REPAIR PARTS CATALOG FOR SUNNEN HORIZONTAL HONING MACHINE

Transcription

1 REPAIR S CATALOG FOR SUNNEN HORIZONTAL HONING MACHINE MODEL: SH-4000 THIS CATALOG COVERS THE ABOVE MODEL BEGINNING WITH SERIAL NUMBER SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. ORIGINAL REPAIR S CATALOG SUNNEN PRODUCTS COMPANY 7910 MANCHESTER ROAD ST. LOUIS, MO 63143, U.S.A. PHONE: X-SH-4001A

2 Page ii Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment.

3 INTRODUCTION Illustrations show all major components in exploded detail. Item numbers on each illustration are keyed to the corresponding parts list, providing a descriptive identification of each part. The parts lists include assemblies as well as detail parts. An item listed without a part number can be obtained as a component of the complete assembly of which it is a part. Standard hardware items are listed with complete descriptions, such as Item 17 below. These may be purchased at your local hardware store, but it is important to replace an item with one having the same dimensions as the original. In some places, brand names and part numbers are shown. These may change depending upon availability. Sunnen Products Company reserves the right to make changes, without notice, to materials, specifications, colors, designs and accessories included with units. HOW TO ORDER When ordering replacement parts, be sure to include the following information to ensure prompt shipment of correct parts: 1. The part number and description of each part desired, obtained from this parts catalog. 2. The quantity of each part desired. 3. The voltage, frequency, and phase, when ordering electrical parts. 4. The model and serial number of the machine, obtained from the name plate, where there is any question concerning a part. HOW TO USE THIS S LIST Step 1. Locate desired part on illustration. Note item number. Step 2. Locate item number in the parts list. Step 3. If the item has a part number listed, order by part number and the description. A part number in light face type indicates that it is a component of the last preceding part number in bold face type. Step 4. If no number is listed, order the part number of the unit of which the desired part is a component. ORDER ONLY BY NUMBER AND DESCRIPTION NOT by item number. 4 Step Step 2. Step 3. Step 4. 1 MVH-4499A 1.Spindle Cap includes 2 PHSM Screw (M6 x 1 x 16 SHCS) 3 PHW Washer (M6) 4 MVH Inner Spindle Nose 14 PEM-870A 1.Cable Carrier includes 15 PEM Cable Carrier Bracket 16 PEM Cable Carrier Bracket 17 PHSM Screw (M3 x 0,5 x 5mm FHCS) Page iii

4 GENERAL INFORMATION The Sunnen equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment. With proper care and maintenance, this equipment will give years of service. READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THE EQUIPMENT. IMPORTANT: Read any supplemental instructions BEFORE installing this equipment. These supplemental instructions give you important information to assist you with the planning and installation of your Sunnen equipment. Sunnen Technical Service Department is available to provide telephone assistance for installation, programming, & troubleshooting of your Sunnen equipment. All support is available during normal business hours, 8:00 AM to 4:30 PM Central Time. Review all literature provided with your Sunnen equipment. This literature provides valuable information for proper installation, operation, and maintenance of your equipment. Troubleshooting information can also be found within the Instructions. If you cannot find what you need, call for technical support. Where applicable, programming information for your Sunnen equipment is also included. Most answers can be found in the literature packaged with your equipment. Help us help you. When ordering parts, requesting information, or technical assistance about your equipment, please have the following information available: Have ALL MANUALS on hand. The Customer Services Representative or Technician will refer to it. Have Model Number and Serial Number printed on your equipment Specification Nameplate. Where Applicable: Have Drive model and all nameplate data. Motor type, brand, and all nameplate data. For Troubleshooting, additional information may be required: Power distribution information (type - delta, wye, power factor correction; other major switching devices used, voltage fluctuations) Installation Wiring (separation of power & control wire; wire type/class used, distance between drive and motor, grounding). Use of any optional devices/equipment between the drive & motor (output chokes, etc.). For fast service on your orders call: Sunnen Automotive Customer Service toll free at: Sunnen Industrial Customer Service toll free at: Customers outside the USA, contact your local authorized Sunnen Distributor. Additional information available at: or sunnen@sunnen.com NOTE: Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, SUPPLIES, or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding. ESD PREVENTION REVIEW Let s review the basics of a sound static control system and its effective implementation. First, in the three-step plan: 1. Always ground yourself when handling sensitive components or assemblies. 2. Always use a conductive or shielded container during storage or transportation. These materials create a Faraday cage, which will isolate the contents from static charges. 3. Open ESD safe containers only at a static safe work station. At the static safe work station, follow these procedures before beginning any work: A. Put on your wrist strap or foot grounding devices. B. Check all grounding cords to make sure they are properly connected to ground, ensuring the effective dissipation of static charges. C. Make sure that your work surface is clean and clear of unnecessary materials, particularly common plastics. D. Anti-static bubble wrap has been included for use at the machine when an ESD safe workstation is not available. You are now properly grounded and ready to begin work. Following these few simple rules and using a little common sense will go a long way toward helping you and your company in the battle against the hazards of static electricity. When you are working with ESD sensitive devices, make sure you: GROUND ISOLATE NEUTRALIZE Page iv

5 SUNNEN LIMITED PRODUCT WARRANTY Sunnen Products Company and its subsidiaries (SPC) warrant that all new SPC honing machines, gaging equipment, tooling, and related equipment will be free of defects in material and/or workmanship for a period of one year from the date of original shipment from SPC. Upon prompt notification of a defect during the one-year period, SPC will repair, replace, or refund the purchase price, with respect to parts that prove to be defective (as defined above). Any equipment or tooling that is found to be defective from improper use will be returned at the customer s cost or repaired (if possible) at customer s request. Customer shall be charged current rates for all such repair. Prior to returning any SPC product, an authorization (RMA) and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer. Warranty Limitations and Exclusions This Warranty does not apply to the following: Normal maintenance items subject to wear and tear: (belts, fuses, filters, etc.). Damages resulting from but not limited to: Shipment to the customer (for items delivered to customer or customer s agent F.O.B., Shipping Point) Incorrect installation including improper lifting, dropping and/or placement Incorrect electric power (beyond +/- 10% of rated voltage) including intermittent or random voltage spikes or drops Incorrect air supply volume and/or pressure and/or contaminated air supply Electromagnetic or radio frequency interference from surrounding equipment (EMI, RFI) Storm, lightning, flood, or fire damage Failure to perform regular maintenance as outlined in SPC manuals Improper machine setup or operation causing a crash to occur Misapplication of the equipment Use of non-spc machines, tooling, abrasive, fixturing, coolant, repair parts, or filtration Incorrect software installation and/or misuse Non-authorized customer installed electronics and/or software Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES. SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND, EXPRESS OR IMPLIED, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A ICULAR PURPOSE OR ANY OTHER MATTER. SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS. SPC SHALL NOT BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO: LOSS OF USE, REVENUE, OR PROFIT. SPC ASSUMES NO LIABILITY FOR PURCHASED S PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES. REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER, SPC s LIABILITY, IF ANY, FOR ANY AND ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS, AND BUYER S SOLE AND EXCLUSIVE REMEDY THEREFORE, SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE. Shipping Damages Except in the case of F.O.B., Buyer s destination shipments, SPC will not be liable for any settlement claims for obvious and/or concealed shipping damages. The customer bears the responsibility to unpack all shipments immediately and inspect for damage. When obvious and/or concealed damage is found, the customer must immediately notify the carrier s agent to make an inspection and file a claim. The customer should retain the shipping container and packing material. SUNNEN SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you, as user and licensee (Licensee), and Sunnen Products Company (SPC) with respect to preprogrammed software (Software) provided by SPC for use on SPC Equipment. By using the Software, you, as Licensee, agree to become bound by the terms of this Agreement. In consideration of payment of the license fee (License Fee), which is part of the price evidenced by your receipt (Receipt), SPC grants to you as Licensee a non-exclusive right, without right to sub-license, to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software. SPC reserves all rights including rights not otherwise expressly granted, and retain title and ownership to the Software including all subsequent copies or updates in any media. The Software and all accompanying written materials are covered by copyrights owned by SPC. If supplied on removable media (floppy disk), you, as Licensee, may copy the Software only for back up purposes; or you may request that SPC copy the Software for you for the same purposes. All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement. The Software and accompanying written materials (including the user s manual, if any) are provided in an as is condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose, even if SPC has been advised of this purpose. SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct, indirect, consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use. It is recognized that some states do not allow the exclusion or limitation of liability for consequential or accidental damages and to the extent this is true, the above limitations may not apply. Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement. SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this agreement. Page v

6 SAFETY INSTRUCTIONS READ FIRST This machine, like any equipment, may be dangerous if used improperly. Please read all warnings and instructions before attempting to use this machine. Always disconnect power at main enclosure before servicing machine. 1 Always wear eye protection when operating this machine. NEVER open or remove any machine cover or protective guard with power ON. Always disconnect power at main enclosure before servicing this equipment. 1 DO NOT attempt any repair or maintenance procedure beyond those described in this book. Contact your Sunnen Field Service Engineer or Technical Services Representative for repairs not covered in these instructions. Due to the wide variety of machine configurations, all possibilities cannot be described in these instructions. Instructions for safe use and maintenance of optional equipment ordered through Sunnen, will be provided through separate documentation and/or training provided by your Sunnen Field Service Engineer or Technical Services Representative. DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment. If specially built automation components are added to this system, be sure that safety is not compromised. If necessary, obtain special enlarged work area safety system from Sunnen Products Co. 1 DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are extinguished. WARNING: The capacitors are still charged and can be quite dangerous. IMPORTANT NOTE The temperature requirements of the Sunnen SH-4000 Horizontal Honing Machines have been established as 40 degrees C (104 degrees F). Above this temperature, an optional cooler will be available to handle temperatures from 40º to 46º C (104º to 115º F). IT IS NOT recommended that the SH Machine be operated at temperatures above 46º C (115º F). Sunnen Products Company warrants the SH Machine for operating environments up to 40ºC (104º F). For operating environments of 40º to 46º C (104º to 115º F) the warranty applies only if the optional cooler is installed on the machine. No warranty coverage is offered for operating environments above 46º C (115º F). Page vi

7 TABLE OF CONTENTS INTRODUCTION... iii HOW TO ORDER... iii HOW TO USE THIS S LIST... iii GENERAL INFORMATION... iv ESD PREVENTION REVIEW... iv SUNNEN LIMITED PRODUCT WARRANTY... v SUNNEN SOFTWARE LICENSE AGREEMENT... v SAFETY INSTRUCTIONS... vi READ FIRST... vi TABLE OF CONTENTS... 1 SECTION 1 BASIC MACHINE... 4 FIGURE 1-A PRECISION HONING MACHINE (SH4000) 1 of FIGURE 1-A PRECISION HONING MACHINE (SH4000) 2 of FIGURE 1-B BASE ASSEMBLY (SH1200)... 6 FIGURE 1-C DECK ASSEMBLY (SH1500)... 8 FIGURE 1-D OPERATOR STATION ASSEMBLY (SH4420) FIGURE 1-E DISPLAY PANEL ASSEMBLY (SH4445) FIGURE 1-F OPERATOR STATION MOUNT ASSEMBLY (ML4310) FIGURE 1-G COOLANT CART ASSEMBLY (SH5250) FIGURE 1-H FILTER CANISTER ASSEMBLY (SH5150) SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-A AIR REGULATOR ASSEMBLY (SH1270) FIGURE 2-B STROKER ASSEMBLY (SH1800) FIGURE 2-C PILLOW BLOCK ASSEMBLY (EC1815) FIGURE 2-D SPINDLE & FEED ASSEMBLY (SH2600) 1 of FIGURE 2-D SPINDLE & FEED ASSEMBLY (SH2600) 2 of FIGURE 2-D SPINDLE & FEED ASSEMBLY (SH2600) 3 of FIGURE 2-E SPINDLE ASSEMBLY (SH2360) FIGURE 2-F BALL COUPLER (SH2345) FIGURE 2-G DRIP TRAY ASSEMBLY (SH3200) FIGURE 2-H DRIP TRAY ASSEMBLY (SH3205) FIGURE 2-I MANIFOLD ASSEMBLY (ML3225) FIGURE 2-J ROLLER ASSEMBLY (SH3230) FIGURE 2-K SLIDE ASSEMBLY (SH3240) FIGURE 2-L START BUTTON ENCLOSURE ASSEMBLY (SH3605) FIGURE 2-M SLIDING GUARD ASSEMBLY (SH3500) FIGURE 2-N MACHINE GUARD ASSEMBLY (SH3650) FIGURE 2-O JUNCTION BOX ASSEMBLY (SH3525) FIGURE 2-P BUMPER BRACKET ASSEMBLY (SH3515) FIGURE 2-Q COOLANT CART WITH CASTERS (SH5255) FIGURE 2-R STANDARD FIXTURES (SH FIXTURING) FIGURE 2-S ACCESSORY PANEL ASSEMBLY (SH3670) FIGURE 2-T UNIVERSAL HONING FIXTURE (EC6100) FIGURE 2-U RUNOUT INDICATOR ASSEMBLY (SH6550) SECTION 3 ELECTRICAL FIGURE 3-A ELECTRICAL ENCLOSURE SH4000/SH5000 (SH4300) FIGURE 3-B MAIN ELECTRICAL PANEL ASSEMBLY (SH4305) FIGURE 3-C FOOT POTENTIOMETER ASSEMBLY (SH4450) FIGURE 3-D SH-4000 BRAKING RESISTOR ASSEMBLY (SH4350) SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS FIGURE 4-A PRECISION SPINDLE ASSEMBLY (SH2310) FIGURE 4-B MAGNETIC SEPARATOR (SH5700) FIGURE 4-C ASC UNIT (SH4510) FIGURE 4-D FIXTURE AIR LINE CONTROL OPTION (SH6620) FIGURE 4-E ACCESSORY PANEL ASSEMBLY (SH3680) Page 1

8 FIGURE 4-F WORK SUPPORT (ECND5X) FIGURE 4-G SQUARE HONING FIXTURE (EC7100) FIGURE 4-H GIMBAL FIXTURE - SMALL (KKK980) FIGURE 4-I GIMBAL FIXTURE - MEDIUM (KKK990) FIGURE 4-J GIMBAL FIXTURE HEAVY DUTY (KKK995) FIGURE 4-K 230 VAC SUPPLY TRANSFORMER (PEM1214) Page 2

9

10 SECTION 1 BASIC MACHINE Page 4 FIGURE 1-A PRECISION HONING MACHINE (SH4000) 1 of 2 S LIST COVERING FIGURE 1-A -- SH4000 Ref..Precision Honing Machine (1 of 2), includes 1 SH Base Assembly (Refer to Figure 1-B Base Assembly ) 2 SH Deck Assembly (Refer to Figure 1-C Deck Assembly ) 3 SH Stroker Assembly (Refer to Figure 2-B Stroker Assembly ) 4 SH Spindle/Feed System Assembly (Refer to Figure 2-D Spindle & Feed Assembly ) 5 SH Drip Tray Assembly (Refer to Figure 2-G Drip Tray Assembly ) 6 SH Sliding Guard Assembly (Refer to Figure 2-M Sliding Guard Assembly ) 7 SH Machine Guard Assembly (Refer to Figure 2-N Machine Guard Assembly ) 8 SH Accessory Panel Assembly (Refer to Figure 2-S Accessory Panel Assembly ) 9 SH Electrical Enclosure SH4000/SH5000 (Refer to Figure 3-A Electrical Enclosure SH4000/SH5000 ) 10 SH Operator Station Assembly (Refer to Figure 1-D Operator Station Assembly ) 11 SH Coolant Cart Assembly (Refer to Figure 1-G Coolant Cart Assembly )

11 SECTION 1 BASIC MACHINE FIGURE 1-A PRECISION HONING MACHINE (SH4000) 2 of 2 S LIST COVERING FIGURE 1-A -- SH4000 Ref..Precision Honing Machine (2 of 2), includes 1 ML Manifold Assembly 2 PDL309 2 Decal (SH4000) Black with Red Sunburst 3 PHSM961 2 Screw (M4 x 0,7 x 35mm SHCS) 4 PHWM516 2 Flatwasher (M4) 5 PPP315 1 Plug Page 5

12 SECTION 1 BASIC MACHINE FIGURE 1-B BASE ASSEMBLY (SH1200) Page 6

13 SECTION 1 BASIC MACHINE S LIST COVERING FIGURE 1-B -- SH1200 Ref..Base Assembly, includes 1 CGM Isolator Bushing 2 PEM987 1 Rubber Cushioned Clamp, 3/4 inch Diameter 3 PHM719 1 Grommet (1/2 inch ID x 7/8 inch OD x 11/32 inch thick) 4 PHM909 3 Cable Clamp 5 PHM910 2 Pry Out Plug (44mm diameter) 6 PHM911 7 Pry Out Plug (14mm diameter) 7 PHNM401 8 Nut, Hex (M8 x 1,25) 8 PHNM434 4 Nut, Insert (M5 x 1,8) 9 PHNM436 3 Nut, Self-Clinching (M6 x 1,0) 10 PHNM503 1 Nut, Hex (M24 x 3,0) 11 PHSM401 6 Screw (M5 x 0,8 x 12mm SHCS) 12 PHSM495 4 Screw (M8 x 1,25 x 20mm HHCS) 13 PHSM689 8 Screw (M10 x 1,5 x 25mm HHCS) 14 PHSM959 8 Screw (M8 x 1,25 x 16mm SHCS) 15 PHSM Screw (M24 x 3,0 x 90mm HHCS) 16 PHWM406 2 Lockwasher (M5) 17 PHWM Lockwasher (M8) 18 PHWM Flatwasher (M8) 19 PHWM519 2 Flatwasher (M5) 20 PHWM529 4 Washer, Fender (M5) 21 PHWM531 8 Flatwasher (M10) 22 PNP299 1 Electrical Decal 23 PNP539 1 Warning Label, Hot Surface 24 SH Base Weldment 25 SH Support Weldment 26 SH Access Cover 27 SH Air Regulator Assembly (Refer to Figure 2-A Air Regulator Assembly ) 28 SH Braking Resistor Assembly (Refer to Figure 3-D SH-4000 Braking Resistor Assembly ) 29 SH Braking Resistor Cover 30 SH Coolant Cart Bumper Assembly Page 7

14 SECTION 1 BASIC MACHINE FIGURE 1-C DECK ASSEMBLY (SH1500) Page 8

15 SECTION 1 BASIC MACHINE S LIST COVERING FIGURE 1-C -- SH1500 Ref..Deck Assembly, includes 1 CGM Isolator Bushing 2 EC Washer 3 EC Plug 4 PHPM589 1 Metric Diamond Pin 5 PHSM479 2 Setscrew (M8 x 1,25 x 12mm Socket) 6 PHSM486 4 Screw (M4 x 0,7 x 45mm SHCS) 7 PHSM Screw (M6 x 1,0 x 10mm SHCS) 8 PHSM518 8 Screw (M5 x 0,8 x 8mm HHCS) 9 PHSM Screw (M10 x 20mm w/m8 x 1,25 thread) 10 PHSM595 8 Screw (M10 x 1,5 x 45mm HHCS) 11 PHSM Screw (M8 x 1,25 x 50mm SHCS) 12 PHSM Screw (M5 x 0,8 x 20mm SHCS) 13 PHSM Screw (M5 x 0,8 x 10mm SHCS) 14 PHWM407 6 Lockwasher (M8) 15 PHWM Flatwasher (M6) 16 PHWM Flatwasher (M5) 17 PHWM521 8 Lockwasher (M10) 18 PHWM529 8 Fender Washer (M5) 19 PHWM Flatwasher (M8) 20 PPPM589 1 Reducer Bushing (R1/4 BSPT to RP1/8 BSPP) 21 SH Drip Edge 22 SH Deck 23 SH Drip Tray Ledge 24 SH Spindle Frame 25 SH Upper Slide Guide Spacer 26 SH Upper Slide Guide 27 SH Lower Slide Guide 28 SH Casting Brush 29 SH1095L 1 Left Beam Weldment 30 SH1095R 1 Right Beam Weldment Page 9

16 SECTION 1 BASIC MACHINE FIGURE 1-D OPERATOR STATION ASSEMBLY (SH4420) Page 10

17 SECTION 1 BASIC MACHINE S LIST COVERING FIGURE 1-D -- SH4420 Ref..Operator Station Assembly, includes Tubing, Plastic (1/2 inch OD x 3/8 inch ID) 2 ML Operator Station Mount Assembly (Refer to Figure 1-F Operator Station Mount Assembly ) 3 PEM Spiral Wrap,.625 inch Outside Diameter 4 PEM Plug, Plastic (20mm) 5 PHM909 1 Cable Clamp 6 PHNM407 6 Nut, Hex (M6 x 1,0) 7 PHNM436 8 Nut, Self-Clinching (M6 x 1,0) 8 PHSM405 5 Screw (M6 x 1,0 x 16mm SHCS) 9 PHSM448 6 Screw (M10 x 1,5 x 30mm SHCS) 10 PHSM Screw (M6 x 1,0 x 16mm FSHCS) 11 PHWM Lockwasher (M6) 12 PHWM518 5 Flatwasher (M6) 13 PHWM521 6 Lockwasher (M10) 14 PHWM530 6 Washer, Fender (M6) 15 PHWM536 4 Washer, Fender (M8) 16 PHWM Washer, Countersunk Finishing, Stainless Steel (for 1/4 inch screw) 17 PHWM567 6 Flatwasher (M10) 18 SH Operator Station Non-Splash Pad 19 SH Base Cover 20 SH Operator Station Base 21 SH Enclosure Cover 22 SH Gage Tray Assembly 23 SH Drain Tube 24 SH Display Panel Assembly, Operator Station (Refer to Figure 1-E Display Panel Assembly ) 25 SH Foot Potentiomenter Assembly 26 TCS Loop Clamp (1 inch Tube) Page 11

18 SECTION 1 BASIC MACHINE FIGURE 1-E DISPLAY PANEL ASSEMBLY (SH4445) Page 12

19 SECTION 1 BASIC MACHINE S LIST COVERING FIGURE 1-E -- SH4445 Ref..Display Panel Assembly, includes 1 PED IPC277D 9 inch HMI/PC 2 PEM154 6 Wire and Cable Marking Label 3 PEM961 5 Mounting Collar 4 PEM966 1 Push Button Cap, Flush Green 5 PEM968 1 Push Button Cap, Extended Red 6 PEM External Panel Mount USB Connector w/cable 7 PES644 4 Contact, N.O. Screw Terminal 8 PES648 4 Contact, N.C. Screw Terminal 9 PES654 4 Pushbutton Head w/o Cap 10 PES655 1 Pushbutton, Red Mushroom 11 PES659 1 Key Switch, 2 Position 12 PES800 1 Joystick 13 SH Control Panel Overlay 14 SH Operator Station Enclosure Page 13

20 SECTION 1 BASIC MACHINE FIGURE 1-F OPERATOR STATION MOUNT ASSEMBLY (ML4310) S LIST COVERING FIGURE 1-F -- ML4310 Ref..Operator Station Mount Assembly, includes 1 CHW721 1 Stud Type Adjustable Handle 2 ML Adjusting Collar 3 ML Washer 4 ML Enclosure Coupling 5 ML Retainer 6 PHSM405 4 Screw (M6 x 1,0 x 16mm SHCS) 7 PHSM506 1 Screw (M5 x 0,8 x 8mm SHCS) 8 PHSM514 3 Screw (M8 x 1,25 x 20mm FSHCS) 9 PHSM618 3 Setscrew (M10 x 1,25 x 10mm Socket) Page 14

21 NOTES SECTION 1 BASIC MACHINE Page 15

22 SECTION 1 BASIC MACHINE FIGURE 1-G COOLANT CART ASSEMBLY (SH5250) Page 16

23 SECTION 1 BASIC MACHINE S LIST COVERING FIGURE 1-G -- SH5250 Ref..Coolant Cart Assembly, includes 1 CH376 4 Spacer 2 CK Hose Clamp 3 EC Cart Motor Cable 4 EC Output Connection Block 5 EC Motorized Pump, Moyno 6 MB Hose Barb 7 ML Pressure Relief Valve 8 PEC220 2 Strain Relief Connector 9 PEM981 1 Surface Mount Housing 10 PF162 1 Mounting Bracket Front Half 11 PF224 4 Flex Bolt Mounting 12 PF317 1 Intake Strainer 13 PFC165 1 Pneumatic Valve 14 PFC205 1 Liquid Level Gauge 15 PHM494 1 Hand Lever 16 PHM /4 inch Hose Kwik-Clamp 17 PHM Handle 18 PHN262 4 Nut, Hex (5/16-18) 19 PHN265 2 Nut, Hex Jam (1/2-20) 20 PHNM401 4 Nut, Hex (M8 x 1,25) 21 PHNM405 4 Nut, Hex (M5 x 0,8) 22 PHNM407 2 Nut, Hex (M6 x 1,0) 23 PHNM453 1 Nut 24 PHS693 2 Screw (1/4-20 x 5/8 HHCS) 25 PHSM434 4 Screw (M5 x 0,8 x 16mm BSHCS) 26 PHSM495 4 Screw (M8 x 1,25 x 20mm HHCS) 27 PHSM534 2 Screw (M6 x 1,0 20mm SHCS) 28 PHSM959 4 Screw (M8 x 1,25 x 16mm SHCS) 29 PHW169 2 Flatwasher (.257 ID x.500 OD x.050 thick) 30 PHW319 2 Spring Washer (.255 x.500 x.050 thick) 31 PHW407 2 Flatwasher (1/2 inch) Page 17

24 SECTION 1 BASIC MACHINE S LIST COVERING FIGURE 1-G (continued) 32 PHW518 4 Flatwasher (5/16 inch x 11/16 inch x 5/8 inch thick) 33 PHWM406 4 Lockwasher (M5) 34 PHWM407 8 Lockwasher (M8) 35 PHWM501 8 Flatwasher (M8) 36 PHWM509 2 Lockwasher (M6) 37 PHWM518 4 Flatwasher (M6) 38 PHWM519 4 Flatwasher (M5) 39 PHWM536 4 Washer, Fender (M8) 40 PPP130 1 Pipe Plug (1/2-14 NPT) 41 PPP161 2 Reducer Bushing (3/8 to 1/2 NPT) 42 PPP533 1 Relief Valve 43 PPP754 1 Coupling Insert 44 PPP787 1 Pipe Plug (3/4 NPT) 45 PPPM404 1 Male Connector 46 PPPM415 1 Pipe Street Elbow (R 1/2 (BPST) to RP 1/2 (BSPP) 47 PPPM416 2 Nipple 48 PPPM446 3 Elbow 49 PPPM555 1 Pipe Tee (1/2 BSPT Female) 50 PPPM636 1 Hose Assembly 51 PPPM637 1 Hose Assembly 52 PPPM638 1 Hose Assembly 53 SH Filter Canister Assembly 54 SH Pump Base 55 SH Coolant Cart (Refer to Figure 2-Q Coolant Cart with Casters ) 56 SH Catch Box 57 SH Coolant Screen Page 18

25 NOTES SECTION 1 BASIC MACHINE Page 19

26 SECTION 1 BASIC MACHINE FIGURE 1-H FILTER CANISTER ASSEMBLY (SH5150) Page 20

27 SECTION 1 BASIC MACHINE S LIST COVERING FIGURE 1-H -- SH5150 Ref..Filter Canister Assembly, includes 1 CK Filter Gage 2 EC Filter Canister 3 EC Clamp Assembly - Half 4 EC Clamp Yoke Assembly - Half 5 EC Tee Handle Assembly 6 PF244 1 Gasket 7 PF246 2 Air Vent 8 PF247 1 Spring Hold Down 9 PF301 1 Cover 10 PHSM598 1 Screw (M8 x 1,25 x 35mm HHCS) 11 PHWM407 1 Lockwasher (M8) 12 PPP185 1 Tee 13 PPP812 1 Pipe Nipple (1/8 x 1-1/2 inch) 14 PPPM414 1 Bushing 15 PPPM446 2 Elbow Page 21

28 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-A AIR REGULATOR ASSEMBLY (SH1270) Page 22

29 S LIST COVERING FIGURE 2-A -- SH1270 Ref..Air Regulator Assembly, includes 1 PFC103 1 Filter Regulator 2 PFC299 1 Pressure Regulator Bracket 3 PPP190 1 Hose Barb 4 PPP439 1 Elbow 5 PPP477 1 Adapter 6 PPP478 1 Street Elbow SECTION 2 BASIC MACHINE COMPONENTS Page 23

30 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-B STROKER ASSEMBLY (SH1800) Page 24

31 S LIST COVERING FIGURE 2-B -- SH1800 Ref..Stroker Assembly, includes SECTION 2 BASIC MACHINE COMPONENTS 1 EC Pillow Block Assembly (Refer to Figure 2-C Pillow Block Assembly ) 2 EC Shaft Support 3 PBR371 1 Angular Contact Bearing 4 PHM678 1 Coupling 5 PHNM531 1 Precision Locknut 6 PHPM535 1 Dowel Pin (M8 x 24mm) 7 PHSM Screw (M6 x 1,0 x 16mm SHCS) 8 PHSM425 3 Screw (M6 x 1,0 x 40mm SHCS) 9 PHSM485 4 Screw (M8 x 1,25 x 30mm SHCS) 10 PHSM512 8 Screw (M6 x 1,0 x 16mm FSHCS) 11 PHSM514 4 Screw (M8 x 1,25 x 20mm FSHCS) 12 PHSM534 2 Screw (M6 x 1,0 x 20mm SHCS) 13 PHSM Setscrew (M8 x 1.25 x 16mm Socket) 14 PHSM691 6 Screw (M6 x 1,0 x 25mm HHCS) 15 PHSM966 9 Screw (M6 x 1,0 x 25mm SHCS) 16 PHSM Screw (M10 x 1,50 x 50mm HHCS) 17 PHWM407 4 Lockwasher (M8) 18 PHWM Lockwasher (M8) 19 PHWM Flatwasher (M6) 20 PHWM521 2 Lockwasher (M10) 21 PHWM531 2 Flatwasher (M10) 22 PMO Servo Motor w/abs Encoder 23 PPPM411 2 Grease Fitting (M6 x 1,0 x 5mm Straight) 24 SH Scraper 25 SH Ball Bushing Shaft 26 SH Stroker Base 27 SH Ball Screw Assembly 28 SH Bearing Retainer 29 SH Stroker Drive Shaft 30 SH Stroker Carriage Hub 31 SH Flange 32 SH Stroker Carriage Assembly 33 SH Carriage Fixture Plate Page 25

32 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-C PILLOW BLOCK ASSEMBLY (EC1815) S LIST COVERING FIGURE 2-C -- EC1815 Ref..Pillow Block Assembly, includes 1 EC Pillow Block 2 EC Spacer 3 PBR196 2 Ball Bushing 4 PHM783 2 Seal Page 26

33 NOTES SECTION 2 BASIC MACHINE COMPONENTS Page 27

34 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-D SPINDLE & FEED ASSEMBLY (SH2600) 1 of 3 Page 28

35 S LIST COVERING FIGURE 2-D -- SH2600 Ref..Spindle & Feed Assembly (1 of 3), includes 1 ML Spindle Motor Base 2 PBR320 1 Ball Nut 3 PEM Absolute Linear Encoder 4 PHSM401 2 Screw (M5 x 0,8 x 12mm SHCS) 5 PHSM Screw (M4 x 0,7 x 12mm SHCS) 6 PHSM Screw (M4 x 0,7 x 10mm FSHCS) 7 PHSM573 9 Screw (M4 x 0,7 x 20mm SHCS) 8 PHSM576 9 Screw (M4 x 0,7 x 16mm FSHCS) 9 PHSM Screw (M4 x 0,7 x 8mm BSHCS) 10 PHWM516 9 Flatwasher (M4) 11 PHWM528 6 Lockwasher (M4) 12 PPPM549 1 Grease Fitting (45 degree) 13 PSP417 6 Compression Spring 14 PSP418 3 Compression Spring 15 PSP419 3 Compression Spring 16 SH Ball Coupler 17 SH Long Heavy Spring Locator 18 SH Light Spring Input Plate 19 SH Heavy Spring Locator 20 SH Heavy Spring Output Plate 21 SH Spacer 22 SH Medium Spring Input Plate 23 SH Medium Spring Output Plate 24 SH Spacer 25 SH Heavy Spring Input Plate (Push) 26 SH Heavy Spring Locator 27 SH Spring Locator 28 SH Light Spring Input Plate 29 SH Spring Locator 30 SH Light Spring Output Plate 31 SH Spring Pack Output Rod 32 SH Spring Pack Housing 33 SH Spring Stop 34 SH Heavy Spring Input Plate (Pull) 35 SH Guide Block 36 SH Guide Bar 37 SH Spacer SECTION 2 BASIC MACHINE COMPONENTS Page 29

36 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-D SPINDLE & FEED ASSEMBLY (SH2600) 2 of 3 Page 30

37 S LIST COVERING FIGURE 2-D -- SH2600 Ref..Spindle & Feed Assembly (2 of 3), includes 1 EC Wedge 2 EC Spindle Pulley 3 EC Motor Pulley 4 ML Spindle Motor Base 5 MMT_SCN 1 Collet Nut 6 PBR321 2 Bearing 7 PDB326 1 Belt 8 PEM Absolute Linear Encoder 9 PHK112 1 Parallel Key (6mm x 6mm x 25mm) 10 PHM719 1 Grommet (1/2 inch ID x 7/8 inch OD x 11/32 inch thick) 11 PHM833 1 Seal Ring 12 PHNM419 4 Nut, Hex (M10 x 1,5) 13 PHNM443 1 Locknut (M10 x 1,5) 14 PHPM501 3 Dowel Pin (M4 x 12mm) 15 PHSM402 4 Screw (M5 x 0,8 x 16mm SHCS) 16 PHSM405 4 Screw (M6 x 1,0 x 16mm SHCS) 17 PHSM422 1 Setscrew (M5 x 0,8 x 12mm Socket) 18 PHSM498 4 Screw (M8 x 1,25 x 30mm HHCS) 19 PHSM520 1 Screw (M4 x 0,7 x 10mm SHCS) 20 PHSM Screw (M6 x 1,0 x 12mm SHCS) 21 PHSM538 2 Setscrew (M6 x 1,0 x 8mm Socket) 22 PHSM539 1 Screw (M8 x 1,25 x 50mm HHCS) 23 PHSM549 1 Setscrew (M12 x 1,75 x 16mm Socket) 24 PHSM551 6 Setscrew (M8 x 0,75 x 16mm Socket) 25 PHSM556 4 Screw (M10 x 1,5 x 25mm FSHCS) 26 PHSM989 4 Setscrew (M6 x 1,0 x 5mm Socket) 27 PHSM Setscrew (M6 x 1,0 x 12mm Socket) 28 PHWM407 4 Lockwasher (M8) 29 PHWM Lockwasher (M6) 30 PHWM521 4 Lockwasher (M10) 31 PHWM531 4 Flatwasher (M10) 32 PHWM532 4 Flatwasher (M8) SECTION 2 BASIC MACHINE COMPONENTS Page 31

38 SECTION 2 BASIC MACHINE COMPONENTS S LIST COVERING FIGURE 2-D (continued) 33 PHWM567 1 Flatwasher (M10) 34 PMO967 1 Spindle Motor 35 SH Spindle Assembly (Refer to Figure 2-E Precision Spindle Assembly ) 36 SH Primary Rotating Flange 37 SH Ball Coupler (Refer to Figure 2-F Ball Coupler ) 38 SH Coupler Release Collar 39 SH Collar Retainer 40 SH Retainer Screw 41 SH Thrust Bearing Housing 42 SH Feed Rod End 43 SH Feed Rod 44 SH Scale Plate 45 SH Right Encoder Cover 46 SH Left Encoder 47 SH Ball Joint Stud 48 SH Ball Joint Housing 49 SH Ball Joint Link 50 SH Oldham Link 51 SH Wedge Hook Knob 52 SH Wedge Hook 53 SH Spindle Nose 54 SH Inner Spindle Nose 55 SH Wedge Hook Guide Page 32

39 NOTES SECTION 2 BASIC MACHINE COMPONENTS Page 33

40 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-D SPINDLE & FEED ASSEMBLY (SH2600) 3 of 3 Page 34

41 S LIST COVERING FIGURE 2-D -- SH2600 Ref..Spindle & Feed Assembly (3 of 3), includes 1 EC Spindle Pulley 2 ML Spindle Motor Base 3 PBR264 1 Bearing 4 PBR274 4 Bearing 5 PBR370 1 Bearing 6 PDB344 1 Synchronous Belt 7 PEM Absolute Linear Encoder 8 PHKM124 1 Parallel Key (5mm x 5mm x 25mm) 9 PHNM533 1 Precision Locknut 10 PHPM535 2 Dowel Pin (M8 x 24mm) 11 PHSM444 2 Screw (M8 x 1,25 x 40mm SHCS) 12 PHSM473 4 Screw (M4 x 0,7 x 40mm SHCS) 13 PHSM503 2 Screw (M3 x 0,5 x 25mm SHCS) 14 PHSM534 6 Screw (M6 x 1,0 x 20mm SHCS) 15 PHSM540 6 Screw (M4 x 0,7 x 10mm FSHCS) 16 PHSM622 1 Screw (M6 x 1,0 x 12mm HHCS) 17 PHSM706 4 Screw (M8 x 1,25 x 40mm HHCS) 18 PHSM813 4 Setscrew (M8 x 1,25 x 16mm) 19 PHSM Screw (M6 x 1,0 x 35mm SHCS) 20 PHSM Screw (M10 x 1,50 x 50mm HHCS) 21 PHSM Screw (M4 x 0,7 x 14mm SHCS) 22 PHWM407 4 Lockwasher (M8) 23 PHWM Lockwasher (M6) 24 PHWM Flatwasher (M4) 25 PHWM518 1 Flatwasher (M6) 26 PHWM521 2 Lockwasher (M10) 27 PHWM533 2 Lockwasher (M3) 28 PHWM567 2 Lockwasher (M10) 29 PMO Servo Motor w/abs Encoder 30 SH Encoder Scale Mount 31 SH Roller Holder 32 SH Roller Spring 33 SH Roller Bracket 34 SH Ball Screw Assembly 35 SH Bearing Retainer 36 SH Encoder Base 37 SH Feed System Rail 38 SH Feed Motor Pulley 39 SH Feed Ball Screw Pulley 40 SH Feed System Base 41 SH Feed System Motor Base SECTION 2 BASIC MACHINE COMPONENTS Page 35

42 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-E SPINDLE ASSEMBLY (SH2360) S LIST COVERING FIGURE 2-E -- SH2360 Ref..Spindle Assembly, includes 1 PBR374 2 Nilos Bearing Seal 2 PBR376 2 Tapered Roller Bearing 3 PHNM532 1 Bearing Locknut 4 PHPM562 1 Dowel Pin (M6 x 18mm) 5 PHSM Screw (M3 x 0,5 x 16mm SHCS) 6 SH Secondary Rotating Flange 7 SH End Plate 8 SH Spindle Housing 9 SH Rear Spindle Cap 10 SH Bearing Spacer 11 SH Spindle Shaft and Hex Bushing Assembly 12 SH Rear Spacer 13 SH Front Spacer 14 SH Spindle Flange 14 SH Spindle Housing Page 36

43 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-F BALL COUPLER (SH2345) S LIST COVERING FIGURE 2-F -- SH2345 Ref..Ball Coupler, includes 1 SH Receiver 2 PBR523 6 Steel Ball (1/8 inch) 3 PSP241 1 Compression Spring 4 SH Receiver Cap 5 PSP539 1 Snap Ring (14,2 mm ID, 1,6mm thick) Page 37

44 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-G DRIP TRAY ASSEMBLY (SH3200) Page 38

45 S LIST COVERING FIGURE 2-G -- SH3200 Ref..Drip Tray Assembly, includes 1 PED Sick 600mm Detec4 Light Curtain Set 2 PEM ET200SP Profinet Head Module 3 PES Safety Switch, Non-Contact (M18) 4 PES Safety Switch, Non-Contact (M18) 5 PES Safety Switch, Non-Contact (M18) 6 PES Safety Switch, Non-Contact Rectangular 7 PHM719 6 Grommet (1/2 inch ID x 7/8 inch OD x 11/32 inch thick) 8 PHM Handle 9 PHNM402 4 Nut, Hex (M4 x 0,7) 10 PHNM Nut, Hex (M5 x 0,8) 11 PHNM407 6 Nut, Hex (M6 x 1,0) 12 PHNM Nut, Self-Clinching (M6 x 1,0) 13 PHNM489 6 Nut, Acorn (M6 x 1,0) 14 PHNM Nut, Knurled Rivet (M6 x 1,0) 15 PHNM507 4 Nut, Hex (M8 x 1,25) 16 PHNM521 8 Nut, Insert 17 PHSM Screw (M6 x 1,0 x 16mm SHCS) 18 PHSM431 4 Screw (M5 x 0,8 x 10mm BSHCS) 19 PHSM432 8 Screw (M5 x 0,8 x 12mm BSHCS) 20 PHSM490 2 Screw (M4 x 0,7 x 12mm SHCS) 21 PHSM505 2 Screw (M4 x 0,7 x 12mm BSHCS) 22 PHSM510 4 Screw (M6 x 1,0 x 12mm BSHCS) 23 PHSM Screw (M8 x 1,25 x 20mm FSHCS) 24 PHSM535 6 Screw (M6 x 1,0 x 12mm SHCS) 25 PHSM625 4 Screw (M5 x 0,8 x 50mm SHCS) 26 PHSM965 4 Screw (M8 x 1.25 x 20mm SHCS) 27 PHSM Screw (M5 x 0,8 x 10mm SHCS) 28 PHW Flatwasher (.265 ID x.505 OD x.065 thick) 29 PHWM Lockwasher (M5) 30 PHWM407 4 Lockwasher (M8) 31 PHWM501 2 Flatwasher (M8) 32 PHWM516 6 Flatwasher (M4) SECTION 2 BASIC MACHINE COMPONENTS Page 39

46 SECTION 2 BASIC MACHINE COMPONENTS S LIST COVERING FIGURE 2-G (continued) 33 PHWM517 4 Lockwasher (M4) 34 PHWM518 6 Flatwasher (M6) 35 PHWM Flatwasher (M5) 36 PHWM532 4 Flatwasher (M8) 37 PHWM Flatwasher (M6) 38 PHWM536 4 Washer, Fender (M8) 39 PHWM Washer, Finishing 40 SH Drip Tray Assembly (Refer to Figure 2-H Drip Tray Assembly ) 41 SH Wire Trough 42 SH Roller Assembly (Refer to Figure 2-J Roller Assembly ) 43 SH Slide Assembly (Refer to Figure 2-K Slide Assembly ) 44 SH Bumper Bracket Assembly (Refer to Figure 2-P Bumper Bracket Assembly ) 45 SH Start Button Enclosure Assembly (Refer to Figure 2-L Start Button Enclosure Assembly ) 46 SH3220L 1 Left Drip Tray Weldment 47 SH3220R 1 Right Drip Tray Weldment 48 SH3250L 1 Left Tray Weldment 49 SH3250R 1 Right Tray Weldment 50 SH3271L 1 Left Pillar Support 51 SH3271R 1 Right Pillar Support 52 SH3272L 1 Left Pull Bracket 53 SH3272R 1 Right Pull Bracket 54 SH3275L 1 Left Support Weldment 55 SH3275R 1 Right Support Weldment 56 SH3280L 1 Left Pillar Weldment 57 SH3280R 1 Right Pillar Weldment Page 40

47 NOTES SECTION 2 BASIC MACHINE COMPONENTS Page 41

48 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-H DRIP TRAY ASSEMBLY (SH3205) Page 42

49 S LIST COVERING FIGURE 2-H -- SH3205 Ref..Drip Tray Assembly, includes 1 CK Hose Clamp 2 EC Coolant Nozzle Base 3 EC Spring per Print 4 EC Spring per Print 5 MB Hose Barb SECTION 2 BASIC MACHINE COMPONENTS 6 ML Manifold Assembly (Refer to Figure 2-I Manifold Assembly ) 7 ML Hinge 8 PHM403 4 Snap Link Feeder 9 PHM435 2 Nozzle 10 PHM483 2 Nozzle 11 PHM530 2 Check Valve 12 PHM788 4 Knob 13 PHM789 4 Adapter 14 PHSM505 2 Screw (M4 x 0,7 x 12mm BSHCS) 15 PHSM588 2 Setscrew (M5 x 0,8 x 6mm Socket) 16 PHSM607 4 Screw (M6 x 1,0 x 30mm SHCS) 17 PHSM613 2 Screw (M4 x 0,7 x 16mm SHCS) 18 PHWM516 2 Flatwasher (M4) 19 PHWM518 2 Flatwasher (M6) 20 PPP161 2 Reducer Bushing (3/8 to 1/2 NPT) 21 PPP639 2 Pipe Street Elbow (1/2 inch) 22 PPP755 1 Coupling Body 23 PPP814 1 Hose Barb, Brass (Hose to Threaded Male Pipe, 3/4 NPTF to 1/2 Hose) 24 SH Drip Tray Weldment 25 SH Guard Door 26 SH Guard Mount Page 43

50 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-I MANIFOLD ASSEMBLY (ML3225) S LIST COVERING FIGURE 2-I -- ML3225 Ref..Manifold Assembly, includes 1 PHM791 4 Loc-Line Shut Off Valve 2 PHM829 4 Adapter 3 PHM830 2 Elbow 4 PHM831 3 Tee 5 PHM832 1 Valve 6 PPP525 1 Hose Barb Page 44

51 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-J ROLLER ASSEMBLY (SH3230) S LIST COVERING FIGURE 2-J -- SH3230 Ref..Roller Assembly, includes 1 PBR373 1 Cam Roller 2 PHNM467 2 Nut, Insert (M8 x 1,8) 3 PHR361 1 E-Ring (12mm) 4 PHSM959 1 Screw (M8 x 1,25 x 16mm SHCS) 5 PHWM407 1 Lockwasher (M8) 6 SH Roller Plate Weldment 7 SH Guide Page 45

52 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-K SLIDE ASSEMBLY (SH3240) S LIST COVERING FIGURE 2-K -- SH3240 Ref..Slide Assembly, includes _9 2 Nylatron GS Profile 2 PHNM467 4 Nut, Insert (M8 x 1,8) 3 SH Slide Page 46

53 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-L START BUTTON ENCLOSURE ASSEMBLY (SH3605) S LIST COVERING FIGURE 2-L -- SH3605 Ref..Start Button Enclosure Assembly, includes 1 PEM961 1 Mounting Collar 2 PEM966 1 Push Button Cap, Flush Green 3 PES644 1 Contact, N.O. Screw Terminal 4 PES654 1 Pushbutton Head without Cap 5 PHNM511 2 Self-Clinching Nut (M6 x 1,0) 6 SH Start Button Enclosure Page 47

54 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-M SLIDING GUARD ASSEMBLY (SH3500) Page 48

55 S LIST COVERING FIGURE 2-M -- SH3500 Ref..Sliding Guard Assembly, includes _SH Gasket Nylatron GS Profile 3 PES867 1 Safety Switch, Non-Contact, Rectangular 4 PHM644 1 Recessed Pull Handle 5 PHNM Nut, Self-Clinching (M6 x 1,0) 6 PHNM462 4 Nut, Hex (M6 x 1,0) 7 PHNM Locknut (M6 x 1,0) 8 PHNM497 2 Locknut, Hex (4,0mm) 9 PHNM Nut, Knurled Rivet (M6 x 1,0) 10 PHSM Screw (M6 x 1,0 x 16mm SHCS) 11 PHSM505 2 Screw (M4 x 0,7 x 12mm BSHS) 12 PHSM510 3 Screw (M6 x 1,0 x 12mm BSHCS) 13 PHSM Screw (M6 x 1,0 x 20mm SHCS) 14 PHSM541 4 Screw (M6 x 1.0 x 16mm BSHCS) 15 PHSM964 4 Screw (M6 x 1,0 x 35mm SHCS) 16 PHSM Bolt, Carriage (M6 x 1,0 x 20mm) 17 PHW Flatwasher (.265 ID x.505 OD x.065 thick) 18 PHWM Lockwasher (M6) 19 PHWM516 4 Flatwasher (M4) 20 PHWM Flatwasher (M6) 21 PHWM530 4 Washer, Fender (M6) 22 PHWM534 8 Flatwasher (M6) 23 SH Front Handle Frame Weldment 24 SH Front Horizontal Frame 25 SH Horizontal Frame Weldment 26 SH Vertical Panel 27 SH Top Pane 28 SH Guard Slide 29 SH Guard Slide Retainer 30 SH Window Clamp 31 SH Bracket 32 SH Rear Guard Cover Weldment 33 SH Rear Horizontal Frame 34 SH Slide Bracket 35 SH Washer Plate 36 SH3325L 1 Left Elbow Weldment 37 SH3325R 1 Right Elbow Weldment 38 SH3337L 1 Left Window Edge 39 SH3337R 1 Right Window Edge 40 SH3351L 1 Left Vertical Frame 41 SH3351R 1 Right Vertical Frame SECTION 2 BASIC MACHINE COMPONENTS Page 49

56 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-N MACHINE GUARD ASSEMBLY (SH3650) Page 50

57 S LIST COVERING FIGURE 2-N -- SH3650 Ref..Machine Guard Assembly, includes 1 PED Inch Color Touch Screen 2 PHNM401 6 Nut, Hex (M8 x 1,25) 3 PHNM407 6 Nut, Hex (M6 x 1,0) 4 PHSM401 4 Screw (M5 x 0,8 x 12mm SHCS) 5 PHSM405 8 Screw (M6 x 1,0 x 16mm SHCS) 6 PHSM495 4 Screw (M8 x 1,25 x 20mm HHCS) 7 PHSM Screw (M6 x 1,0 x 12mm BSHCS 18-8 Stainless Steel) 8 PHSM Screw (M6 x 1,0 x 16mm HHCS) 9 PHWM406 4 Lockwasher (M5) 10 PHWM Lockwasher (M8) 11 PHWM Flatwasher (M8) 12 PHWM Lockwasher (M6) 13 PHWM519 4 Flatwasher (M5) 14 SH3511-L 1 Top Cover Track 15 SH3511-R 1 Top Cover Track SECTION 2 BASIC MACHINE COMPONENTS 16 SH Bumper Bracket Assembly (Refer to Figure 2-P Bumper Bracket Assembly ) 17 SH3516-L 1 Left Side Cover 18 SH3516-R 1 Right Side Cover 19 SH Junction Box Assembly (Refer to Figure 2-O Junction Box Assembly ) 20 SH Top Cover 21 SH3540-L 1 Left Panel Brush 22 SH3540-R 1 Right Panel Brush 23 SH Front Panel Assembly 24 SH Panel Overlay Page 51

58 SECTION 2 BASIC MACHINE COMPONENTS Page 52 FIGURE 2-O JUNCTION BOX ASSEMBLY (SH3525) S LIST COVERING FIGURE 2-O -- SH3525 Ref..Junction Box Assembly, includes Gasket Gasket 3 DRB Din Rail (150mm) 4 PEC179 3 Strain Relief Connector 5 PEM252 3 Sealing O-ring with Retainer 6 PEM823 3 Knockout Plug (22,5mm) 7 PHN125 3 Locknut (1/2 inch NPT) 8 PHNM405 2 Nut, Hex (M5 x 0,8) 9 PHNM480 4 Nut, Insert (M4 x 0,9) 10 PHSM486 4 Screw (M4 x 0,7 x 45mm SHCS) 11 PHWM406 2 Lockwasher (M5) 12 PHWM516 4 Flatwasher (M4) 13 PHWM517 4 Lockwasher (M4) 14 PHWM518 2 Flatwasher (M6) 15 SH Junction Box Cover 16 SH Junction Box Weldment

59 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-P BUMPER BRACKET ASSEMBLY (SH3515) S LIST COVERING FIGURE 2-P -- SH3515 Ref..Bumper Bracket Assembly, includes 1 PHM531 1 Rubber Recessed Bumper 2 PHNM434 3 Nut, Insert (M5 x 1,8) 3 PHSM401 1 Screw (M5 x 0,8 x 12mm SHCS) 4 SH Bumper Bracket FIGURE 2-Q COOLANT CART WITH CASTERS (SH5255) S LIST COVERING FIGURE 2-Q -- SH5255 Ref..Coolant Cart with Casters, includes 1 PHM449 4 Swivel Caster 2 PHSM Screw (M8 x 1,25 x 16mm HHCS) 3 PHWM Flatwasher (M8) 4 SH Coolant Cart Weldment Page 53

60 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-R STANDARD FIXTURES (SH FIXTURING) S LIST COVERING FIGURE 2-R -- SH FIXTURING Ref..Standard Fixtures, includes 1 CGM Torque Bar Base 2 EC Universal Honing Fixture (Refer to Figure 2-T Universal Honing Fixture ) 3 ML Torque Arm 4 PHSM615 2 Screw (M6 x 1,0 x 40mm SHCS) 5 PHWM518 2 Flatwasher (M6) 6 SH Runout Indicator Assembly (Refer to Figure 2-U Runout Indicator Assembly ) Page 54

61 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-S ACCESSORY PANEL ASSEMBLY (SH3670) S LIST COVERING FIGURE 2-S -- SH3670 Ref..Accessory Panel Assembly, includes 1 EC ASC Port Cable 2 PEC139 1 Clamp 3 PEC140 1 Plug 4 PHNM487 4 Locknut (M6 x 1,0) 5 PHWM530 4 Washer, Fender (M6) 6 PPPM417 4 Bulkhead Union 7 SH Accessory Panel Overlay, SH SH Accessory Panel, SH4000 Page 55

62 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-T UNIVERSAL HONING FIXTURE (EC6100) S LIST COVERING FIGURE 2-T -- EC6100 Ref..Universal Honing Fixture, includes 1 EC6117A 1 Gate 2 EC6126A 1 Right Finger 3 EC6127A 1 Left Finger 4 EC6132A 4 Spacer 5 KKN613C 2 Carbide Tip with 6 PHSM Screw (M4 x 0,7 x 8mm FHCS) 7 EC6133A 2 Roller Spacer 8 PBR224A 2 Bearing 9 PHSM964 2 Screw (M6 x 1,0 x 35mm SHCS) 10 PHWM509 2 Lockwasher (M6) 11 PSP330A 1 Spring 12 EC6131A Finger Frame 13 PHSM534 4 Screw (M6 x 1,0 x 20mm SHCS) Page 56

63 S LIST COVERING FIGURE 2-T (continued) 14 EC6134A 2 Knurled Nut 15 PHSM615A 2 Screw (M6 x 1,0 x 40mm SHCS) 16 EC6141A 1 Block 17 EC6142A 1 Pin 18 PHSM534 1 Screw (M6 x 1,0 x 20mm SHCS) 19 PHWM509 1 Lockwasher (M6) 20 PHWM534A 1 Washer (Special) 21 EC6143A 1 Arm 22 EC1767A 1 Cam Lever 23 PHM372A 1 Knob 24 PBR224A 1 Bearing 25 PHSM405 1 Screw (M6 x 1,0 x 16mm SHCS) 26 PHWM518 1 Washer (M6) 27 PHRM308 1 Retaining Ring 28 EC6139A 1 Spacer 29 EC6136A 1 Lever 30 EC6137A 1 Bushing 31 EC6138A 2 Washer (Special) 32 PHSM425 1 Screw (M6 x 1,0 x 40mm SHCS) 33 PHWM509 1 Lockwasher (M6) 34 PHWM518 1 Washer (M6) 35 EC6105A 2 Fixture Support Bar 36 PHSM661 6 Screw 37 EC6108A 1 Torque Finger Base 38 EC6109A 1 Torque Finger 39 PHSM607 1 Screw (M6 x 1,0 x 30mm SHCS) 40 PHSM405 2 Screw (M6 x 1,0 x 16mm SHCS) 41 EC6122A 2 Stop Collar 42 PHSM607 2 Screw (M6 x 1,0 x 30mm SHCS) 43 EC6118A 1 Latch Block 44 PHSM512 2 Screw (M6 x 1,0 x 20 SHCS) 45 EC6119A 1 Gate Latch 46 PHPM546A 1 Groove Pin 47 EC6116A 1 Gate Hinge 48 PBR225A 2 Bushing 49 PHSM534 2 Screw (M6 x 1,0 x 20mm SHCS) 50 PHWM518 2 Washer (M6) 51 EC6111A 2 Stop Collar 52 PHSM607 2 Screw (M6 x 1,0 x 30mm SHCS) 53 EC6121A 1 Stop Pin 54 EC6123A 4 Finger 55 KKN613A 4 Carbide Tip 56 PHSM616 4 Screw (M4 x 0,7 x 8mm FHCS) 57 PHSM966 4 Screw SECTION 2 BASIC MACHINE COMPONENTS Page 57

64 SECTION 2 BASIC MACHINE COMPONENTS FIGURE 2-U RUNOUT INDICATOR ASSEMBLY (SH6550) S LIST COVERING FIGURE 2-U -- SH6550 Ref..Runout Indicator Assembly, includes 1 CGM Pivot Rod 2 CGM Cone 3 EC Cam 4 MBC410 1 Indicator Housing Assembly 5 PHPM447 1 Roll Pin (M6 x 60mm) 6 PHSM614 1 Screw (Socket Shoulder M8 x 25mm with M6 x 1,0 Thread) 7 SH6561 Indicator Clamp Page 58

65 SECTION 2 BASIC MACHINE COMPONENTS NOTES Page 59

66 SECTION 3 ELECTRICAL FIGURE 3-A ELECTRICAL ENCLOSURE SH4000/SH5000 (SH4300) Page 60

67 SECTION 3 ELECTRICAL S LIST COVERING FIGURE 3-A -- SH4300 Ref.. Electrical Enclosure SH4000/SH5000, includes 1 CK Enclosure Hinge Half 2 HBS Hold Down Bracket 3 HBS Clip Bolt 4 HBS Clip Spring 5 PEM655 1 Outlet Filter 6 PEM681 1 Knockout Plug 7 PEM Murr Rox Connector KDL/E 24/10 Cable Entry 8 PEM Filter Fan, 24VDC, 0.35A, 62CFM 9 PEM Murr BP/N 24 Blanking Plate 10 PEM Disconnect Shaft 11 PEM Disconnect Handle 12 PHNM Nut, Hex (M10 x 1,5) 13 PHNM Nut, Insert (M5 x 1,8) 14 PHS511 8 Screw (#10-24 x 3/8 BSHCS) 15 PHSM Screw (M5 x 0,8 x 16mm SHCS) 16 PHSM438 8 Screw (M5 x 0,8 x 12mm PPHTC Type 2) 17 PHSM Screw (M5 x 0,8 x 10mm SHCS) 18 PHWM Lockwasher (M10) 19 PHWM Flatwasher (M10) 20 PNP299 1 Electrical Decal 21 SH Main Electrical Panel Assembly (Refer to Figure 3-B Main Electrical Panel Assembly ) 22 SH Electrical Enclosure 23 SH Door Assembly Page 61

68 SECTION 3 ELECTRICAL FUSE CHART Designator Amperage Part Number 1FU 25A PEF186 2FU 12A PEF21 3FU 15A PEF175 4FU 4A PEF135 5FU 3A PEF25 6FU 6A PEF24 1FU, 12FU 3.15A PEF216 13FU 1.6A PEF193 OVERLOAD SETTING Designator Setting Part Number 10L 1.4A PES733 20L 0.15A PES868 FIGURE 3-B MAIN ELECTRICAL PANEL ASSEMBLY (SH4305) Page 62

69 SECTION 3 ELECTRICAL S LIST COVERING FIGURE 3-B -- SH4305 Ref..Main Electrical Panel Assembly, includes 1 SH Electrical Panel 2 PEM Ultrasafe Class CC Fuseholder 3 PEM Square D 24 Pole Bussbar 4 PEM Bussbar Terminal 5 PEM Wire and Cable Marking Label 6 DRB Din Rail (450mm) 7 PED RFI/EMI AC Line Filter, 500V, 25A 8 PES863 1 Disconnect Switch, 30A 9 PET545 3 Protective Earth Ground 10 DRB Din Rail (50mm) 11 PHSM Screw (M5 x 0,8 x 12mm PPHTC Type 2) 12 WDB Wire Duct (2 inch x 2 inch x 685mm) 13 WCB Wire Duct Cover (2 inch x 2 inch x 685mm) 14 PHSM Screw (M4 x 0,7 x 12mm PPHTC Type 2) 15 WDB Wire Duct (2 inch x 2 inch x 185mm) 16 WCB Wire Duct Cover (2 inch x 2 inch x 190mm) 17 PEM Wire Duct Clip 18 WDB Wire Duct (2 inch x 2 inch x 805mm) 19 WCB Wire Duct Cover (2 inch x 2 inch x 805mm) 20 WDB Wire Duct (2 inch x 2 inch x 190mm) 21 WCB Wire Duct Cover (2 inch x 2 inch x 190mm) 22 DRB Din Rail (625mm) 23 WDB Wire Duct (2 inch x 2 inch x 650mm) 24 WCB Wire Duct Cover (2 inch x 2 inch x 685mm) 25 DRB Din Rail (675mm) 26 PEM Pole 6mm Ground Block 27 PES733 1 Manual Motor Starter and Protector 28 PES741 1 Auxiliary Contact 29 PES Amp Contactor 24V DC Coil 30 WDB Wire Duct (2 inch x 2 inch x 685mm) 31 WCB Wire Duct Cover (2 inch x 2 inch x 685mm) 32 WDB Wire Duct (2 inch x 2 inch x 300mm) 33 PED Motion Controller, Simotion D410-2DP-PN 34 PED Power Module B, Sinamics PM PED Control Unit, Sinamics CU240E-2PN 36 PED Power Module, PM240-2, FSA, 3.0Kw 37 PED Control Unit, Sinamics CU305PN Page 63

70 SECTION 3 ELECTRICAL Page 64 S LIST COVERING FIGURE 3-B (continued) 38 PED Power Module, PM340, FSA, 0.75Kw 39 DRB Din Rail (75mm) 40 PED Power Supply 24V (400V Supply) 41 PEM709 6 Terminal Block 42 PEM Pole 6mm Block 43 PEM End Section 44 F Jumper Bar 45 F Jumper Bar 46 F Jumper Bar 47 PEM675 3 Fuseholder 48 PED Sick Safety PLC Kit 49 DRB Din Rail (350mm) 50 WDB Wire Duct (2 inch x 2 inch x 155mm) 51 WCB Wire Duct Cover (2 inch x 2 inch x 160mm) 52 WDB Wire Duct (2 inch x 2 inch x 305mm) 53 WCB Wire Duct Cover (2 inch x 2 inch x 315mm) 54 WDB Wire Duct (2 inch x 2 inch x 480mm) 55 WCB Wire Duct Cover (2 inch x 2 inch x 480mm) 56 PED Compact Flash Card, Simotion, D PNP299 1 Electrical Decal 58 PEM911 1 End Section for 4 pole Ground Block 59 PED Siemens 5 Port Ethernet Switch 60 PEM DB15 Male Screw Terminal Module 61 CBL DB15 Male Female Cable, 2ft 62 PHSM750 4 Screw (M5 x 0,8 x 16mm PPHS Self-Tapping) 70 PES868 1 Manual Motor Starter Protector (w/magnetic Separator Option) 75 PEM154 3 Wire and Cable Marking Label (w/airline or Light Stack Option) 76 PEM ET200SP Profinet Head Module (w/airline or Light Stack Option) 77 PEM ET200SP Power Base Unit (w/airline or Light Stack Option) 78 PEM ET200SP Base Unit (w/airline or Light Stack Option) 79 PEM ET200SP 8DQ Module (w/airline or Light Stack Option) 80 PEM ET200SP 8DI Module (w/airline or Light Stack Option) 85 PEM154 3 Wire and Cable Marking Label (w/automation Option) 86 PEM ET200SP Profinet Head Module (w/automation Option) 87 PEM ET200SP Power Base Unit (w/automation Option) 88 PEM ET200SP Base Unit (w/automation Option) 89 PEM ET200SP 8DQ Module (w/automation Option) 90 PEM ET200SP 8DI Module (w/automation Option)

71 SECTION 3 ELECTRICAL FIGURE 3-C FOOT POTENTIOMETER ASSEMBLY (SH4450) S LIST COVERING FIGURE 3-C -- SH4450 Ref..Foot Potentiometer Assembly, includes 1 PEC103 1 Conduit Connector with Locknut 2 PEC104 1 Connector Conduit 3 PED Herga Foot Pedal Potentiometer (5K) 4 PHSM764 2 Screw (M6 x 1,0 x 20mm BHSHCS) 5 PHWM509 2 Lockwasher (M6) 6 PHWM518 2 Flatwasher (M6) 7 SH Pedal Base Page 65

72 SECTION 3 ELECTRICAL FIGURE 3-D SH-4000 BRAKING RESISTOR ASSEMBLY (SH4350) Page 66

73 SECTION 3 ELECTRICAL S LIST COVERING FIGURE 3-D -- SH4350 Ref..SH-4000 Braking Resistor Assembly, includes 1 EC Bus Bar 2 EC Braking Resistor Cover 3 EC Braking Resistor Holder 4 KN46 8 Lockwasher (#10) 5 PEC104 2 Connector Conduit 6 PED Resistor, 190 Ohm, 307W 7 PED Resistor, 81 Ohm, 234W 8 PEM154 4 Wire and Cable Marking Label 9 PEM252 2 Sealing O-Ring w/retainer 10 PHN125 2 Locknut (1/2 inch NPT) 11 PHN129 8 Nut, Hex (#10-24) 12 PHS Bolt, Carriage (#10-24 x 3/4) 13 PHSM438 4 Screw (M5 x 0,8 x 12mm PPHTC Type 2) 14 PHW342 8 Flatwasher (#10) 15 PHWM529 4 Washer, Fender (M5) 16 PHWM530 8 Washer, Fender (M6) 17 PNP299 1 Electrical Decal Page 67

74 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS FIGURE 4-A PRECISION SPINDLE ASSEMBLY (SH2310) S LIST COVERING FIGURE 4-A -- SH2310 Ref..Precision Spindle Assembly, includes 1 PBR372 4 Ball Bearing, Single Row Angular Contact 2 PHNM532 1 Bearing Locknut 3 PHSM Screw (M3 x 0,5 x 16mm SHCS) 4 SH Matched Spacer Set 5 SH Spindle Housing 6 SH Spindle Shaft and Hex Bushing Assembly 7 SH Spindle Flange 8 SH Secondary Rotating Flange 9 SH End Plate 10 SH Shim Set 11 SH Rear Spindle Cap Page 68

75 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS FIGURE 4-B MAGNETIC SEPARATOR (SH5700) S LIST COVERING FIGURE 4-B -- SH5700 Ref..Magnetic Separator, includes 1 PFC326 3 Pipe Cap, 1-1/2 NPT 2 PHNM407 6 Nut, Hex (M6 x 1,0) 3 PHSM Screw (M6 x 1,0 x16mm HHCS) 4 PHWM509 6 Lockwasher (M6) 5 PHWM518 6 Flatwasher (M6) 6 SH Magnetic Separator Gutter 7 SH Magnetic Separator Page 69

76 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS FIGURE 4-C ASC UNIT (SH4510) Page 70

77 S LIST COVERING FIGURE 4-C -- SH4510 Ref..ASC Unit, includes Natural Nylon Tubing (5/32 OD,.106 ID) Tube (5/32 OD Black Nylon Tubing) 3 EC Probe Assembly 4 EC Shaft 5 EC End Plate 6 EC Pivot Block 7 EC Pivot Bushing 8 EC Cylinder End 9 EC Stop Collar 10 EC Adjustment Rod 11 EC Clamp Rod 12 EC Guide Rod 13 EC Bumper 14 EC Cylinder Rod Cover 15 EC Lock Knob 16 EC Lock Knob 17 EC Knob 18 EC Stop Clamp 19 EC Probe Extension 20 PBR200 2 Bushing 21 PEM177 1 Cable Marker 22 PEM178 1 Insert Strip 23 PEM710 1 Cable Wrap 24 PEM Woodhead Cable SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS 25 PES641 1 Proximity Switch, Short Length, 24V 12mm Modular 26 PFC111 1 Air Cylinder 27 PFC115 1 Flow Control Valve 28 PFC117 1 Regulator 29 PHM480 2 Ball Stud 30 PHM481 2 Clip 31 PHM482 2 Ball Socket 32 PHNM401 1 Nut, Hex (M8 x 1,25) 33 PHRM303 1 E-Ring (6mm) Page 71

78 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS S LIST COVERING FIGURE 4-C (continued) 34 PHSM405 1 Screw (M6 x 1,0 x 16mm SHCS) 35 PHSM434 1 Screw (M5 x 0,8 x 16mm BSHCS) 36 PHSM509 1 Screw (M6 x 1,0 x 10mm SHCS) 37 PHSM514 1 Screw (M8 x 1,25 x 20mm FSHCS) 38 PHSM540 4 Screw (M4 x 0,7 x 10mm FSHCS) 39 PHSM588 4 Setscrew (M5 x 0,8 x 6mm Socket) 40 PHSM607 2 Screw (M6 x 1,0 x 30mm SHCS) 41 PHSM609 5 Setscrew (M4 x 0,7 x 6mm Socket) 42 PHSM965 1 Screw (M8 x 1,25 x 20mm SHCS) 43 PHSM966 1 Screw (M6 x 1,0 x 25mm SHCS) 44 PHWM518 3 Flatwasher (M6) 45 PHWM519 1 Flatwasher (M5) 46 PPP439 2 Elbow 47 PPPM423 1 Elbow 48 PPPM646 2 Plug-in 90 Degree Elbow, Male to Female, 4mm 49 SH Angle Plate 50 SH Clamp Pin 51 SH Clamp Block 52 SH ASC Base 53 SH ASC Arm 54 SH ASC Arm Extension Page 72

79 NOTES SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS Page 73

80 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS FIGURE 4-D FIXTURE AIR LINE CONTROL OPTION (SH6620) S LIST COVERING FIGURE 4-D -- SH6620 Ref..Fixture Air Line Control Option, includes 1 ML Solenoid Valve Stack 2 PHSM961 2 Screw (M4 x 0,7 x 35mm SHCS Full Thread) 3 PHWM516 2 Flatwassher (M4) 4 PPP315 1 Plug 5 SH Accessory Panel Assembly (Refer to Figure 4-E Accessory Panel Assembly ) N/S PEM ET200SP Profinet Head Module N/S PEM ET200SP Power Base Unit N/S PEM ET200SP Base Unit N/S PEM ET200SP 8DQ Module N/S PEM ET200SP 8DI Module N/S PEC Degree Profinet Connector Page 74

81 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS FIGURE 4-E ACCESSORY PANEL ASSEMBLY (SH3680) S LIST COVERING FIGURE 4-E -- SH3680 Ref..Accessory Panel Assembly, includes 1 EC ASC Port Cable 2 PEC139 1 Clamp 3 PEC140 1 Plug 4 PEM Cable Entry Plate KDL/E 16/8 5 PEM Dummy Grommet, Small 6 PHNM434 4 Nut, Insert (M5 x 1,8) 7 PHNM487 4 Locknut (M6 x 1,0) 8 PHSM402 4 Screw (M5 x 0,8 x 16mm SHCS) 9 PHW374 1 Flatwasher (.483 ID x.900 OD x.050 thick) 10 PHWM530 4 Washer, Fender (M6) 11 PPP315 8 Plug 12 PPPM417 2 Bulkhead Union 13 PPPM425 8 Bulkhead Union 14 SH Accessory Panel Page 75

82 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS FIGURE 4-F WORK SUPPORT (ECND5X) Page 76

83 S LIST COVERING FIGURE 4-F -- ECND5X Ref..Work Support, includes 1 CGM Base Assembly 2 CGM Torque Bar 3 KKN811 1 Body 4 KKN821 1 Tube 5 KKN825 1 Control Assembly 6 KKN831 1 Adjusting Screw 7 KKN832 1 Cap 8 KKN833 1 Adjusting Knob 9 KKN834 1 Spring 10 KKN838 1 Rest, Small 11 KKN839 1 Rest, Large 12 MB691 1 Flatwasher 13 MBB711 1 Socket Head Cap Screw 14 MSN177 2 Socket Head Cap Screw 15 MSN189 2 Flatwasher 16 ND5X-1 1 Actuator Frame 17 PHN106 2 Jam Nut (1/4-28) 18 PHS585 2 Socket Head Cap Screw 19 PHSM959 2 Screw (M8 x 1,25 x 16mm SHCS) SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS 20 PSP114 1 Compression Spring (.480 inch OD x.055 inch wire diameter) Page 77

84 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS FIGURE 4-G SQUARE HONING FIXTURE (EC7100) Page 78

85 S LIST COVERING FIGURE 4-G -- EC7100 Ref..Square Honing Fixture, includes 1 EC Cam Lever 2 EC Gate Hinge 3 EC Gate 4 EC Latch Block 5 EC Gate Latch 6 EC Finger Frame 7 EC Spacer 8 EC Roller Spacer 9 EC Knurled Nut 10 EC Lever 11 EC Bushing 12 EC Washer 13 EC Spacer 14 EC Block 15 EC Pin 16 EC Arm 17 EC Right Finger Assembly 18 EC Left Finger Assembly 19 PBR224 3 Bearing 20 PBR225 2 Bushing 21 PHM372 1 Knob 22 PHPM546 1 Groove Pin (M5 x 12mm) 23 PHRM308 1 E-Ring (M5) 24 PHSM405 1 Screw (M6 x 1,0 x 16mm SHCS) 25 PHSM425 1 Screw (M6 x 1,0 x 40mm SHCS) 26 PHSM534 9 Screw (M6 x 1,0 x 20mm SHCS) 27 PHSM615 2 Screw (M6 x 1,0 x 40mm SHCS Full Thread) 28 PHSM966 2 Screw (M6 x 1,0 x 25mm SHCS) 29 PHWM509 6 Lockwasher (M6) 30 PHWM518 2 Flatwasher (M6) 31 PHWM534 1 Flatwasher (M6) SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS 32 PSP330 1 Extension Spring (.300 OD,.031 inch dia. Music wire, 2 inch long) Page 79

86 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS FIGURE 4-H GIMBAL FIXTURE - SMALL (KKK980) S LIST COVERING FIGURE 4-H -- KKK980 Ref..Gimbal Fixture - Small, includes 1 KKN981 1 Frame 2 KKN982 1 Ring 3 KKN983 1 Setscrew 4 KKN984 1 Spring per Print 5 PHP574 2 Groove Pin (T-24, 3/16 x 1/2) 6 PHS750 1 Screw (8-32 x 3/16 BSHCS) Page 80

87 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS FIGURE 4-I GIMBAL FIXTURE - MEDIUM (KKK990) S LIST COVERING FIGURE 4-I -- KKK990 Ref..Gimbal Fixture - Medium, includes 1 KKN983 1 Setscrew 2 KKN991 1 Frame 3 KKN992 1 Ring 4 KKN994 1 Spring per Print 5 PHP573 2 Groove Pin (T-24, 3/16 x 5/8) 6 PHS750 1 Screw (8-32 x 3/16 BSHCS) Page 81

88 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS FIGURE 4-J GIMBAL FIXTURE HEAVY DUTY (KKK995) S LIST COVERING FIGURE 4-J -- KKK995 Ref..Gimbal Fixture Heavy Duty, includes 1 KKN983 1 Setscrew 2 KKN994 1 Spring per Print 3 KKN Frame 4 KKN Ring 5 PHP633 2 Groove Pin (Type C, 5/16 x 1) 6 PHS750 1 Screw (8-32 x 3/16 BSHCS) Page 82

89 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS FIGURE 4-K 230 VAC SUPPLY TRANSFORMER (PEM1214) Page 83

90 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS Page 84

91 Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment. WARNING An Arc Flash Hazard Exists. Follow safe work practices and wear appropriate Personal Protective Equipment. Follow proper lockout/tagout procedures. Failure to comply can result in death or injury. Page 85