REPAIR PARTS CATALOG FOR SUNNEN POWER STROKED HONING MACHINE

Transcription

1 REPAIR S CATALOG FOR SUNNEN POWER STROKED HONING MACHINE MODEL: ML-5000D-MI-ST (STIHL) THIS CATALOG COVERS THE ABOVE MODEL BEGINNING WITH SERIAL SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. ORIGINAL REPAIR S CATALOG SUNNEN PRODUCTS COMPANY 7910 MANCHESTER ROAD ST. LOUIS, MO 63143, U.S.A. PHONE: X-ML-5027

2 Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment.

3 INTRODUCTION Illustrations show all major components in exploded detail. Item numbers on each illustration are keyed to the corresponding parts list, providing a descriptive identification of each part. The parts lists include assemblies as well as detail parts. An item listed without a part number can be obtained as a component of the complete assembly of which it is a part. Standard hardware items are listed with complete descriptions, such as Item 29 below. These may be purchased at your local hardware store, but it is important to replace an item with one having the same dimensions as the original. In some places brand names and part numbers are shown. These may change depending upon availability. Sunnen Products Company reserves the right to make changes, without notice, to materials, specifications, colors, designs and accessories included with units. HOW TO ORDER When ordering replacement parts be sure to include the following information to ensure prompt shipment of correct parts: 1. The part number and description of each part desired, obtained from this parts catalog. 2. The quantity of each part desired. 3. The voltage, frequency and phase, when ordering electrical parts. 4. The model and serial number of the machine, obtained from the name plate, where there is any question concerning a part. HOW TO USE THIS S LIST Step 1. Locate desired part on illustration. Note item number. Step 2. Locate item number in the parts list. Step 3. If the item has a part number listed, order by part number and the description. A part number in light face type indicates that it is a component of the last preceding part number in bold face type. Step 4. If no number is listed, order the part number of the unit of which the desired part is a component. ORDER ONLY BY AND NOT by item number. NOTE: In this manual, parts may be followed by (For CE Machines) or (For Non-CE Machines) to denote domestic machines from exported machines. The CE version is constructed to meet the requirements of the European market, and is available to any customer. Step Step 2. Step 3. Step 4. 1 MVH-4499A 1...Spindle Cap includes 2 PHSM Screw (M6 x 1 x 16 SHCS) 3 PHW Washer (M6) 4 MVH Inner Spindle Nose 14 PEM-870A 1...Cable Carrier includes 15 PEM Cable Carrier Bracket 16 PEM Cable Carrier Bracket 17 PHSM Screw (M3 x 0,5 x 5mm FHCS) iii

4 GENERAL INFORMATION The Sunnen equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment. With proper care and maintenance this equipment will give years of service. READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THIS EQUIPMENT. IMPORTANT: Read any supplemental instructions BEFORE installing this equipment. These supplemental instructions give you important information to assist you with the planning and installation of your SUNNEN equipment. Sunnen Technical Service Department is available to provide telephone assistance for installation, programming, & troubleshooting of your Sunnen equipment. All support is available during normal business hours, 8:00 AM to 4:30 PM Central Time. Review all literature provided with your Sunnen equipment. This literature provides valuable information for proper installation, operation, and maintenance of your equipment. Troubleshooting information can also be found within the Instructions. If you cannot find what you need, call for technical support. Where applicable, programming information for your Sunnen equipment is also included. Most answers can be found in the literature packaged with your equipment. Help us help you. When ordering parts, requesting information, or technical assistance about your equipment, please have the following information available: Have ALL MANUALS on hand. The Customer Services Representative or Technician will refer to it. Have Model Number and Serial Number printed on your equipment Specification Nameplate. Where Applicable: Have Drive model and all nameplate data. Motor type, brand, and all nameplate data. For Troubleshooting, additional information may be required: Power distribution information (type - delta, wye, power factor correction; other major switching devices used, voltage fluctuations) Installation Wiring (separation of power & control wire; wire type/class used, distance between drive and motor, grounding). Use of any optional devices/equipment between the Drive & motor (output chokes, etc.). For fast service on your orders call: Sunnen Automotive Customer Service toll free at: Sunnen Industrial Customer Service toll free at: Customers outside the USA, contact your local authorized Sunnen Distributor. Additional information available at: or sunnen@sunnen.com NOTE: Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding. ESD PREVENTION REVIEW Let's review the basics of a sound static control system and its effective implementation. First, in the three step plan: 1. Always ground yourself when handling sensitive components or assemblies. 2. Always use a conductive or shielded container during storage or transportation. These materials create a Faraday cage which will isolate the contents from static charges. 3. Open ESD safe containers only at a static safe work station. At the static safe work station, follow these procedures before beginning any work: A. Put on your wrist strap or foot grounding devices. B. Check all grounding cords to make sure they are properly connected to ground, ensuring the effective dissipation of static charges. C. Make sure that your work surface is clean and clear of unnecessary materials, particularly common plastics. D. Anti-static bubble wrap has been included for use at the machine when an ESD safe workstation is not available. You are now properly grounded and ready to begin work. Following these few simple rules and using a little common sense will go a long way toward helping you and your company in the battle against the hazards of static electricity. When you are working with ESD sensitive devices, make sure you: GROUND ISOLATE NEUTRALIZE iv

5 SUNNEN LIMITED PRODUCT WARRANTY SUNNEN Products Company and its subsidiaries (SPC) warrant that all new SPC honing machines, gaging equipment, tooling, and related equipment will be free of defects in material and/or workmanship for a period of one year from the date of original shipment from SPC. Upon prompt notification of a defect during the one-year period, SPC will repair, replace, or refund the purchase price, with respect to parts that prove to be defective (as defined above). Any equipment or tooling which is found to be defective from improper use will be returned at the customer's cost or repaired (if possible) at customer's request. Customer shall be charged current rates for all such repair. Prior to returning any SPC product, an authorization (RMA#) and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer. Warranty Limitations and Exclusions This Warranty does not apply to the following: Normal maintenance items subject to wear and tear: (belts, fuses, filters, etc). Damages resulting from but not limited to: Shipment to the customer (for items delivered to customer or customer's agent F.O.B., Shipping Point) Incorrect installation including improper lifting, dropping and/or placement Incorrect electric power (beyond +/- 10% of rated voltage) including intermittent or random voltage spikes or drops Incorrect air supply volume and/or pressure and/or contaminated air supply Electromagnetic or radio frequency interference from surrounding equipment (EMI, RFI) Storm, lightning, flood or fire damage Failure to perform regular maintenance as outlined in SPC manuals Improper machine setup or operation causing a crash to occur Misapplication of the equipment Use of non-spc machines, tooling, abrasive, fixturing, coolant, repair parts, or filtration Incorrect software installation and/or misuse Non-authorized customer installed electronics and/or software Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES. SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND, EXPRESS OR IMPLIED, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A ICULAR PURPOSE OR ANY OTHER MATTER. SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS. SPC SHALL NOT BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO: LOSS OF USE, REVENUE, OR PROFIT. SPC ASSUMES NO LIABILITY FOR PURCHASED S PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES. REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER, SPC's LIABILITY, IF ANY, FOR ANY AND ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS, AND BUYER'S SOLE AND EXCLUSIVE REMEDY THEREFORE, SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE. Shipping Damages Except in the case of F.O.B., Buyer's destination shipments, SPC will not be liable for any settlement claims for obvious and/or concealed shipping damages. The customer bears the responsibility to unpack all shipments immediately and inspect for damage. When obvious and/or concealed damage is found, the customer must immediately notify the carrier's agent to make an inspection and file a claim. The customer should retain the shipping container and packing material. SUNNEN SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you, as user and licensee (Licensee), and Sunnen Products Company (SPC) with respect to preprogrammed software (Software) provided by SPC for use on SPC Equipment. By using the Software, you, as Licensee, agree to become bound by the terms of this Agreement. In consideration of payment of the license fee (License Fee) which is part of the price evidenced by your receipt (Receipt), SPC grants to you as Licensee a non-exclusive right, without right to sub-license, to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software. SPC reserves all rights including rights not otherwise expressly granted, and retain title and ownership to the Software including all subsequent copies or updates in any media. The Software and all accompanying written materials are covered by copyrights owned by SPC. If supplied on removable media (floppy disk), you, as Licensee, may copy the Software only for back up purposes; or you may request that SPC copy the Software for you for the same purposes. All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement. The Software and accompanying written materials (including the user's manual, if any) are provided in an "as is" condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose, even if SPC has been advised of this purpose. SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct, indirect, consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use. It is recognized that some states do not allow the exclusion or limitation of liability for consequential or accidental damages and to the extent this is true, the above limitations may not apply. Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement. SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this agreement. v

6 SAFETY INSTRUCTIONS READ FIRST The ML-5000, like any machine tool, may be dangerous if used improperly. As a result of our commitment to continual safety improvement, many new safety features have been incorporated into this machine. However, these features cannot protect the operator from all hazards of misuse or abuse of the product. Please read all warnings and instructions before attempting to use this machine. DO NOT turn power on until all guards and covers are securely in place. DO NOT remove or defeat any safety device. Depressing foot pedal with power ON can start spindle and stroker motion. Use foot pedal ONLY to start a honing cycle after workpiece is securely fixtured and located on honing tool. Begin each new setup by depressing Emergency Stop button to clear all previous spindle and stroker speed settings. NEVER open or remove any machine cover or protective guard with power "ON." Always disconnect power at main enclosure before servicing ML Always wear eye protection when operating ML DO NOT attempt any repair or maintenance procedure beyond those described in this book. Contact your Sunnen Service Representative for repairs not covered in this book. Manual stroked honing and truing should only be performed by operators trained to use safe manual honing practices. The key for switch to disable stroker and allow manual honing should be kept by a supervisor or skilled honing operator to prevent unauthorized manual honing. Much of the safety of the honing operation is dependent on how workpiece is fixtured. Several standard fixturing components are available but each is limited to certain types of applications. Homemade fixtures are also not uncommon and can be quite effective if designed and used properly. Sometimes it is necessary to clamp workpieces lightly when honing with special fixtures to minimize bore distortion. Likewise, tooling for small diameter honing is inherently fragile. Therefore, Always start a new setup with speeds and feed forces that are much lower than recommended to test stability of tooling and fixturing. After that, speeds and feed forces may be increased slowly to recommended values. If specially built automation components are added to this system, be sure that safety is not compromised. If necessary, obtain special enlarged work area safety system from Sunnen Products Co. Indicates CE version ONLY. 1 DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are extinguished. WARNING: The capacitors are still charged and can be quite dangerous. vi

7 CONTENTS Introduction... iii How To Order... iii How To Use This Parts List... iii General Information... iv ESD Prevention Review... iv Limited Product Warranty... v Sunnen Software License Agreement... v General Safety Instructions... vi Contents... 1 Overall - Basic Machine (ML5000)... 2 SECTION I BASIC MACHINE-TOP 1-A Upper Stroker (ML ) B Lower Stroker (ML /-120) C Feed Unit (ML /-170/-180/-190) D Expand/Retract System (ML ) E Spindle (ML /-150) F Cam Assembly (ML ) G Outside Stroker (ML /-280) H Hood Assembly (ML ) I Front Panel (ML /-240/-250) J Universal Honing Fixture K Runout Indicator & Torque Bar L Front Pillow Block Assembly (EC1595) M Rear Pillow Block Assembly (EC1670) N Stroker Driveshaft Assembly (ML)(ML1850) O Stroker Driveshaft Assembly (MLA)(MLA4865) P Cable Hook Assembly (EC2885) Q Guide Feed Rod (EC2515) R Pillow Block Assembly (EC1815) S Manifold Assembly (ML5505) T Damper Assembly (EC2920) U Cycle Timer Control Motor Assembly (MLU2015) V Stone Saver Idler Assembly (MLU2000) SECTION II BASIC MACHINE-BOTTOM 2-A Foot Pedal Assembly (ML2900) B Machine Base Assembly (ML ) C Tray Assembly (ML ) D Deck Assembly (ML ) E CE Guard Module F Left Guard Pane Assembly (ML3340) G Right Guard Pane Assembly (ML3360) H Coolant System (ML /-20/-30) I CE Light Curtain (ML3495CG-40) J Palm Buttons (ML3495DST-40) K Electrical Enclosure (ML ) L Operator Station (ML ) M Control Panel Door Assembly (ML)(MLU4380) N Control Panel Door Assembly (MLA)(MLA5100) SECTION III ELECTRICAL COMPONENTS 3-A Panel Assembly, Operator Station ML (ML ) B Panel Assembly, Operator Station MLA (MLA5100) C Panel Assembly, High Voltage-400/460V (ML4750H) D Panel Assembly, Low Voltage-230V (ML4750L) E Deck Box (ML ) F LVDT Box (ML ) G Coolant Box (ML3495DST-50) H Coolant Box (ML3495CG-50) I Braking Resistor Assembly, Low Voltage-230V (ML4818) J Braking Resistor Assembly, Hogh Voltage-400/460V (ML4819) SECTION IV OPTIONAL S 4-A Automatic Size Control (EC4500A) B Transformer Kit (PEM1083A) PAGE SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. Copyright 2013 by Sunnen Products Company Printed in U.S.A. Page 1

8 OVERALL BASIC MACHINE OVERALL - BASIC MACHINE Page 2

9 OVERALL BASIC MACHINE S LIST COVERING FIGURE OVERALL Upper Stroker (see Fig. 1-A) Lower Stroker (see Fig. 1-B) Feed Unit (see Fig. 1-C) Expand / Retract System (see Fig. 1-D) Cam Assembly (see Fig. 1-F) Spindle (see Fig. 1-E) Outside Stroker (see Fig. 1-G) Universal Honing Fixture (see Fig. 1-J) Machine Base Assembly (see Fig. 2-B) Tray Assembly (see Fig. 2-C) Deck Assembly (see Fig. 2-D) 12 EC Right Hood Rest 13 EC Left Hood Rest 14 EC4051A 1...Right Hood Prop 15 EC4052A 1...Left Hood Prop Front Panel (see Fig. 1-I) Foot Pedal Assembly (see Fig. 2-A) 18 ML Coolant System (see Fig. 2-H) Electrical Enclosure (see Fig. 2-K) Operator Station (see Fig. 2-L) 21 EC Gage Tray Assembly (Optional) 22 EC6510A 1...Side Tray Assembly (Optional) includes 23 EC6519A 1...Side Tray Mat N/S EC6518A 1...Spacer (Pkg. of 2) Hood Assembly (see Fig. 1-H) N/S PHM484A 2...Latch (Pkg. of 1) 25 EC4291A 1...Spindle Splash Guard 26 PHM788A 1...Knob N/S PHSM Screw N/S EC Spacer 27 ML Left Guard Pane Assembly (CE Machines ONLY)(see Fig. 2-F) N/S ML Right Guard Pane Assembly (CE Machines ONLY)(see Fig. 2-G) Page 3

10 SECTION I BASIC MACHINE-TOP FIGURE 1-A UPPER STROKER Page 4

11 S LIST COVERING FIGURE 1-A SECTION I BASIC MACHINE-TOP Ref....Upper Stroker includes 1 EC Front Stroker Frame (see Fig. 1-B, 1 of 2, item 39) 2 PHSM Screw ( M8 x 1,25 x 30mm HHCS) 3 PHWM Lockwasher (M8) 4 PHWM Flatwasher (M8) - EC1530A 1...Crank Assembly includes 5 EC Rear Frame Member 6 EC Crankshaft 7 PBR Bearing 8 PBR Bearing 9 EC Connecting Rod 10 PBR Bearing 11 PBR Bearing (Ball) 12 EC Crank Bearing Bracket 13 EC Right Frame Member 14 EC Left Frame Member 15 PHSM Screw (M8 x 1,25 x 50mm HHCS) 16 PHKM Parallel Key(5 x 5 x 14mm) 17 EC Stroker Pulley 18 EC Wedge 19 PHSM Screw (M8 x 1,25 x 20mm (HHCS) 20 EC Washer 21 PMO Motor (see Fig. 2-K, item 19) 22 EC Stroker Motor Bracket Assy. 23 PHWM Flatwasher (M8) 24 PNP Electrical Decal 25 EC Wedge 26 PHSM Screw (M8 x 1,25 x 50mm HHCS) 27 PEC Conduit Connector 28 PEM Sealing 'O' Ring w/retainer 29 PES Modular Prox Switch 30 ML Stroke Length #1 Prox Cable (see Fig. 3-E, item 13) 31 ML Stroke Pulley #1 Prox Cable (see Fig. 3-E, item 23) 32 PHNM Nut, Hex (M8 x 1,25) 33 EC Stroker Motor Pulley 34 PHSM Screw (M6 x 1,0 x 8 mm SHSS) 35 PDB Belt 36 EC Proximity Sensors Support 37 ML Stroke Length #2 Prox Cable (see Fig. 3-E, item 24) 38 ML Stroke Length #3 Prox Cable (see Fig. 3-E, item 26) 39 ML Stroke Pulley #2 Prox Cable (see Fig. 3-E, item 18) 40 ML Stroke Pulley Rear Prox Cable (see Fig. 3-E, item 14) 41 ML Proximity Switch Bracket 42 ECA Stroker Pulley Target 43 ECA Proximity Switch Bracket Page 5

12 SECTION I BASIC MACHINE-TOP FIGURE 1-B LOWER STROKER (1 of 2) Page 6

13 SECTION I BASIC MACHINE-TOP S LIST COVERING FIGURE 1-B - (1 of 2) Ref....Lower Stroker (1 of 2) includes 1 PDB Timing Belt 2 EC Belt Connector 3 EC Belt Clamp 4 PHSM Screw (M3 x 0,5 x 12mm SHCS) 5 PHM Timing Pulley 6 EC Pulley Shaft 7 EC Idler Pulley 8 PHPM Dowel Pin (M8 x 24mm) 9 EC Pulley Bracket 10 EC Tensioning Block 11 PHSM Screw (M6 x 1,0 x 35mm SHCS) - ML1646A Ref...Cross Beam Pivot Assembly Kit includes 12 EC Cross Beam Pivot 13 PBR Roller 14 EC Pin 15 PPPM Grease Fitting (M6 x 1,0 x 5mm) 16 PHNM Nut, Hex Jam (M10 x 1,5) 17 EC Long Rod 18 EC Short Rod 19 EC Guide Block 20 PSP Disc Spring 21 PHNM Locknut (M10 x 1,5) 22 EC Spacer 23 PHM Hand Lever 24 EC1661X1 1...Cross Beam 25 PBR Bearing (Ball) 26 EC Stroker Shaft Clamp 27 PHPM Dowel Pin (M10 x 24mm) 28 PHSM Screw (M10 x 1,5 x 40mm HHCS) - ML1656A Ref...Yoke Link Kit includes 29 PHNM Nut, Hex (M10 x 1,5) 30 EC Yoke Link 31 PBR Bearing 32 EC Roller Yoke 33 EC Pin 34 PSP Disc Spring 35 EC Yoke Guide 36 PHSM Screw (M8 x 1,25 x 20mm HHCS) 37 PHWM Lockwasher (M8) 38 PHWM Flatwasher (M8) 39 EC1512 Ref....Front Stroker Frame (see Fig. 1-A, item 1) Page 7

14 SECTION I BASIC MACHINE-TOP FIGURE 1-B LOWER STROKER (2 of 2) Page 8

15 SECTION I BASIC MACHINE-TOP S LIST COVERING FIGURE 1-B - (2 of 2) Ref....Lower Stroker (2 of 2) includes 1 EC Seal 2 EC Front Pillow Block Assembly (see Fig. 1-L) 3 PHSM Screw (M6 x 1,0 x 25mm HHCS) 4 PHWM Lockwasher (M6) 5 PHWM Washer (M6) 6 EC Rear Pillow Block Assembly (ML)(see Fig. 1-M) 6 MLA Rear Pillow Block Assembly (MLA)(see Fig. 1-M) 7 PHSM Screw (M8 x 1,25 x 20mm HHCS) 8 PHWM Lockwasher (M8) 9 PHWM Flatwasher (M8) 10 ML Stroker Driveshaft Assembly (ML)(see Fig. 1-N) 10a MLA Stroker Driveshaft Assembly (MLA)(see Fig. 1-O) 11 PFC Air Cylinder 12 PPP Elbow 13 EC Unlatching Cyl. Base 14 PHSM Screw (M5 x 0,8 x 50mm SHCS) 15 PHWM Lockwasher (M5) 16 EC Rod End 17 PHNM Nut, Hex (M8 x 1,25) 18 EC Lifter Pivot Block 19 PHPM Dowel Pin (M10 x 36mm) 20 PHSM Screw (M8 x 1,25 x 35mm HHCS) 21 PHWM Flatwasher (M10) 22 EC Lifter Arm 23 PBR Bushing 24 EC Roller Shaft 25 EC1871SC 1...Roller 26 PHSM Screw (M6 x 1,0 x 20mm SHCS) 27 EC1872SC 1...Lifter Bar 28 PHSM Screw (M5 x 0,8 x 20mm SHCS) 29 EC1781* 1...Carriage Position Screw 30 EC1885* 1...Top Clamp Block Assembly 31 EC1890* 1...Bottom Clamp Assembly 32 PHSM966* 1...Screw (M6 x 1,0 x 25mm SHCS) 33 PHM494* 1...Hand Lever 34 EC Stop Collar Nut 35 EC1512 Ref....Front Stroker Frame (see Fig. 1-A, item 1) *NOTE: Not used on MLA5000 Machines. Page 9

16 SECTION I BASIC MACHINE-TOP FIGURE 1-C FEED UNIT (1 of 4) Page 10

17 SECTION I BASIC MACHINE-TOP S LIST COVERING FIGURE 1-C (1 of 4) Ref....Feed Unit (1 of 4) includes 1 EC Feed Unit Frame 2 EC Retraction Stop 3 PHSM Screw (M8 x 1,25 x 16mm SHCS) 4 PHSM Screw (M5 x 0,8 x 20mm SHCS) 5 EC Yoke Assembly 6 EC Rod 7 EC2619X 1...Spring 8 EC Adjustment Disc 9 PHKM Parallel Key 10 EC Rod End 11 EC Jam Nut 12 PBR Roller 13 EC Pivot Pin 14 EC Linkage Yoke 15 PBR Roller Bearing 16 EC Spring Link Pivot Pin 17 PHWM Flatwasher (M8) 18 PHRM E-Ring (6mm) 19 EC Control Link 20 PHSM Screw (M4 x 0,7 x 10mm SHCS) 21 PHWM Lockwasher (M4) 22 PHWM Washer (M4) Page 11

18 SECTION I BASIC MACHINE-TOP FIGURE 1-C FEED UNIT (2 of 4) Page 12

19 SECTION I BASIC MACHINE-TOP S LIST COVERING FIGURE 1-C (2 of 4) Ref....Feed Unit (2 of 4) includes 1 ML Right Input Link 2 ML Left Input Link 3 EC2648ST 2...Counterbalance Pivot Block 4 EC Counterbalance Pivot Pin 5 PPPM Grease Fitting (M6 x 1,0 x 5mm) 6 EC Input Link Frame 7 EC Stop Block 8 EC Compression Pad 9 PHSM Screw (M4 x 0,7 x 20mm SHCS) 10 PHWM Flatwasher (M4) 11 PHSM Screw (M5 x 0,8 x 25mm SHCS) 12 EC Washer Plate 13 EC Input Link Pivot Pin 14 EC Input Lever Bracket 15 PHSM Screw (M6 x 1,0 x 12mm SHCS) 16 PHSM Screw (M6 x 1,0 x 16mm SHCS) 17 PHSM Screw (M6 x 1,0 x 16mm BHCS) 18 PHWM Lockwasher (M6) 19 PHNM Nut, Hex (M6 x 1,0) 20 PHR E-Ring (8mm) 21 EC Control Link Retainer 22 PHSM Screw (M5 x 0,8 x 10mm BHCS) 23 PHWM Lockwasher (M5) 24 EC Right Frame Section 25 EC Left Frame Section 26 EC Counterbalance Pivot Pin 27 PHR E-Ring (12mm) 28 PHSM Screw (M8 x 1,25 x 20mm HHCS) 29 PHWM Lockwasher (M8) 30 PHWM Flatwasher (M8) 31 EC2619X 1...Spring 32 EC2674ST 1...Spring Support 33 EC Actuator Rod End 34 EC Right Actuator Bracket 35 EC Left Actuator Bracket 36 PHWM Flatwasher (M6) 37 EC Disassembly Warning Label 38 PHSM Setscrew (M6 x 1,0 x 6mm SHSS) 39 PFC Air Cylinder 40 PFC Flow Control Valve 41 MLA Anti-Glaze Prox. Switch Bracket 42 CRG Flatwasher 43 PHSM Screw (M4 x 0,7 x 6mm BHCS) 44 PHWM Lockwasher (M4) 45 PHNM Nut, Hex (M4 x 0,7) 46 ML Prox Mounting Plate 47 PEM Mounting Collar 48 PES Modular Prox Switch, Pnp, N.O. 49 ML Cable, Anti Glaze Upper Limit Prox. (see Fig. 3-E, item 15) 50 EC Control Link 51 EC Feed Unit Frame Page 13

20 SECTION I BASIC MACHINE-TOP FIGURE 1-C FEED UNIT (3 of 4) Page 14

21 SECTION I BASIC MACHINE-TOP S LIST COVERING FIGURE 1-C (3 of 4) Ref....Feed Unit (3 of 4) includes 1 EC Force Adjustment Screw 2 EC Pad 3 PHM Ball Plunger 4 EC Stop Collar 5 PHSM Screw (M5 x 0,8 x 6mm SHSS) 6 EC Flexible Coupling 7 PHSM Setscrew (M6 x 1,0 x 12mm SHSS) 8 EC Main Lever 9 PHPM Dowel Pin (M10 x 30mm) 10 EC Indicator Point 11 PBR Bearing 12 EC Main Pivot Pin 13 EC Spacer 14 PHR E-Ring (12mm) 15 EC Overtravel Stop Bar 16 PHSM Screw (M8 x 1,25 x 25mm SHSS) 17 PHNM Nut, Hex (M8 x 1,25) 18 PHSM Screw (M5 x 0,8 x 16mm SHCS) 19 EC Bracket 20 PHSM Screw (M5 x 0,8 x 12mm SHCS) 21 PHWM Flatwasher (M5) 22 PHNM Nut, Insert (M5 x 1,8,) 23 EC Link (see Fig. 1-D, item 38) 24 EC Pin 25 PHRM E-Ring (3,2mm) 26 PHSM Screw (M8 x 1,25 x 20mm HHCS) 27 PHWM Lockwasher (M8) 28 PBR Roller 29 PHPM Dowel Pin (M6 x 24mm) 30 EC Feed Control Arm 31 EC Control Arm Extension 32 EC Control Arm Spacer 33 PHSM Screw (M8 x 1,25 x 35mm HHCS) 34 EC Spacer 35 PHSM Screw (M6 x 1,0 x 60mm SHCS) 36 PHWM Flatwasher (M6) 37 PHWM Lockwasher (M6) 38 PHNM Nut, Hex (M6 x 1,0) 39 EC Input Lever Bracket 40 EC Retraction Yoke (see Fig. 1-E, 2 of 2, item 12) 41 EC Feed Unit Frame 42 EC2580 Ref....Indicator Frame Assembly (see Fig. 1-C, 4 of 4) Page 15

22 SECTION I BASIC MACHINE-TOP Page 16 FIGURE 1-C FEED UNIT (4 of4)

23 S LIST COVERING FIGURE 1-C (4 of 4) SECTION I BASIC MACHINE-TOP Ref....Feed Unit (4 of 4) includes 1 EC Indicator Frame Assy. 2 EC Indicating Finger 3 PBR Ball 4 EC Spacer 5 PSP Compression Spring 6 PHPM Dowel Pin (M4 x 50) 7 PHNM Nut, Insert (M5 x 1,8) 8 EC Split Bushing 9 EC LVDT (see Fig. 3-F, item 11) 10 EC Clip 11 PHW Flatwasher (#6) 12 PHNM Nut, Hex Jam (M27 x 3,0) 13 EC Pin 14 PSP Extension Spring 15 EC Spacer 16 PHSM Screw (M5 x 0,8 x 20mm SHCS) 17 PHWM Flatwasher (M5) Page 17

24 SECTION I BASIC MACHINE-TOP FIGURE 1-D EXPAND/RETRACT SYSTEM Page 18

25 SECTION I BASIC MACHINE-TOP S LIST COVERING FIGURE 1-D Ref....Expand/Retract System includes 1 EC Link 2 MBB Flatwasher 3 PHRM E-Ring (5mm) 4 PSP Extension Spring 5 MLA Retraction Cylinder Bracket 6 PHSM Screw (M8 x 1,25 x 20mm HHCS) 7 PHWM Lockwasher (M8) 8 EC Retraction Cyl.Pivot Pin 9 PHNM Nut, Hex Jam (M16 x 2,0) 10 PFC Air Cylinder 11 PFC Flow Control Valve 12 PPP Elbow 13 PHR E-Ring (8mm) 14 EC Rod End Assembly 15 EC Foot Pedal Chain 16 PHM Chain Connector 17 EC Tri-Coupling 18 EC Spring Connector Link 19 EC Pin 20 PHRM E-Ring (3,2mm) 21 EC Spring (connects to EC4110) (see Fig. 2-C, item 20) 22 EC Cable Hook Assembly (see Fig. 1-P) 23 PHNM Nut, Insert (M5 x 1,8,) 24 PHSM Screw (M5 x 0,8 x 12mm SHCS) 25 PHWM Flatwasher (M5) 26 ML Prox Mounting Plate 27 PEM Mounting Collar 28 PES Modular Prox Switch, PNP, N.O. 29 PES Modular Prox Switch, PNP, N.C. 30 PHWM Lockwasher (M4) 31 PHNM Nut, Hex (M4 x 0,7) 32 PHWM Flatwasher (M4) 33 ML Foot Pedal, #1 Prox Cable (see Fig. 3-E, item 22) 34 ML Foot Pedal, #2 Prox Cable (see Fig. 3-E, item 21) 35 MLU Electric Clutch (see Fig. 1-U, item 3) 36 PHSM Screw (M6 x 1,0 x 12 HHCS) 37 PHWM Washer 38 EC2894 Ref....Link (see Fig. 1-C, 3 of 4, item 23) 39 EC2856 Ref....Cam Housing (see Fig. 1-F, item 1) 40 EC2555 Ref....Feed Unit Frame (see Fig. 1-C, 1 of 4, item 1) Page 19

26 SECTION I BASIC MACHINE-TOP FIGURE 1-E SPINDLE (1 of 2) Page 20

27 SECTION I BASIC MACHINE-TOP S LIST COVERING FIGURE 1-E (1 of 2) Ref....Spindle (1 of 2) includes 1 EC Spindle Housing 2 EC Bearing Spacer 3 PHPM Dowel Pin (M6 x 12mm) 4 PBR Tapered Roller Bearing 5 FX ML Spindle Shaft 6 PBR Bushing 7 PHNM Bearing Retaining Nut 8 PHM Seal 9 EC Rear Seal Housing 10 PHM Seal 11 PHSM Screw (M3 x 0,5 x 8mm SHCS) 12 PHSM Screw (M6 x 1,0 x 16mm SHCS) NOT USED 14 FX Collect Adapter 15 PPPM Grease Fitting (M6 x 1,0 x 5mm) 16 PHK Parallel Key 17 EC Spindle Pulley 18 PHSM Screw (M6 x 1,0 x 8mm SHSS) 19 PMO Spindle Motor (see Fig. 2-K, item 23) 20 ML Spindle Motor Base 21 PHSM Screw ( M10 x 1,5 x 25mm FSHCS) 22 PHWM Flatwasher (M10) 23 PHWM Lockwasher (M10) 24 PHNM Nut, Hex (M10 x 1,5) 25 EC Motor Pulley 26 PHSM Screw (M8 x 1,25 x 30mm HHCS) 27 PHWM Lockwasher (M8) 28 PHWM Flatwasher (M8) 29 EC Wedge 30 PHSM Screw (M8 x 1,25 x 50mm HHCS) 31 PDB Belt 32 PNP Electrical Decal 33 PEC Conduit Connector 34 PEM Sealing O-Ring w/retainer Page 21

28 SECTION I BASIC MACHINE-TOP FIGURE 1-E SPINDLE (2 of 2) Page 22

29 SECTION I BASIC MACHINE-TOP S LIST COVERING FIGURE 1-E (2 of 2) Ref....Spindle (2 of 2) includes 1 FX Feed Rod Adapter 2 EC Feed Rod 3 EC Cover Plate 4 PBR Bearing 5 EC Shoulder Washer 6 PHSM Screw (M10 x 1,5 x 25mm SHCS) 7 EC Guided Feed Rod (see Fig. 1-Q) 8 PHSM Screw (M4 x 0,7 x 10mmSHCS) 9 EC Torque Bracket 10 PHSM Screw (M8 x 1,25 x 20mm HHCS) 11 PHWM Lockwasher (M8) 12 PHSM Screw (D & GMI Voltage Machines ONLY) 13 EC2537 Ref....Retraction Yoke (see Fig. 1-C, 3 of 4, item 40) 14 FX ML Spindle Shaft 15 FX Collect Adapter N/S PHM mm Collet N/S PHM mm Collet N/S PHM Friction Nut N/S PHM Spanner wrench N/S PHM Spanner wrench Page 23

30 SECTION I BASIC MACHINE-TOP FIGURE 1-F CAM ASSEMBLY Page 24

31 SECTION I BASIC MACHINE-TOP S LIST COVERING FIGURE 1-F Ref....Cam Assembly includes 1 EC Cam Housing (see Fig. 1-F, item 39) 2 PBR Bearing 3 EC Cam Shaft 4 PHRM Retaining Ring 5 EC Sleeve 6 PBR Bearing 7 PHR Retaining Ring, External (2in.) 8 EC Auto Lever Assembly 9 EC Shim Cover 10 EC Eccentric Cam 11 PHSM Screw (M4 x 0,7 x 12mm SHCS) 12 EC Dog Block 13 PHSM Screw (M5 x 0,8 x 12mm SHCS) 14 EC Cable Lever Assembly 15 EC End Plate 16 PHSM Screw (M4 x 0,7 x 10mm SHCS) 17 EC Dog Collar 18 PHSM Screw (M4 x 0,7 x 20mm SHCS) 19 EC Damper Lever Assembly 20 EC Dog Block 21 EC Spring Lever Assembly 22 PHSM Screw (M5 x 0,8 x 30mm SHCS) 23 PHSM Screw (M6 x 1,0 x 25mm SHCS) 24 PHWM Lockwasher (M6) 25 PHWM Flatwasher (M6) Page 25

32 SECTION I BASIC MACHINE-TOP FIGURE 1-G OUTSIDE STROKER (1 of 2) Page 26

33 SECTION I BASIC MACHINE-TOP S LIST COVERING FIGURE 1-G (1 of 2) Ref....Outside Stroker (1 of 2) includes 1 EC Ball Bushing Shaft 2 EC Pillow Block Assembly (see Fig. 1-R) 3 PPPM Grease Fitting (M6 x 1,0 x 5mm) 4 EC Shaft Support 5 PHSM Screw (M8 x 1,25 x 16mm SHCS) 6 PHSM Screw (M6 x 1,0 x 16mm SHCS) 7 EC Collar 8 PHSM Screw (M5 x 0,8 x 16mm SHCS) 9 PHSM Screw (M6 x 1,0 x 25mm SHCS) 10 PHWM Lockwasher (M6) 11 PHWM Flatwasher (M6) 12 MLU Stroker Carriage Assembly 13 EC Carriage Position Handwheel 14 EC Pad 15 PHSM Screw (M5 x 0,8 x 12mm SHCS) 16 EC Spacer 17 EC Bearing/Spring Locator Plate 18 PSP Wave Spring 19 PBR Thrust Bearing Washer 20 PBR Thrust Bearing Roller & Cage 21 PBR Thrust Bearing Center Washer 22 PHNM Bearing Nut 23 EC Bearing Locator Plate 24 PHSM Screw (M5 x 0,8 x 20mm SHCS) 25 EC Spindle Splash Guard 26 EC Spacer 27 PHM Knob Page 27

34 SECTION I BASIC MACHINE-TOP FIGURE 1-G OUTSIDE STROKER (2 of 2) Page 28

35 SECTION I BASIC MACHINE-TOP S LIST COVERING FIGURE 1-G (2 of 2) Ref....Outside Stroker (2 of 2) includes 1 EC Cable, ASC Port 2 PEC Clamp 3 PEC Plug 4 PFC Filter Regulator 5 PPP Adapter 6 PPP Street Elbow 7 PPP Hose Barb 8 PPP Elbow 9 ML Manifold Assembly (see Fig. 1-S) 10 PHNM Nut, Insert (M4 x 1,8) 11 PHSM Screw (M4 x 0,7 x 40mm SHCS) 12 PHWM Flatwasher (M4) 13 PFC Flow Control Valve 14 PFC Regulator 15 PPPM Elbow 16 EC4110 Ref....Machine Cover Frame (see Fig. 2-C, item 16) Page 29

36 SECTION I BASIC MACHINE-TOP Page 30 FIGURE 1-H HOOD ASSEMBLY

37 S LIST COVERING FIGURE 1-H SECTION I BASIC MACHINE-TOP Ref....Hood Assembly includes 1 EC Rear Panel Assembly 2 EC Guide Plate 3 PHSM Screw (M6 x 1,0 x 35mm SHCS) 4 PHWM Lockwasher (M6) 5 PHWM Washer (M6) 6 PHSM Screw (M5 x 0,8 x 16mm SHCS) 7 PHWM Washer (M5) 8 PHNM Nut, Insert (M5 x 1,8) 9 ML4250A 1...Right Hood includes N/S EC Right Hood Assembly (see Fig. 2-C, item 14) N/S PDL204A 1...Decal Set, Right (specify burgundy or black) 10 ML4255A 1...Left Hood includes N/S EC Left Hood Assembly (see Fig. 2-C, item 15) N/S PDL204A 1...Decal Set, Left (specify burgundy or black) 11 PHM Latch 12 PHNM Nut, Self Clinching (M6 x 1,0) 13 PHSM Screw (M6 x 1,0 x 12mm SHCS) 14 PET Terminal 15 PHNM Nut, Hex (M5 x 0,8) 16 PHSM Screw (M5 x 0,8 x 12mm PPHS) 17 PHWM Lockwasher, External Tooth (M5) 18 PNP Ground Symbol Label Ground Wire 20 EC1090 Ref....Right Beam Assembly (see Fig. 2-D, item 1) 21 EC1095 Ref....Left Beam Assembly (see Fig. 2-D, item 2) 22 EC4110 Ref....Machine Cover Frame (see Fig. 2-C, item 16) Page 31

38 SECTION I BASIC MACHINE-TOP FIGURE 1-I FRONT PANEL (1 of 3) Page 32

39 SECTION I BASIC MACHINE-TOP S LIST COVERING FIGURE 1-I (1 of 3) Ref....Front Panel (1 of 3) includes 1 ML Front Panel Assembly 2 ML2724CE 1...Front Panel Overlay (CE Machines ONLY) 2 ML2724EN 1...Front Panel Overlay (Non-CE Machines ONLY) 3 EC Knob Casting 4 EC Feed Force Input Shaft 5 EC Output Gear 6 EC Finishing Force Dial 7 ML Feed Force Dial Face 8 PHSM Screw (M3 x 0,5 x 8mm SHCS) 9 PHM Pinion 10 EC Coupling Assembly 11 PHSM Screw (M5 x 0,8 x 6mm SHSS) 12 EC Gear Cluster Bracket 13 EC Intermediate Gear Shaft 14 PHM Gear 15 PHM Gear 16 PHSM Screw (M5 x 0,8 x 12mm SHCS) 17 PHWM Washer (M5) 18 PHSM Screw (M6 x 1,0 x 12mm SHCS) 19 PHSM Screw (M6 x 1,0 x 16mm SHCS) 20 PHWM Lockwasher (M6) 21 PHWM Washer (M6) 22 POR O-Ring (7,5 ID x 2,5 mm) 23 EC Standoff 24 PHSM Screw (M6 x 1,0 x 20mm HHCS) 25 PHWM Flatwasher (M6) 26 EC Feed Regulator Screw 27 EC Knob 28 PHSM Screw (M4 x 0,7 x 6mm SHSS) 29 PHRM E-Ring (5mm) 30 EC Damper Assembly (see Fig. 1-T) 31 EC Feed Regulator Dial 32 PHSM Screw (M4 x 0,7 x 5mm SHSS) 33 EC Roughing Force Dial 34 EC Roughing Dial Face 35 MLU Stone Saver Idler Assembly (see Fig. 1-V) 36 PDB Belt 37 ML Feed Regulator Cover 38 PHSM Screw (M4 x 0,7 x 25mm SHCS) 39 PHWM Washer (M4) Page 33

40 SECTION I BASIC MACHINE-TOP FIGURE 1-I FRONT PANEL (2 of 3) Page 34

41 SECTION I BASIC MACHINE-TOP S LIST COVERING FIGURE 1-I (2 of 3) Ref....Front Panel (2 of 3) includes 1 EC Feed Dial Shaft 2 EC Feed Knob 3 EC Knob Handle 4 PHPM Groove Pin, Flat Head (M2 x 6mm) 5 EC Feed Dial Disc 6 EC2764M 1...Feed Dial Face (Metric) 6 EC Feed Dial Face (Inch) 7 EC Index Piece 8 PHSM Screw (M3 x 0,5 x 20mm SHCS) 9 PHWM Washer 10 EC Compensator Gear 11 EC Spring Per Print 12 EC Spring Housing 13 PHSM Screw 14 EC Clutch Housing 15 PBR Bearing 16 EC Clamp Collar 17 PHSM Screw (M6 x 1,0 x 8mm SHSS) 18 EC Feed Shaft 19 EC Drag Wheel 20 EC Shaft Support Bracket 21 PBR Bearing 22 PHWM Flatwasher (M6) 23 PHWM Lockwasher (M6) 24 PHSM Screw (M6 x 1,0 x 30mm SHCS) 25 EC Pulley Shaft 26 PHM Timing Pulley 27 PDB Timing Belt 28 EC Drag Spring Clamp 29 EC Drag Spring 30 PHSM Screw (M5 x 0,8 x 16mm SHCS) 31 EC Knob 32 PHSM Setscrew (M4 x 0,7 x 6mm SHSS) 33 PHR E-Ring (8mm) 34 PHNM Nut, Hex Jam (M10 x 1,5) 35 EC Compensator Screw 36 EC Clevis 37 EC Link 38 PHPM Roll Pin (M6 x 16mm) 39 PFC Push Button Valve 40 PFC Valve Adapter 41 PFC Valve 42 PPPM Elbow 43 PFC Air Cylinder 44 PFC Flow Control Valve 45 PHSM Screw (M5 x 0,8 x 12mm SHCS) 46 EC Rack Rod End 47 PHSM Screw 48 EC Rack 49 EC Standoff 50 EC Spring Opening Plate 51 EC Rack Support 52 PHWM Flatwasher (M5) 53 PHSM Screw (M5 x 0,8 x 20mm SHCS) 54 PHSM Screw (M4 x 0,7 x 30mm SHCS) 55 ML Front Panel Assembly Page 35

42 SECTION I BASIC MACHINE-TOP FIGURE 1-I FRONT PANEL (3 of 3) Page 36

43 SECTION I BASIC MACHINE-TOP S LIST COVERING FIGURE 1-I (3 of 3) Ref....Front Panel (3 of 3) includes 1 ML2751M 1...Panel Meter, 4.5in. (Metric) 1 ML Panel Meter, 4.5in. (Inch) 2 ML Gasket 3 ML Indicator Electrical Enclosure 4 PES Four Position Selector (see Fig. 3-F, item 12) 5 PHSM Screw (M5 x 0,8 x 12mm SHCS) 6 PHWM Washer (M5) 7 MAN Nut, Hex (#6-32) 8 EC Tape Per Print 9 EC Index Piece 10 PHSM Screw (M3 x 0,5 x 12mm SHCS) 11 PHNM Nut, Hex (M3 x 0,5) 12 ML2996EN 1...Stroker Overlay (Inch) 12 ML2996CE 1...Stroker Overlay (Metric) 13 EC Stroke Length Handwheel 14 EC Knob Handle 15 PHSM Screw (M4 x 0,7 x 6mm SHSS) 16 PES Key Switch (CE Machines ONLY) 17 PES Mounting Collar (CE Machines ONLY) 18 PES Contact, N.O., Screw Term. (CE Machines ONLY) 19 EC Sparkout Led Cable 20 PED Potentiometer Operator 21 EC Cable, Sparkout Potentiometer (see Fig. 3-F, item 9) 22 PEM Green Pilot Light Head 23 PEM Light Block, LED Green 24 ML Reverse Switch Label 25 PNP Safety Glass Label 26 ML Front Panel Assembly 27 ML Gage Frame 28 ML Gasket, Gage Frame 29 PHSM Setscrew (M3 x 0,5 x 4mm FPSHSS) 30 ML Cover, Indicator Electrical Enclosure 31 PHSM Screw (M4 x 0,7 x 16mm BSHCS) 32 PHWM Flatwasher (M4) 33 PHWM Lockwasher (M4) 34 PHNM Nut, Insert (M4 x 1,8) Page 37

44 SECTION I BASIC MACHINE-TOP FIGURE 1-J UNIVERSAL HONING FIXTURE S LIST COVERING FIGURE 1-J - EC6100A 1...Universal Honing Fixture includes 1 EC6117A 1...Gate 2 EC6126A 1...Right Finger 3 EC6127A 1...Left Finger 4 EC6132A 4...Spacer (Pkg. of 2) 5 KKN613C 2...Carbide Tip (Pkg. of 2) with 6 PHSM Screw (M4 x 0,7 x 8 FHCS) 7 EC6133A 2...Roller Spacer (Pkg. of 1) 8 PBR224A 2...Bearing (Pkg. of 1) 9 PHSM Screw (M6 x 1,0 x 35 SHCS) 10 PHWM Lockwasher (M6) 11 PSP330A 1...Spring 12 EC6131A 1...Finger Frame 13 PHSM Screw (M6 x 1,0 x 20 SHCS) 14 EC6134A 2...Knurled Nut (Pkg. of 2) 15 PHSM615A 2...Screw (M6 x 1,0 x 40 SHCS) (Pkg. of 2) 16 EC6141A 1...Block 17 EC6142A 1...Pin 18 PHSM Screw (M6 x 1,0 x 20 SHCS) 19 PHWM Lockwasher (M6) (Parts continued on next page) Page 38

45 S LIST COVERING FIGURE 1-J SECTION I BASIC MACHINE-TOP 20 PHWM534A 1...Washer (Special) 21 EC6143A 1...Arm 22 EC1767A 1...Cam Lever 23 PHM372A 1...Knob 24 PBR224A 1...Bearing 25 PHSM Screw (M6 x 1,0 x 16 SHCS) 26 PHWM Washer (M6) 27 PHRM Retaining Ring 28 EC6139A 1...Spacer 29 EC6136A 1...Lever 30 EC6137A 1...Bushing 31 EC6138A 2...Washer (Special) (Pkg. of 1) 32 PHSM Screw (M6 x 1,0 x 40 SHCS) 33 PHWM Lockwasher (M6) 34 PHWM Washer (M6) 35 EC6105A 2...Fixture Support Bar (Pkg. of 1) 36 PHSM Screw 37 EC6108A 1...Torque Finger Base 38 EC6109A 1...Torque Finger 39 PHSM Screw (M6 x 1,0 x 30 SHCS) 40 PHSM Screw (M6 x 1,0 x 16 SHCS) 41 EC6122A 2...Stop Collar (Pkg. of 1) 42 PHSM Screw (M6 x 1,0 x 30 SHCS) 43 EC6118A 1...Latch Block 44 PHSM Screw (M6 x 1,0 x 20 SHCS) 45 EC6119A 1...Gate Latch 46 PHPM546A 1...Groove Pin 47 EC6116A 1...Gate Hinge 48 PBR225A 2...Bushing (Pkg. of 2) 49 PHSM Screw (M6 x 1 x 20 SHCS) 50 PHWM Washer (M6) 51 EC6111A 2...Stop Collar (Pkg. of 1) 52 PHSM Screw (M6 x 1,0 x 30 SHCS) 53 EC6121A 1...Stop Pin 54 EC6123A 4...Finger (Pkg. of 1) 55 KKN613A 4...Carbide Tip (Pkg. of 1) 56 PHSM Screw (M4 x 0,7 x 8 FHCS) 57 PHSM Screw Page 39

46 SECTION I BASIC MACHINE-TOP FIGURE 1-K RUNOUT INDICATOR & TORQUE BAR S LIST COVERING FIGURE 1-K 8 ML Torque Arm EC6550A 1...Runout Indicator Assembly includes Runout Indicator (Not Sold Separately) 2 EC Indicator Clamp 3 CGM Pivot Rod 4 CGM4009A 1...Cone 5 EC Cam 6 PHPM Spring Pin 7 PHSM Shoulder Screw (8 Dia. x 25 w/ M6 Thd.) Page 40

47 SECTION I BASIC MACHINE-TOP FIGURE 1-L FRONT PILLOW BLOCK ASSEMBLY S LIST COVERING FIGURE 1-L - EC1595 Ref....Front Pillow Block Assembly includes 1 EC Pillow Block 2 PBR Ball Bushing 3 PHM Seal 4 PPPM Grease Fitting (M6 x 1,0 x 5mm) Page 41

48 SECTION I BASIC MACHINE-TOP FIGURE 1-M REAR PILLOW BLOCK ASSEMBLY S LIST COVERING FIGURE 1-M - EC1670 Ref....Rear Pillow Block Assembly (ML) includes - MLA1670 Ref....Rear Pillow Block Assembly (MLA) includes 1 EC Rear Pillow Block (ML) 1 MLA Rear Pillow Block (MLA) 2 PBR Ball Bushing 3 PHM Seal 4 PHPM Dowel Pin 5 PPPM Grease Fitting (M6 x 1,0 x 5mm) Page 42

49 SECTION I BASIC MACHINE-TOP FIGURE 1-N STROKER DRIVESHAFT ASSEMBLY ML S LIST COVERING FIGURE 1-N - ML1850 Ref....Stroker Driveshaft Assembly (ML) includes 1 EC Stroker Drive Shaft Assy. 2 EC Latch Plate 3 EC Latch Wedge 4 EC1857SC 1...Spacer 5 EC Stroker Extension Tube 6 EC Front Latch Finger 7 EC Rear Latch Finger 8 PHSM Screw (M4 x 0,7 x 25mm SHCS) 9 PHSM Screw (M5 x 0,8 x 30mm SHCS) 10 PHWM Lockwasher (M5) 11 PHWM Lockwasher (M4) 12 PSP Compression Spring, Page 43

50 SECTION I BASIC MACHINE FIGURE 1-O STROKER DRIVESHAFT ASSEMBLY MLA Page 44

51 SECTION I BASIC MACHINE S LIST COVERING FIGURE 1-O - MLA4865 Ref....Stroker Driveshaft Assembly (MLA) includes 1 EC Latch Plate 2 EC Latch Cam Assembly 3 EC Cam Lever 4 EC Large Spacer 5 EC Small Spacer 6 EC Clamp Nut 7 EC Latch Plate 8 EC Latch Wedge 9 EC Spacer 10 EC Stop Collar Nut 11 EC Spacer 12 EC Front Latch Finger 13 EC Union Plate 14 EC Union 15 EC Rear Latch Finger 16 EC Proximity Sensor 17 EC Proximity Sensor Support 18 EC Air Cylinder 19 EC Stroker Extension Tube 20 EC Stroker Drive Shaft Assembly 21 ML Latch Wedge Assembly 22 ML Spring Plate 23 MLA Locking Collar 24 ML Backup Plate 25 MLA Latch Base 26 PFC Flow Control Valve 27 PFC Quick Exhaust Valve 28 PHM Knob 29 PHNM Nut, HeX (M5 x 0,8) 30 PHSM Screw (M5 x 0,8 x 40mm SHCS) 31 PHSM Screw (M4 x 0,7 x 25mm SHCS) 32 PHSM Screw (M5 x 0,8 x 30mm SHCS) 33 PHSM Screw (M8 x 1,25 x 25mm SHCS) 34 PHSM Screw (M4 x 0,7 x 10mm SHCS) 35 PHSM Screw (M6 x 1,0 x 20mm SHCS) 36 PHSM Screw (M4 x 0,7 x 16mm SHCS) 37 PHSM SetScrew (M5 x 0,8 x 6mm SCPSS) 38 PHWM Lockwasher (M5) 39 PHWM Lockwasher (M4) 40 PHWM Lockwasher (M4) 41 PPP Elbow 42 PPP Exhaust Muffler 43 PPPM Nipple 44 PSP Compression Spring N/S PFC Solenoid Valve N/S PFC Flow Control Valve Page 45

52 SECTION I BASIC MACHINE-TOP FIGURE 1-P CABLE HOOK ASSEMBLY S LIST COVERING FIGURE 1-P - EC2885 Ref....Cable Hook Assembly includes 1 EC Cable Bracket 2 EC Cable Spring 3 EC Spring Retainer Assy. 4 EC Cable Hook Assy. 5 EC Cable 6 EC Proximity Switch Bracket 7 PHNM Nut, Hex (M4 x 0,7) 8 PHNM Nut, Hex (M6 x 1,0) 9 PHSM Screw (M4 x 0,7 x 10mm SHCS) 10 PHWM Flatwasher (M4) 11 PHWM Flatwasher (M6) Page 46

53 SECTION I BASIC MACHINE-TOP FIGURE 1-Q GUIDE FEED ROD S LIST COVERING FIGURE 1-Q - EC2515 Ref....Guide Feed Rod includes 1 EC Feed Rod Guide Assembly 2 EC Guided Feed Rod Assembly 3 EC Feed Screw 4 EC Retractor Yoke 5 EC Feed Screw Gear 6 EC Bracket 7 EC Intermediate Shaft 8 PBR Bearing 9 PHM Spur Gear 10 PHM Timing Pulley 11 PHSM Screw (M6 x 1,0 x 25mm SHCS) 12 PHWM Lockwasher (M6) 13 PHWM Flatwasher (M6) 14 PPPM Grease Fitting (M6 x 1,0 x 5mm) Page 47

54 SECTION I BASIC MACHINE-TOP FIGURE 1-R PILLOW BLOCK ASSEMBLY S LIST COVERING FIGURE 1-R - EC1815 Ref....Pillow Block Assembly includes 1 EC Pillow Block 2 EC Spacer 3 PBR Ball Bushing 4 PHM Seal Page 48

55 SECTION I BASIC MACHINE FIGURE 1-S MANIFOLD ASSEMBLY S LIST COVERING FIGURE 1-S - ML5505 Ref....Manifold Assembly includes 1 PFC Solenoid Valve 2 PFC Block 3 PPP Straight Fitting (ML) 3 PPPM Straight Fitting (MLA) 4 PPP Exhaust Muffler 5 PPPM Pipe Plug, Hex Socket Blanking Plates (ML) 6 PFC Blanking Plates (MLA) Page 49

56 SECTION I BASIC MACHINE FIGURE 1-T DAMPER ASSEMBLY S LIST COVERING FIGURE 1-T - EC2920 Ref....Damper Assembly includes 1 CRG O-Ring 2 EC Cylinder Cap 3 EC Spacer Tube 4 EC Damper Weight 5 EC Stop Collar 6 EC Piston Pivot 7 EC Piston Pivot 8 EC Metering Screw 9 EC Spring Cup 10 KKN Piston 11 KKN Cylinder 12 PHSM Screw (M4 x 0,7 x 5mm SHSS) 13 PSP Spring Page 50

57 SECTION I BASIC MACHINE FIGURE 1-U CYCLE TIME CONTROL MOTOR S LIST COVERING FIGURE 1-U - MLU2015 Ref....Cycle Time Control Motor Assembly includes 1 MLA Motor Bracket 2 MLU Motor Mounting Plate 3 MLU Electric Clutch (see Fig. 1-D, item 35) 4 MLU Torque Arm 5 MLU Anti-Glaze Drive Gear 6 PHS Screw (#10-32 x 5/8 BHCS) 7 PHNM Nut, Hex (M6 X 1,0) 8 PHS Screw (#6-32 x 7/8 SHCS) 9 PHS Screw (#10-32 x 1/2 BHCS) 10 PHSM Screw (M4 x 0,7 x 8 BHCS) 11 PHSM Screw (M6 x 1,0 x 16 HHCS) 12 PHW Flatwasher (#10) 14 PMO DC Gearmotor - Extended Shaft 15 PHSM622 Ref....Screw (M6 x 1,0 x 12 HHCS)(see Fig. 1-D, item 36) 16 PHWM541 Ref....Washer (see Fig. 1-D, item 37) 17 PEC Position Receptacle 18 PEC Clamp Page 51

58 SECTION I BASIC MACHINE FIGURE 1-V STONE SAVER IDLER ASSEMBLY S LIST COVERING FIGURE 1-V - MLU2000 Ref....Stone Saver Idler Assembly includes 1 MLU Pinion Bracket 2 PBR Bearing 3 MLU Anti-Glaze Pinion Gear 4 MLU Anti-Glaze Driven Shaft 5 MLU Anti-Glaze Driven Sprocket 6 MLU Pinion Support Bracket 7 PHSM Screw (M4 x 0,7 x 12 SHCS) 8 PHWM Lockwasher (M4) 9 PHNM Nut, Hex (M4 x 0,7) 10 PDB Belt Page 52

59 SECTION I BASIC MACHINE NOTES Page 53

60 SECTION II BASIC MACHINE-BOTTOM FIGURE 2-A FOOT PEDAL ASSEMBLY Page 54

61 S LIST COVERING FIGURE 2-A SECTION II BASIC MACHINE-BOTTOM - ML2900 Ref....Foot Pedal Assembly includes 1 ML Pedal Base Assembly 2 ML Pedal Overtravel Stop 3 ML Safety Latch 4 PHPM Groove Pin 5 ML Bushing 6 EC Washer 7 PHSM Screw (M6 x 1,0 x 16mm SHCS) 8 PHNM Nut, Hex Jam (M8) 9 PHSM Screw (M8 x 1,25 x 55mm SHCS) 10 PHSM Screw (M6 x 1,0 x 12mm SHCS) 11 PHWM Lockwasher (M6) 12 PHS Screw (1/2 x 3/4in. SSS) 13 ML Pivot Link 14 ML Link 15 PBR Clip Bearing 16 KN Nut, Hex (3/8-16) 17 PHSM Screw (6 x 20mm SSS) 18 PHWM Flatwasher (M6) 19 PHNM Nut, Hex (M5) 20 ML Spacer 21 ML Pivot Link Pin 22 PHR E-Ring 23 ML Pedal 24 ML Pin 25 ML Bottom Cover 26 PHNM Nut, Hex (M6) 27 EC Cable End 28 PSP Extension Spring 29 PHNM Nut, Hex (M4) 30 ML Top Cover 31 PHNM Nut, Self Clinching (M6) 32 EC Cable Hook Assembly 33 EC Bumper Strip 34 EFCB Conduit 35 ML Back Cover 36 ML Safety Cover Assembly 37 PEC Connector Conduit 38 PHN Locknut Page 55

62 SECTION II BASIC MACHINE-BOTTOM FIGURE 2-B MACHINE BASE ASSEMBLY Page 56

63 SECTION II BASIC MACHINE-BOTTOM S LIST COVERING FIGURE 2-B Ref....Machine Base Assembly includes 1 EC Machine Base 2 PHSM Screw (M16 x 2,0 x 50mm HHCS) 3 PHNM Nut, Hex (M16 x 2,0) 4 ML Brake Resistor Box, Low Voltage-230V (see Fig. 3-I) 4 ML Brake Resistor Box, High Voltage-400/460V (see Fig. 3-J) 5 PHWM Flatwasher (M4) 6 PHWM Lockwasher (M6) 7 PHNM Nut, Hex (M6 x 1,0) 8 PEC Connector Conduit 9 PHWM Flatwasher (M20) 10 PHN Locknut (1/2" NPT) 11 CGM Isolator Bushing 12 EC Cover (ML) 12 EC Cover (MLA) 13 PHSM Screw (M6 x 1,0 x 12mm BHCS) 14 PHW Nylon Retaining Washer 15 PNP Label 16 EC Bumper Strip 17 PPPM Bulkhead Union 18 EFCB Conduit N/S ML CE Guard Module (CE Machines ONLY)(see Fig. 2-E) Page 57

64 SECTION II BASIC MACHINE-BOTTOM FIGURE 2-C TRAY ASSEMBLY Page 58

65 S LIST COVERING FIGURE 2-C SECTION II BASIC MACHINE-BOTTOM Ref....Tray Assembly includes 1 EC Right Edge Piece 2 EC Left Edge Piece 3 EC Right Beam Cover Assy. (Non-CE Machines ONLY) 3 ML Right Beam Cover Assy. (CE Machines ONLY) 4 EC Left Beam Cover Assy. (Non-CE Machines ONLY) 4 ML Left Beam Cover Assy. (CE Machines ONLY) 5 EC Right Corner Block 6 EC Left Corner Block 7 PHSM Screw (M6 x 1,0 x 25mm SHCS) 8 PHWM Lockwasher (M6) 9 EC Right Hood Rest 10 EC Left Hood Rest 11 PHNM Nut, Insert (M5 x 1,8,) 12 PHSM Screw (M5 x 0,8 x 12mm SHCS) 13 PHWM Flatwasher (M5) 14 EC Right Hood Prop (connects to EC4250)(see Fig. 1-H, item 9) 15 EC Left Hood Prop (connects to EC4255)(see Fig. 1-H, item 10) 16 EC Machine Cover Frame (see Fig. 1-H, item 21) 17 PHSM Screw (M8 x 1,25 x 20mm HHCS) 18 PHWM Lockwasher (M8) 19 PHWM Flatwasher (M8) 20 EC Spring (see Fig. 1-D, item 21) Ref....Deck Assembly (see Fig. 2-D) Page 59

66 SECTION II BASIC MACHINE-BOTTOM FIGURE 2-D DECK ASSEMBLY Page 60

67 SECTION II BASIC MACHINE-BOTTOM S LIST COVERING FIGURE 2-D Deck Assembly includes 1 EC Right Beam Assembly (see Fig. 1-H, item 19) 2 EC Left Beam Assembly (see Fig. 1-H, item 20) 3 EC Grounding Strap 4 PHSM Screw (M10 x 20mm w/m8 x 1,25 Thd SHCS) 5 EC Washer 6 CGM Isolator Bushing 7 EC Deck 8 PHWM Lockwasher (M10) 9 PHSM Screw (M10 x 1,5 x 40mm HHCS) 10 ML Spindle Frame 11 EC Seal 12 EC Plug 13 EC Sink 14 PHM Stopper 15 PPPM Bulkhead Union 16 PHW Flatwasher (.483 ID x.900 OD x.050 Thk, Nylon) 17 EC Rail 18 PHSM Screw (M8 x 1,25 x 20mm SHCS) Page 61

68 SECTION II BASIC MACHINE-BOTTOM FIGURE 2-E CE GUARD MODULE Page 62

69 S LIST COVERING FIGURE 2-E SECTION II BASIC MACHINE-BOTTOM Ref....CE Guard Module includes 1 ML CE Light Curtains (see Fig. 2-I) 2 ML Left Guard Pane Assembly (see Fig. 2-F) 3 ML Right Guard Pane Assembly (see Fig. 2-G) Page 63

70 SECTION II BASIC MACHINE-BOTTOM FIGURE 2-F LEFT GUARD PANE ASSEMBLY S LIST COVERING FIGURE 2-F - ML3340 Ref....Left Guard Pane Assembly includes 1 ML Guard Pane 2 ML Clip 3 ML Left Guard Assembly 4 ML Guard Bracket Assembly 5 ML Trim 6 PHNM Nut, Hex (M6 x 1,0) 7 PHNM Nut, Acorn (M6 x 1,0) 8 PHSM Screw (M6 x 1,0 x 16mm BHCS) 9 PHWM Lockwasher (M6) 10 PHWM Flatwasher (M6) Page 64

71 SECTION II BASIC MACHINE-BOTTOM FIGURE 2-G RIGHT GUARD PANE ASSEMBLY S LIST COVERING FIGURE 2-G - ML3360 Ref....Right Guard Pane Assembly includes 1 ML Guard Pane 2 ML Clip 3 ML Right Guard Assembly 4 ML Guard Bracket Assembly 5 ML Trim 6 PHNM Nut, Hex (M6 x 1,0) 7 PHNM Nut, Acorn (M6 x 1,0) 8 PHSM Screw (M6 x 1,0 x 16mm BHCS) 9 PHWM Lockwasher (M6) 10 PHWM Flatwasher (M6) Page 65

72 SECTION II BASIC MACHINE-BOTTOM FIGURE 2-H COOLANT SYSTEM (1 0F 3) Page 66

73 SECTION II BASIC MACHINE-BOTTOM S LIST COVERING FIGURE 2-H (1 of 3) - ML3495DST 1...Coolant System (Non-CE Machines ONLY) includes - ML3495CG 1...Coolant System (CE Machines ONLY) includes 1 EC Reservoir Assembly 2 EC Pressure Relief Valve 3 PEM Rubber Cushioned Clamp 4 PHWM Flatwasher (M8) 5 PHSM Screw (M8 x 1,25 x 20mm HHCS) 6 PHM Swivel Caster 7 PHSM Screw (M8 x 1,25 x 12mm BHCS) 8 EC Valve Body 9 PHSM Screw (M5 x 0,8 x 12mm BHCS) 10 PHSM Screw (M8 x 1,25 x 40mm SHCS) 11 EC Bumper Bracket 12 PHNM Nut, Hex (M6) NOT USED 14 CK Bumper Rubber 15 PHSM Screw (M5 x 0,8 x 20mm SHCS) 16 PHNM Locknut (M5) NOT USED 18 CH Spacer NOT USED NOT USED NOT USED NOT USED NOT USED 24 PEM Sealing O-Ring w/retainer NOT USED NOT USED NOT USED NOT USED 29 PPPM Elbow 30 PPP Pipe Plug 31 PNP Electrical Spec Plate 32 KN Drivescrew 33 PHW Flatwasher 34 KN Flatwasher 35 PPPM Bulkhead Union 36 PNP Sunburst Logo 37 PNP Sunnen Name Logo NOT USED 39 PPPM Hose Assembly 40 PPPM Flexible Tubing Ref....Coolant Box (see Fig. 3-G/3-H) Page 67

74 SECTION II BASIC MACHINE-BOTTOM FIGURE 2-H COOLANT SYSTEM (2 0F 3) Page 68

75 S LIST COVERING FIGURE 2-H (2 of 3) SECTION II BASIC MACHINE-BOTTOM - ML3495DST 1...Coolant System (Non-CE Machines ONLY) includes - ML3495CG 1...Coolant System (CE Machines ONLY) includes 1 PPPM Nipple 2 EC Tray Retainer 3 PHWM Flatwasher (M8) NOT USED 5 PHSM Screw (M8 x 1,25 x 20mm HHCS) 6 EC Pressure Relief Valve 7 EC3486SC 1...Output Connection Block 8 PHS Screw (1/4-20 x 1/2 HHMS w/sil O-Ring) 9 PFC Pneumatic Valve 10 PPPM Male Connector 11 PPP Reducer Bushing (3/8-1/2 NPT) 12 MB Hose Barb 13 PHM /4" Hose Kwik-Clamp 14 PPP Relief Valve NOT USEDf 16 PHSM Screw (M6 x 1,0 x 20mm SHCS) 17 PHWM Flatwasher (M6) 18 PHWM Lockwasher (M6) NOT USED NOT USED 21 PHNM Nut 22 PFC Liquid Level Guage 23 PHN Nut, Hex Jam (1/2-20) 24 PHW Flatwasher (1/2in) 25 EC Filter Canister NOT USED NOT USED 28 PPPM Elbow NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED 36 PPP Hose Clamp 37 PF Intake Strainer 38 PPPM Hose Assembly Tubing, Natural Nylon 40 PPPM Intake Hose Assembly Tubing, Plastic Page 69

76 SECTION II BASIC MACHINE-BOTTOM FIGURE 2-H COOLANT SYSTEM (3 0F 3) Page 70

77 S LIST COVERING FIGURE 2-H (3 of 3) SECTION II BASIC MACHINE-BOTTOM - ML3495DST 1...Coolant System (Non-CE Machines ONLY) includes - ML3495CG 1...Coolant System (CE Machines ONLY) includes 1 ML Manifold Assembly 2 EC Nut Plate 3 PHSM Screw (M8 x 1,25 x 20mm HHCS) 4 EC Corner Plug 5 ML Hinge 6 ML Guard Mount 7 ML Guard 8 EC Drip Tray Assembly (Non-CE Machines ONLY) 8 ML Drip Tray Assembly (CE Machines ONLY) 9 PHSM Screw (M4 x 0,7 x 12mm BHCS) 10 PHSM Setscrew (M5 x 0,8 x 6mm SHSS) 11 PHWM Flatwasher (M6) 12 EC Spring Per Print 13 EC Spring Per Print 14 PHM /4" Hose Kwik-Clamp 15 EC Coolant Nozzle Base 16 PHSM Screw (M6 x 1,0 x 30mm SHCS) 17 PHM Knob 18 PHM Adapter 19 PHM Check Valve 20 PHM403A 1...Snap Link Feeder (sold in 2 ft length) 21 PHM Nozzle 22 PHM Nozzle 23 EC Sediment Tray Assembly 24 EC Sediment Tray 25 EC Reservoir Cover Assembly 26 EC Reservoir Liner 27 EC Drip Tray Liner 28 PHSM Screw 29 PHWM Flatwasher (M4) Tubing, Plastic Tubing, Plastic Page 71

78 SECTION II BASIC MACHINE-BOTTOM Page 72 FIGURE 2-I CE LIGHT CURTAIN (CE Machines ONLY)

79 S LIST COVERING FIGURE 2-I SECTION II BASIC MACHINE-BOTTOM - ML3495CG 1...CE Light Curtain (CE Machines ONLY) includes 1 EC Oil Cart, Left (see Fig. 3-G/3-H, item 20) 2 EC Hand Rest Assy, Right (see Fig. 3-G/3-H, item 19) 3 PHWM Flatwasher (M6) 4 PHWM Lockwasher (M6) 5 PHNM Nut, Hex (M6) 6 ML Drip Tray Assembly (CE Machines ONLY) 7 EC Cable Tray 8 EC Cable Tray Side 9 EC Hand Rest Cover Left 10 ML Spacer 11 ML Left Light Curtain Angle Assembly 12 ML Restraining Plate 13 ML Right Drip Angle 14 ML Left Drip Angle 15 ML Right Light Curtain Angle Assembly 16 ML Clamp Strap 17 ML Extension Panel 18 PED Light Curtain Transmitter (see Fig. 3-G/3-H, item 21) 19 PED Light Curtain Receiver (see Fig. 3-G/3-H, item 22) 20 PEM Light Curtain Bracket Set 21 PHNM Nut, Hex (M5) 22 PHW Grommet 23 PHSM Screw (M5 x 0,8 x 16mm BHCS) 24 PHSM Screw (M6 x 1,0 x 12mm BHCS) 26 PHSM Self Clinching Stud 26 PHWM Flatwasher (M4) 27 PHWM Nylon Spacer 28 PHWM Flatwasher (M5) 29 PHWM Lockwasher (M5) 30 PHW Star Washer 31 PHNM Nut (M6) Page 73

80 SECTION II BASIC MACHINE-BOTTOM Page 74 FIGURE 2-J PALM BUTTONS (Non-CE Machines ONLY)

81 S LIST COVERING FIGURE 2-J SECTION II BASIC MACHINE-BOTTOM - ML3495DST 1...Palm Buttons (Non-CE Machines ONLY) includes 1 EC Oil Cart, Left (see Fig. 3-G/3-H, item 20) 2 EC Hand Rest Assy, Right (see Fig. 3-G/3-H, item 19) 3 PHWM Flatwasher (M6) 4 PHWM Lockwasher (M6) 5 PHNM Nut, Hex (M6) 6 EC Drip Tray Assembly (Non-CE Machines ONLY) 7 EC Cable Tray 8 EC Cable Tray Side 9 EC Hand Rest Cover Left 10 KKN Plug Button 11 PHSM Screw (M6 x 1,0 x 12mm BHCS) 12 PHW Grommet Page 75

82 SECTION II BASIC MACHINE-BOTTOM FIGURE 2-K ELECTRICAL ENCLLOSURE Page 76

83 S LIST COVERING FIGURE 2-K SECTION II BASIC MACHINE-BOTTOM Electrical Enclosure includes 1 EC Electrical Enclosure Assembly 2 PEM Outlet Filter 3 PHSM Screw (M5 X 0.8 X 12mm PPHS) 4 PEM Oiltight Hole Seal 5 PEM Sealing 'O' Ring w/retainer 6 PEC Conduit Connector 7 PEM Locknut 8 PEM Sealing 'O' Ring w/retainer 9 PEC Strain Relief Connector 10 PHN Locknut (1/2" NPT) 11 CK Extension Shaft (279mm) 12 PEM Disconnect Handle 13 KN Flatwasher 14 KN Nut, Hex (3/8-16) 15 PEM Top Entry Hood 16 PEM Female Insert 6 Position 17 EC Electrical Enclosure Mat 18 ML Conduit, CTC Motor Cable 19 EFCC Conduit, Stroker Motor (see Fig. 1-A, item 21) 20 EFCC Conduit, Coolant System (see Fig. 2-H/2-I) 21 ML Conduit, Deck Box (see Fig. 3-E) 22 EC Conduit, D Voltage (see Fig. 2-B, item 4) 22 EC Conduit, G Voltage (see Fig. 2-B, item 4) 23 EFCC Conduit, Spindle Motor (see Fig. 1-E, 1 of 2, item 19) 24 PEC Conduit Connector 25 ML Panel Assembly (see Fig. 3-B & 3-C) N/S EC Machine Base Page 77

84 SECTION II BASIC MACHINE-BOTTOM FIGURE 2-L OPERATOR STATION Page 78

85 SECTION II BASIC MACHINE-BOTTOM S LIST COVERING FIGURE 2-L Operator Station includes 1 EC Control Panel & Accessory Mount 2 ML Control Panel Support Assembly 3 PHSM Screw (M8 x 1,25 x 30mm SHCS) 4 PHWM Flatwasher (M8) 5 PHWM Lockwasher (M8) 6 PHNM Nut, Hex (M8 x 1,25) 7 PHNM Nut, Jam (M8 x 1,25) 8 EC Bushing 9 MLU Enclosure 10 PHSM Screw (M6 X 1,0 X 12mm SHCS) 11 PHWM Lockwasher (M6) 12 ML4380 Ref....Control Panel Door Assembly (ML)(see Fig. 2-M) 12 MLA5100 Ref....Control Panel Door Assembly (MLA)(see Fig. 2-N) Page 79

86 SECTION II BASIC MACHINE-BOTTOM FIGURE 2-M CONTROL PANEL DOOR ASSEMBLY (ML) S LIST COVERING FIGURE 2-M - MLU4380 Ref....Control Panel Door Assembly (ML) includes 1 MLU Enclosure Weather Stripping 3 PHWM Flatwasher (M4) 4 PHSM Screw (M4 x 0,7 x 12mm BHCS) 5 PHWM Lockwasher (M4) 6 PHNM Nut, Hex (M4 x 0,7) 7 EC Operator Enclosure Oil Tray 8 PHM Metric Phenolic Ball Knob, Black 9 PHWM Flatwasher (M5) 10 PHWM Lockwasher (M5) 11 PHNM Nut, Hex (M5 x 0,8) 12 PEM Cushioned Clamp 13 PHWM Flatwasher (M6) 14 PHWM Lockwasher (M6) 15 PHNM Nut Operator Control Panel (See Fig. 3-A) Page 80

87 SECTION II BASIC MACHINE-BOTTOM FIGURE 2-N CONTROL PANEL DOOR ASSEMBLY (MLA) S LIST COVERING FIGURE 2-N - MLA5100 Ref....Control Panel Door Assembly (MLA) includes 1 MLU Enclosure Weather Stripping 3 PHWM Flatwasher (M4) 4 PHSM Screw (M4 x 0,7 x 12mm BHCS) 5 PHWM Lockwasher (M4) 6 PHNM Nut, Hex (M4 x 0,7) 7 EC Operator Enclosure Oil Tray 8 PHM Metric Phenolic Ball Knob, Black 9 PHWM Flatwasher (M5) 10 PHWM Lockwasher (M5) 11 PHNM Nut, Hex (M5 x 0,8) 12 PEM Cushioned Clamp 13 PHWM Flatwasher (M6) 14 PHWM Lockwasher (M6) 15 PHNM Nut Operator Control Panel (See Fig. 3-B) Page 81

88 SECTION III ELECTRICAL COMPONENTS FIGURE 3-A PANEL ASSEMBLY, OPERATOR STATION ML Page 82

89 S LIST COVERING FIGURE 3-A SECTION III ELECTRICAL COMPONENTS Ref....Panel Assembly, Operator Station (ML) includes 1 MLU1484EN 1...Control Panel Overlay (English, Non-CE Machines ONLY) 1 MLU1484CE 1...Control Panel Overlay (ICON, CE Machines ONLY) 2 PED Text Display 3 PES652A 2...Selector Switch, 3 Position (Pkg. of 1) 4 PES653A 3...Selector Switch, 3 Position (Pkg. of 1) 5 PES651A 21...Selector Switch, 2 Position (Pkg. of 1) 6 PES Pushbutton, Red Mushroom 7 PES Pushbutton Head w/o Cap 8 PEM Push Button Cap, Flush Green 9 PEM Push Button Cap, Extended Red 10 PEM Push Button Cap, Flush Blue 11 PES656A 1...Pushbutton, Illuminated, White 12 PEM961A 15...Mounting Collar (Pkg. of 1) 13 PEM962A 15...Adapting Pillar (Pkg. of 1) 14 PED2203A 1...Printed Circuit Board, Operator Station Display 15 PHWM Lockwasher (M3) 16 PHSM Screw (M3 x 0,5 x 8mm SHCS) 17 PHWM Lockwasher, External Tooth (M5) 18 PET Terminal 19 PHNM Nut, Hex (M5 x 0,8) 20 PED CPU Board 21 PES Contact, NO 22 PES647A 3...Contact Block, NC 23 PEM972A 1...Light Block, LED, White 24 PHSM Screw (M3 x 1,0 x 21mm Plasti-Grip) 25 PEM702A Pole Plug (Pkg. of 1) 26 PEM895A Pole Plug 27 PNP Ground Symbol Label 28 MLU4390 Ref....Control Panel Door Assembly (see Fig. 2-M) Page 83

90 SECTION III ELECTRICAL COMPONENTS Page 84 FIGURE 3-B PANEL ASSEMBLY, OPERATOR STATION MLA

91 SECTION III ELECTRICAL COMPONENTS S LIST COVERING FIGURE 3-B Ref....Panel Assembly, Operator Station (MLA) includes 1 MLA Control Panel Door Assembly (see Fig. 2-N) 2 MLA4433EN 1...Control Panel Overlay (English, Non-CE Machines ONLY) 2 MLA4433CE 1...Control Panel Overlay (ICON, CE Machines ONLY) 3 PED Text Display 4 PES652A 3...Selector Switch, 3 Position (Pkg. of 1) 5 PES653A 3...Selector Switch, 3 Position (Pkg. of 1) 6 PES651A 4...Selector Switch, 2 Position (Pkg. of 1) 7 PES Pushbutton, Red Mushroom 8 PES Pushbutton Head w/o Cap 9 PEM Push Button Cap, Flush Green 10 PEM Push Button Cap, Extended Red 11 PEM Push Button Cap, Flush Blue 12 PES656A 1...Pushbutton, Illuminated, White 13 PEM961A 15...Mounting Collar (Pkg. of 1) 14 PEM962A 15...Adapting Pillar (Pkg. of 1) 15 PED2203A 1...Printed Circuit Board, Operator Station Display 16 PHWM Lockwasher (M3) 17 PHSM Screw (M3 x 0,5 x 8mm SHCS) 18 PHWM Lockwasher, External Tooth (M5) 19 PET Terminal 20 PHNM Nut, Hex (M5 x 0,8) 21 PED CPU Board (MLA5000) 22 PES Contact, NO 23 PED CPU Board 24 PES Contact, NO 25 PES647A 3...Contact Block, NC 26 PEM972A 1...Light Block, LED, White 27 PHSM Screw (M3 x 1,0 x 21mm Plasti-Grip) 28 PEM702A Pole Plug (Pkg. of 1) 29 PEM895A Pole Plug 30 PEM Standoff 31 PEM Screw (#6-32 x 1/4 SBHM) 32 PED PCB, Automation I/O 33 PEM Tapped Spacer N/S PNP Ground Symbol Label Page 85

92 SECTION III ELECTRICAL COMPONENTS HIGH VOLTAGE DEVICE G-4000V 1OL PES A 1FU-1, 1FU-2, 1FU-3 PEF129 20A 2FU-1, 2FU-2, 2FU-3 PEF24 6.0A 3FU PEF A 4FU-1, 4FU-2, 4FU-3 PEF175 15A 5FU PEF176 1A SLO 6FU PEF127 2A DEVICE AGX-4000V 1OL PES A 1FU-1, 1FU-2, 1FU-3 PEF129 20A 2FU-1, 2FU-2, 2FU-3 PEF24 6.0A 3FU PEF A 4FU-1, 4FU-2, 4FU-3 PEF A 5FU PEF176 1A SLO 6FU PEF127 2A FIGURE 3-C PANEL ASSEMBLY, HIGH VOLTAGE-400/460V Page 86

93 SECTION III ELECTRICAL COMPONENTS S LIST COVERING FIGURE 3-C - ML4750-H 1...Sub Panel Assembly (High Voltage-400/460V) includes 1 PED Power Supply, 24V (400V Supply) 1 PED Power Supply, 24V (400V Supply; CGMIAGX Panel ONLY) 2 DRB Din Rail 3 PED AC/DC Relay, 222 PLC (Not Required on CGMIAGX Panel) 4 PED PLC I/O Module, 24VDC (Not Required on CGMIAGX Panel) 5 PES Miniature Relay 6 PEM Base, Miniature Relay 7 PEM EMC Suppressor, Miniature Relay 8 PEM Fuseholder (See Chart) 9 PES Aux. Contact 10 PES Contactor, 24VDC Coil (32A) 11 PES Contactor, 24VDC Coil (9A) 12 PET Ground Terminal 13 PNP Decal, Electical 14 PES Non-Fused Disconnect Switch 15 PEF Fuse 16 PEM Fuseholder, Ultrasafe Class CC 17 PEM Ground Terminal 18 DRB Din Rail 19 WCA Wiring Duct Cover (1in.) 20 PEM153 *...Label, Wire 21 PEM Fuse Cover 22 WDA Wiring Duct (1in.) 23 WDA Wiring Duct (1in.) 24 PES Fuse (See Chart) 24 PEF Fuse (20A) (See Chart) 24 PEF Fuse (6A) (See Chart) 24 PEF Fuse (4A) (See Chart) 24 PEF Fuse (8A) (See Chart) 24 PEF Fuse (1A) (See Chart) 24 PESF Fuse (2A) (See Chart) 25 WCA Wiring Duct Cover 26 PEM Fuse Block, Class J 27 PES Auxiliary Contact 28 WDA Wiring Duct B&E 29 PES Control Relay, 24V 30 PEM End Stop 31 DRB Din Rail 32 PEM Time Meter, SO# 33 PEM Time Meter Din Rail Adapter 34 WCA Wiring Duct Cover (1in.) 35 WDA Wiring Duct (1in.) 36 PED Line Reactor, (30A Max.)(CE Machines Panel ONLY) 37 PEM Duct Mounting Clip 38 WCA Wiring Duct Cover 39 PEM473 *...End Stop 40 PES Miniature Relay 41 PEM Base, Miniature Relay 42 PEM EMC Suppressor, Miniature Relay 43 ML Terminal Block, TB33 * Quantity varies, depending on features. Page 87

94 SECTION III ELECTRICAL COMPONENTS S LIST COVERING FIGURE 3-C (cont d) * Quantity varies, depending on features. 44 ML Panel 45 WDA Wiring Duct (1in.) 46 WCA Wiring Duct Cover (1in.) 48 ML Programmed Stroker Drive (400V) Variable Freq. Drive (2Hp, 460V) 49 WDA Wiring Duct 50 WCA Wiring Duct Cover 51 PHSM Screw (M4 x 0,7 x 12mm PHTC) 53 ML Programmed Spindle Drive (400V) Variable Freq. Drive (5Hp, 460V) 54 EC Wiring Duct 55 WCB Wiring Duct Cover (2in.) 56 PES Control Relay, 24V (CE Machines Panel ONLY) 57 CBL Diode Assembly (CE Machines Panel ONLY) 58 MLA Terminal Block, TB34 (MLA Panel ONLY) 59 WDB Wiring Duct (2in.) 60 WCB Wiring Duct Cover (2in.) 61 PHSM Screw (M5 x 0,8 x 12mm PHTC) 62 PEM Wire Duct Clip 63 ML Terminal Block, TB30 64 PES Aux. Contact (CE Machines Panel ONLY) 65 PES Control Relay, 24V (CE Machines Panel ONLY) 66 CBL Diode Assembly (CE Machines Panel ONLY) 67 WCB Wiring Duct Cover (2in.) 68 WDB Wiring Duct (2in.) 69 PEM End Stop 70 PEF Fuse 71 PEM Fuseholder, Ultrasafe Class CC 72 DRB Din Rail 73 PHSM Screws (M5 x 0,8 x 12mm PPHTC) 74 PES Contactor 75 PES Timer, Pneumatic 76 F Cover, Section End 77 PEF Fuse 78 PEM Fuseholder 79 PHSM Screws (M5 x 0,8 x 12mm PPHTC) 80 PEM Control Transformer, 250VA Page 88

95 NOTES SECTION III ELECTRICAL COMPONENTS Page 89

96 SECTION III ELECTRICAL COMPONENTS LOW VOLTAGE DEVICE D-230V 1OL PES A 1FU-1, 1FU-2, 1FU-3 PEF158 30A 2FU-1, 2FU-2 PEF23 1.5A 3FU PEF A 4FU-1, 4FU-2, 4FU-3 PEF A 5FU PEF176 1A SLO 6FU PEF127 2A FIGURE 3-D PANEL ASSEMBLY, LOW VOLTAGE-230V Page 90

97 S LIST COVERING FIGURE 3-D SECTION III ELECTRICAL COMPONENTS * Quantity varies, depending on features. - ML4750-L 1...Sub Panel Assembly (Low Voltage - 230V) includes 1 EC Spacer 2 PHSM Screw (M4 x 0,7 x 25mm PHST) 3 PED Power Supply, 24V 4 PED AC/DC Relay, 222 PLC (Not Required on CGWIAGX Panel) 5 PED PLC I/O Module, 24VDC (Not Required on CGWIAGX Panel) 6 PES Miniature Relay 7 PEM Base, Miniature Relay 8 PEM EMC Suppressor, Miniature Relay 9 PET Terminal Block End Cap 10 PEM Fuseholder (See Chart) 11 PES Aux. Contact 12 PES Contactor, 24VDC Coil (32A) 13 PES Contactor, 24VDC Coil (9A) 14 PET Ground Terminal 15 PNP Decal, Electical 16 PES Non-Fused Disconnect Switch 17 PEF Fuse 18 PEM Fuseholder, Ultrasafe Class CC 19 PEM Ground Terminal 20 DRB Din Rail 21 WCA Wiring Duct Cover (1in.) 22 PEM153 *...Label, Wire 23 PEM Fuse Cover 24 WDA Wiring Duct (1in.) 25 WDA Wiring Duct (1in.) 26 PES Fuse (See Chart) 26 PEF Fuse (30A) (See Chart) 26 PEF Fuse (1.5A) (See Chart) 26 PEF Fuse (4A) (See Chart) 26 PEF Fuse (15A) (See Chart) 26 PEF Fuse (1A) (See Chart) 26 PEF Fuse (2A) (See Chart) 27 WCA Wiring Duct Cover 28 PEM Fuse Block, Class J 29 PES Auxiliary Contact 30 WDA Wiring Duct B&E 31 PES Control Relay, 24V 32 PEM End Stop 33 DRB Din Rail 34 PEM Time Meter, SO# 35 PEM Time Meter Din Rail Adapter 36 WCA Wiring Duct Cover (1in.) 37 WDA Wiring Duct (1in.) 38 PED Line Filter (36A, 3Ph)(CD Panel ONLY) 39 PEM Duct Mounting Clip 40 WCA Wiring Duct Cover B&E 41 PEM473 *...End Stop 42 PES Miniature Relay 43 PEM Base, Miniature Relay Page 91

98 SECTION III ELECTRICAL COMPONENTS S LIST COVERING FIGURE 3-D (cont d) 44 PEM EMC Suppressor, Miniature Relay 45 ML Terminal Block, TB33 46 ML Panel 47 WDA Wiring Duct (1in.) 48 WCA Wiring Duct Cover (1in.) 50 ML Programmed Stroker Drive (230V) Stroker Drive 51 WDA Wiring Duct 52 WCA Wiring Duct Cover 53 PHSM Screw (M4 x 0,7 x 12mm PHTC) 55 ML Programmed Spindle Drive (230V) Spindle Drive 56 EC Wiring Duct 57 WCB Wiring Duct Cover (2in.) 58 PES Control Relay, 24V (CD Panel ONLY) 59 CBL Diode Assembly (CD Panel ONLY) 60 MLA Terminal Block, TB34 (MLA Panel ONLY) 61 WDB Wiring Duct (2in.) 62 WCB Wiring Duct Cover (2in.) 63 PHSM Screw (M5 x 0,8 x 12mm PHTC) 64 PEM Wire Duct Clip 65 ML Terminal Block, TB30 66 PES Aux. Contact (CD Panel ONLY) 67 PES Control Relay, 24V (CD Panel ONLY) 68 CBL Diode Assembly (CD Panel ONLY) 69 WCB Wiring Duct Cover (2in.) 70 WDB Wiring Duct (2in.) 71 PET Terminal Block, Multiclamp 72 PEM End Stop 73 PEF Fuse 74 PEM Fuseholder, Ultrasafe Class CC * Quantity varies, depending on features. Page 92

99 NOTES SECTION III ELECTRICAL COMPONENTS Page 93

100 SECTION III ELECTRICAL COMPONENTS FIGURE 3-E DECK BOX Page 94

101 SECTION III ELECTRICAL COMPONENTS S LIST COVERING FIGURE 3-E Ref....Deck Box includes 1 EC Junction Box 2 PEC Conduit Connector 3 PEM Sealing 'O' Ring w/retainer 4 PEM Locknut 5 PEC179 8*...Strain Relief Connector 6 PEM252 8*...Sealing 'O' Ring w/retainer 7 PHN125 8*...Locknut (1/2" NPT) 8 PEM823 6*...Knockout Plug (22,5mm) 9 PEM Panel 10 ML Terminal Block Assembly 11 PHSM Screw (M5 x 0,8 x 12mm PPHS) 12 PHSM Screw (M6 x 1,0 x 12mm SHCS) 13 ML Cable, Modular Prox. Switch (see Fig. 1-A, item 30) 14 EC Cable, Stroke Pulley Rear Prox. (see Fig. 1-A, item 40) 15 ML Cable, Anti Glaze Upper Limit Prox. (see Fig. 1-C, 2 of 4, item 49) 16 EC Cable, LVDT Box (see Fig. 3-F, item 10) 17 ML Cable, Green Spindle Reverse Light 18 ML Cable, Stroke Pulley #2 Prox. (see Fig. 1-A, item 39) 19 CBL Cable, Spindle Rev. Enable Switch (Non-CE Machines ONLY) 19 EC Cable, Stoker Key Switch (CE Machines ONLY) 20 EC Cable, ASC (see Fig. 4-A, item 58) 21 ML Cable, Modular Prox. Switch (see Fig. 1-D, item 34) 22 ML Cable, Modular Prox. Switch (see Fig. 1-D, item 33) 23 ML Cable, Modular Prox. Switch (see Fig. 1-A, item 31) 24 ML Cable, Stroke Length #2 Prox. (see Fig. 1-A, item 37) 25 ML Cable, Electrical Enclosure (see Fig. 2-K, item 21) 26 ML Cable, Stroke Length #3 Prox. (see Fig. 1-A, item 38) 27 ML Cable, Solenoid Stack N/S PEM Label *NOTE: Quantities shown are for CE Machines. All other are 7. Page 95

102 SECTION III ELECTRICAL COMPONENTS FIGURE 3-F LVDT BOX Page 96

103 SECTION III ELECTRICAL COMPONENTS S LIST COVERING FIGURE 3-F Ref....LVDT Box includes 1 PES Contact Block 2 PED LVDT Conditioner 3 PEM Plug, 12 Pole 4 PHSM Screw (M3 x 0,5 x 6mm SHCS) 5 PHWM Lockwasher (M3) 6 PEC Strain Relief Connector 7 PEM Sealing 'O' Ring w/retainer 8 PHN Locknut (1/2" NPT) 9 EC Cable, Sparkout Potentiometer (see Fig.1-I, 3 of 3, item 21) 10 EC Cable, Deck Box (see Fig. 3-E, item 16) 11 EC Cable, LVDT (see Fig. 1-C, item 9) 12 PES Four Position Selector (SW1)(see Fig. 1-I, 3 of 3, item 4) 13 ML Meter (Domestic) 13 ML2751M 1...Meter (Metric) N/S PNP Label Page 97

104 SECTION III ELECTRICAL COMPONENTS FIGURE 3-G COOLANT BOX, CD/CE Page 98

105 SECTION III ELECTRICAL COMPONENTS S LIST COVERING FIGURE 3-G - ML3495DST Ref....Coolant Box (Non-CE Machines ONLY) includes 1 EC Junction Box 2 PEM Panel 3 ML Tb-44 Terminal Block 4 PHSM Screw (M5 x 0,8 x 12mm PPHS) 5 PEM Sealing 'O' Ring w/retainer 6 PEC Strain Relief Connector 7 PHN Locknut (1/2 NPT) 8 PEC Strain Relief Connector 9 PEM Knock-Out Plug (27,.8mm) 10 PEM Knockout Plug (22,5mm) 11 PEM Wire & Cable Marking Label 12 PEM Gasket 13 PEM Panel Mount Base 14 PHW Washer 15 PHSM Screw (M4 x 0,7 x 12mm BHCS) 16 PHNM Nut 17 PEM Position Male Insert 18 ML Cable, Right Start Button (see Fig. 2-J, item 2 ) 19 ML Cable, Left Start Button (see Fig. 2-J, item 1) Page 99

106 SECTION III ELECTRICAL COMPONENTS FIGURE 3-H COOLANT BOX, CG Page 100

107 SECTION III ELECTRICAL COMPONENTS S LIST COVERING FIGURE 3-H - ML3495CG Ref....Coolant Box (CE Machines ONLY) includes 1 EC Junction Box 2 PEM Panel 3 ML Tb-44 Terminal Block 4 PHSM Screw (M5 x 0,8 x 12mm PPHS) 5 PEM Sealing 'O' Ring w/retainer 6 PEC Strain Relief Connector 7 PHN Locknut (1/2 NPT) 8 PEC Strain Relief Connector 9 PEM Knock-Out Plug (27,.8mm) 10 PEM Knockout Plug (22,5mm) 11 PEM Wire & Cable Marking Label 12 PEM Gasket 13 PEM Panel Mount Base 14 PHW Washer 15 PHSM Screw (M4 x 0,7 x 12mm BHCS) 16 PHNM Nut 17 PEM Male Insert, 10 Position 18 EC Cable, Cart Motor 19 ML Cable, Right Start Button (see Fig. 2-I, item 2) 20 ML Cable, Left Start Button (see Fig. 2-I, item 1) 21 ML Cable, Light Curtain Transmitter (see Fig. 2-I, item 18) 22 ML Cable, Light Curtain Receiver (see Fig. 2-I, item 19) Page 101

108 SECTION III ELECTRICAL COMPONENTS Page 102 FIGURE 3-I BRAKING RESISTOR ASSEMBLY, HIGH VOLTAGE-400/460V

109 SECTION III ELECTRICAL COMPONENTS S LIST COVERING FIGURE 3-IH - - ML4818 Ref....Braking Resistor Assembly (Low Voltage - 230V) includes 1 EFCB Conduit.5000 Gray (610mm) 2 EC Breaking Resistor Box - Top 3 EC Breaking Resistor Box Assy. 4 PEC Connector Cndt w/lknut 5 PEC Connector Conduit 6 PEM Snap Bushing (25,5mm) 7 PNP Electrical Decal 8 PEM Sealing 'O' Ring w/retainer 9 PED Resistor, 100 Ohm, 250W 10 PED Resistor, 12.5 Ohm,420W 11 EC Bus Bar 12 PHSM Screw (M4 x 0,7 x 12mm PPHTCS) 13 PEM Wire & Cable Marking Label 14 PHS Bolt, Carriage (#10-24 x ¾) 15 PHWM Washer, Fender (M6) 16 PHW Flatwasher (#10) 17 KN Lockwasher (#10) 18 PHN Nut, Hex(#10-24) 19 PED Resistor, 20 Ohm, 420 W 20 PEM Cable Marking Label 21 PHNM Nut, Hex (M5 x 0,8) 22 PHSM Screw ( M5 x 0,8 x 12mm SHCS) 23 PHW Lockwasher Page 103

110 SECTION III ELECTRICAL COMPONENTS Page 104 FIGURE 3-J BRAKING RESISTOR ASSEMBLY

111 SECTION III ELECTRICAL COMPONENTS S LIST COVERING FIGURE 3-J - - ML4819 Ref....Braking Resistor Assembly (High Voltage-400/460V) includes 1 EFCB Conduit.5000 Gray (610mm) 2 EC Breaking Resistor Box - Top 3 EC Breaking Resistor Box Assy. 4 PEC Connector Cndt W/Lknut 5 PEC Connector Conduit 6 PEM Snap Bushing (25,5mm) 7 PNP Electrical Decal 8 PEM Sealing 'O' Ring w/retainer 9 PED Resistor, 100 Ohm, 250W 12 PHSM Screw (M4 x 0,7 x 12mm PPHTCS) 13 PEM Wire & Cable Marking Label 14 PHS Bolt, Carriage (#10-24 x 3/4) 15 PHWM Washer, Fender (M6) 16 PHW Flatwasher (#10) 17 KN Lockwasher (#10) 18 PHN Nut, Hex (#10-24) 19 PED Resistor, 200 Ohm, 250W 20 PEM Cable Marking Label 21 PHNM Nut, Hex (M5 x 0,8) 22 PHSM Screw (M5 x 0,8 x 12mm SHCS) 23 PHW Lockwasher Page 105

112 SECTION IV OPTIONAL S FIGURE 4-A AUTOMATIC SIZE CONTROL S LIST COVERING FIGURE 4-A - EC4500A 1...Automatic Size Control includes 1 EC Base 2 EC Clamp Block 3 PHSM Screw (M6 x 1 x 30 Soc. Hd. Cap) 4 PHWM Washer (M6) 5 EC Pivot Block 6 EC4629A 1...Clamp Pin 7 PHSM Screw (M8 x 1.25 x 20 Soc. Hd. Cap) 8 PHSM Screw (M6 x 1 x 16 Soc. Hd. Cap) 9 EC4631A 1...Pivot Bushing 10 EC4641A 1...Guide Rod 11 PHSM Set Screw (M5 x.8 x 6 Cup Point) 12 EC4643A 1...Arm 13 EC4644A 1...Bumper 14 PHSM Screw (M5 x.8 x 16 Button Hd. Cap) 15 PHWM Washer (M5) 16 EC4623A 1...Shaft (Parts continued on next page) Page 106

113 SECTION IV OPTIONAL S S LIST COVERING FIGURE 4-A 17 PBR200A 2...Bushing (Pkg. of 2) 18 EC4626A 1...Angle Plate 19 PHSM Screw (M6 x 1 x 25 Soc. Hd. Cap) 20 PHSM Washer (M6) 21 EC End Plate 22 PHSM Screw (M8 x 1.25 x 20 Flat Hd. Cap) 23 EC4638A 1...Adjustment Rod 24 EC Stop Collar 25 PHSM Set Screw (M4 x.7 x 6 Cup Point) 26 EC Lock Knob 27 EC Fine Position Knob 28 PHSM Set Screw (M4 x.7 x 6 Cup Point) 29 EC4639A 1...Clamp Rod 30 PHRM Retaining Ring 31 EC Clamp Knob 32 PHSM Set Screw (M4 x.7 x 6 Cup Point) 33 PEC111A 1...Air Cylinder 34 EC Cylinder End 35 PHM482A 2...Ball Socket (Pkg. of 2) 36 PHM481A 2...Clip (Pkg. of 2) 37 PHM480A 2...Ball Stud (Pkg. of 2) 38 PHNM Nut (M8) 39 PPP439A 2...Elbow (Pkg. of 1) 40 EC4651A 1...Cylinder Rod Cover A *...Tubing (4 O.D. Black) A *...Tubing (4 O.D. White) 43 EC4600A 1...Probe Assembly includes 44 EC Clamp Knob 45 PHWM Washer 46 EC Plunger Housing 47 EC Sleeve 48 EC Washer 49 PHSM Screw (M6 x 1 x 10 Soc. Hd. Cap) 50 PHSM Set Screw (M4 x.7 x 8 Flat Point) 51 PSP121A 1...Spring - EC4612A 1...Collar Assembly includes 52 EC Plunger (Not Sold Separately) 53 EC Spiral Spring (Not Sold Separately) 54 EC Collar (Not Sold Separately) 55 PHWM Shim Washer (Not Sold Separately) 56 PHRM Retaining Ring 57 EC4609A 1...Boot 58 PES461A 1...Proximity Sensor (see Fig. 3-E, item 20) N/S PEM710A *...Cable Wrap 59 EC7174A 1...Probe Extension 60 EC4658A 1...Stop Clamp Set Screw (M6 x 1 x 8 Brass Tip) 62 EC4618 Ref....Rail 63 PHSM965 Ref....Screw * Sold by the foot only. Page 107

114 SECTION IV OPTIONAL S FIGURE 4-B TRANSFORMER KIT S LIST COVERING FIGURE 4-B - PEM1083A Ref....Transformer Kit includes 1 PEM Transformer (15Kva) 2 PHWM Flatwasher (M10) 3 PHWM Lockwasher (M10) 4 PHSM Screw (M10 x 1,5 x 20mm SHCS) 5 PHWM Flatwasher (M8) 6 PHWM Lockwasher (M8) 7 PHSM Screw (M8 x 1,25 x 20mm SHCS) Page 108

115 NOTE Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow the instructions for the operation of the equipment. WARNING An Arc Flash Hazard Exists. Follow safe work practices and wear appropriate Personal Protective Equipment. Follow proper lockout/tagout procedures. Failure to comply can result in death or injury. Page 109