below to enhance performance. asic belt types can be combined with the belt tracking and control systems below to enhance performance. uni Flex S L Standard elt width () 6 (0.24 ) earpart system made of heat and wear resistant nylon to reduce the friction between belt edge and wearstrip. Only this part needs to be replaced when it has been worn out, not the entire belt. earpart 12 (0.50 ) elt width () 6 (0.24 ) Outer edge tab system made of heat and wear resis tant nylon to reduce the friction between belt edge and wear strip. Using a slotted wearstrip, the OTab will track the belt and allow the conveyed products to be wider than the belt. Height of OTab: 6.4 (0.25 ) Height of slot: 8.0 (0.32 ) OTab Intermediate tabs are placed on the bottom side of the belt to hold it down on incline conveyors. The intermediate tabs will fit anywhere across the belt bottom and at pitch multiples of 12.7 (0.50 ). ITab R elt width () 68 (2.68 ) R Side tab for holding the belt down. ormally used for wide belts. ith STabs, the radial forces in the curve are transferred to the outside radius (uni Flex ST). R = 34.0 (1.34 ). Reinforcement link STab ote: hen using S Tabs, please verify sufficient clearance to the shaft. Max. shaft diameter = Sprocket pitch diameter 50.8 (2.00 ). hen using square shafts, please verify that the diagonal does not exceed max. diameter. Example: Sprocket z = 10: Max. shaft diameter = ø31 ( = ø1.2 ). elt tracking and control combination elt type earpart OTab STab ITab uni Flex S L uni Flex S C uni Flex S CR uni Flex S uni Flex S T uni Flex S O Standard Optional Unavailable

8 uni Flex S 139 elt eights for uni Flex S L elt material POM kg/m 2 lb/ft elt eights for uni Flex S C uni Flex S CR elt material POM kg/m 2 lb/ft elt eights for uni Flex S elt material POM kg/m 2 lb/ft elt eights for uni Flex S T elt material POM kg/m 2 lb/ft elt eights for uni Flex S O elt material POM kg/m 2 lb/ft

9 uni Flex S 140 Standard Sprockets o. of teeth Pitch diameter Overall diameter Hub diameter ore Reference no. plastic ø18.0/30.0* ø0.71/1.18* 213PA6FS sq 25.4 sq PA6FS S sq 30.0 sq PA6FS M030S ø18.0/40.0* ø0.71/1.57* 213PA6FS sq 25.4 sq PA6FS I100S sq 30.0 sq PA6FS M030S ø18.0/40.0* ø0.71/1.57* 213PA6FS sq 38.1 sq PA6FS I150S sq 40.0 sq PA6FS M040S ø18.0/40.0* ø0.71/1.57* 213PA6FS sq 38.1 sq PA6FS I150S sq 40.0 sq PA6FS M040S ø18.0/40.0* ø0.71/1.57* 213PA6FS sq 38.1 sq PA6FS I150S sq 40.0 sq PA6FS M040S ø18.0/40.0* ø0.71/1.57* 213PA6FS sq 38.1 sq PA6FS I150S sq 40.0 sq PA6FS M040S * Minimum/maximum round bore. Placement of earstrips and Sprockets o. of teeth Minimum dimension earstrip distance A A idth of sprockets: 25.0 (0.98 ) Tooth width: 6.4 (0.25 ) Standard material: PA6 Other sprocket sizes are available upon request. Twopart sprockets are available upon request. Max. Load per Sprocket elt material POM or uni Flex S

10 uni Flex S 141 Accessories Product Support 50.8 (2.00 ) Product Support 25.4 (1.00 ) Rubber Support: MadeToOrder see page 143 Product Support low: MadeToOrder see page 143 Rubber Top Side Guard Standard Materials and Colors Style Side Guard Product Support Height idth Standard materials & colors I elt Top Accessories elt type Rubber Top Side Guard Product Support uni Flex S L uni Flex S C uni Flex S CR uni Flex S uni Flex S T uni Flex S O = Optional = Unavailable 1/ 3/ 3/ 3/ 2/ 1/ Minimum indent from the side of the belt is 6.5 (0.26 ). 2/ Minimum indent from the side of the belt is 26.5 (1.04 ). 3/ Minimum indent from the side of the belt is 75.9 (2.99 ). For buildings patterns, please contact unichains.

11 uni Flex S Specialities MTO 142 MadeToOrder Selection 12.7 (0.50 ) Ø ø5 (0.20 ) uni Flex S with Rollers ø17 x 5.5 (ø0.67 x 0.22 ) Dimensional Sketch Patent Materials Patented See page 8 A Rollers are available in widths: 5.5, 17 and 30 (0.22, 0.67 and 1.18 ) 50 (2.0 ) See page 140 Roller ø17 x 17 (ø0.67 x 0.67 ) See page 172 Roller ø17 x 30 (ø0.67 x 1.18 ) PE Dimensions 316 A m MadeToOrder Materials POMD,, and Roller Material POMD MadeToOrder Accessories Rubber Support Product Support low Dimensions Style H idth Length Rubber Support Product Support low MadeToOrder Materials Roller: POMD and Rubber 01