Replacement Parts List

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Ira Greene
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1 Replacement s List Includes Illustrations and Replacement s Dryflo Mist Collectors and Patent s: 5,611,922 6,007,608 This manual is property of the owner. Leave with the unit when set-up and start-up are complete. Donaldson Company reserves the right to change design and specifications without prior notice. RPL Revision 8

2 Donaldson Company, Inc. 2

3 s Express Line Contents s Drawing 1, Dryflo Mist Collector... 4 s Drawing 2, Hopper Screen... 6 s Drawing 3, First-Stage Filter... 7 s Drawing 4, Second-Stage Filter Wrap... 8 s Drawing 5, Third-Stage Filter Cartridge with Second-Stage Filter Wrap... 9 s Drawing 6, Inlet Assembly s Drawing 7, Power Pack Assembly s Drawing 8, Leg Assembly s Drawing 9, Remote-Mount Magnehelic Gauge s Drawing 10, Door-Mount Magnehelic Gauge s Drawing 11, Tubing and Fitting Kit s Drawing 12, P-Trap Assembly s Drawing 13, Drain Collection Container s Drawing 14, HEPA Filter Assembly s Drawing 15, Roof/Baffle Assembly s Drawing 16, NEMA Control Box s Drawing 17, IEC/UL Control Box s Drawing 18, NEMA Control Box Assembly with Step-Down Transformer and Optional Interlock 26 s Drawing 19, IEC Control Box Assembly with Step-Down Transformer and Optional Interlock s Drawing 20, NEMA Remote Enclosure Assembly s Drawing 21, IEC/UL Remote Enclosure Assembly s Drawing 22, Conduit Connections Magnehelic is a registered trademark of Dwyer Instruments, Inc. Data Sheet Serial Ship Date Installation Date Customer Name Address Filter Type Accessories Other Dryflo Mist Collector, s and 3

4 Donaldson Company, Inc. Dryflo Mist Collector See Power Pack See Second-Stage Filter Assembly See Leg Assembly 1-5 s Drawing 1, Dryflo Mist Collector 4

5 s Express Line MM Lifting Lug Hole-Tight Seal Silicone Sealant 1-4 6MM Cap Plug, 8-in 6MM Cap Plug, 12-in 1-5 5PM Horizontal Door Gasket 1-6 3EA Filter Retention Lever 3EA Filter Retention lever 1-7 5PM Vertical Door Gasket, Lower 5PM Vertical Door Gasket, Lower 5PM Vertical Door Gasket, Lower 1-8 4MA Bottom Door Weldment 4MA Bottom Door Weldment Vise Action Latch Lift-Off Hinge, Right Hand PM Vertical Door Gasket, Upper and D Latch, Tool Operated /16-in Hex T-Handle Tool MM Top Door Panel with Gauge Hole and D1 6MM Top Door Panel without Gauge Hole and D RS Polyfoam Sheet, 1 1/2-in with PSA Dryflo Mist Collector, s and 5

6 Donaldson Company, Inc. Hopper Screen 2 Hopper Screen hopper 2 s Drawing 2, Hopper Screen 2 4MA Screen Weld with Handle 6

7 s Express Line First-Stage Filter 3 First-Stage Filter s Drawing 3, First-Stage Filter 3 P First-Stage Filter, Wire Mesh and D1 3 EA First-Stage Filter, Kimre (Polypropylene Mesh) and D1 Dryflo Mist Collector, s and 7

8 Donaldson Company, Inc. Second-Stage Filter Wrap 4 Second-Stage Filter Wrap s Drawing 4, Second-Stage Filter Wrap 4 P P Second-Stage Filter Wrap Second-Stage Filter Wrap 8

9 s Express Line Third-Stage Filter Cartridge with Second-Stage Filter Wrap 5 Third-Stage Filter Cartridge with Second-Stage Filter Wrap s Drawing 5, Third-Stage Filter Cartridge with Second-Stage Filter Wrap 5 3EA Third-Stage Filter Cartridge with Second-Stage Filter Wrap 3EA Third-Stage Filter Cartridge with Second-Stage Filter Wrap Dryflo Mist Collector, s and 9

10 Donaldson Company, Inc. Inlet Assembly Inlet Collar Assembly 6-2 Inlet Weldment Assembly s Drawing 6, Inlet Assembly 10

11 s Express Line EA Inlet Collar Assembly, 6-in ID 3EA Inlet Collar Assembly, 7-in ID 3EA Inlet Collar Assembly, 8-in ID 6-2 2SG Inlet Weldment Assembly, 6-in ID 2SG Inlet Weldment Assembly, 7-in ID 2SG Inlet Weldment Assembly, 8-in ID 2SG Inlet Weldment Assembly, 9-in ID 2SG Inlet Weldment Assembly, 10-in ID 2SG Inlet Weldment Assembly, 11-in ID 2SG Inlet Weldment Assembly, 12-in ID 6-3 6MM Inlet Collar, 6-in ID 6MM Inlet Collar, 7-in ID 6MM Inlet Collar, 8-in ID Sealant, Paintable and D MA Inlet Weldment, 6-in ID 4MA Inlet Weldment, 7-in ID 4MA Inlet Weldment, 8-in ID 4MA Inlet Weldment, 9-in ID 4MA Inlet Weldment, 10-in ID 4MA Inlet Weldment, 11-in ID 4MA Inlet Weldment, 12-in ID Dryflo Mist Collector, s and 11

12 Donaldson Company, Inc. Power Pack Assembly 7 Power Pack Assembly s Drawing 7, Power Pack Assembly 7 2SG Power Pack, 3 Hp, 60 Hz 2SG Power Pack, 7 1/2 Hp, 60 Hz Motor, 3 Hp TEFC, 3450, /460/60/ Motor, 3 Hp TEFC, 3450, 575/60/ Motor, 7 1/2 Hp TEFC, 3450, /460/60/ Motor, 7 1/2 Hp TEFC, 3450, 575/60/ MM Motor Mount Plate 6MM Motor Mount Plate Blower Wheel, Radial, x 4-in Blower Wheel, Radial, 13.5 x 3.5-in /4-in Diameter Rope-Type Sealant Rotation Label 7-6 4MA Cartridge/Blower Housing Weldment, x 5.14-in 4MA Cartridge/Blower Housing Weldment, 13.5 x 4.74-in 12

13 s Express Line Leg Assembly 8 Leg Assembly stub leg 3/8-in flat washer M hex bolt 8-1 3/8-16 (M10-1.5) anchor bolt M hex nut s Drawing 8, Leg Assembly 8 2SG Leg Assembly and D MM Formed Leg and D1 Dryflo Mist Collector, s and 13

14 Donaldson Company, Inc. Remote-Mount Magnehelic Gauge 9 Magnehelic Gauge Assembly left side of unit when facing door blower housing exhaust side filter cartridge panel dirty-air chamber 9-9 s Drawing 9, Remote-Mount Magnehelic Gauge 14

15 s Express Line SG Magnehelic Gauge Assembly with Door 2SG Magnehelic Gauge Assembly without Door Magnehelic Pressure Gauge 9-2 5PM Plastic Tubing, 3/16-in ID x 2-ft 9-3 6MM Mounting Panel Elbow, 90 Tube to Pipe Flat Washer, 3/8-in Type A, ZP Steel Adapter 1/8 NPT to 3/16-in Tube Tubing, 1/16-in ID Adapter, 1/8-in NPT to 3/16-in Tube Static Pressure Tap Tee, Brass Tee, Male Plastic Cable Tie, Nylon Dryflo Mist Collector, s and 15

16 Donaldson Company, Inc. Door-Mount Magnehelic Gauge 10 Magnehelic Gauge Assembly filter cartridge panel 10-3 s Drawing 10, Door-Mount Magnehelic Gauge 10 2SG Magnehelic Gauge Assembly with Door 2SG Magnehelic Gauge Assembly without Door Magnehelic Pressure Gauge Adapter, 1/8-in NPT to 1/16-in Tube Static Pressure Tap Tee, Brass Tee, Male, Plastic PM Plastic Tubing, 3/16-in ID x 2-ft 16

17 s Express Line Tubing and Fitting Kit 11 Plastic Tubing and Fitting Kit /16-in diameter plastic tubing, 35-ft /16-in diameter plastic barbed tee /16-in diameter plastic barbed s Drawing 11, Tubing and Fitting Kit 11 2SG Plastic Tubing and Fitting Kit PM /16-in Plastic Tubing, 35-ft /16-in Barbed Tee Connector, Plastic /16-in Barbed Union Connector, Plastic Dryflo Mist Collector, s and 17

18 Donaldson Company, Inc. P-Trap Assembly 12 P-Trap Assembly hopper s Drawing 12, P-Trap Assembly 12 2SG P-Trap Assembly, NPT 2SG P-Trap Assembly, NPT MM /2-in NPT x in Galvanized Pipe Nipple 6MM /2-in NPT x in Galvanized Pipe Nipple /2-in NPT Galvanized Tee /2-in NPT Plug, Galvanized MM /2-in NPT x 6-in Galvanized Pipe Nipple /2-in NPT x 90 Elbow, Galvanized MM /2-in NPT x 5-1/2-in Galvanized Pipe Nipple and D1 Not Illustrated L octite Pipe Sealant 18

19 s Express Line Drain Collection Container 13 Drain Collection Container Assembly 13-1 spacer ring 3 required s Drawing 13, Drain Collection Container 13 2SG Drain Collection Container Assembly 1-Gallon w/ Drain, NPT MM Spacer, in, 3 Required Reducer Bushing, 1 1/2 to 1-in NPT PM Jug, Wide Mouth, 1-Gallon /4-in NPT Hex Lock Nut Faucet, Plastic Pipe Sealant Dryflo Mist Collector, s and 19

20 Donaldson Company, Inc. HEPA Filter Assembly 14 HEPA Filter Assembly s Drawing 14, HEPA Filter Assembly 14 2SG HEPA Filter Assembly, Field Kit 2SG HEPA Filter Assembly MA Roof Weldment /4-in Diameter Rope-Type Sealant MA Bracket Support Weldment Wing Screw, (M8) 1.25 x 40 DIN MA HEPA Filter Frame Weld 14-6 P Filter, Absolute HEPA 24 x 24 x 12-in and D MM Roof Panel with HEPA MM Hold Down Bracket MA HEPA Filter Frame Weld Silicone Sealant 20

21 s Express Line Roof/Baffle Assembly 15 Roof/Baffle Assembly clean-air chamber 15-2 s Drawing 15, Roof/Baffle Assembly 15 2SG Roof/Baffle Assembly and D MM Panel Roof RS Polyfoam Sheet, 1 1/2-in with PSA MA Baffle Weldment Dryflo Mist Collector, s and 21

22 Donaldson Company, Inc. NEMA Control Box 16 NEMA Control Box Assembly Not available as replacement part. L1 L2 L coil overloads reset RUN G START G STOP G T1 T2 T3 OFF s Drawing 16, NEMA Control Box 22

23 s Express Line Note: When ordering replacement parts, supply the job number located inside the control panel door. If no job number is listed, supply part number information directly from the part. Component manufacturers and suppliers may change without notice Light, 240-Volt Green Light, 480-Volt Green Light, 600-Volt Green Push Button, Green NO Push Button, Red NC Motor Heater Element, 230-Volt Motor Heater Element, 460-Volt Motor Heater Element, 575-Volt Motor Heater Element, 230-Volt Motor Heater Element, 460-Volt Motor Heater Element, 575-Volt Starter, NEMA, Size 0, 3 Ph, 230-Volt Coil Starter, NEMA, Size 1, 3 Ph, 230-Volt Coil Starter, NEMA, Size 0, 3 Ph, 460-Volt Coil Starter, NEMA, Size 1, 3 Ph, 460-Volt Coil Starter, NEMA, Size 0, 3 Ph, 575-Volt Coil DMC- C Starter, NEMA, Size 1, 3 Ph, 575-Volt Coil Dryflo Mist Collector, s and 23

24 Donaldson Company, Inc. IEC/UL Control Box 17 IEC/UL Control Box Assembly Not available as replacement part START STOP sub-panel 17-8 A1 A2 L1 L2 L3 L3 T1 T2 T A2 A2 X T1 T2 T3 Sub-Panel s Drawing 17, IEC/UL Control Box 24

25 s Express Line Push Button, Lighted Start Push Button, Stop Red Adapter Mounting Block Contact, NO, Start Cover Mount Lamp Socket, 230-Volt Lamp Socket, 460-Volt Lamp Socket, 575-Volt Lamp, 230-Volt Lamp, 460/575-Volt Contact, NC, Stop Cover Mount Contactor, 230-Volt DMC- C Contactor, 230-Volt Contactor, 460-Volt DMC- C Contactor, 460-Volt Contactor, 575-Volt Overload Relay, 460/575-Volt Overload Relay, 230-Volt Overload Relay, 460/575-Volt Overload Relay, 230-Volt Dryflo Mist Collector, s and 25

26 Donaldson Company, Inc. NEMA Control Box Assembly with Step-Down Transformer and Optional Interlock 18 NEMA Control Box Assembly with Step-Down Transformer and Optional Interlock L1 L2 L coil overloads reset T1 T2 T3 T1 RUN G START G STOP G terminal strip s Drawing 18, NEMA Control Box Assembly with Step-Down Transformer and Optional Interlock 26

27 s Express Line PP Volt AC Starter with step Down Transformer Assembly, 3 Hp Blower* 8 PP Volt AC Starter with Step Down Transformer Assembly, 3 Hp Blower* 8 PP Volt AC Starter with Step Down Transformer Assembly, 3 Hp Blower* Volt AC Starter with Step Down Transforme r and Interlock Assembly, 3 Hp Blower* Volt AC Starter with Step Down Transforme r and Interlock Assembly, 3 Hp Blower* Volt AC Starter with Step Down Transforme r and Interlock Assembly, 3 Hp Blower* 8 PP Volt AC Starter with Step Down Transformer Assembly, 7 1/2 Hp Blower* 8 PP Volt AC Starter with Step Down Transformer Assembly, 7 1/2 Hp Blower* 8 PP Volt AC Starter with Step Down Transformer Assembly, 7 1/2 Hp Blower* Volt AC Starter with Step Down Transforme r and Interlock Assembly, 7 1/2 Hp Blower* Volt AC Starter with Step Down Transforme r and Interlock Assembly, 7 1/2 Hp Blower* Volt AC Starter with Step Down Transforme r and Interlock Assembly, 7 1/2 Hp Blower* Light, 120-Volt Green Push Button, Green NO Push Button, Red NC Terminal Block Motor Heater Element, 230-Volt Motor Heater Element, 460-Volt Motor Heater Element, 575-Volt Motor Heater Element, 230-Volt Motor Heater Element, 460-Volt Motor Heater Element, 575-Volt Starter, NEMA, Size 0, 3 Ph, 230/460/575-Volt Starter, NEMA, Size 1, 3 Ph, 230/460/575-Volt Transformer, 240/ (Covers 230/460-Volt) 8 PP Transformer, 600/120 (Covers 575-Volt) Dryflo Mist Collector, s and 27

28 Donaldson Company, Inc. IEC Control Box Assembly with Step-Down Transformer and Optional Interlock 19 IEC/UL Control Box Assembly with Step-Down Transformer and Optional Interlock START STOP OFF Hand Auto 19-3 sub-panel 19-9 A1 A L1 L2 L3 L3 T1 T2 T3 14 A2 A2 X T1 T2 T3 T terminal strip Sub-Panel s Drawing 19, IEC Control Box Assembly with Step-Down Transformer and Optional Interlock 28

29 s Express Line PP Volt AC Starter with Step Down Transformer Assembly, 3 Hp Blower* 8 PP Volt AC Starter with Step Down Transformer Assembly, 3 Hp Blower* 8 PP Volt AC Starter with Step Down Transformer Assembly, 3 Hp Blower* Volt AC Starter with Step Down Transforme r and Interlock Assembly, 3 Hp Blower* Volt AC Starter with Step Down Transforme r and Interlock Assembly, 3 Hp Blower* Volt AC Starter with Step Down Transforme r and Interlock Assembly, 3 Hp Blower* 8 PP Volt AC Starter with Step Down Transformer Assembly, 7 1/2 Hp Blower* 8 PP Volt AC Starter with Step Down Transformer Assembly, 7 1/2 Hp Blower* 8 PP Volt AC Starter with Step Down Transformer Assembly, 7 1/2 Hp Blower* 8 PP Volt AC Starter with Step Down Transformer Assembly, 7 1/2 Hp Blower* 8 PP Volt AC Starter with Step Down Transformer Assembly, 7 1/2 Hp Blower* Volt AC Starter with Step Down Transforme r and Interlock Assembly, 7 1/2 Hp Blower* Push Button, Lighted Start Push Button, Stop Red PP Selector Switch (If Present) Adapter Mounting Block Contact, NO, Start, Cover Mount Lamp, 130-Volt Lamp Socket Contact, NC, Stop, Cover Mount Contactor, 230/460/575-Volt Contactor, 230-Volt Contactor, 460-Volt Contactor, 575-Volt Overload Relay, 230-Volt Overload Relay, 460/575-Volt Overload Relay, 230-Volt Overload Relay, 460/575-Volt Terminal Block Fuse Terminal Block PP Transformer, 240/ (Covers 230/460-Volt) 8 PP Transformer, 600/120 (Covers 575-Volt) Dryflo Mist Collector, s and 29

30 Donaldson Company, Inc. NEMA Remote Enclosure Assembly 20 NEMA Remote Enclosure Assembly 20-1 RUN G START G STOP R s Drawing 20, NEMA Remote Enclosure Assembly 20 3EA NEMA Remote Enclosure Assembly Light, Green 120-Volt AC Push Button Light, Green NO Push Button Light, Red NC 30

31 s Express Line IEC/UL Remote Enclosure Assembly 21 IEC/UL Remote Enclosure Assembly s Drawing 21, IEC/UL Remote Enclosure Assembly 21 3EA Remote Enclosure Assembly, 120-Volt 60 Hz Contact, NO, Start, Surface Mount Adapter Mounting Block Lamp, 130-Volt Lamp Socket Contact, NC, Stop, Surface Mount Push Button, Stop Red Push Button, Lighted Start Dryflo Mist Collector, s and 31

32 Donaldson Company, Inc. Conduit Connections 22 Conduit Connections See Detail A cabinet blower housing motor junction box electrical enclosure s Drawing 22, Conduit Connections Detail A, View Rotated Conduit, Flex, Liquid-Tigh t /2-in x 90 Elbow Connector Reducing Washer Connector, St. Flex Cord Adapter, Liquid-Tigh t Sealing Ring 32

33 s Express Line Service Notes Date Service Performed Notes Dryflo Mist Collector, s and 33

34 This Page Intentionally Left Blank

36 Limited Warranty Donaldson warrants to the original purchaser that the major structural components of the goods will be free from defects in materials and workmanship for ten (10) years from the date of shipment, if properly installed, maintained and operated under normal conditions. Donaldson warrants all other Donaldson built components and accessories including Donaldson Airlocks, TBI Fans, TRB Fans, Fume Collector products and Donaldson built Afterfilter housings for twelve (12) months from date of shipment. Donaldson warrants Donaldson built filter elements to be free from defects in materials and workmanship for eighteen (18) months from date of shipment. Donaldson does not warrant against damages due to corrosion, abrasion, normal wear and tear, product modification, or product misapplication. Donaldson also makes no warranty whatsoever as to any goods manufactured or supplied by others including electric motors, fans and control components. After Donaldson has been given adequate opportunity to remedy any defects in material or workmanship, Donaldson retains the sole option to accept return of the goods, with freight paid by the purchaser, and to refund the purchase price for the goods after confirming the goods are returned undamaged and in usable condition. Such a refund will be in the full extent of Donaldson s liability. Donaldson shall not be liable for any other costs, expenses or damages whether direct, indirect, special, incidental, consequential or otherwise. The terms of this warranty may be modified only by a special warranty document signed by a Director, General Manager or Vice President of Donaldson. Failure to use genuine Donaldson replacement parts may void this warranty. THERE EXIST NO OTHER REPRESENTATIONS, WARRANTIES OR GUARANTEES EXCEPT AS STATED IN THIS PARAGRAPH AND ALL OTHER WARRANTIES INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHETHER EXPRESS OR IMPLIED ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED. s and Service For genuine Donaldson Torit replacement filters and parts, call the s Express Line USA within Mexico For faster service, have unit s model and serial number, part number, description, and quantity available. Donaldson Company, Inc. Industrial Air Filtration P.O. Box 1299 Minneapolis, MN dustmktg@mail.donaldson.com Donaldson Company, Inc. is the leading designer and manufacturer of dust, mist, and fume collection equipment used to control industrial-air pollutants. Our equipment is designed to help reduce occupational hazards, lengthen machine life, reduce in-plant maintenance requirements, and improve product quality Donaldson Company, Inc. Printed in USA RPL Revision 8 August 2005

Ambient Collection System AT-3000

Ambient Collection System AT-3000 Replacement Parts List Includes Illustrations and Replacement Parts This manual is property of the owner. Leave with the unit when set-up and start-up are complete. Donaldson