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1 Edition Head Office and Manufacturing Plant and Sales department: PetrolValves srl. Viale G. Borri, Castellanza (VA) - Italy Tel.: Fax.: pvcomm@petrolvalves.it PetrolValves (G.B.) Ltd Church Street - Hampton Middlesex TW12 2EG Tel.: Fax: pvgb@petrolvalves.co.uk PetrolValves Scotland Unit E28, - Wellheads Industrial Estate, Wellheads Crescent, Aberdeen, AB21 7GA, - Scotland Tel.: Fax: general@petrolvalves.abd.clara.net PetrolValves A/S Norway Luramyrveien, 57 N Sandnes - Norway Post Box Sandnes (Norway) Tel.: Fax: mail@petrolvalves.no PetrolValves LLC (USA) Fairbanks Center 4300 Windfern Suite #300 Houston, Texas Tel.: Fax: petrolvalves@petrolvalves.com PetrolValves Saudi Arabia Dammam Second Industrial City P.O. Box 1280, Al-Khobar Kingdom of Saudi Arabia Tel.: Fax: saudi-petrolvalves@petrolvalves.it BALL VALVES BALL VALVES TOP ENTRY & SPLIT BODY PetrolValves Algerie Bureau D alger - Lotissement El Feth, 49 El Biar - Alger - Algerie Tel.: Fax: petrolva@djazair-connect.com PetrolValves Singapore 1 Marine Parade Central #08-08 Parkway Builder s Centre Singapore Tel.: Fax: pvsin@singnet.com.sg Sesto S.G. - (MI) Foto LOMAZZI Busto A.(VA)

2 PETROLVALVES A/S - NORWAY PetrolValves Subsidiary Plant One of the first Norwegian valve manufacturers capable of supplying and maintaining all valves within PetrolValves range of production. PV A/S Factory in Stavanger has a complete Machining and Testing department and with the support of a highly professional technical commercial team can offer direct assistance to customers on site. A comprehensive stock of small and medium size valves is kept in stock in their large premises to further support the Norwegian Oil and Gas Industry. PETROLVALVES - POVAL (EX PMH) - ALGERIE Production, maintenance and commercialization of valves for hydrocarbon service in Algerie under the supervision and the total responsibility and guarantee of PetrolValves. PETROLVALVES - USA TEXAS Sales department, and with the support of a highly professional commercial team can offer direct assistance to customers on site. PETROLVALVES - GB LONDON Sales department, under the supervision and the total responsibility and guarantee of PetrolValves. PETROLVALVES - SAUDI ARABIA Production, commercialization and maintenance of valves for hydrocarbon service in Saudi Arabia under the supervision and the total responsibility and guarantee of PetrolValves. FLOATING TRUNNION CASTELLANZA - ITALY Main Works One of the biggest European Valve Workshops with an area of square meters. PetrolValves Head Offices and Manufacturing Plant and Sales department, are located North- West of Milan, near to the main Italian communication infrastructures.

3 BALL VALVES BALL VALVES & FLOATING & TRUNNION

4 BALL VALVES ANSI With a covered area of m 2 PetrolValves factory has the capacity of manufacturing both standard and special Ball Valves. Due to the high quality product and the proven long term reliability PetrolValves range of Ball Valves in known throughout the world as high reliability valves. PetrolValves current range of Ball Valves have been developed through a combination of practical research, design improvement and up to date material and production technology. Computer finite element systems optimise the design and provide maximum strength with minimum weight for installation, shipping and handling costs. PetrolValves complies the strict requirements of its internal Quality Assurance and Quality Control system. PetrolValves is able to satisfy even the most severe Customer requests and specifications. 4 INDEX 5 INTRODUCTION 7 ENGINEERING 8 TECHNOLOGICAL RESEARCH AND INNOVATION 9 PRODUCT ORIENTATION 11 QUALITY 13 BALL VALVE ACCESSORIES 14 BALL VALVE OPERATORS 17 STANDARD BALL VALVES 19 ANSI CLASS 150 up to ANSI CLASS 150 up to API 6A psi up to psi 61 API 6A psi up to psi 75 SPECIAL SERVICE PRODUCTS 77 RANGE OF PRODUCTION 82 MANUFACTURING PLANTS ANSI A3000 API A A API A A A 20000

5 INTRODUCTION For any application PetrolValves is able to offer the best solution, with safety and reliability Milestones of PetrolValves Ball Valves Supplies - PetrolValves starts production of ANSI Ball Valves - PetrolValves starts production of Api 6A/6D Ball Valves BALL VALVES TWO PIECES ANSI - CLASS: 150 up to 2500 API up to psi. End: RF - RTJ - BW - HUB FLGD BALL VALVES THREE PIECES ANSI - CLASS: 150 up to 2500 API up to psi. End: RF - RTJ - BW - HUB - PetrolValves starts production of Ball Valves for Geothermal Service BW - Largest Ball Valves ever built up to the mid seventies (NS 38, 30 and 24 Class 900) supplied to Shell - St. Fergus Gas Plant. Valves are employed either for Emergency Shut Down or Pig Trap service; all valves are still operating satisfactorily. - Performance and reliability of valves is enhanced with the implementation of Flexible Seat Design (PetrolValves patent). - PetrolValves supplies API 6A - High pressure and Large Size (up to 13 5 / 8 API psi) - Ball Valves for Geothermal Well Heads. - PetrolValves supplies NS 40 Class 900 Ball Valves for Zeepipe gas terminal. Tight seals BALL VALVES CAST STEEL TOP-ENTRY ANSI - CLASS: 150 up to 2500 API up to psi. BALL VALVES TRUNNION ANSI - CLASS: 150 up to 2500 API up to psi. - PetrolValves supplies all Ball Valves for Troll Gas Plant (NS 40, 36, 30 Class NS 20 and 24 Class 1500) End: RF - RTJ - BW - HUB End: RF - RTJ - BW - HUB - PetrolValves supplies NS 42 Class 900 Ball Valves for Norfra Gas Plant. - PetrolValves supplies NS 40 Class 1500 cartridge type Ball Valves suitable for subsea operation to be installed on Asgard gas transportation line. - PetrolValves successfully concludes the design activity of NS 42 Class 1500 Ball Valves for Europipe ll/asgard projects. 5 6

6 ENGINEERING TECHNOLOGICAL RESEARCH AND INNOVATION PetrolValves engineering staff is expert in the most sophisticated design tools. The programs include non-linear analysis of large valve bodies, with the simulation of the performance of all seals in all operating conditions (i.e. pressure, temperature, external loads). BALL VALVE 42 - CLASS BW GAS TEST WITH BENDING MOMENT DETAIL OF MESH WITH LOADS Periodical indoctrination sessions keep the designers up to date with the results achieved by prototype tests and with the field experience of valves. Our technical data base system collects all results and know-how, establishing a base for future developments with regard to new products, and allowing the innovative solutions that PetrolValves always pursues. CALCULATION MODELS ARE VERIFIED AND ADJUSTED THROUGH STRAIN GAUGE MEASUREMENTS STRESS INTENSITY DISTRIBUTION 7 8

7 PRODUCT ORIENTATION PetrolValves manufacturing department is equipped with a larger range of machines, constantly kept up to date with all the latest technical innovations. All operations are supervised by a highly specialized team. PetrolValves production includes the largest ball valves ever built in the world. 9 10

8 QUALITY Before being placed in production cycle, all materials are identified and verified according to high quality standards. Therefore, we are equipped with the most modern instruments able to verify chemical properties of any component

9 BALL VALVE ACCESSORIES BALL VALVE ACCESSORIES AND OPERATORS STEM SEALS Stem seals consist of O-Rings located in the stem bushing. Regardless of size or pressure rating the stem seals can be replaced with the valve installed in pressurized lines. Stem emergency sealant injection for Three Pieces BALL VALVES DRAIN AND VENT Valve body cavity vent and drain connections and also injection points are all fitted by means of pipes at the actuator flange level for an easy operation in case of need. These pipes terminate with proper fittings fixed on the extension, below the upper support flange. All extension dimensions must be given, by customer, with reference from valve centerline axis to manoeuvre axis. Unless otherwise specified in purchase order PetrolValves Ball Valves are supplied with NPT plug at vent and drain locations. On request, valves can be equipped with integral bleeder for vent and drain purposes, or with automatic relief valve at vent point only. Integral bleeder FOR UNDERGROUND SERVICE PetrolValves Ball Valves, require no maintenance for continuous safety and reliability, and are fully suitable for underground installation in remote or inaccessible piping. Stem extensions, supplied water-tight for buried service, are available whether equipped with lever, worm gear or power actuators. NPT plug 13 Automatic integral relief valve 14

10 BALL VALVE OPERATORS PetrolValves Ball Valves are available with a complete selection of manual operators. Levers or worm gears are normally supplied as manual operators. Actuator types include pneumatic or hydraulic cylinders, either double acting or spring return, and electric motors, according to the technical requirements. All actuators can be sized for maximum valve rating conditions; however it is generally more economical to size the actuator for the specific service condition. PetrolValves engineering department is available to assist the Client for any special application

11 STANDARD BALL VALVES FLOATING AND TRUNNION BALL VALVES PRESSURE CLASSES: - ANSI 150 to API 2000 psi to psi METAL to METAL HARDFACINGS: - Stellite - Chromium or - Tungsten carbides - Colmonoy 17 18

12 ANSI TRUNNION BALL VALVES ANSI CLASS up to 2500 METAL to METAL HARDFACINGS: Stellite Chromium or Tungsten carbides Colmonoy Body 2 Seat ring 3 Ball 4 Stem 5 Bonnet 6 Bonnet gasket 7 Stud bolt 10 Stud bolt nut 65 Seat gasket 72 Spring 152 Upper trunnion bearing 153 Lower trunnion bearing PetrolValves Ball Valves can be supplied in various trims to meet the requirements of many types of service conditions

13 ANSI CLASS INCHES RF RTJ BW F C EE ØDD H L / * * * * * * INCHES RF RTJ BW F C EE ØDD H L 2 1/2 x x x x x x x x x x x x x x x x x x x * x * x * x * x * x *

14 ANSI CLASS INCHES RF RTJ BW F C EE ØDD H L / * * * * * * INCHES RF RTJ BW F C EE ØDD H L 2 1/2 x x x x x x x x x x x x x x x x x x x * x * x * x * x * x *

15 ANSI CLASS INCHES RF RTJ BW F C EE ØDD H L / * * * * * * * * - - INCHES RF RTJ BW F C EE ØDD H L 2 1/2 x x x x x x x x x x x x x x x x x x x * x * x * x * x * x *

16 ANSI CLASS INCHES RF RTJ BW F C EE ØDD H L / * * * * * * * * * * * * * * * * * - - INCHES RF RTJ BW F C EE ØDD H L 2 1/2 x x x x x x x x x x x x x x x x x x x * x * x 40 * * * x 42 * * *

17 ANSI CLASS INCHES RF RTJ BW F C EE ØDD H L / INCHES RF RTJ BW F C EE ØDD H L 2 1/2 x x x x x x x x x x x x x x x x x x

18 ANSI CLASS 2500 Dimension for these valves may be determined by adding half the length of the welding-ends valve to one half the length of the flanged-ends valve of the same pressure rating. INCHES RF RTJ BW F C EE ØDD H L / * * * * * INCHES RF RTJ BW F C EE ØDD H L 2 1/2 x x x x x x x x * x * x * x * x * Dimensions are subject to change or modification 31 32

19 ANSI FLOATING & TRUNNION BALL VALVES CLASS 150 up to 2500 METAL to METAL ANSI HARDFACINGS: Stellite Chromium or Tungsten carbides Colmonoy Body 2 Seat ring 3 Ball 4 Stem 5 Bonnet 6 Bonnet gasket 7 Stud bolt 10 Stud bolt nut 50 Gland plate 65 Seat gasket 72 Spring 152 Upper trunnion bearing 153 Lower trunnion bearing 175 Lateral flange In many applications, the operation of valves requires the use of manual, electric, pneumatic, or hydraulic actuators. PetrolValves will supply any type of particular service conditions

20 ANSI CLASS 150 INCHES RF RTJ BW F (C ) C1 EE ØDD H L / * * * * * * * * * * * * INCHES RF RTJ BW F (C ) C1 EE ØDD H L 21/2 x x x x x x x x x x x x x * x * x * x * x * x * x * x * x * x * x * x *

21 ANSI CLASS 300 INCHES RF RTJ BW F (C ) C1 EE ØDD H L / * * * * * * INCHES RF RTJ BW F (C ) C1 EE ØDD H L 21/2 x x x x x x x x x x x x x x x x x x x * x * x * x * x * x *

22 ANSI CLASS 600 INCHES RF RTJ BW F (C ) C1 EE ØDD H L / * * * * * * * * - - INCHES RF RTJ BW F (C ) C1 EE ØDD H L 21/2 x x x x x x x x x x x x x x x x x x x * x * x * x * x * x *

23 ANSI CLASS 900 INCHES RF RTJ BW F (C ) C1 EE ØDD H L / * * * * * * * * * * * * * * * * * * * - - INCHES RF RTJ BW F (C ) C1 EE ØDD H L 21/2 x x x x x x x x x x x x x x x x * x * x x * x x 40 * * * * * * * x 42 * * * * * * *

24 ANSI CLASS 1500 INCHES RF RTJ BW F (C ) C1 EE ØDD H L / * INCHES RF RTJ BW F (C ) C1 EE ØDD H L 21/2 x x x x x x x x x x x x x x x x x * x *

25 ANSI CLASS 2500 INCHES RF RTJ BW F C1 EE ØDD H L / Dimension for these valves may be determined by adding half the length of the welding-ends valve to one half the length of the flanged-ends valve of the same pressure rating. INCHES RF RTJ BW F C1 EE ØDD H L 21/2 x x x x x x x x x x x x Dimensions are subject to change or modification 45 46

26 API 6A FLOATING & TRUNNION BALL VALVES 2000 psi up to 17C-51C psi METAL to METAL HARDFACINGS: Stellite Chromium or Tungsten carbides Colmonoy A Body 2 Seat ring 3 Ball 4 Stem 5 Bonnet 6 Bonnet gasket 7 Stud bolt 10 Stud bolt nut 17C Stem gasket 50 Cover 51C Lantern 65 Seat gasket 72 Spring 152 Upper stem bearing 153 Lower stem bearing 47 48

27 API 6A 2000 psi INCHES HUB RTJ BW F C EE ØDD H L 2 1 / / / / / / / / / / INCHES HUB RTJ BW F C EE ØDD H L 3 1 /8 x 2 1 / /16 x 2 9 / /16 x 3 1/ /8 x 4 1 / /16 x 4 1 / x 7 1 / x /8 x /4 x 13 5 / /4 x 16 3 / /4 x 21 1 / x 26 3 / A

28 API 6A 3000 psi INCHES HUB RTJ BW F C EE ØDD H L 2 1 / / / / / / / / / / INCHES HUB RTJ BW F C EE ØDD H L 3 1 /8 x 2 1 / /16 x 29/ /16 x 31/ /8 x 4 1 / /16 x 4 1 / x 7 1 / x /8 x /4 x 13 5 / /4 x 16 3 / /4 x 20 3 / x 26 3 /4* A

29 API 6A 5000 psi INCHES HUB RTJ BW F C EE ØDD H L 2 1 / / / / / / / / / / INCHES HUB RTJ BW F C EE ØDD H L 3 1 /8 x 2 1 / /16 x 2 9 / /16 x 3 1 / /8 x 4 1 / /16 x 4 1 / x 7 1 / x /8 x /4 x 13 5 / /4 x 16 3 / /4 x 18 3 / A

30 API 6A psi INCHES HUB RTJ BW F C EE ØDD H L 1 13 / / / / / / / / /4 * * * /4 * * * /4 * * * INCHES HUB RTJ BW F C EE ØDD H L 2 1 /16 x 1 13 / /16 x 1 13 / /16 x 2 1 / /16 x 3 1 / /8 x 4 1 / /16 x 5 1 / x 7 1 / x /8 x /4 x 13 5 /8 * * * /4 x 16 3 /4 * * * /4 x 18 3 /4 * * * A

31 API 6A psi INCHES HUB RTJ BW F C EE ØDD H L 1 13 / / / / / / / / /4 * * * INCHES HUB RTJ BW F C EE ØDD H L 2 1 /16 x 1 13 / /16 x 1 13 / /16 x 2 1 / /16 x 3 1 / /8 x 4 1 / /16 x 5 1 / x 7 1 / x /8 x /4 x 13 5 /8 * * * A

32 API 6A psi INCHES HUB RTJ BW F C EE ØDD H L 1 13 / / / / / / * * * /8 * * * INCHES HUB RTJ BW F C EE ØDD H L 2 1 /16 x 1 13 / /16 x 1 13 / /16 x 2 1 / /16 x 2 9 / /16 x 3 1 / /16 x 4 1 / x 7 1 / x 9 * * * A Dimensions are subject to change or modification 60

33 API 6A FLOATING & TRUNNION BALL VALVES 2000 psi up to psi METAL to METAL HARDFACINGS: Stellite Chromium or Tungsten carbides Colmonoy PetrolValves Ball Valves can be supplied in various trims to meet the requirements of many types of service conditions Body 2 Seat ring 3 Ball 4 Stem 5 Bonnet A 6 Bonnet gasket 7 Stud bolt 10 Stud bolt nut 23 Thrust bbearing 50 Gland plate 72 Spring 152 Upper stem bearing 153 Lower stem bearing 175 Lateral flange 614A Wiper 6A 61 62

34 API 6A 2000 psi INCHES HUB RTJ BW F (C ) C1 EE ØDD H L 2 1 / / / / / / / / / / INCHES HUB RTJ BW F (C ) C1 EE ØDD H L 3 1 /8 x 2 1 / /16 x 2 9 / /16 x 3 1/ /8 x 4 1 / /16 x 4 1 / x 7 1 / x /8 x /4 x 13 5 / /4 x 16 3 / /4 x 21 1 / x 26 3 / A

35 API 6A 3000 psi INCHES HUB RTJ BW F (C ) C1 EE ØDD H L 2 1 / / / / / / / / / / / INCHES HUB RTJ BW F (C ) C1 EE ØDD H L 3 1 /8 x 2 1 / /16 x 2 9 / /16 x 3 1/ /8 x 4 1 / /16 x 4 1 / x 7 1 / x /8 x /4 x 13 5 / /4 x 16 3 / /4 x 21 1 / x 26 3 / A

36 API 6A 5000 psi INCHES HUB RTJ BW F (C ) C1 EE ØDD H L 2 1 / / / / / / / / / / INCHES HUB RTJ BW F (C ) C1 EE ØDD H L 3 1 /8 x 2 1 / /16 x 2 9 / /16 x 3 1/ /8 x 4 1 / /16 x 4 1 / x 7 1 / x /8 x /4 x 13 5 / /4 x 16 3 / /4 x 18 3 / A

37 API 6A psi INCHES HUB RTJ BW F C1 EE ØDD H L 1 13 / / / / / / / / /4 * * * /4 * * * /4 * * * INCHES HUB RTJ BW F C1 EE ØDD H L 2 1 /16 x 1 13 / /16 x 1 13 / /16 x 2 1 / /16 x 3 1 / /8 x 4 1 / /16 x 5 1 / x 7 1 / x /8 x /4 x 13 5 /8 * * * /4 x 16 3 /4 * * * /4 x 18 3 /4 * * * A

38 API 6A psi INCHES HUB RTJ BW F C1 EE ØDD H L 1 13 / / / / / / / / /4 * * * INCHES HUB RTJ BW F C1 EE ØDD H L 2 1 /16 x 1 13 / /16 x 1 13 / /16 x 2 1 / /16 x 3 1/ /8 x 4 1 / /16 x 5 1 / x 7 1 / x /8 x /4 x 13 5 /8 * * * A

39 API 6A psi INCHES HUB RTJ BW F C1 EE ØDD H L 1 13 / / / / / / * * * /8 * * * INCHES HUB RTJ BW F C1 EE ØDD H L 2 1 /16 X 1 13 / /16 X 1 13 / /8 x 2 1 / /16 x 3 1/ /8 x 4 1 / /16 x 4 1 / x 7 1 / x 9 * * * /8 x 11 * * * A Dimensions are subject to change or modification 73 74

40 SPECIAL SERVICE PRODUCTS NS 11 API BALL VALVE WITH INCONEL 625 INTERNAL CLADDING FOR CORROSIVE SERVICE BALL VALVE EQUIPPED WITH SUBSEA Upside view of ball valve equipped with subsea actuator VALVES FOR SUBSEA SERVICE Ball Slab gate So f t o r metal seated SIZES: 2 to 48 PRESSURE CLASSES: ANSI 150 to 2500 API 2000 psi to psi VALVES FOR ABRASIVE AND CORROSIVE SERVICE Gat e Gl o b e Check Ball SIZES: 2 to 80 PRESSURE CLASSES: ANSI 150 to 4500 API 2000 psi to psi CLADDING FOR ABRASIVE AND CORROSIVE RESISTANCE Stainless Steels Nickel and Nichel Alloys Stellite Tungsten and Chromium carbides Epoxy Coatings VALVES FOR SUBSEA SERVICE Ball Slab gate So f t o r m e ta l seated SIZES: 2 to 48 PRESSURE CLASSES: ANSI 150 to 2500 API 2000 psi to psi ball valves - three ways Soft seated Metal seated Tr a n s f l o w a n d non-transflow types SIZES: 2 to 48 PRESSURE CLASSES: ANSI 150 to 4500 API 2000 psi to psi BALL HARDFACINGS See Top entry Ball valves soft and metal seated 75 76

41 RANGE OF PRODUCTION THROUGH CONDUIT GATE VALVES DN 30 X 24 - BW Class 900 BALL VALVES SPECIAL DN 24" FLGD Class BALL VALVES - DN 20" FLGD - Class EXPANDING GATE DOUBLE ACTING DN 46" FLGD Class EXPANDING GATE DOUBLE ACTING - DN 30" - BW - Class

42 GATE - GLOBE - CHECK - BALL VALVES IN STANDARD AND SPECIAL EXECUTION ARE ALSO NORMAL PETROLVALVES PRODUCT LINE VALVES FOR HYDROFLUORIC ACID DEPRESSURIZED ORIFICE FITTINGS PIPELINE GATE VALVES WAFER TYPE GATE VALVES - Bolted Bonnet - Pressure seal DOUBLE EXPANDING GATE VALVES PRESSURIZED ORIFICE FITTINGS CHOKE VALVES GLOBE VALVES - Bolted Bonnet - Pressure seal WAFER CHECK VALVES - Dual plate - Swing - Nozzle Any information relative to any PetrolValves standard and special product is available from our commercial department upon request. CHECK VALVES - Dual plate - Swing - Tilting - Nozzle 79 80

43 RANGE OF PRODUCTION PETROLVALVES A/S-NORWAY PetrolValves Subsidiary Plant One of the first Norwegian valve manufacturers capable of supplying and maintaining all valves within PetrolValves range of production. PV A/S Factory in Stavanger has a complete Machining and Testing department and with the support of a highly professional technical commercial team can offer direct assistance to customers on site. A comprehensive stock of small and medium size valves is kept in stock in their large premises to further support the Norwegian Oil and Gas Industry. PETROLVALVES - POVAL (EX PMH) - ALGERIE Production, maintenance and commercialization of valves for hydrocarbon service in Algerie under the supervision and the total responsibility and guarantee of PetrolValves. PETROLVALVES - SAUDI ARABIA Production, commercialization and maintenance of valves for hydrocarbon service in Saudi Arabia under the supervision and the total responsibility and guarantee of PetrolValves. PETROLVALVES - USA TEXAS Sales department, and with the support of a highly professional commercial team can offer direct assistance to customers on site. PETROLVALVES - GB LONDON Sales department, under the supervision and the total responsibility and guarantee of PetrolValves. PetrolValves is specialized in the production of large scale valve equipment. CASTELLANZA - ITALY Main Works One of the biggest European Valve Workshops with an area of square meters. PetrolValves Head Offices and Manufacturing Plant and Sales department, are located North- West of Milan, near to the main Italian communication infrastructures. 81

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