The Company LCM ITALIA, which is part of CHERO group, was established
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- Millicent Woods
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2 Contents oreword Applicds Quality Assurance and Certification Technical Features of Floating Ball Valve Assembly Drawing of Floating Ball Valve Standard Materials selection of Floating Ball Valve Production range Technical Features of Trunnion Ball Valve Assembly Drawing of Trunnion Ball Valve Standard Materials selection of Trunnion Ball Valve Design Features of Trunnion Ball Valve Accessories of Trunnion Ball Valve Production range 2 Special Construction
3 LCM Italia Cheroflow Ball Valves Foreword The Company LCM ITALIA, which is part of CHERO group, was established in 986. It is a leading company in the design and production of ball valves for oil, chemical, petrochemical, pipeline, natural gas and water industries, off-shores and in-shore plants all over the world. The Company management is composed of technicians who have gained many years of experience in the field of the ball valves. The company has achieved a good reputation during the years as one of most important and specialized Italian companies in the construction of ball valves suitable for heaviest requirements. The first aim of LCM ITALIA is to provide products and services that meet the needs of our customers at a reasonable price. All valves must reflect the highest quality standards, where design, development, manufacturing and testing are obligatory passages. LCM ITALIA is always engaged in the research of technical innovations to the standard production range. This is achieved by means of the latest computerized design systems and the testing of each solution to any problem of valve employment. The organisation and flexibility of the company allow prompt answer to any customers request in order to satisfy every requirements and a large stock availability of ball valve components can also comply with short delivery demand. The constant control during all process phases, according to the specific rules codified in the Quality System based on the ISO 900 normalization, can guarantee the customer the most suitable and technically valid product capable to meet his requirement.
4 LCM ITALIA production range includes ball valves from DN /4 to 24, Class ANSI 50 to 2500 Lbs Full or Reduced bore in any kind of material. The construction systems are Split bolted body, Screwed body and Wafer type, Floating ball or Trunnion supported ball, soft seat and metal to metal seat, in accordance with the most stringent international rules. All the components are generously dimensioned to achieve the maximum strenght and avoid any stress under the most severe working conditions. Materials used meet the applicable codes (ASTM, ASME, API, BS etc.) and comply with the additional requirements of LCM ITALIA s specification. Material supplied qualities are continuous checked by periodic inspections and audits. Machining of all the components is performed on the most up to date computerized numerically controlled machine tools within the close limits of shop drawings in the own machine shop. All LCM ITALIA ball valves are tested and supplied with certified test reports, which include chemical and mechanical properties and the hydrostaticpneumatic pressure test.
5 Applicable Standards LCM Ball Valves are in accordance with latest edition of API, ASTM, ASME and B.S. MSS, NACE rules. The following list contains the most important applicable standards for ball valves. The valves may be designed, manufactured and tested in accordance with other international standards on request. API - AMERICAN PETROLEUM INSTITUTE Spec. 6A Specification for wellhead and christmas tree equipment. Spec. 6D Specification for pipeline valves. Spec. 6FA Specification for firetesting of valves. Spec. 598 Valve inspection and test. Spec. 607 Fire test for soft seated quarter-turn valves Spec. 608 Metal ball valves-flanged, threaded and welding end Spec. API Q Specification for quality programs for the petroleum and natural gas industry ASME - AMERICAN SOCIETY OF MECHANICAL ENGINEERS B 6.5 Steel pipe flanges and flanged fittings. B 6.0 Face to Face and end to end dimensions of ferrous valves. B 6. Forged steel fitting socket-welding and threaded B 6.24 Bronze pipe Flanges and Flanged fittings. B 6.25 Butt welding ends. B 6.4 Steel valves - Flanged and butt welding ends. ASTM - AMERICAN SOCIETY FOR TESTING MATERIAL BS - BRITISH STANDARD BS EN 558 part -part 2 Face-to-face and centre-to-face dimensions of metal valves for use in flanged pipe systems. BS EN 2627 Industrial valves - Butt welding ends for steel valves. BS 4504 Flanges and boltings for pipes valves and fittings. BS 55 Steel ball valves for the petroleum, petrochemical and allied industries. BS 6755 Testing of valves. ISO - INTERNATIONAL ORGANISATION FOR STANDARDIZATION EN - ISO 900 Quality systems- Model for quality assurance in design. EN - ISO 0204 Types of inspection documents development, production, installation and servicing. MSS - MANUFACTURES STANDARDIZATION SOCIETY SP 6 Standard finishes for contact faces of pipe flanges and connecting end flanges of valves and fittings. SP 9 Spot facing for bronze, iron and steel flanges. SP 25 Standard marking system for valves, fittings, flanges and unions. SP 45 By-pass and drain connection standard. SP 55 Quality standard for steel castings-visual method. SP 6 Hydrostatic testing of steel-valves. SP 72 Ball valves with flanged or butt-welding ends for general service. NACE - NATIONAL ASSOCIATION OF CORROSION ENGINEERS MR-0-75 Sulfide stress cracking resistant metallic materials for oil field equipment.
6 Quality Assurance and Certification LCM ITALIA quality system complies with UNI EN ISO 900 specification certified by D.N.V. LCM ITALIA is authorized to apply the marking on the valves in according to the Pressure Equipment Directive PED 97/2 CE LCM ITALIA is authorized licensee to use official Monograms API 6D 07 and API 6A 057 LCM ITALIA s ball valves are designed to comply with API 6FA, BS 6755 part. 2 and API 607 specifications. Certifications cover all production range and are witnessed and certified by independent authorities. NDE can be performed in house with own equipments. Personnell is qualified at level II of ASNT.SNT-TC-A and UNI EN 47 Floating ball valves from class 50 lbs to class 2500 lbs can be supplied according to Technical Instruction on Air Control n..8.4 (TA LUFT). Tests have been witnessed and certified by Independent authority. Positive material identification by portable analytical spectrometry equipment can be performed. Other tests can be carried out at customer request.
7 Technical Features Split Body Floating Construction DESIGN Floating ball valves are manufactured in five main types: Two pieces bolted body type SB220 T/R Screwed Body type HD 200 T/R-HD 25 T/R-EB 26 T/R EB 275 T/R-WN 250 T/R Three pieces bolted body type HD 50 T/R-WN 55T/R End Entry type EE 00 R only class ANSI 50 Lbs reduced bore. Wafer type WF 42 T class ANSI 50 full bore. Ball valves can be supplied full or reduced bore, designed for maximum rigidity against pipeline thrust, made from hot forged components or barstock. Bolted and screwed body constructions allow easy service and maintenance operation on site. End connections are SW or NPT for series HD and EB, FF-RF-RTJ-BW for SB series. Pressure rating is from class ANSI 50 up to ANSI 2500 Lbs. Valves are usually supplied with lever operator, with gear box or bare stem on customer request. MATERIALS SELECTION Valves have been designed for use with various combinations of materials such as: Carbon Steel, Low Carbon Steel, Special Alloy, Bronze/Alluminium, Duplex and Super Duplex, 6mo, Monel, Inconel, Hastelloy, Titanium etc. BODY -CLOSURE SEAL Graphite ring and O-RING Viton can guarantee perfect sealing between body and closure. SEAT Valves are designed to guarantee a perfect seal by means of suitable materials of seat also for high pressure applications. For hight temperature application, seats and ball are supplied with metal to metal contact by means of tungsten carbide overlay.
8 STEM Stem is made separately from the ball, anti blow-up design with suitable PTFE ring, OR in viton, graphite rings and antistatic device. On request stem can be also supplied with extension for special applications or insulation. BALL Solid type is usually made in Stainless Steel, Carbon Steel ENP, Special Alloy and with tungsten carbide overly for metal to metal service. TESTS All valves are tested in accordance with BS 6755 part., API 6D, API 598, MSS-SP-6 and ASME B EXTERNAL COATING Carbon Steel valves are usually protected with phosfatinzing for series HD and WN, zinc plated (th. 7-2 µ) for series SB, EB, EE. Valves can be also supplied unpainted or with special coats finishing according to customer request. ACCESSORIES Drain plug, locking devices, transition pieces (pipe ends), extended bonnet for underground installation, gearbox, electric, pneumatic or hydraulic actuators where foreseen by our standard design.
9 0 Italia
10 Assembly Drawing FLOATING BALL VALVES PART DENOMINATION Body 2 Closure Ball 4 Stem 5 Lever 6 Gland packing 7 Seat 8 Body seals 8A Stem seals 9 Spring washer 0 Bolts Nuts 4 Stop pin
11 Standard Materials selection of Floating Ball Valve FULL BORE REDUCED BORE CLASS DN LEVER GEAR CLASS DN LEVER GEAR CLASS DN LEVER GEAR CLASS DN LEVER GEAR 50 / /2-2 2 // 50 / /2-2 2 // 00 / /2-2 2 // 00 / /2-2 2 // 600 /2-4 4 // 2500 /2-2 // 600 /2-6 6 // 2500 /2 -./2 /2.2 // BODY-CLOSURE BALL STEM SEAT part n 7 BOLT part n 0 REMARKS part n -2 part n part n 4 for all trim materials for all trim materials OPTIONALS A05 ENP F 6 PTFE - PTFE+CG B7 / B7M B7/B7M HDG ASTM A 05 F 04 F 6 DELRIN PTFE+CG F 6 F 6 PEEK DELRIN # 500/2500 F F KEL-F F 6 F 6 PTFE - PTFE+CG L7 / L7M L7/L7M HDG ASTM A 50 LF 2 F 04 F 6 DELRIN - PEEK PTFE+CG F F KEL-F DELRIN # 500/2500 F 04 F 6 PTFE - PTFE+CG B8 / B8M PTFE+CG ASTM A 82 F 04 F 6 F 6 DELRIN - PEEK DELRIN # 500/2500 F F KEL-F F 6 F 6 PTFE - PTFE+CG B8 / B8M PTFE+CG ASTM A 82 F 6 F F DELRIN - PEEK DELRIN # 500/2500 KEL-F PTFE - PTFE+CG B8 / B8M PTFE+CG ASTM A 82 F 5 F 5 F 5 DELRIN - PEEK DELRIN # 500/2500 KEL-F PTFE - PTFE+CG B8 / B8M PTFE+CG ASTM A 82 F 44 F 44 F 44 DELRIN - PEEK DELRIN # 500/2500 KEL-F PTFE - PTFE+CG B8 / B8M PTFE+CG MONEL K500 MONEL K500 MONEL K500 DELRIN - PEEK DELRIN # 500/2500 KEL-F AB2 AB2 MONEL K500 PTFE B8 / B8M (UNS S C95500) FOR MONEL K500 MONEL K500 PTFE+CG CLASS 50&00 ONLY B 62 B 62 - AB2 MONEL K500 PTFE B8 / B8M (UNS S C8600) MONEL K 500 MONEL K500 PTFE+CG FOR CLASS 50 ONLY Other materials available on request. Part number description PART DENOMINATION Body 2 Closure Ball 4 Stem 5 Lever 6 Gland packing 7 Seat 8 Body seals 8A Stem seals 9 Spring washer 0 Bolts Nut Name plate 4 Stop pin 5 Nipples 4 Gear
12 Production range PRODUCTS Screwed Body ball valves Screwed Body ball valves with nipples Screwed Body ball valves in pieces Forged ball valves Bolted Body in pieces Forged ball valves Bolted Body in pieces with nipples Split Bolted Body Floating ball valves End entry ball valves *Metal to Metal Seat *Dimensions are similar to models SB 220T/R MODEL HD 200 T/R HD 25 T/R WN 250 T/R EB 26 T/R EB 275 T/R HD 50 T/R WN 55 T/R SB 22 T/R - SB 222T/R SB 2 T/R - SB 22T/R SB 22 T/R SB 224 T/R - SB225T/R SB 226 T/R EE 00 R SBM 220T/R
13 Screwed Body Ball Valves HD 200 T/R Class 800/500 Lbs / 4 70 ø ,6 0 / 8 70 ø ,6 0 / 2 x / 4 70 ø ,5 0 / 2 8 ø ,9 8 / 4 x / 2 8 ø ,8 8 / 4 90 ø ,5 2 x / 4 05 ø ,4 2 0 ø ,2 45 / 4 x 0 ø / 4 25 ø ,2 80 / 2 x / 4 25 ø , 80 / 2 0 ø ,2 9 2 x / 2 40 ø , ø ø HD 200T - HD 25T ø HD 200R - HD 25R HD 25 T/R Class 2500 Lbs / 4 95 ø ,8 2 / 2 x / 8 95 ø ,8 2 / 8 95 ø ,8 2 / 2 04 ø / 4 x / 2 04 ø / 4 25 ø ,6 22 x / 4 25 ø , ø / 4 x 0 ø / 4 55 ø / 2 x / 4 55 ø / 2 80 ø x / 2 80 ø ø
14 Screwed Body Ball Valves with nipples WN 250 T/R Class 800/500 Lbs / 4 70 ø ,6 0 / 8 70 ø ,6 0 / 2 x / 4 70 ø ,5 0 / 2 8 ø ,9 8 / 4 x / 2 8 ø ,8 8 / 4 90 ø ,5 2 x / 4 05 ø ,4 2 0 ø ,2 45 / 4 x 0 ø / 4 25 ø ,2 80 / 2 x / 4 25 ø , 80 / 2 0 ø ,2 9 2 x / 2 40 ø , ø L measure is in according to the required nipple lenght - standard lenght 00 mm ø WN 250T ø WN 250R
15 Screwed Body Ball Valves in pieces EB 26 T/R Class 800/500 Lbs / 4 0 ø 45 76,5 0 / 8 0 ø ,2 0 / 2 x / 4 0 ø / 2 40 ø ,6 8 / 4 x / 2 40 ø ,4 8 / 4 52 ø , 2 x / 4 65 ø , ø ,5 45 / 4 x 78 ø , 45 / 4 78 ø ,6 80 / 2 x / 4 86 ø ,2 80 / 2 9 ø , 9 2 x / ø ø ø EB 26T - EB 275T ø EB 26R - EB 275R EB 275 T/R Class 2500 Lbs / 4 0 ø ,2 2 / 8 0 ø ,2 2 / 2 x / 4 0 ø ,2 2 / 2 40 ø ,6 5 / 4 x / 2 40 ø ,6 5 / 4 52 ø , 22 x / 4 65 ø , ø ,5 48 / 4 x 78 ø ,5 48 / 4 78 ø ,2 85 / 2 x / 4 86 ø ,2 85 / 2 9 ø x / ø ø
16 Forged Ball Valves Bolted Body in pieces HD 50 T/R Class 800/500 Lbs / 4 75 ø ,8 6 / 8 75 ø ,8 6 / 2 x / 4 75 ø ,7 6 / 2 75 ø , 8 / 4 x / 2 75 ø , 8 / 4 00 ø ,6 2 x / 4 00 ø , ø ,5 45 / 4 x 05 ø , 45 / 4 25 ø / 2 x / 4 25 ø ,6 80 / 2 40 ø ,5 9 2 x / 2 40 ø , ø For class 500 LBS available size is up to DN ø HD 50T ø HD 50R
17 Forged Ball Valves Bolted Body in pieces with nipples WN 55 T/R Class 800/500 Lbs / 4 75 ø 45 80,2 6 / 8 75 ø 45 80,8 6 / 2 x / 4 75 ø 45 80,8 6 / 2 75 ø , 8 / 4 x / 2 75 ø , 8 / 4 00 ø ,6 2 x / 4 00 ø , ø / 4 x 05 ø / 4 25 ø ,8 80 / 2 x / 4 25 ø ,8 80 / 2 40 ø ,5 9 2 x / 2 40 ø , ø L measure is in according to the required nipple lenght - standard lenght 00 mm For class 500 LBS available size is up to DN ø ø WN 55T WN 55R
18 Split Bolted Body Floating Ball Valves SB 22 T/R Class 50 Lbs RF BW RTJ / ,5 ø / 4 x / ,5 ø ,5 7 / ,5 ø x / ø ø / 4 x 9,5 77,5 ø / 4 9,5 77,5 ø / 2 x / ,5 ø / ,5 ø x / ø ø / 2 x2 90,5 24,5 ø / 2 90,5 24,5 ø x ,5 ø ,5 ø x 228,5 04,5 ø ,5 04,5 ø x4 9,5 457 ø () 9,5 457 ø x6 () ,5 ø (2) ,5 ø x8 (2) ø () Suggested with Gear operator (2) With Gear operator ø SB 22T - 222T - 22T - 224T - 225T - 226T ø SB 22R - 222R - 22R - 224R - 225R - 226R
19 Split Bolted Body Floating Ball Valves SB 222 T/R Class 00 Lbs RF BW RTJ / 2 9,5 9,5 ø / 4 x / 2 52,5 52,5 ø / 4 52,5 52,5 ø x / ø ø / 2 x / 4 90,5 90,5 ø / 2 90,5 90,5 ø x / ø ø x2 282,5 282,5 ø ,5 282,5 ø x ø ø x ø (2) ø x6 (2) 50,5 520,5 ø (2) 50,5 520,5 ø x8 (2) ø (2) With Gear operator SB 22 T/R Class 600 Lbs RF BW RTJ / ,5 ø / 4 x / 2 90,5 90,5 90,5 ø / 4 90,5 90,5 90,5 ø x / ø ø / 2 x / 4 24,5 24,5 24,5 ø / 2 24,5 24,5 24,5 ø x / ø ø x2 55,5 55,5 58,5 ø ,5 55,5 58,5 ø x ø ø x ø
20 Split Bolted Body Floating Ball Valves SB SB 225 T/R Class 900/500 Lbs Torque RF BW RTJ Class 900 Class500 / ø / 4 x / ø / ø x / ø ø / 2 x / ø / ø x / ø ø Ball valves SB 225 T/R class 500 LBS is available up to DN 2 x / 2 SB226 T/R Class 2500 Lbs RF BW RJ / 2 " Ø / 4 "X / 2 " Ø / 4 " Ø "X / 4 " Ø " Ø / 2 "X" Ø SB2 T/R Class 50 Lbs RF BW RTJ 0" Ø "X Ø SB22 T/R Class 00 Lbs RF BW RTJ 0" Ø "X Ø SBT 2 T/R - SBT 22 T/R
21 End Entry Ball Valves EE 00 R Class 50 Lbs RF / 2 08 ø / 4 7 ø ø / 2 65 ø ø ø ,5 ø ,5 ø ø ø EE 00R
22 Technical Features Split Body Trunnion Construction DESIGN LCM trunnion mounted ball valves are manufactured to satisfy all the control services of fluids. Side entry two or three pieces bolted construction simplify field service and maintenance without removing the valve from the pipeline site. Trunnion ball valves can also be available with body fully welded. They are built in accordance with latest design specifications of API 6D and wall thickness complies with ASME B 6.4. All valves are available in full or reduced bore. End connections can be FF-RF-RTJ-BW. Pressure rating is from class ANSI 50 to ANSI 2500 Lbs. Valves are usually supplied with lever, gear box, actuator or bare stem on customer request. MATERIALS SELECTION Choosing carefully the basic materials and relevant components, ball valves can be used at different pressure and temperature for many applications. Standard base materials are: Carbon Steel, Low Carbon Steel, Stainless Steel, Special Alloy, Duplex and Super Duplex, 6mo, Monel, Inconel, Hastelloy, Titanium etc. BODY-CLOSURE They are usually made from forged rings which can guarantee perfect body sealing. Seal between body and closures is obtained by double sealing components: O-Ring and graphite gaskets in order to insure safe body sealing even in case of fire. The bolted joint is strong and rigid to resist against pipeline compression and bending moment. SEAT T SEAL Independent floating seats with preloaded springs energized by line pressure are always in contact with the ball and can guarantee a perfect seal of the valve, even in case of low differential pressure. Furthermore the seat to ball contact increases as well as the line pressure does, while when in closed position an excess pressure in the body cavity is automatically relieved. The replaceable seat rings with soft seal insert made with suitable material for any temperature, pressure and medium conditions. For very high temperature services, sealing is guaranteed by metal to metal seat by means of tungsten carbide metal-spry coating on ball and seal rings. From NB 6 and over, the sealant injection system is available on request for restoring the sealing integrity in the event of damage of soft seal.
23 STEM The stem is made separately from the ball, anti blow-up design. Pressure thrust against the stem is supported by a DU-DRY ring that reduces the friction between stem and ball. Stem sealing is obtained using O-Ring and graphite gaskets that can be easily replaced with the ball in closed position under line pressure. The stem can also be replaced by dismounting the gland flange. From NB 2 and over, stem can be equipped with emergency grease fitting. It is possible to supply valves with stem extention for underground installation or insulation. BALL It is usually made from forged piece in Stainless Steel up to NB 2, Carbon Steel ENP, Stainless Steel or Special Alloy from NB and spherical surfaces are lapped. Trunnion mounted ball minimises the operating torque and reduces wear of seat seal. ANTISTATIC TIC DEVICE SYSTEM Double system of antistatic device, by means of Stainless Steel springs placed between stem and gland flange allows electrical continuity among all valve components. DOUBLE BLOCK AND BLEED Ball valves can be equipped with drain valve which allows the block and bleed feature when the pressure is simultaneously applied to both sides of the ball (in closed position), the medium can be relieved through the drain valve for pressure relieving purpose or tightness check. TESTS All valves are tested in accordance with BS 6755 part, API 6D, API 598, MSS-SP-6. NDE can be carried out on customer request. EXTERNAL COATING Standard external finishing for carbon steel valves is by inorganic zinc primer, but valves can be also supplied unpainted or with special paint finishing in according to customer request. ACCESSORIES Drain, bleeder and vent connections, double piston effect, locking devices, transition pieces (pipe ends) for butt welding ends, extended bonnet for underground installation, gearbox, electrical or pneumatic or hydraulic actuators.
24 Assembly Drawing TRUNNION BALL VALVES
25 Standard Materials selection of Trunnion Ball Valve FULL BORE REDUCED BORE CLASS DN LEVER GEAR CLASS DN LEVER GEAR CLASS DN LEVER GEAR CLASS DN LEVER GEAR 50 / / / / / / / / / / / / BODY-CLOSURE BALL STEM SEAT RING SEAT INSERT STUD-NUT REMARKS part n -2 part n part n 4 part n 7 part n 7A for part n 0- for OPTIONALS all trim materials all trim materials ASTM A 05 ASTM A 50 LF 2 A05 ENP AISI 440ENP-7.4PH-F6 A 05 ENP - F6 PTFE+CG B7 / 2H B7/B7M HDG F 6A Cl.2 F 6A Cl PH F 6A Cl. 2- F 6 DEVLON - PEEK B7M / 2HM F6 = F5 FOR 0 # 600 F 6 F 6 - F6A Cl. 2 F 6 - F6A Cl. 2 KEL-F 6 # 900 F 5 FOR #2500 F 5 FOR #2500 F 5 FOR #2500 NYLON PA2 6 #500 LF2 ENP AISI 440ENP-7.4PH-F6 LF2 ENP - F6 PTFE+CG L7 / GR. 4 L7/L7M HDG F 6A Cl. 2 F 6A Cl PH F 6A Cl. 2- F 6 DEVLON - PEEK L7M / GR. 4M F6 = F5 FOR: F 6 F 6 - F6A Cl. 2 F 6 - F6A Cl. 2 KEL-F 0 # # 900 F 5 FOR #2500 F 5 FOR #2500 F 5 FOR #2500 NYLON PA2 6 #500 F 04 F 6-7.4PH - F6A Cl. 2 F 04 - F 6 PTFE+CG B8 / GR. 8 F04 /F6 = F5 FOR: ASTM A 82 F 04 F 6 F 6-7.4PH - F6A Cl. 2 F 04 - F 6 DEVLON - PEEK B8M / GR. 8M 0 # # 900 F 5 FOR #2500 F 5 FOR #2500 KEL-F - NYLON PA2 6 #500 F 6 F 6-7.4PH - F6A Cl. 2 F 6 PTFE+CG B8 / GR. 8 F6 = F5 FOR: ASTM A 82 F 6 F 5 FOR #2500 F 5 FOR #2500 DEVLON - PEEK B8M / GR. 8M 0 # # 900 KEL-F LAURAMID P2 6 #500 PTFE+CG B8 / GR. 8 ASTM A 82 F 5 F 5 F 5 F 5 DEVLON - PEEK B8M / GR. 8M KEL-F - NYLON PA2 PTFE+CG B8 / GR. 8 ASTM A 82 F 44 F 44 F 44 F 44 DEVLON - PEEK B8M / GR. 8M KEL-F - NYLON PA2 PTFE+CG B8 / GR. 8 MONEL K500 MONEL K500 MONEL K500 MONEL K500 DEVLON - PEEK B8M / GR. 8M KEL-F - NYLON PA2 ALLOY 625 ALLOY 625 ALLOY 625 PTFE+CG B8 / GR. 8 ALLOY 625 OR 825 ALLOY 825 ALLOY 825 ALLOY 825 DEVLON - PEEK B8M / GR. 8M KEL-F - NYLON PA2 PART DENOMINATION Body 2 Closure Ball 4 Stem 5 Gland Trunnion 6 Trunnion 7 Seat Ring 7a Seat Insert 9 Adapter plate 0 Body Stud Body Stud Nut 2 Seat Spring Stem Key 9 Gland Trunnion Cap Screw 20 Adapter Cap Screw 2 Trunnion Cap Screw 22 Body O-Ring 2 Body Gasket PART DENOMINATION 24 Trunnion/Gl. Trunnion O-Ring 25 Trunnion/Gl. Trunnon Gasket 26 Stem O-Ring 27 Stem Gasket 28 Seat O-Ring 29 Ball Bearing 0 Lower Thrust Washer Upper Thrust Washer 2 Stop Pin Stem Grease 4 Vent Plug 5 Drain Plug 6 Antistatic Device Ball 7 Antistatic Device Spring 8 Stem Bearing 9 Gear Cap Screw 42 Stop Pin 4 Gear Part number description
26 Design Features DOUBLE BLOCK AND BLEED DESIGN Ball in Closed Position The valves has two sealing surfaces that, in closed position, provide the tightness of flow from both valve sides and the fluid trapped in the cavity between the seating surfaces can be vented or drained. DOUBLE PISTON EFFECT SEAT DESIGN Ball in Closed Position The double piston effect seats design gives to both seats the capability of sealing with the pressure acting on the same side of the valve. In this way the valve provides a double sealing barrier towards the pipeline. If the upstream seat is damages and leaks, the pressure in the body cavity acts on the downstream seat sealing tightly against the ball.
27 Accessories PART DENOMINATION 47 Sealant injection 48 Lifting eye bolt (n 2) 49 Feet
28 Production range 2 PRODUCTS Trunnion ball valves *Metal to Metal Seat MODEL TP 8 F/R - TP 8 F/R TP 86 F/R TP 89 F/R - TP 8A F/R TP 8B F/R TR 8 F/R - TR 8 F/R TR 86 F/R TR 89 F/R TR 8A F/R TR 8B F/R TP 720 F/R - TR 70 F/R *Dimensions are similar to models TP 80F/R, TR 80F/R
29 Trunnion Ball Valves - LEVER Operated TP 8 F/R Class 50 Lbs RF BW RTJ 2 x / ø ø x ø ø x ø ø x ø TP 8 F/R Class 00 Lbs RF BW RTJ 2 x / ø ø x ø ø x ø ø x ø TP 86 F/R Class 600 Lbs RF BW RTJ ø / 2 x ø / ø x / ø ø x ø ø x ø ø x ø ø B ø B TP 8F - TP 8F -TP 86F TP 89F - TP 8AF - TP 8BF TP 8R - TP 8R - TP 86R TP 89R - TP 8AR - TP 8BR
30 TP 89 F/R Class 900 Lbs RF BW RTJ ø / 2 x ø / ø x / ø ø x ø ø x ø (2) ø x4 (2) ø TP 8A F/R Class 500 Lbs RF BW RTJ ø / 2 x ø / ø x / ø ø x ø ø x ø (2) ø x4 (2) ø TP 8B F/R Class 2500 Lbs DN A B C D Weight RF BW RTJ ø / 2 x ø / ø x / ø ø x ø ø x ø (2) ø x4 (2) ø (2) With Gear operator
31 Trunnion Ball Valves - GEAR Operated TR 8 F/R Class 50 Lbs DN A B C D P N Weight Torque RF BW RTJ ø x ø ø x ø ø x ø ø x ø ø x ø x ø ø x ø ø x ø x ø ø x ø ø TR 8 F/R Class 00 Lbs DN A B C D P N Weight Torque RF BW RTJ ø x ø ø x ø ø x ø ø x ø ø x ø x ø ø x ø ø x ø x ø ø x ø ø
32 TR 86 F/R Class 600 Lbs ø B TR 8F - TR 8F -TR 86F TR 89F - TR 8AF - TR 8BF ø B DN A B C D P N Weight Torque RF BW RTJ ø x ø ø x ø ø x ø ø x ø ø x ø x ø ø x ø ø x ø x ø ø x ø ø TR 8R- TR 8R -TR 86R TR 89R - TR 8BR - TR 8BR
33 TR 89 F/R Class 900 Lbs DN A B C D P N Weight Torque RF BW RTJ ø x ø ø x ø ø x ø ø x ø ø x2 40 ø x ø ø x ø TR 8A F/R Class 500 Lbs DN A B C D P N Weight Torque RF BW RTJ ø x ø ø x ø ø x ø ø x ø ø x ø ø TR 8B F/R Class 2500 Lbs DN A B C D P N Weight RF BW RTJ ø x ø ø x ø ø x ø ø
34 Special Construction Floating Ball Valves with Extended Stem PART DENOMINATION MATERIALS Body A50 LF2 2 Closure A50 LF2 Ball A82 F6 4 Stem 7-4-PH 4a Extended Stem 7-4-PH 5 Lever Carbon Steel 6 Gland Packing Carbon Steel 7 Seat PTFE 8 Body Seals Graphite/Viton 8a Stem Seals PTFE/Graphite 9 Spring Washer 50 Cr V4 0 Bolts A20 L7 Nut Carbon Steel 4 Stop Pin Carbon Steel 59 Extended Stem A50 LF2 60 Bolts 2.9 Other materials on request Trunnion Ball Valves Welded Construction and Extended Stem PART DENOMINATION MATERIALS NOTE Body A05 2 Closure A05 Ball A82 F6 4 Stem A82 F6 5 Gland Trunnion A05 6 Trunnion A05 7 Seat A82 F6 7a Seat Insert Devlon 9 Adapter plate A05 2 Seat Spring Inconel X750 Stem Key C Body O-Ring Viton 24 Trunnion O-Ring Viton 25 Trunnion Gasket Graphite 26 Stem O-Ring Viton 27 Stem Gasket Graphite 28 Seat O-Ring Viton 29 Ball Bearing Du-dry 0 Lower Thrust Washer Du-dry 45 Stud A9 B7 46 Nut A94 2H 5 External Extension A06 Gr.B 54 Upper Flange A05 55 Lower Flange A05 56 Internal Extension A06 Gr.B 57 Stem Adapter A82 F6 58 Stem Extension A82 F6 ) Nickel Plated 0,025 mm. thickness Other materials on request
35
36 HOW TO ARRIVE AT LCM ITALIA S FACTORY: Motorway A8 MILANO-VARESE exit Busto Arsizio Highway to Malpensa Airport exit Cardano al Campo EXIT CARDANO AL CAMPO All data content in this catalogue are indicative and subject to modification at any time without prior notice
37 Artestampa sas, Daverio (VA) CHEROFLOW Forged Ball Valves LCM italia s.r.l. Head Office-Factory: 20 GALLARATE (VA) - Via Cappuccini, 40/D Tel Fax info@lcmchero.it Sales Office: 20 MILANO - Via Pacini, 9 Tel Fax lcm.cheroflow@tin.it REV. cat. 0 0/2002
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