REPAIR PARTS CATALOG FOR SUNNEN POWER STROKED HONING MACHINE

Transcription

1 REPAIR S CATALOG FOR SUNNEN POWER STROKED HONING MACHINE MODEL: ML5000 SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. SUNNEN PRODUCTS COMPANY 7910 MANCHESTER AVENUE ST. LOUIS, MO 63143, U.S.A. PHONE: X-ML-5001D

2 Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment.

3 INTRODUCTION Illustrations show all major components in exploded detail. Item numbers on each illustration are keyed to the corresponding parts list, providing a descriptive identification of each part. The parts lists include assemblies as well as detail parts. An item listed without a part number can be obtained as a component of the complete assembly of which it is a part. Standard hardware items are listed with complete descriptions, such as Item 29 below. These may be purchased at your local hardware store, but it is important to replace an item with one having the same dimensions as the original. In some places brand names and part numbers are shown. These may change depending upon availability. Sunnen Products Company reserves the right to make changes, without notice, to materials, specifications, colors, designs and accessories included with units. HOW TO ORDER When ordering replacement parts be sure to include the following information to ensure prompt shipment of correct parts: 1. The part number and description of each part desired, obtained from this parts catalog. 2. The quantity of each part desired. 3. The voltage, frequency and phase, when ordering electrical parts. 4. The model and serial number of the machine, obtained from the name plate, where there is any question concerning a part. HOW TO USE THIS S LIST Step 1. Locate desired part on illustration. Note item number. Step 2. Locate item number in the parts list. Step 3. If the item has a part number listed, order by part number and the description. A part number in light face type indicates that it is a component of the last preceding part number in bold face type. Step 4. If no number is listed, order the part number of the unit of which the desired part is a component. ORDER ONLY BY AND NOT by item number. NOTE: In this manual, parts may be followed by (For CE Machines) or (For NonCE Machines) to denote domestic machines from exported machines. The CE version is constructed to meet the requirements of the European market, and is available to any customer. Step Step 2. Step 3. Step 4. 1 MVH4499A 1...Spindle Cap includes 2 PHSM Screw (M6 x 1 x 16 SHCS) 3 PHW Washer (M6) 4 MVH Inner Spindle Nose 14 PEM870A 1...Cable Carrier includes 15 PEM Cable Carrier Bracket 16 PEM Cable Carrier Bracket 17 PHSM Screw (M3 x 0,5 x 5mm FHCS) iii

4 GENERAL INFORMATION The Sunnen equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment. With proper care and maintenance this equipment will give years of service. READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THIS EQUIPMENT. IMPORTANT: Read any supplemental instructions BEFORE installing this equipment. These supplemental instructions give you important information to assist you with the planning and installation of your SUNNEN equipment. Sunnen Technical Service Department is available to provide telephone assistance for installation, programming, & troubleshooting of your Sunnen equipment. All support is available during normal business hours, 8:00 AM to 4:30 PM Central Time. Review all literature provided with your Sunnen equipment. This literature provides valuable information for proper installation, operation, and maintenance of your equipment. Troubleshooting information can also be found within the Instructions. If you cannot find what you need, call for technical support. Where applicable, programming information for your Sunnen equipment is also included. Most answers can be found in the literature packaged with your equipment. Help us help you. When ordering parts, requesting information, or technical assistance about your equipment, please have the following information available: Have ALL MANUALS on hand. The Customer Services Representative or Technician will refer to it. Have Model Number and Serial Number printed on your equipment Specification Nameplate. Where Applicable: Have Drive model and all nameplate data. Motor type, brand, and all nameplate data. For Troubleshooting, additional information may be required: Power distribution information (type delta, wye, power factor correction; other major switching devices used, voltage fluctuations) Installation Wiring (separation of power & control wire; wire type/class used, distance between drive and motor, grounding). Use of any optional devices/equipment between the Drive & motor (output chokes, etc.). For fast service on your orders call: Sunnen Automotive Customer Service toll free at: Sunnen Industrial Customer Service toll free at: Customers outside the USA, contact your local authorized Sunnen Distributor. Additional information available at: or sunnen@sunnen.com NOTE: Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding. ESD PREVENTION REVIEW Let's review the basics of a sound static control system and its effective implementation. First, in the three step plan: 1. Always ground yourself when handling sensitive components or assemblies. 2. Always use a conductive or shielded container during storage or transportation. These materials create a Faraday cage which will isolate the contents from static charges. 3. Open ESD safe containers only at a static safe work station. At the static safe work station, follow these procedures before beginning any work: A. Put on your wrist strap or foot grounding devices. B. Check all grounding cords to make sure they are properly connected to ground, ensuring the effective dissipation of static charges. C. Make sure that your work surface is clean and clear of unnecessary materials, particularly common plastics. D. Antistatic bubble wrap has been included for use at the machine when an ESD safe workstation is not available. You are now properly grounded and ready to begin work. Following these few simple rules and using a little common sense will go a long way toward helping you and your company in the battle against the hazards of static electricity. When you are working with ESD sensitive devices, make sure you: GROUND ISOLATE NEUTRALIZE iv

5 SUNNEN LIMITED PRODUCT WARRANTY SUNNEN Products Company and its subsidiaries (SPC) warrant that all new SPC honing machines, gaging equipment, tooling, and related equipment will be free of defects in material and/or workmanship for a period of one year from the date of original shipment from SPC. Upon prompt notification of a defect during the oneyear period, SPC will repair, replace, or refund the purchase price, with respect to parts that prove to be defective (as defined above). Any equipment or tooling which is found to be defective from improper use will be returned at the customer's cost or repaired (if possible) at customer's request. Customer shall be charged current rates for all such repair. Prior to returning any SPC product, an authorization (RMA#) and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer. Warranty Limitations and Exclusions This Warranty does not apply to the following: Normal maintenance items subject to wear and tear: (belts, fuses, filters, etc). Damages resulting from but not limited to: Shipment to the customer (for items delivered to customer or customer's agent F.O.B., Shipping Point) Incorrect installation including improper lifting, dropping and/or placement Incorrect electric power (beyond +/ 10% of rated voltage) including intermittent or random voltage spikes or drops Incorrect air supply volume and/or pressure and/or contaminated air supply Electromagnetic or radio frequency interference from surrounding equipment (EMI, RFI) Storm, lightning, flood or fire damage Failure to perform regular maintenance as outlined in SPC manuals Improper machine setup or operation causing a crash to occur Misapplication of the equipment Use of nonspc machines, tooling, abrasive, fixturing, coolant, repair parts, or filtration Incorrect software installation and/or misuse Nonauthorized customer installed electronics and/or software Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES. SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND, EXPRESS OR IMPLIED, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A ICULAR PURPOSE OR ANY OTHER MATTER. SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS. SPC SHALL NOT BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO: LOSS OF USE, REVENUE, OR PROFIT. SPC ASSUMES NO LIABILITY FOR PURCHASED S PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES. REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER, SPC's LIABILITY, IF ANY, FOR ANY AND ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS, AND BUYER'S SOLE AND EXCLUSIVE REMEDY THEREFORE, SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE. Shipping Damages Except in the case of F.O.B., Buyer's destination shipments, SPC will not be liable for any settlement claims for obvious and/or concealed shipping damages. The customer bears the responsibility to unpack all shipments immediately and inspect for damage. When obvious and/or concealed damage is found, the customer must immediately notify the carrier's agent to make an inspection and file a claim. The customer should retain the shipping container and packing material. SUNNEN SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you, as user and licensee (Licensee), and Sunnen Products Company (SPC) with respect to preprogrammed software (Software) provided by SPC for use on SPC Equipment. By using the Software, you, as Licensee, agree to become bound by the terms of this Agreement. In consideration of payment of the license fee (License Fee) which is part of the price evidenced by your receipt (Receipt), SPC grants to you as Licensee a nonexclusive right, without right to sublicense, to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software. SPC reserves all rights including rights not otherwise expressly granted, and retain title and ownership to the Software including all subsequent copies or updates in any media. The Software and all accompanying written materials are covered by copyrights owned by SPC. If supplied on removable media (floppy disk), you, as Licensee, may copy the Software only for back up purposes; or you may request that SPC copy the Software for you for the same purposes. All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement. The Software and accompanying written materials (including the user's manual, if any) are provided in an "as is" condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose, even if SPC has been advised of this purpose. SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct, indirect, consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use. It is recognized that some states do not allow the exclusion or limitation of liability for consequential or accidental damages and to the extent this is true, the above limitations may not apply. Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement. SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this agreement. v

6 SAFETY INSTRUCTIONS READ FIRST The ML2000, like any machine tool, may be dangerous if used improperly. As a result of our commitment to continual safety improvement, many new safety features have been incorporated into this machine. However, these features cannot protect the operator from all hazards of misuse or abuse of the product. Please read all warnings and instructions before attempting to use this machine. DO NOT turn power on until all guards and covers are securely in place. DO NOT remove or defeat any safety device. Depressing foot pedal with power ON can start spindle and stroker motion. Use foot pedal ONLY to start a honing cycle after workpiece is securely fixtured and located on honing tool. Begin each new setup by depressing Emergency Stop button to clear all previous spindle and stroker speed settings. NEVER open or remove any machine cover or protective guard with power "ON." Always disconnect power at main enclosure before servicing ML Always wear eye protection when operating ML2000. DO NOT attempt any repair or maintenance procedure beyond those described in this book. Contact your Sunnen Service Representative for repairs not covered in this book. Manual stroked honing and truing should only be performed by operators trained to use safe manual honing practices. The key for switch to disable stroker and allow manual honing should be kept by a supervisor or skilled honing operator to prevent unauthorized manual honing. Much of the safety of the honing operation is dependent on how workpiece is fixtured. Several standard fixturing components are available but each is limited to certain types of applications. Homemade fixtures are also not uncommon and can be quite effective if designed and used properly. Sometimes it is necessary to clamp workpieces lightly when honing with special fixtures to minimize bore distortion. Likewise, tooling for small diameter honing is inherently fragile. Therefore, Always start a new setup with speeds and feed forces that are much lower than recommended to test stability of tooling and fixturing. After that, speeds and feed forces may be increased slowly to recommended values. If specially built automation components are added to this system, be sure that safety is not compromised. If necessary, obtain special enlarged work area safety system from Sunnen Products Co. Indicates CE version ONLY. 1 DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are extinguished. WARNING: The capacitors are still charged and can be quite dangerous. vi

7 CONTENTS PAGE Introduction... iii How To Order... iii How To Use This Parts List... iii General Information... iv ESD Prevention Review... iv Limited Product Warranty... v Sunnen Software License Agreement... v General Safety Instructions... vi Contents... 1 SECTION I A Side View... 2 B Upper Stroker... 4 C Lower Stroker... 6 D Feed Unit... 8 E Front View F Expand/Retract System G Motor Assembly (MLU-2015) H Save Saver Idler Assembly (MLU I Spindle J Cam Assembly K Outside Stroker L Front Panel (Inside) M Front Panel (Outside) N Universal Honing Fixture O Foot Pedal P Runout Indicator & Torque Bar Q Coolant System (without Cycle Start) R Coolant System (with Cycle Start) S Operator Station Enclosure (MLU-4380) SECTION II ELECTRICAL COMPONENTS T Operator Control Panel U Control Panel V Control Panel SECTION III OPTIONAL S W Automatic Size Control X Transformer Kit SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. Copyright 2007 by Sunnen Products Company Printed in U.S.A. Page 1

8 SECTION I FIGURE A SIDE VIEW S LIST COVERING FIGURE A Upper Stroker (See Fig. B) Lower Stroker (See Fig. C) Feed Unit (See Fig. D) Expand / Retract System (See Fig. F) Cam Assembly (See Fig. J) Spindle (See Fig. I) Outside Stroker (See Fig. K) Front Panel, Inside (See Fig. L) Universal Honing Fixture (See Fig. N) 10 EC Right Beam Cover Assembly 10 EC Right Beam Cover Assembly (CE Machines ONLY) 11 EC Left Beam Cover Assembly 11 EC Left Beam Cover Assembly (CE Machines ONLY) 12 EC Right Hood Rest 13 EC Left Hood Rest (Parts continued on next page) Page 2

9 S LIST COVERING FIGURE A SECTION I N/S PHNM Insert Nut (M5) 14 PHSM Screw (M5 x 0,8 x 12 SHCS) 15 EC Left Corner Block N/S EC Right Corner Block N/S PHSM Screw (M6 x 1,0 x 25 SHCS) N/S PHWM Lockwasher (M6) 16 EC4051A 1...Right Hood Prop 17 EC4052A 1...Left Hood Prop 18 EC Machine Cover Frame N/S PHSM Screw (M8 x 1,25 x 20 HHCS) N/S PHWM Lockwasher (M8) N/S PHWM Washer (M8) 19 EC Rear Panel Assembly 20 EC Guide Plate N/S PHSM Screw (M6 x 1,0 x 35 SHCS) N/S PHWM Lockwasher (M6) N/S PHWM Washer (M6) N/S PHSM Screw (M5 x 0,8 x 18 SHCS) N/S PHWM Washer (M5) N/S PHNM Nut (M5) 21 PFC103A 1...Filter Regulator 22 PPP439A 1...Elbow 23 PPP Adapter 24 PPP Street Elbow 25 PPP Hose Barb 26 EC Solenoid Valve Manifold 27 PHSM Screw (M4 x 0,7 x 30 SHCS) 28 PPP 440A 1...Straight Fitting 29 PFC 102A 2...Blanking Plate Assembly N/S PHNM Nut (M4) 30 PFC101A 6...Solenoid Valve 31 PPP Exhaust Muffler N/S 78156A *...Tubing (4 mm O.D. White) N/S 78157A *...Tubing (4 mm O.D. Black) N/S 78158A *...Tubing (4 mm O.D. Red) N/S 78159A *...Tubing (4 mm O.D. Blue) N/S 78160A *...Tubing (4 mm O.D. Yellow) N/S 78161A *...Tubing (4 mm O.D. Orange) N/S 78162A *...Tubing (4 mm O.D. Green) * Sold by the foot only. Page 3

10 SECTION I FIGURE B UPPER STROKER S LIST COVERING FIGURE B 1 EC Rear Frame Member 2 PHSM Screw (M8 x 1,25 x 30 HHCS) 3 PHWM Lockwasher (M8) 4 PHWM Washer (M8) 5 EC Stroker Motor Bracket Assembly 6 EC Wedge 7 PHSM Screw (M8 x 1,25 x 50 HHCS) 8 PHSM Screw (M8 x 1,25 x 20 HHCS) 9 PHWM Lockwasher (M8) 10 PHWM Washer (M8) 11 PMO710A 1...Stroker Motor 20 EC1530A 1...Crank Assembly 21 PHSM Screw (M8 x 1,25 x 30 HHCS) (Parts continued on next page) Page 4

11 S LIST COVERING FIGURE B SECTION I 22 PHWM Lockwasher (M8) 23 PHWM Washer (M8) 24 PHSM Screw (M8 x 1,25 x 50 HHCS) 25 EC Left Frame Member 26 EC Right Frame Member 27 PHSM Screw (M8 x 1,25 x 20 HHCS) 28 PHWM Lockwasher (M8) 29 PHWM Washer (M8) 30 PHSM Screw (M10 x 1,5 x 45 HHCS) 31 PHNM443A 1...Nut 32 PES663A 6...Proximity Switch, NC (Pkg. of 1) 33 ML4730A 1...Proximity Switch Cable Adaptor, Stroke Length #1 34 ML4731A 1...Proximity Switch Cable Adaptor, Stroke Length #2 35 ML4732A 1...Proximity Switch Cable Adaptor, Stroke Length #3 36 ML4733A 1...Proximity Switch Cable Adaptor, Stroke Pulley #1 37 ML4734A 1...Proximity Switch Cable Adaptor, Stroke Pulley #2 38 ECA Proximity Switch Bracket 39 EC Proximity Sensors Support 40 EC1566A 1...Stroker Motor Pulley with 41 PHSM Setscrew (M6 x 1,0 x 8 FPSS) 42 EC1551A 1...Stroker Pulley 43 PHKM102A 1...Key 44 PHSM Screw (M8 x 1,25 x 20 HHCS) 45 PHNM Nut (M8) 46 ECA Stroker Pulley Target 47 PDB320A 1...Belt 48 EC Wedge 49 PHSM Screw (M8 x 1,25 x 20 HHCS) 50 PHWM Lockwasher (M8) 51 EC Washer (Special) N/S ML P.S.C. Sensor Bracket N/S ML PSC Sensor Cable Page 5

12 SECTION I FIGURE C LOWER STROKER S LIST COVERING FIGURE C 1 EC Front Stroker Frame 2 PHSM Screw (M8 x 1,25 x 30 HHCS) 3 PHWM Lockwasher (M8) 4 PHWM Washer (M8) 5 EC Front Pillow Block 6 PBR196A 1...Ball Bushing 7 PHM783A 2...Seal (Pkg. of 1) 8 PPPM Grease Fitting 9 PHSM Screw (M6 x 1,0 x 25 SHCS) 10 PHWM Lockwasher (M6) 11 PHWM Washer (M6) 12 EC Stroker Drive Shaft Assembly 13 EC Rear Pillow Block (Parts continued on next page) Page 6

13 SECTION I S LIST COVERING FIGURE C 14 PHSM Screw (M8 x 1,25 x 20 HHCS) 15 PHWM Lockwasher (M8) 16 PHWM Washer (M8) 17 PBR196A 1...Ball Bushing 18 PHM783A 2...Seal (Pkg. of 1) 19 PPPM Grease Fitting 20 EC1660A 1...Cross Beam Assembly 21 EC Yoke Link 22 PBR216A 2...Bearing (Pkg. of 1) 23 PBR214A 1...Roller 24 EC Pin 25 EC Roller Yoke 26 PSP530A 2...Disc Spring (Pkg. of 2) 27 EC Yoke Guide 28 PHNM Nut (M10) 29 PHNM Nut, Jam (M10) 30 PHSM Screw (M8 x 1,25 x 20 HHCS) 31 PHWM Lockwasher (M8) 32 PHWM Washer (M8) 33 EC Cross Beam Pivot Assembly with 34 PBR214A 1...Roller 35 EC Pin 36 PPPM Grease Fitting 37 EC Short Rod 38 EC Long Rod 39 PHNM Nut 40 EC Pulley Shaft 41 PHM212A 1...Timing Pulley 42 EC Pulley Bracket 43 EC1639A 1...Idler Pulley 44 PHPM Dowel Pin (8 Dia. x 20 M6) 45 EC Tensioning Block 46 PHSM Screw (M6 x 1,0 x 35 SHCS) 47 PDB206A 1...Timing Belt 48 EC Belt Connector 49 EC Belt Clamp 50 PHSM Screw (M3 x 0,5 x 12 SHCS) 51 EC Guide Block 52 EC Spacer 53 PHM373A 1...Hand Lever 54 PSP527A 1...Disc Spring 55 PHNM Nut (M10) 56 PHNM Nut, Jam (M10) Page 7

14 SECTION I FIGURE D FEED UNIT S LIST COVERING FIGURE D 1 EC Feed Unit Frame 2 PHSM Screw (M8 x 1,25 x 20 HHCS) 3 PHWM Lockwasher (M8) 4 EC Retraction Stop 5 PHSM Setscrew (M8 x 1,25 x 16 FPSS) 6 PHSM Screw (M5 x 0,8 x 20 SHCS) 7 EC Damper Spring Bracket 8 PHSM Screw (M5 x 0,8 x 12 SHCS) 9 PHWM Washer (M5) 10 PHNM Insert Nut 11 EC Overtravel Stop Bar 12 PHSM Screw (M5 x 0,8 x 16 SHCS) 13 PHSM Setscrew (M8 x 1,25 x 25 FPSS) 14 PHNM Nut (M8) 15 EC2692A 1...Left Acuator Bracket 16 EC2691A 1...Right Actuator Bracket (Parts continued on next page) Page 8

15 SECTION I S LIST COVERING FIGURE D 17 PHSM Screw (M6 x 1,0 x 16 SHCS) 18 PHWM Lockwasher (M6) 19 PHWM Washer (M6) 20 PHSM Screw (M8 x 1,25 x 20 HHCS) 21 PHWM Lockwasher (M8) 22 PHWM Washer (M8) - EC Indicator Assembly includes 23 EC Indicator Frame Assembly 24 EC Pin 25 EC Indicator Finger 26 PBR Ball 27 PHPM Dowel Pin 28 PSP Spring 29 EC Spacer 30 PSP Spring (Pkg. of 2) 31 EC Split Bushing 32 PHNM Nut, Jam (M27 x 3,0) 33 EC LVDT N/S EC Clip N/S PHNM Nut, Insert (M5 x 1,8) 34 PHSM Screw (M5 x 0,8 x 20 SHCS) 35 EC Spacer 36 PHNM Insert Nut 37 PHWM Washer (M5) 38 PFC 108A 1...Air Cylinder 39 PFC 104A 2...Flow Control Valve (Pkg. of 1) 40 EC Actuator Rod End 41 EC Counterbalance Pivot Pin 42 EC Counterbalance Pivot Block 43 EC Spring Support 44 EC2619A 1...Feed Spring 45 EC Counterbalance Pivot Pin 46 PHR Retaining Ring 47 PPPM Grease Fitting 48 EC Right Frame Section 49 EC2684A 1...Main Pivot Pin 50 PHR Retaining Ring 51 EC Main Lever 52 EC2683A 1...Indicator Point 53 PHPM Dowel Pin (10 Dia. x 30) 54 PBR 216A 1...Roller Bearing 55 EC Spacer 56 EC Left Frame Section 57 EC Disassembly Warning Label 58 EC2610A 1...Spring Link 59 EC Control Link 60 PBR212A 4...Roller Bearing (Pkg. of 2) 61 EC Right Input Link 62 EC Input Link Bracket 63 PHSM Screw (M6 x 1,0 x 16 SHCS) (Parts continued on next page) Page 9

16 SECTION I S LIST COVERING FIGURE D 64 PHSM Screw (M6 x 1,0 x 16 SHCS) 65 PHWM Lockwasher (M6) 66 PHNM Nut (M6) 67 EC 2661A 1...Input Link Pivot Pin 68 PHR Retaining Ring 69 EC Input Link Frame 70 EC Washer Plate 71 PHSM Screw (M5 x 0,8 x 25 SHCS) 72 EC2657A 2...Stop Block (Pkg. of 1) with 73 EC2658A 2...Compression Pad (Pkg. of 2) 74 PHSM Screw (M4 x 0,7 x 20 SHCS) 75 PHWM Washer (M4) 76 EC Linkage Yoke 77 PHM479A 2...Ball Plunger (Pkg. of 1) 78 EC1787A 2...Pad (Pkg. of 1) 79 EC Left Input Link 80 EC Flexible Coupling 81 PHSM Setscrew (M6 x 1,0 x 10 CPSS) 82 EC Force Adjustment Screw 83 EC Stop Collar 84 PHSM Setscrew (M5 x 0,8 x 6 CPSS) 85 PBR 212A 2...Roller Bearing (Pkg. of 2) 86 EC Spring Link Pivot Pin 87 PHWM Washer (M8) 88 PHRM Retaining Ring 89 PHSM Screw (M8 x 1,25 x 20 HHCS) 90 PHWM Lockwasher (M8) 91 PNP Warning Label (Used on CE Machines only) 92 EC2652A 2...Control Link Retainer (Pkg. of 1) 93 PHWM Lockwasher 94 PHSM Screw (M5 x 0,8 x 10 BHCS) Ref....Anti-Glaze Unit includes 95a PHSM Screw 95b CRG Washer 96 ML Prox. Mounting Plate 97a PES Module Prox. Switch 97b CBL DC Prox. Cable N/S ML CTC Upper Limit 98 PEM Mounting Collar 99 MLA Anti-Glaze Prox. Switch Bracket 100a PHWM Washer 100b PHNM Nut Page 10

17 SECTION I FIGURE E FRONT VIEW S LIST COVERING FIGURE E Front Panel (See Fig. L & M) Foot Pedal (See Fig. O) Coolant System (See Fig. Q & R) Control Panel (See Fig. U) Operator Station Enclosure (See Fig. S) 6 EC Side Shelf Mat 7 EC Oil Tray 8 PHM Ball Knob 9 ML Operator Station Support 10 EC Gage Tray Assembly (Optional) 11 EC6510A 1...Side Tray Assembly (Optional) includes 12 EC6519A 1...Side Tray Mat N/S EC6518A 1...Spacer (Pkg. of 2) 13 EC4255A 1...Left Hood Assembly 14 EC4250A 1...Right Hood Assembly N/S PHM484A 2...Latch (Pkg. of 1) 15 EC4291A 1...Spindle Splash Guard 16 PHM788A 1...Knob N/S PHSM Screw N/S EC Spacer 17 EC Left Guard Assembly (CE Machines ONLY) N/S EC Right Guard Assembly (CE Machines ONLY) Page 11

18 SECTION I FIGURE F EXPAND/RETRACT SYSTEM S LIST COVERING FIGURE F 1 EC Cam Assembly (See Fig. J) 2 PHSM Screw (M6 x 1,0 x 25 SHCS) 3 PHWM Lockwasher (M6) 4 PHWM Washer (M6) 5 EC2842A 1...Damper Spring Link 6 PHWM Washer 7 PHRM Retaining Ring 8 PSP328A 1...Spring - EC Cable Hook Assembly includes 9 EC Proximity Switch Bracket 10 PHSM Screw (M4 x 0,7 x 10 SHCS) 11 PHWM Washer (M4) 12 PHNM Nut (M4) (Parts continued on next page) Page 12

19 SECTION I S LIST COVERING FIGURE F 13 EC Cable Hook Assembly 14 EC2906A 1...Cable Assembly 15 PHNM Nut (M4) 16 EC2874A 1...Cable Spring 17 EC Spring Retainer Assembly 18 EC Cable Bracket 19 PHWM Washer (M6) 20 PHNM Nut (M6) 21 PHSM Screw (M5 x 0,8 x 12 SHCS) 22 PHWM Washer (M5) 23 PHNM Insert Nut 24 EC2957A 1...Counter Balance Spring 25 EC2956A 1...Spring Connector Link 26 EC2894A 1...Link 27 EC2897A 1...Pin with 28 PHRM Retaining Ring 29 EC2898A 1...TRiCoupling 30 EC2887A 1...Pin with 31 PHRM Retaining Ring 32 EC2896A 1...Chain 33 PHM475A 2...Chain Connector (Pkg. of 2) 34 EC Rod End Assembly 35 PFC109A 1...Air Cylinder 36 PPP439A 1...Elbow 37 PFC104A 1...Flow Control Valve 38 EC Retraction Cylinder Bracket 39 EC2892A 1...Retraction Cylinder Pivot Pin 40 PHNM Nut (M16) 41 PHR Retaining Ring 42 PHSM Screw (M8 x 1,25 x 20 HHcs) 43 PHWM Lockwasher (M8) 44 PEM Mounting Collar 45 PHWM Washer (M4) 46 PHNM Nut (M4) 47 ML Proximity Mounting Plate 48 PHSM Screw (M4 x 0,7 x 10 SHCS) 49 PHWM Washer (M4) 50 PHWM Washer (M4) 51 PHNM Nut (M4) 52 PES Modular Proximity Switch, NO 53 ML Foot Pedal #1 Proximity Cable 54 PES Modular Proximity Switch, NC 55 ML Foot Pedal #2 Proximity Cable 56 MLU Cycle Time Control Motor Assembly (See Fig. G) Page 13

20 SECTION I FIGURE G CYCLE TIME CONTROL MOTOR ASSEMBLY S LIST COVERING FIGURE G MLU2015 Ref....Cycle Time Contrl Motor Assembly includes 1 PMO DC Gearmotor - Extended Shaft 2 MLA Motor Bracket 3 PHW Flatwasher (#10) 4 PHS Screw (#10-32 x 1/2 BHCS) 6 PHS Screw (#10-32 x 5/8 BHCS) 5 MLU Torque Arm 7 MLU Motor Mounting Plate 8 PHSM Screw (M6 x 1,0 x 16 HHCS) 10 PHNM Nut, Hex (M6 X 1,0) 11 PHSM Screw (M6 x 1,0 x 12 HHCS) 12 MLU Electric Clutch 13 PHSM Screw (M4 x 0,7 x 8 BHCS) 14 MLU Anti-Glaze Drive Gear 15 PHS Screw (#6-32 x 7/8 SHCS) Page 14

21 SECTION I FIGURE H CYCLE TIME CONTROL IDLER ASSEMBLY S LIST COVERING FIGURE H - MLU2000 Ref....Cycle Time Control Idler Assembly includes 1 MLU Pinion Bracket 2 PBR Bearing 3 MLU Anti-Glaze Pinion Gear 4 MLU Anti-Glaze Driven Shaft 5 MLU Anti-Glaze Driven Sprocket 6 MLU Pinion Support Bracket 7 PHSM Screw (M4 x 0,7 x 12 SHCS) 8 PHWM Lockwasher (M4) 9 PHNM Nut, Hex (M4 x 0,7) Page 15

22 SECTION I FIGURE I SPINDLE S LIST COVERING FIGURE I 1 PMO967A 1...Spindle Motor 2 PHSM Screw 9 PEC Cord Grip N/S PEM Rubber Spacer 10 ML2510A 1...Spindle Motor Base 11 PHSM Screw (M8 x 1,25 x 30 HHCS) 12 PHWM Lockwasher (M8) 13 PHWM Washer (M8) 14 EC Wedge 15 PHSM Screw (M8 x 1,25 x 50 HHCS) 16 EC2114A 1...Motor Pulley with 17 PHSM Setscrew (M6 x 1,0 x 8 FPSS) 18 EC2010A 1...Spindle Assembly 19 PHK112A 1...Key 20 PHSM Screw (M6 x 1,0 x 16 SHCS) 21 EC Spindle Nose Washer 22 EC Spindle Nose 23 PHSM551A 8...Setscrew (M8 x 0,75 x 16 FPSS) (Pkg. of 8) 24 PHR Retaining Ring (Parts continued on next page) Page 16

23 SECTION I S LIST COVERING FIGURE I 25 EC2046A 1...Drive Plate 26 EC Inner Spindle Nose 27 PHSM Setscrew (M12 x 1,75 x 16 FPSS) 28 PHPM Dowel Pin (4 Dia. x 12) 29 EC2501A 1...Wedge Hook 30 EC2070A 1...Spindle Pulley with 31 PHSM Setscrew (M6 x 1,0 x 8 FPSS) 32 PDB340A 1...Belt 33 EC2511A 1...Feed Rod 34 EC Cover Plate 35 PHSM Screw (M4 x 0,7 x 10 SHCS) 36 PBR211A 2...Bearing (Pkg. of 2) 37 EC Shoulder Washer 38 PHSM Screw (M10 x 1,5 x 25 FHCS) 39 EC Torque Bracket EC Guide Feed Rod Unit includes 40 EC Feed Rod Guide Assembly 41 EC2525A 1...Guide Feed Rod Assmebly 42 EC Bracket 43 PHSM Screw (M6 x 1,0 x 25 SHCS) 44 PHWM Lockwasher (M6) 45 PHWM Washer (M6) 46 EC2536A 1...Feed Screw 47 EC2538A 1...Feed Screw Gear 48 EC Retractor Yoke 49 EC Intermediate Shaft 50 PHM122A 1...Gear 51 PBR Bearing 52 PHM213A 1...Timing Pulley 53 PHSM Screw (M8 x 1,25 x 20 HHCS) 54 PHWM Lockwasher (M8) 55 PBR213A 1...Roller 56 EC Spacer 57 PHSM Screw (M6 x 1,0 x 60 SHCS) 58 PHWM Washer (M6) 59 PHWM Lockwasher (M6) 60 PHNM Nut (M6) 61 PDB207A 1...Timing Belt 62 PHM213A 1...Timing Pulley 63 PBR Bearing 64 EC Shaft Support Bracket 65 PHSM Screw (M6 x 1,0 x 30 SHCS) 66 PHWM Lockwasher (M6) 67 PHWM Washer (M6) 68 EC Drag Spring Clamp 69 EC Drag Spring 70 PHSM Screw (M5 x 0,8 x 16 SHCS) 71 EC Pulley Shaft 72 EC2773A 1...Drag Wheel (Parts continued on next page) Page 17

24 SECTION I S LIST COVERING FIGURE I 73 EC Clamp Collar 74 PHSM Setscrew (M6 x 1 x 8 FPSS) 75 EC Feed Shaft 76 EC Feed Control Arm 77 PBR213A 1...Roller 78 PHPM Dowel Pin (6 Dia. x 24) 79 EC Control Arm Spacer 80 PHSM Screw (M8 x 1,25 x 35 HHCS) 81 PHWM Lockwasher (M8) 82 PHWM Nut (M8) 83 EC Control Arm Extension 84 PHSM Setscrew (M8 x 1,25 x 25 FPSS) 85 PHNM Nut (M8) 86 PHSM Screw Page 18

25 SECTION I FIGURE J CAM ASSEMBLY S LIST COVERING FIGURE J EC2810A 1...Cam Assembly includes 1 EC Cam Housing 2 PBR218A 2...Bearing (Pkg. of 2) 3 EC2835A 1...Sping Lever Assembly 4 PHSM Screw (M5 x 0,8 x 30 SHCS) 5 EC Damper Lever Assembly 6 EC Dog Block 7 PHSM Screw (M5 x 0,8 x 12 SHCS) 8 EC Dog Collar 9 PHSM Screw (M4 x 0,7 x 20 SHCS) 10 EC End Plate 11 PHSM Screw (M4 x 0,7 x 10 FHCS) 12 EC2858A 1...Camshaft 13 PHRM Retaining Ring 14 EC2830A 1...Cable Lever Assembly 15 EC Dog Block 16 PHSM Screw (M5 x 0,8 x 12 SHCS) 17 EC Housing 18 PBR220A 2...Bearing (Pkg. of 2) 19 PHR Retaining Ring 20 EC2840A 1...Auto Lever Assembly 21 EC Shim Cover 22 EC Eccentric Cam 23 EC Dog Block 24 PHSM Screw (M5 x 0,8 x 12 SHCS) 25 PHSM Screw (M4 x 0,7 x 12 SHCS) Page 19

26 SECTION I FIGURE K OUTSIDE STROKER S LIST COVERING FIGURE K 1 EC Spindle Frame 2 EC1594A 1...Seal 3 EC Collar 4 PHSM Screw (M5 x 0,8 x 16 SHCS) 5 PHSM Screw (M6 x 1,0 x 25 SHCS) 6 PHWM Washer (M6) 7 PPPM417A 2...Bulkhead Union (Pkg. of 1) 8 PFC115A 2...Flow Control Valve (Pkg. of 1) 9 PEM695A 1...Female Receptacle 10 PEC139A 1...Clamp 11 PEC140A 1...Plug 12 EC Latch Plate 13 EC1858A 1...Front Latch Finger 14 EC1855A 1...Latch Wedge Assembly 15 PSP225A 1...Spring 16 EC1859A 1...Rear Latch Finger 17 PHSM Screw (M4 x 0,7 x 25 SHCS) 18 PHWM Lockwasher (M4) 19 EC Spacer 20 PHSM Screw (M5 x 0,8 x 30 SHCS) 21 PHWM Lockwasher (M5) 22 EC Rear Pillow Block 23 EC1850A 1...Stroker Drive Shaft Assembly 24 EC Lifter Arm (Parts continued on next page) Page 20

27 SECTION I S LIST COVERING FIGURE I 25 PBR228A 2...Bushing (Pkg. of 2) 26 PHWM Washer 27 EC Lifter Pivot Block with 28 PHPM Dowel Pin (36 x 10) 29 PHSM Screw (M8 x 1,25 x 35 HHCS) 30 PHWM Lockwasher (M8) 31 PHWM Washer (M8) 32 EC1871A 1...Roller 33 EC Roller Shaft 34 PBR228A 2...Bushing (Pkg. of 2) ` 35 PHSM Screw (M6 x 1,0 x 20 SHCS) 36 PHWM Lockwasher (M6) 37 EC Lifter Bar 38 PHSM Screw (M5 x 0,8 x 20 SHCS) 39 PHWM Lockwasher (M5) 40 EC Unlatch Cylinder Base 41 PHSM Screw (M8 x 1.25 x 20 HHCS) 42 PHWM Lockwasher (M8) 43 PHSM Screw (M5 x 0,8 x 50 SHCS) 44 PFC118A 1...Air Cylinder 45 PPP439A 2...Elbow (Pkg. of 1) 46 EC Rod End 47 PHNM Nut, Hex (M8 x 1,25) 48 EC1876A 2...Stop Collar Nut (Pkg. of 1) 49 EC1880A 1...Stroker Extension Tube 50 EC Carriage Position Screw 51 EC1890A 1...Bottom Clamp Block Assembly 52 EC1885A 1...Top Clamp Block Assembly 53 PHM494A 1...Hand Lever 54 PHSM Screw (M6 x 1,0 x 25 SHCS) 55 EC Carriage Position Handwheel 56 EC1787A 1...Pad 57 PHSM Setscrew (M5 x 0,8 x 12 CPSS) 58 PSP228A 1...Wave Spring 59 EC Collar 60 EC1788A 1...Bearing/Spring Locator Plate 61 PBR199A 2...Thrust Bearing Washer (Pkg. of 2) 62 PBR197A 1...Center Thrust Bearing Washer 63 PBR198A 2...Thrust Bearing Roller Assembly (Pkg. of 2) 64 PHSM Screw (M5 x 0,8 x 20 SHCS) 65 EC Bearing Locator Plate 66 PHNM437A 1...Bearing Nut 67 MLU Stroker Carriage 68 EC1815A 2...Pillow Block Assembly (Pkg. of 1) 69 PHSM Screw (M6 x 1,0 x 25 SHCS) 70 PHWM Lockwasher (M6) 71 PHWM Washer (M6) 72 EC Ball Bushing Shaft 73 PFC117A 1...Regulator 74 PPPM423A 1...Elbow Page 21

28 SECTION I FIGURE L FRONT PANEL (INSIDE) Page 22

29 SECTION I S LIST COVERING FIGURE L 1 EC Front Panel Assembly 1 EC4765CE 1...Front Panel Assembly (CE Machines ONLY) 2 PHSM Screw (M6 x 1,0 x 12 SHCS) 3 PHWM Washer (M6 Fender) 4 ML Indicator Electrical Enclosure 5 PHSM Screw (M5 x 0,8 x 12 SHCS) 6 PHWM Washer (M5) 7 PED1057A 1...LVDT Circuit Board 8 PEM Pole Plug 9 PES379A 2...Contact Block (Pkg. of 1) 10 PEC Strain Relief Connector with N/S PEM Sealing "O" Ring w/ Retainer N/S PEM Lock Nut 11 EC2920A 1...Damper Assembly includes 12 EC Cylinder Cap 13 CRG939A 1..."O" Ring 14 EC Damper Weight 15 EC Spacer Tube 16 KKN Cylinder 17 KKN Piston 18 EC2935A 1...Piston Pivot 19 EC Piston Nut 20 EC2937A 1...Metering Screw 21 EC Spring Cup 22 PSP Spring 23 EC Stop Collar 24 PHSM Setscrew (M4 x 0,7 x 5 FPSS) 25 PHSM Setscrew (M4 x 0,7 x 5 FPSS) 26 EC Feed Regulator Dial 27 PHSM Setscrew (M4 x 0,7 x 5 FPSS) 28 EC2991A 1...Coiled Tape 29 EC Feed Regulator Screw 30 EC Standoff 31 PHSM Screw (M6 x 1,0 x 20 HHCS) 32 PHWM Washer (M6) 33 PHRM Retaining Ring 34 EC Rack Support 35 PHSM Screw (M5 x 0,8 x 20 SHCS) 36 PHWM Washer (M5) 37 PFC113A 1...Valve 38 PFC114A 1...Valve Adapter 39 PPPM Elbow 40 PPP479A 1...Union "Y" Fitting 41 EC Link 42 EC Clevis 43 PHPM Spring Pin 44 EC Compensator Screw 45 PHNM Nut, Jam (M10) (Parts continued on next page) Page 23

30 SECTION I S LIST COVERING FIGURE L 46 PHR Retaining Ring 47 EC Feed Dial Shaft 48 EC Compensator Rack 49 EC Spring Opening Plate 50 EC Standoff 51 PHSM Screw (M4 x 0,7 x 30 SHCS) 52 EC Compensator Gear 53 EC Spring Housing 54 PHSM Screw (M4 x 0,7 x 20 SHCS) 55 EC2784A 1...Torsion Spring 56 EC Clutch Housing 57 PBR223A 1...Roller Clutch 58 EC Clamp Collar 59 PHSM Setscrew (M6 x 1,0 x 8 FPSS) 60 EC Feed Shaft 61 EC Rack Rod End 62 PHSM Screw (M4 x 0,7 x 16 SHCS) 63 PFC110A 1...Air Cylinder 64 PEC116A 2...Flow Control Valve (Pkg. of 1) 65 PHSM Screw (M5 x 0,8 x 12 SHCS) 66 EC Finishing Force Dial N/S EC Finishing Dial Face 67 EC Roughing Force Dial N/S EC Roughing Dial Face 68 EC Feed Force Input Shaft 69 EC Output Gear (Pkg. of 1) 70 PHSM Screw (M3 x 0,5 x 8 SHCS) 71 PHM Pinion (Pkg. of 1) 72 EC2735A 2...Coupling Assembly (Pkg. of 1) 73 PHSM Setscrew (M5 x 0,8 x 6 CPSS) 74 EC Gear Cluster Bracket 75 PHM Gear (Pkg. of 1) 76 PHM Gear (Pkg. of 1) 77 EC Intermediate Gear Shaft 78 PHSM Screw (M5 x 0,8 x 12 SHCS) 79 PHWM Washer (M5) 80 PES Key Switch, 2 Position (CE Machines w/spindle Reverse) 81 PES Contact, N.O., Screw Term. (CE Machines w/spindle Reverse) 82 PEM Mounting Collar (CE Machines w/spindle Reverse) 83 PEM Green LED Light Block (CE Machines w/spindle Reverse) 84 PEM Green Pilot Light Head (CE Machines w/spindle Reverse) 85 MLU Cycle Time Control Idler Assembly (See Fig. H) Page 24

31 PATENTED R L = 0.95 X A L = 0.95 X B ML-2996CE / IL-1148 SECTION I ML-5000 PRECISION HONING MACHINE X 9 AK AN-600 AL BAL JAK JK BL BLR L D2 K KR LR P20 P28 R28 Y YY A B A B A 2 X FIGURE M FRONT PANEL (OUTSIDE) S LIST COVERING FIGURE M 12 X0 mm L IN ( A > B ) ( B > A ) L L A A B B MLU2724EN 1...Front Panel Overlay (English Version) 1 MLU2724CE 1...Front Panel Overlay (CE Icon Version) 2 PFC112A 1...Push Button 3 EC Knob N/S PHSM Setscrew (M4 x 0,7 x 6 CPSS) 4 EC Feed Dial Disc 5 EC Feed Dial Face (Inch) 5 EC2764M 1...Feed Dial Face (Metric) 6 EC Feed Knob 7 EC Knob Handle 8 EC2769A 1...Index Piece 9 PHSM Screw (M3 x 0,5 x 12 FHCS) 10 ML2751A 1...Honing Indicator (Inch) 10 ML2751MA 1...Honing Indicator (Metric) N/S ML2754A 1...Gasket (For Indicator) 11 PES378A 1...4Position Selector Switch 12 EC Force Knob 13 EC Sparkout LED Cable 14 PED Potentiometer Operator N/S PES Sparkout Potentiometer Cable includes N/S PES456A 1...Potentiometer 15 MLU2996EN 1...Stroker Overlay (English Version) 15 MLU2996CE 1...Stroker Overlay (CE Icon Version) 16 EC Stroke Length Handwheel N/S PHSM Setscrew (M4 x 0,7 x 6 CPSS) 17 EC Knob Handle 18 EC2992A 1...Index Piece 19 PHSM Screw (M3 x 0,5 x 12 FHCS) N/S PHNM Nut (M3) 20 PHM Hand Lever 21 PNP Label, Safety Glasses Key Switch, 2 Position (CE Machines w/spindle Reverse) Page 25

32 SECTION I FIGURE N UNIVERSAL HONING FIXTURE S LIST COVERING FIGURE N - EC6100A 1...Universal Honing Fixture includes 1 EC6117A 1...Gate 2 EC6126A 1...Right Finger 3 EC6127A 1...Left Finger 4 EC6132A 4...Spacer (Pkg. of 2) 5 KKN613C 2...Carbide Tip (Pkg. of 2) with 6 PHSM Screw (M4 x 0,7 x 8 FHCS) 7 EC6133A 2...Roller Spacer (Pkg. of 1) 8 PBR224A 2...Bearing (Pkg. of 1) 9 PHSM Screw (M6 x 1,0 x 35 SHCS) 10 PHWM Lockwasher (M6) 11 PSP330A 1...Spring 12 EC6131A 1...Finger Frame 13 PHSM Screw (M6 x 1,0 x 20 SHCS) 14 EC6134A 2...Knurled Nut (Pkg. of 2) 15 PHSM615A 2...Screw (M6 x 1,0 x 40 SHCS) (Pkg. of 2) 16 EC6141A 1...Block 17 EC6142A 1...Pin 18 PHSM Screw (M6 x 1,0 x 20 SHCS) 19 PHWM Lockwasher (M6) (Parts continued on next page) Page 26

33 S LIST COVERING FIGURE N SECTION I 20 PHWM534A 1...Washer (Special) 21 EC6143A 1...Arm 22 EC1767A 1...Cam Lever 23 PHM372A 1...Knob 24 PBR224A 1...Bearing 25 PHSM Screw (M6 x 1,0 x 16 SHCS) 26 PHWM Washer (M6) 27 PHRM Retaining Ring 28 EC6139A 1...Spacer 29 EC6136A 1...Lever 30 EC6137A 1...Bushing 31 EC6138A 2...Washer (Special) (Pkg. of 1) 32 PHSM Screw (M6 x 1,0 x 40 SHCS) 33 PHWM Lockwasher (M6) 34 PHWM Washer (M6) 35 EC6105A 2...Fixture Support Bar (Pkg. of 1) 36 PHSM Screw 37 EC6108A 1...Torque Finger Base 38 EC6109A 1...Torque Finger 39 PHSM Screw (M6 x 1,0 x 30 SHCS) 40 PHSM Screw (M6 x 1,0 x 16 SHCS) 41 EC6122A 2...Stop Collar (Pkg. of 1) 42 PHSM Screw (M6 x 1,0 x 30 SHCS) 43 EC6118A 1...Latch Block 44 PHSM Screw (M6 x 1,0 x 20 SHCS) 45 EC6119A 1...Gate Latch 46 PHPM546A 1...Groove Pin 47 EC6116A 1...Gate Hinge 48 PBR225A 2...Bushing (Pkg. of 2) 49 PHSM Screw (M6 x 1 x 20 SHCS) 50 PHWM Washer (M6) 51 EC6111A 2...Stop Collar (Pkg. of 1) 52 PHSM Screw (M6 x 1,0 x 30 SHCS) 53 EC6121A 1...Stop Pin 54 EC6123A 4...Finger (Pkg. of 1) 55 KKN613A 4...Carbide Tip (Pkg. of 1) 56 PHSM Screw (M4 x 0,7 x 8 FHCS) 57 PHSM Screw Page 27

34 SECTION I FIGURE O FOOT PEDAL S LIST COVERING FIGURE O 1 EC Foot Pedal Base Assembly 2 EC Pedal Pivot Block 3 PHSM Screw (M6 x 1,0 x 12 SHCS) 4 PHWM Washer (M6) 5 EC2985A 1...Pedal Assembly 6 EC Cable End 7 PHNM Nut (M4) 8 EC Cable Assembly 9 PHNM Nut (M6) 10 EC Conduit Bracket 11 PHSM Screw (M6 x 1,0 x 12 SHCS) 12 PHWM Washer (M6) 13 PHNM Insert Nut (M6) 14 EC Pedal Stop 15 PHSM Screw (M6 x 1,0 x 16 SHCS) 16 PHWM Washer (M6) 17 PHNM Nut (M6) 18 EC Latch Block Assembly 19 PHSM Screw (M6 x 1,0 x 35 SHCS) 20 PHWM Washer (M6) 21 PHNM Nut (M6) 22 EC Safety Latch with 23 PHWM Washer (M6) 24 PHRM Retaining Ring 25 EC Foot Pedal Cover 26 PHSM Screw (M6 x 1,0 x 12 BHCS) 27 PHWM Washer (M6) N/S PHNM Insert Nut (M6) 28 EC Caution Label 29 EC Safety Cover Assembly 30 EC 2966A 2...Bumper Strip (Pkg. of 2) 31 PNP326A 1...Foot Pedal Label (Used on CE Machines only) 32 EC121A 1...Conduit with 33 PEC104A 2...Conduit Fitting (Pkg. of 2) 34 PHM Hand Retractable Spring Plunger Page 28

35 SECTION I FIGURE P RUNOUT INDICATOR & TORQUE BAR S LIST COVERING FIGURE P - EC6550A 1...Runout Indicator Assembly includes Runout Indicator (Not Sold Separately) 2 EC Indicator Clamp 3 CGM Pivot Rod 4 CGM4009A 1...Cone 5 EC Cam 6 PHPM Spring Pin 7 PHSM Shoulder Screw (8 Dia. x 25 w/ M6 Thd.) 8 EC6031A 1...Manual Torque Bar 9 CGM4241A 1...Torque Bar Base 10 PHSM Screw 11 PHWM Washer (M6) 12 ML Torque Arm Page 29

36 SECTION I FIGURE Q COOLANT SYSTEM S LIST COVERING FIGURE Q Page 30 - ML3495DS 1...Coolant System (230 Volt, 60 Hz) includes 1 EC Reservoir assembly 2 EC Corner Plug 3 EC Caster Cover with N/S PHSM Screw N/S EC Caster Extension N/S PHSM Screw (M8 x 1,25 x 20 HHCS) N/S PHWM Washer (M8) 4 PHM Swivel Caster 5 PHSM Screw (M8 x 1,25 x 12 BHCS) 6 PHWM Washer (M8) 7 PHSM Screw (M8 x 1,25 x 40 BHCS) 8 PHWM Washer (M8) 9 PHWM Washer 10 PHNM Nut 11 EC Bumper Bracket 12 CK Rubber Bumper N/S PHSM Screw (M5 x 0,8 x 20 LHCS) (Parts continued on next page)

37 S LIST COVERING FIGURE Q N/S PHNM Nut (M5) 13 PPP Pipe Plug 14 PNP Electrical Specification Plate 15 KN Drive Screw 16 EC Pump Base 17 PF Vibration Isolator 18 CH Spacer 19 KN Nut (5/16 x 18) 20 KN Washer (5/16) 21 EC Motorized Moyno Pump includes N/S EC Stator N/S EC Joint N/S EC Seal N/S EC Abrasion Resistant Seal N/S PHSM Screw (M8 x 1,25 x 25 SHCS) N/S PHWM Washer (M8) N/S PHWM Washer (M8) N/S PHNM Nut (M8) 22 PPPM Elbow 23 PPPM Hose Assembly 24 PPPM Hose Assembly 25 EC Pressure Relief Valve 26 PPPM Nipple 27 PPPM Hose Assembly 28 PPPM Intake Hose Assembly 29 PF Intake Strainer 30 PPP Hose Clamp 31 EC Tray Retainer 32 PHSM Screw (M8 x 1,25 x 20 HHCS) 33 PHWM Washer (M8) 34 PHWM Lock washer (M8) 35 PPPM Bulkhead Union N/S PHW Washer N/S KN Washer 36 PPPM Flexible Tubing 37 EC Filter Canister N/S PPPM Bushing 38 PF Drain Valve 39 PF Cover 40 PF Gasket N/S PF Spring Hold Down 41 PF Filter Element (5 Micron) (Pkg of 4) 41 PF Filter Element (10 Micron) (Pkg of 4) 42 EC Clamp Assembly 43 EC Clamp Yoke Assembly 44 EC Tee Handle Assembly 45 PHSM Screw (M8 x 1,25 x 35 HHCS) 46 PHWM Lock Washer (M8) 47 PF Mounting Bracket, Front Half 48 PHM Hand Lever N/S PHWM Washer (M6) N/S PHNM Nut (M6) N/S PHSM Screw (M6 x 1,0 x 20 SHCS) N/S PHWM Lock Washer (M6) N/S PHNM Nut (M6) 49 EC Output Connection Block 50 PHS Screw (1/4 x 20UNC x ½ HHCS) 51 PPP Relief Valve 52 PPP Reducer Bushing SECTION I (Parts continued on next page) Page 31

38 SECTION I S LIST COVERING FIGURE Q 53 MB Hose Barb *...Tubing (1/2 I.D. x 11/16 O.D. Tygon) 55 PFC Pneumatic Valve 56 PPPM Male Connector *...Tubing (5.32 O.D. Nylon, Natural Color) 58 PHM Hose Clamp *...Tubing (1/2 I.D. x 11/16 O.D. Tygon) 60 PHM LocLine Elbow 61 PHM LocLine Shut Off Valve 62 PHM LocLine Tee 63 PHSM Screw (M4 x 0,7 x 12 SHCS) 64 PHWM Washer (M4) *...Tubing (3/8 I.D. x ½ O.D. Tygon) 66 EC Coolant Nozzel Base 67 PHSM Screw 68 PHM Knob 69 PHM Adapter 70 PHM Check Valve 71 PHM403 *...LocLine Hose 72 PHM Nozzle, 1/8 Black N/S PHM Nozzle, ¼ Orange 73 EC Splash Gate Bumper 74 EC Retaining Nut 75 EC Spring Retaining Nut N/S PHSM Screw (M5 x 0,8 x 8 SHCS) 76 EC Splash Gate Assembly 77 EC Splash Gate Pivot 78 EC Right Torsion Spring N/S EC Left Torsion Spring 79 PHRM Retaining Ring N/S AG Washer 80 EC Drip Tray Assembly 81 EC Left Hand Rest (w/o Light Curtain) N/S PHWM Washer N/S PHWM Washer N/S PHNM Nut 82 EC Hand Rest Strip 83 EC Hand Rest Gasket 84 EC Drip Tray Liner 85 EC Nut Plate 86 PHSM Screw (M8 x 1,25 x 20 HHCS) 87 EC Reservoir Cover Assembly 88 EC Reservoir Liner 89 EC Hose Clip 90 EC Sediment Tray Assembly 91 PEC Strain Relief Connector N/S PEM Sealing O-Ring w/retainer N/S PHN Locknut 92 EC Cart Motor Cable 93 PEM Housing N/S PEM Position Male Insert 94 PPP Plug 95 PHSM Screw (M5 x 0,8 x 12 STS) 96 EC Right Hand Rest (w/o Light Curtain) 97 EC Pushbutton Cover N/S EC Pushbutton Cap N/S PES Pushbutton N/S PNP Sunburst Logo N/S PNP Sunnen Name Logo Page 32 * Sold by the foot only.