MATERIAL HANDLING SYSTEMS

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MATERIAL HANDLING SYSTEMS Transport Systems MODULAR

of high performance plastic components for material

SERIES PLA_00 SERIES PLA_030 SERIES PLA_080 Other

Materials selection and engineering design Components

1 MATERIAL HANDLING SYSTEMS Transport Systems MODULAR BELTS We specialized in custom design and development of high performance plastic components for material handling systems. SERIES PLA_00 SERIES PLA_030 SERIES PLA_080 Other Components CHAINS SERIES 400 In-house Capabilities Materials selection and engineering design Components development and manufacturing Specialized inspection and measurement SERIES PAL_30 ROLLERS SERIES R DEVELOPMENT

Series PLA_00 PLA_00 Spiral freezing, cooling lines and sideflexing conveyor applications. mm in Pitch 50.8 2.00 Module width 457.2 8.00 Maximum belt width 499.0 59.00 Width increments (standard) 25.

Optional hold-down tabs: see next page. Pin diameter 6.00 0.

2 Series PLA_00 PLA_00 Spiral freezing, cooling lines and sideflexing conveyor applications. mm in Pitch Module width Maximum belt width Width increments (standard) Width increments (possible) Open area % (extended) 56% straight / 3% curve Opening size 2 x 7 mm Torque transmission Hinge engagement Stainless steel reinforcing links and pins for 5-fold tension strength increase. Optional hold-down tabs: see next page. Pin diameter Pin type rod Running type Travel direction Min turning (measured from internal border) Min back flexion Min back flexion (with side guards) Straight & sideflexing Bi-directional 2.4x width 00.0 mm 3.9 in - - () Belt material Pin material Strength - straight Strength - sideflexing Temperature range (continuous) Weight kg/m (23 C) kg (23 C) C kg/m² FDA approval Acetal B Acetal N a ok Additional materials available for extreme or special condition applications.

Sprockets Hold down tabs Series PLA_00 Hold down the belt during curves to simplify conveyor design. Allow several parallel independent belt lines on curve conveyors.

0.79 56.5 2.22 PIB-PLA00-8- Sprocket material Max spacing between sprockets on same shaft ()(2) Nylon N 50 mm Imperial standard B.S.46: PART : 958 / Metric B.S.4235: PART : 972 / DIN6885 key seat options.

3 Sprockets Hold down tabs Series PLA_00 Hold down the belt during curves to simplify conveyor design. Allow several parallel independent belt lines on curve conveyors. Travel direction No of teeth Pitch diameter Outside diameter Sprocket width Height h Part number mm in mm in mm in mm in Bi-directional PIB-PLA00-8- Sprocket material Max spacing between sprockets on same shaft ()(2) Nylon N 50 mm Imperial standard B.S.46: PART : 958 / Metric B.S.4235: PART : 972 / DIN6885 key seat options. Square bore also available. Reduce spacing for high load or temperature applications. 2 Specific sprocket positions over shaft on high loaded applications is critical.

Series PLA_00 Conveyor design 2 Travel direction Belt width 3 4 5. 2. 3. 4. 5. Minimum initial straight travel distance:.5 times belt width. First curve.

4 Series PLA_00 Conveyor design 2 Travel direction Belt width Minimum initial straight travel distance:.5 times belt width. First curve. Minimum straight travel between left and right curves: 2.0 times belt width. For same direction curves there is no minimal straight travel requirement. () Minimum turning is 2.2 times belt width, measured on the internal border of curved plastic belt. Minimum ending straight travel distance:.5 times belt width. Under very low load applications reduce up to 2.2. For all other cases use 2.4.

Series PLA_030 PLA_030C (Flat top) mm in Pitch 25.4.00 Module width 50.0 5.90 Maximum belt width 3500.0 37.79 Width increments (standard) 50.0.97 Width increments (possible) 6.

Packaged products, pallets, boxes, crates handling. Pin diameter 5.90 0.

5 Series PLA_030 PLA_030C (Flat top) mm in Pitch Module width Maximum belt width Width increments (standard) Width increments (possible) Open area % (extended) 0% Opening size n/a Torque transmission Center engagement Excellent durability on glass bottle conveyors. Packaged products, pallets, boxes, crates handling. Pin diameter Pin type lock rod Running type Travel direction Min turning (measured from internal border) Min back flexion Min back flexion (with side guards) Straight Bi-directional n/a 34 mm.34 in - - () () Strength - Belt material Pin material straight Strength - sideflexing Temperature range (continuous) Weight kg/m (23 C) kg (23 C) C kg/m² FDA Approval Polypropylene B Nylon A 700 n/a +0 a ok Acetal B Nylon A 3300 n/a -40 a ok Acetal LF B A Nylon A 3000 n/a -40 a ok Additional materials available for extreme or special condition applications.

Series PLA_030 PLA_030A48 (48% open) mm in Pitch 25.4.00 Module width 50.0 5.90 Maximum belt width 3050.0 20.07 Width increments (standard) 50.0.97 Width increments (possible) 6.

Cooking, drying, draining, pasteurizing, cooling and freezing applications. Pin diameter 5.90 0.

6 Series PLA_030 PLA_030A48 (48% open) mm in Pitch Module width Maximum belt width Width increments (standard) Width increments (possible) Open area % (extended) 48 % Opening size Diameter 7.00 mm Torque transmission Center engagement 48% open area and robust design for long life service. Cooking, drying, draining, pasteurizing, cooling and freezing applications. Pin diameter Pin type Lock rod Running type Travel direction Min turning (measured from internal border) Min back flexion Min back flexion (with side guards) Straight Bi-directional n/a 34 mm.34 in - - () () Strength - Belt material Pin material straight Strength - sideflexing Temperature range (continuous) Weight kg/m (23 C) kg (23 C) C kg/m² FDA Approval Polypropylene B Nylon A 00 n/a +0 a ok Acetal B Nylon A 200 n/a -40 a ok Acetal LF B A Nylon A 890 n/a -40 a ok Additional materials available for extreme or special condition applications.

Series PLA_030 Sprockets Correct engagement direction for PLA030C Correct engagement direction for PLA030A48 Type Travel direction No of teeth Pitch diameter Outside diameter Sprocket width Height h

7 Series PLA_030 Sprockets Correct engagement direction for PLA030C Correct engagement direction for PLA030A48 Type Travel direction No of teeth Pitch diameter Outside diameter Sprocket width Height h Part number Standard mm in mm in mm in mm in () Uni-directional PIU-PLA (2) () Split Uni-directional PIU-PLA BP Split () Uni-directional PIU-PLA BP (2) () Split Uni-directional PIU-PLA BP For bi-directional travel, additional sprockets are located and rotated 80 degrees. 2 Doble teeth sprockets for highly loaded applications. Sprocket material Max spacing between sprockets () on same shaft Nylon N 50 mm 358 B 50 mm Imperial standard B.S.46: PART : 958 / Metric B.S.4235: PART : 972 / DIN6885 key seat options. Square bore also available. Reduce spacing for high load or temperature applications.

Series PLA_030 Accessories - Flights Packaging line

Accessories - High friction surfaces Packaged product

Type () Material Height h Width ws Width wi Module width

8 Series PLA_030 Accessories - Flights Packaging line automation and integration. Accessories - High friction surfaces Packaged product vertical conveyor. Type () Material Height h Width ws Width wi Module width mm in mm in mm in mm in Flat flight Polypropylene B < 76.2 < High friction surface Elastomer shor. A & D (2) R var. (2) var New accessories can be developed upon request. 2 Customized to application.

Series PLA_080 PLA_080C (Flat top) mm in Pitch 50.8 2.00 Module width 50.0 5.90 Maximum belt width 3050.0 20.00 Width increments (standard) 50.0.97 Width increments (possible) 6.

Smooth easy cleaning surfaces. Pin diameter 8.00 0.

Straight Bi-directional n/a 80 mm 3. in 200 mm 7.

9 Series PLA_080 PLA_080C (Flat top) mm in Pitch Module width Maximum belt width Width increments (standard) Width increments (possible) Open area % (extended) 0% Opening size n/a Torque transmission Hinge engagement Robust design for high impact and medium loaded application. Smooth easy cleaning surfaces. Pin diameter Pin type Lock rod Running type Travel direction Min turning (measured from internal border) Min back flexion Min back flexion (with side guards) Straight Bi-directional n/a 80 mm 3. in 200 mm 7.9 in () () Strength - Belt material Pin material straight Strength - sideflexing Temperature range (continuous) Weight kg/m (23 C) kg (23 C) C kg/m² FDA Approval Polypropylene B Polypropylene V 490 n/a +0 a ok Acetal B Acetal N 2700 n/a -40 a ok Additional materials available for extreme or special condition applications.

Series PLA_080 PLA_080P7 (Perforated 7% open) mm in Pitch 50.8 2.00 Module width 50.0 5.90 Maximum belt width 200.0 82.68 Width increments (standard) 50.0.97 Width increments (possible) 6.8 0.

Small openings for optimal transport of small particle size bulk material conveying. Pin diameter 8.00 0.

10 Series PLA_080 PLA_080P7 (Perforated 7% open) mm in Pitch Module width Maximum belt width Width increments (standard) Width increments (possible) Open area % (extended) 7 % Opening size Diameter 3.7 mm Torque transmission Hinge engagement Cooking, drying, draining and cooling applications. Small openings for optimal transport of small particle size bulk material conveying. Pin diameter Pin type Lock rod Running type Travel direction Min turning (measured from internal border) Min back flexion Min back flexion (with side guards) Straight Bi-directional n/a 80 mm 3. in 200 mm 7.9 in () () Strength - Belt material Pin material straight Strength - sideflexing Temperature range (continuous) Weight kg/m (23 C) kg (23 C) C kg/m² FDA Approval 254 B 222 M 290 n/a -40 a ok Acetal B Acetal N 30 n/a -40 a ok Additional materials available for extreme or special condition applications.

11 Series PLA_080 Sprockets Sprocket correct engagement position. Doble tooth sprockets for improved tension balance along belt width. Ask us on our special materials for highly abrasive and high temperature applications. Travel direction No of teeth Pitch diameter Outside diameter Sprocket width Height h Part number mm in mm in mm in mm in () Uni-directional PIU-PLA080-0 For bi-directional travel, additional sprockets are located and rotated 80 degrees. Sprocket material Max spacing between sprockets () on same shaft Nylon N 50 mm 224 B 50 mm Imperial standard B.S.46: PART : 958 / Metric B.S.4235: PART : 972 / DIN6885 key seat options. Square bore also available. Reduce spacing for high load or temperature applications.

Series PLA_080 Accessories - Flights Flat New

wi Module width mm in mm in mm in mm in Flat

0 5.90 Bent Polypropylene B 66.0 2.60 - - 5.0 0.

12 Series PLA_080 Accessories - Flights Flat New accessories are developed. continuously Bent Bent 2 h = 4.0 mm Vertical conveyor belts for bucket systems replacement. Flight type () Material Height h Width ws Width wi Module width mm in mm in mm in mm in Flat Polypropylene B < 66.0 < Bent Polypropylene B Bent 2 Polypropylene B New accessories can be developed upon request.

13 Series PLA_080 Accessories - Side Guards Height h Pitch p mm in mm in Bulk material handling conveyor belts available. Waste reduction from the root cause. Special Elastomeric Side Guard System Polymeric materials to exceed current standards: Very high fracture toughness and Excellent creep resistance

Accessories Wearstrips 586 mm Distance between holes: 586 mm Plastic

Wearstrips are supplied with plastic screw and vibration resistant nuts.

approval Comments C 260-50 a +75 ok UHMWPE replacement.

14 Accessories Wearstrips 586 mm Distance between holes: 586 mm Plastic screws for belt-metallic screw engagement risk avoidance. Wearstrips are supplied with plastic screw and vibration resistant nuts. Thread 3/8"-6 UNC () Materials Temperature range (continuous) FDA approval Comments C a +75 ok UHMWPE replacement a High temperature applications. Additional materials available for extreme or special conditions.

belts additional support points are required

() Materials Temperature range (continuous)

materials available for extreme or special

C FDA approval 35 N -40 a +20 ok Additional

15 Accessories Return-way elements Return rollers Z-shaped rail guides For high width belts additional support points are required to avoid along-width bending. () Materials Temperature range (continuous) C FDA approval 35 G -40 a +20 ok Additional materials available for extreme or special conditions. () Materials Temperature range (continuous) C FDA approval 35 N -40 a +20 ok Additional materials available for extreme or special conditions.

CHAINS Chain Series 400 400 400TAB Crates, heavy and big package

High mechanical resistance under highly abrasive environments.

direction Minimum turning Minimum back flexion Straight & sideflexing

95 in () Chain material Pin material Strength - straight Strength -

16 CHAINS Chain Series TAB Crates, heavy and big package handling. High mechanical resistance under highly abrasive environments. 400E 400EL mm in Pitch Link width (w/o tab) Link width (with tab) Pin diameter Pin type SS rod Displacement direction Running type Travel direction Minimum turning Minimum back flexion Straight & sideflexing Uni-directional 475 mm 8.70 in 75 mm 2.95 in () Chain material Pin material Strength - straight Strength - sideflexing Temperature range (continuous) Weight kg (23 C) kg (23 C) C kg/m FDA approval Acetal 26 B SS 304 G a ok Additional materials available for extreme or special conditions.

CHAINS Chain Series 400 Sprockets Sprocket material Nylon N Imperial standard B.S.46: PART : 958 Metric B.S.4235: PART : 972 DIN6885 key seat options.

Travel direction No of teeth Pitch diameter Hub diameter Sprocket width Height h Part number mm in mm in mm in mm in

54 PIB-400-0 Chain links have a defined travel direction.

17 CHAINS Chain Series 400 Sprockets Sprocket material Nylon N Imperial standard B.S.46: PART : 958 Metric B.S.4235: PART : 972 DIN6885 key seat options. Square bore also available. Travel direction No of teeth Pitch diameter Hub diameter Sprocket width Height h Part number mm in mm in mm in mm in Bi-directional () PIB Bi-directional () PIB Chain links have a defined travel direction. Series PAL_30 Bulk material handling Part number L a we () wi d mm mm mm mm mm Material Temperature range (continuous) FDA approval a 80 C OK PAL PAL PAL Manufacturing tolerances: +0.00/-0.5 mm.

CONVEYOR ROLLERS Series R Custom designed Heavy duty Rollers High performing components can only be obtained when each requirement is

Polymeric materials controllable requirements: Long term wear resistance Electrostatic management Chemical resistance Fatigue Dimensional

levels External lubrication suppression It does not matter where you are in your process; we can help you improve performance and reduce

18 CONVEYOR ROLLERS Series R Custom designed Heavy duty Rollers High performing components can only be obtained when each requirement is included in their design... We custom develop your components. Polymeric materials controllable requirements: Long term wear resistance Electrostatic management Chemical resistance Fatigue Dimensional stability High mechanical loads resistance High temperature and steam resistance Low temperature ductility Food production approvals Noise levels External lubrication suppression It does not matter where you are in your process; we can help you improve performance and reduce costs of your components. Our advanced materials and technologies portfolio has solutions to withstand your more extreme needs. Narrow product handling Curved conveyors No hand tools assembly Corrosive environments Heavy work

MATERIAL HANDLING SYSTEMS Development Assemblies designed to convey... Temperature Management Our compromise is to increase the performance of your product handling systems.

19 MATERIAL HANDLING SYSTEMS Development Assemblies designed to convey... Temperature Management Our compromise is to increase the performance of your product handling systems... We maintain continuous research processes in polymer technologies applied to under-roof and outdoor conveyor systems. New components can be developed to improve your production line performance or reduce maintenance frequency; integrating new geometries or materials. Structural Management 00% of raw materials are procured from top globally recognized producers. Polymer-metal assemblies can be supplied whenever applications require them. Wear management Creep Management System properties: displacement type, load, kinematics and others Dynamic and static friction coefficient Wear rate per run distance Lubrication type: external or internal Abrasive medium and interaction with system surfaces

High Performance Industrial Solutions Capabilities at your service Based on our customers requirements, 20% of the standard components we produce, have been additionally customized to achieve higher

Our materials handling design and development solutions are managed under same quality standards we have used to supply United States aerospace industry for more than 5 years.

20 High Performance Industrial Solutions Capabilities at your service Based on our customers requirements, 20% of the standard components we produce, have been additionally customized to achieve higher productivity levels and increased operational flexibility at our customers processes. Our materials handling design and development solutions are managed under same quality standards we have used to supply United States aerospace industry for more than 5 years. State of art materials and processes applied to your production lines Global class quality Custom solutions for custom needs Flexible development processes In-situ technical support Contact us and let us know your needs. It can be pictures, drawings, physical samples or in-situ evaluation. Plásticos de Santander Ltda / Pladesan Carrera 5 No 3-34 Bucaramanga, Colombia pladesan@ Tel: + 57 (7) Fax: + 57 (7)

Download the most up-to-date version at KleanTop Belt Product Catalog

Download the most up-to-date version at www.rexnord.com/documentation KleanTop Belt Product Catalog Conveniently Accessible Online Information We realize the success of your business depends on up-to-date