Lined Valves for High-corrosion and Heavy Capacity. Electronic Data Testing Centre For High Pressure Oil Gas Seal 15000PSI XMAS TREE UP DOWN TOP

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1 Lined Valves for High-corrosion and Heavy Capacity 15000PSI XMAS TREE Electronic Data Testing Centre For High Pressure Oil Gas Seal

2 MSP/DRILEX (China) Inc. INTRODUCTION WB Ball Valves ZN Choke Valves (Needle & Seat) BB Ball Valves TP Floating Ball Valves PC Choke Valves (Piston & Cage) SC Choke Valves (Sleeve & Cage) TE Trunnion Ball Valves DH Choke Valves (Dual Holed Discs) EE Trunnion Ball Valves AP Pneumatic Actuators BD Gate Valves AH Hydraulic Actuators PV Gate Valves MSP/DRILEX Pipeline Pig Traps MD Gate Valves MSP/DRILEX Controls UP DOWN EXIT

3 MSP/DRILEX Valves MSP/DRILEX offers quality gate and ball valves, equipped upon request with pneumatic, hydraulic or electric actuators, for gas transmission & storage, products pipeline, gathering manifolds, compressor stations, offshore and subsea. Specific valves or valve trims are available for extreme operating conditions such as high temperatures, high pressure, and corrosive fluids. The clad lining for severe services will allow the customers to select the most economical valves. Lined Valves for High-corrosion and Heavy Capacity All the valve products supplied by MSP/DRILEX are under the certification of ISO, API, ANSI, AISI and NACE. MSP/DRILEX Ball Valve

4 MSP/DRILEX WB Ball Valves MSP/DRILEX WB Ball Valves feature a forged and welded body design that is compact and cost-effective for maximum strength and minimum weight. The spherical body of forged steel provides maximum resistance to pressure and pipeline deflection, minimum space and structural support requirements especially beneficial for offshore applications. The elimination of body flanges reduces overall sizes and leak channels. MSP/DRILEX WB Ball Valves are manufactured and supplied under API 6D and API 607 Fire Safety standards. Double Block and Bleed: Whether in the open or closed position, the pressure on each side of the ball is blocked off from the body cavity by the seat ring. This allows for safe blow-down or bleed of the cavity through the port. The stem seal can be replaced with the valve in service. Trunnion-supported ball keeps operating torque to a minimum for ease of operation and laborsaving. WB Ball Valve Double Block and Bleed

5 Specifications: Sizes: 2 to 56, full, reduced or venturi bore Temperature Range: From 20 o Fto 300 o F (-29 o C to 149 o C) ANSI Pressure: From 150 to 2500 API Pressure: End Connections: Actuations: Optional Materials: From 2000 to 5000 psi Flanged, weld or weld-by-flange Pneumatic, hydraulic actuators, or electric upon request. Lever or gear manual operators Specific trims available for a variety of services such as low / high temperature, H 2 S, corrosive and others on request. Applications: Gas transmission Products pipeline Natural gas storage Compressor stations Offshore NGL Plants and Pipelines CO 2 services Subsea

6 MSP/DRILEX BB Ball Valves MSP/DRILEX BB Ball Valve, with its 3-piece forged-steel, bolted body, is offered to allow for field service and maintenance, and can be supplied to API 6FA and API 607 Fire Safety standards. Secondary Seat Seal: The secondary seat sealant injection fittings offer a fast, simple way of restoring tight shut-off with the sealing faces damaged by any foreign objects. The sealant injection fittings also can be used for routine flushing of the seat ring area in services upon request. Stem Seals: A backseat stem and three stem seals are incorporated in the upper stem area. The stem seals can be replaced safely with the valve in service. Trunnion-supported ball keeps operating torque to a minimum for ease of operation and laborsaving. Double Block and Bleed: BB Ball Valves Either in the open or closed position, the pressure on each side of the ball is blocked off from the body cavity by the seat. This allows for safe blow-down or draining of the cavity through the port.

7 Specifications: Sizes: 2 56 full, reduced or venturi bore Pressure Class: Class 150 through 1500 Temperature Range: From 50 o F to 375 o F (-46 o C to 190 o C) End Connections: Body Style: Materials: Flanged, welded, weld-by-flange Bolted body Forged carbon steel as standard, or a wide variety of trims available upon request, including anti-corrosion and H 2 S (NACE MRO1-75). Applications: Gas transmission Natural gas storage NGL plants and pipeline CO 2 Compressor stations service Offshore Subsea

8 MSP/DRILEX TP Floating Ball Valves MSP/DRILEX TP Floating Ball Valves, with a 3-piece body design and available in various standard and optional materials, can be specified in sizes from 1/4 to 4 and working pressure up to 5000 psi. Engineered for heavy duty and maintenance-free performance, TP floating ball valve is preferred for use in critical applications. MSP/DRILEX TP Ball Valves are qualified under API 6FA and API 607 standards. Sour Oil and Gas Service: MSP/DRILEX TP can serve in gathering lines, manifolds, and field process units in sour oil and gas field. They can be trimmed to conform to NACE MR Deep-Recessed Seats: The seat is recessed into a deep pocket, which can protect the seat on all sides and prevent cold flow into the valve conduit. This will extend the service life of the valve. Floating Ball Design: The round and polished ball is free to float and mates perfectly with the conical seats for a positive, leakage-proof seal. The ball is pressure-activated, this means the higher the line pressure, the tighter the seal. TP Floating Ball Valve

9 Maintenance-free Performance: With the self- cleaning and adjusting ball, TP floating ball valve can provide years of trouble-free service with no maintenance required. However, the seat and seal kits are available for replacement if necessary. Specifications: Sizes: Pressure Range: 1/4 3 full bore and 1/2 4 regular port With trim 23, pressure range extended to 5000 psi in 1/2 R and 3000 psi in 1/2 F to 2 R. Temperature Range: From 50 o F to 600 o F (-46 o C to 316 o C) End Connections: Standard Materials: Body: Ball: Seat/seal trims: Flanged, threaded and socket weld Stainless steel and carbon steel Stainless steel, carbon steel and Monel TFE, filled TFE, fluoroelastomer, stainless steel with chromium oxide. In addition, special trims are available on request.

10 MSP/DRILEX TE Trunnion Ball Valves MSP/DRILEX TE Ball Valve is a top entry ball valve in accordance with API 6D standards. This design features permitted rebuilding while the valve is installed in the line. It is the ideal valve for manifolds or other applications where removing the valve is difficult or expensive. This valve is made complying with API 6D class 600, 900, 1500 and 2500 in sizes from 2 through 8 x 6. Also upon request, the valves as API 6A, 5000 in sizes 2-1/16 through 7-1/16 are available. One-piece Body: MSP/DRILEX TE Ball Valve has a one-piece body, which, compared with other structural designs, provides maximum resistance to distortion. With a lighter body than others, it meets or exceeds all strength requirements. Trunnion-supported ball keeps operating torque to a minimum for ease of operation and laborsaving. Top-entry Design: Without removing the valves from the line, the seats and other internal parts can be replaced. With this valve, it is practical to fabricate all-welded manifolds without concern for possible valve repair or maintenance. TE Trunnion Ball Valve Top-entry Design

11 Precise Positioning For Open and Close Action: The valve uses an extra stop pin and plate for precise positioning of open and close, which can be removed for installing actuator. Automatic Pressure Release: The pressure-activated seat permits relief of excess body pressure. If the body pressure exceeds the line pressure by more than 300 pounds, the seats will automatically release the pressure. Seat Renewal: In case of damage to the face seal, sealant can be injected into the valve to form a temporary seal, through the drain fitting in valves smaller than 4 bores. For valves larger than 4, injection fittings are provided at each seat location. Fire-tested for safety: under API 6FA. Specifications: Sizes / Classes: API 6D Class 600, 900, 1500, full bore, 3 8 regular port API 6A 5000 psi 2-1/16 through 7-1/16 x 6 Temperature Range: 50 o F to 350 o F (-46 o C to 176 o C) End Connections: Body Style: Standard Materials: Optional Materials: Flanged, weld, weld-by-flange One-piece Carbon steel, stainless steel, NACE MR Special trims available on request for extended pressure range Precise Positioning

12 MSP/DRILEX EE Trunnion Ball Valves MSP/DRILEX EE Ball Valve offers the required features and options for the gas distribution, gas transmission and oilfield production industries, including seat sealant injection fittings, stem sealant injection and low pressure sealability, and complies with the requirements of ANSI B16.34, API 6D and API 6FA. Pressure-actuated Seats: Pressure-actuated seats with lock-in non-metallic face seals are designed. Special wave springs are used to force the seats against the ball to assure tight sealing at low pressure. For higher pressure, the upstream seat is forced against the ball by the pressure working across the differential between the areas of the seat insert and the seat O-ring. The higher the pressure, the tighter the seal. Secondary Seat Sealant Injection: In case of damage to the seal members, sealant can be injected to temporarily seal the valve till services can be performed. Easy Field Repair: The split body design permits complete repairs to be made in the field without special tools. Automatic Body Pressure Relief: With the valve body pressure exceeding the line pressure by 200 to 300 pounds, the seats will automatically relieve the pressure. EE Trunnion Ball Valve

13 Specifications: Sizes: 2 4, 6 12 full bore 3 6, 8 14 regular port Pressure Classes: ANSI Class 150, 300, 600, 900 Temperature Range: From 50 o Fto 350 o F (-46 o C to 176 o C) End Connections: Body Style: Optional Materials: Actuation: Flanged, weld, weld-by-flange Two-piece Special trims available upon request for severe services. Pneumatic, hydraulic actuators, or electric upon request.

14 MSP/DRILEX BD Gate Valves MSP/DRILEX BD Gate Valves satisfy a wide range of ANSI and API 6D Applications. Available in carbon or stainless steel, they may be specified in sizes from 2 to 40 and pressure classes up to Applications: Pipelines Geothermal Meters Industrial BD Gate valve has a smooth continuous bore minimizing turbulence. In full bore valve, pressure drop is no more than through an equal length of the same size pipe. Seat faces are outside the flow stream and thus protected from contact with the lading, whether the valve is open or closed. Totally Bi-directional: The most important feature of BD Gate Valve lies in that the seal can be realized in either direction. This means either end of the valve can be used as an inlet. Redundant Seals: Multiple backup seals are used in very critical area: two independent seats on each side of gate, three seals in the stem sealing area, which includes back seat capability in the fully open position. Through-conduit Design: The full round bore make it possible to run pigs, scrapers or hot tap cutters without any damaging the valve, lodging the scraper, or jamming it with metal cuttings. BD Gate Valve Totally Bi-directional

15 MSP/DRILEX PV Gate Valves MSP/DRILEX (China) Inc. offers, complying with API 6A and ANSI specifications, PV series Valves of reliable sealing that has been tested in the oil industries. PV valves succeed in realizing dual metal-to-metal sealing of both inlet and outlet via a two-piece expanding wedge slab gate. With the stem backseat design, the stem seal can be replaced with the valve in service. PV Pipeline Valves have end-to-end dimensions satisfying API 6D. PV Pipeline Valve covers three members: PV-B, PV-H and PV R. PV-H Gate Valve Gate Valve w/ Actuator

16 Easy On-line Repairs: Replacement gates, seats, secondary seats, and stem packing can be easily accomplished in line with no demands for special seating tools. The simple, accessible design allows repair work to be handled through your in-house maintenance program. Simple operation and low torque allow use of smaller and more economical actuator. Dual Seal Operation: BD Gate Valve has two seals. The primary seat is pushed by an imbalance pressure toward the gate to create a bubble tight seal. If the primary seat face is damaged, the secondary seat activates. When pressure leaks across the damaged primary seat face, the secondary seat is energized by line pressure on the back of the secondary seat. The seat is moved toward the gate to create a tight seal. Specifications: Sizes: 2 40 Pressure Classes: 150, 300, 400, 600, 900, 1500 Temperature Range: for End connections: Body style: Optional Materials: Applications: From 20 o F to +250 o F(-29 o C to +121 o C), optional range available on request special services Flanged, weld end, weld-by-flange Unibody Trims for sour gas, low temperatures and other applications available on request Variety of Pipelines; Meters, Geothermal,Industrial

17 Specifications: Size: 1 through 24 Pressure Classes: 2000 through 20,000psi Temperature Range: Complying with API 6A Standards End Connections: Flanged, weld, weld by flange End Dimensions: Satisfying API 6D Standards Materials: Tungsten-carbon alloy, stainless steel Actuators: Pneumatic, hydraulic or electric actuators Industry Standard: API 6A 17 th ED Features: PV-B Solid gate and non-rising stem PV-H Through-conduit gate and non- rising stem PV-R Through-conduit gate and rising stem Applications: Variety of Pipelines, manifolds, transmission systems

18 MSP/DRILEX MD Gate Valves MSP/DRILEX can offer a full range of gate valves satisfying API standards and ANSI, being equipped with pneumatic, hydraulic and hydro-pneumatic actuators on demands. Its MD valves can meet the needs of petroleum and process industries for high pressure of up to 20,000 psi / high capacity and inclement services. MD Gate valves are the most popular choices for wellhead system and Christmas trees. For the purpose of high corrosion services and high capacity, the inner face can be covered with one layer of special anticorrosion materials (tungsten carbide). The valve gates are made of anti-corrosion and high-capacity stainless steel coated with tungsten carbide. Reliable metal-to-metal sealing of MD Gate Valves is unmatched in the oil industry and has been tested on many different environments. MD gate valve consists of a one-piece seat, solid slab gate and single stainless steel grease retainer disc. MD valves include MD-U and MD-W.

19 MD-U Gate Valves, are full-bore, through-conduit valves with forged bodies and slab gates. The features of them lie in dual spring-loaded, pressure-energized, non-elastomeric lip seals, which will assist in low-pressure sealing and protect against contaminants. Specifications: Sizes: 1-13/16 ~ 9 Pressure Class: 2000 ~ 20,000 psi Temperatures Range: 75 o F ~ 350 o F(-59 o C~ +177 o C) Materials: Industry Standard: API 6A, 17D Variety of trims available for severe services End Connections: Flanged, weld, weld-by-flange MD-U Gate Valve

20 MD W Gate Valves, are proposed for high-pressure and large bore applications. They contain a bottom balancing stem and a unique ball screw mechanism for ease of operation in site. The features of MD-W lie in reliability, low torque and ease of operation and service. It also has a visual indication for closing and opening. Specifications: Sizes: 4-1/16 ~ 9 Pressure Class: 5000 ~ 15,000 psi Temperatures Range: 75 o F ~ 350 o F (-59 o C ~ +177 o C) Materials: Variety of trims available for severe services Industry Standard: API 6A, 17D End Connections: Flanged, weld, weld-by-flange MD-W Gate Valve

21 MSP/DRILEX Choke Valves MSP/DRILEX chokes, with a wide range of trim and body materials satisfying API 6A 17 th ED and NACE, are provided for drilling and production applications both subsea and surface. Upon request for inclement environments such as high H2S and High CO2, MSP/DRILEX offers the choke trims (stem, seat and bean) of high-anti-corrosion alloy and tungsten carbide. MSP choke valve family mainly covers members of ZN serial valves of needle and seat (positive and adjustable), PC (Piston and Cage), SC (external Sleeve and Cage), and DH (Dual Holed discs) series. ZN Choke Valve (Needle and Seat) The ZN Choke valve contains a recessed bean/seat and an externally threaded bonnet cap to ease maintenance, for wide application of wellheads, manifolds, well testing etc. ZN Choke Valve Needles and Seats

22 Specifications: Types: ZN-2, ZN-3 and ZN-4 Needle/Maximum Orifice: 1, 2, 3, 4, others available on request Pressure Range: 2000 through 20,000psi Temperature Range: -75 ~ +350 o F (-59 ~ +177 o C) Materials: API ratings AA, BB, CC, DD, EE, FF, HH Needle and Seat Trims: Stainless steel coated with tungsten carbide Performance Verification: API 6A, including performance verification testing for PR2 End Connections: Flanged, weld, and weld-by-flange

23 MSP/DRILEX Cage Choke Valve MSP/DRILEX Cage Choke Valve utilizes the structure of holed cage, changing fluid direction, reducing corrosion and noise, avoiding damage to inside parts. The Cage choke valve has two series, PC (piston plus holed cage) and SC (external Sleeve plus holed Cage). The Cage Choke Valve features: 1) Throttling parts made of tungsten carbide; 2) Wide control range of flow, low noise and high anti-wear; 3) Annulus space to reduce corrosion of valve body; 4) Metal-to-metal seal; 5) Ease of maintenance. PC Choke Valve (Piston plus Cage) PC choke valves, incorporating piston to throttle flow inside the cage, are offered for high capacity / medium pressure drop applications. PC Choke Valve Throttling Cage

24 Specifications: Applications: Service: Type: Wellheads, manifolds, separators, let-down, water-flood, CO2 EOR, gas lift, subsea, offshore, injection High flow capacity, medium pressure drop, high corrosion PC-15, -20, -30, -40 and 60; Pressure Class: ,000 psi Temperature : -75 o F ~ 350 o F (-59 o C ~ +177 o C) Materials: Trims: Actuation: End connections: API ratings AA, BB, CC, DD, EE, FF, HH Variety of materials and configurations. Manual, pneumatic, hydraulic or electric actuated on request. Flanged, weld, weld-by-flange w/ sizes satisfying API standards

25 SC Choke Valve (External Sleeve plus Cage) SC Choke Valve, incorporating sleeve around holed cage to throttle the flow on the outside, are offered for low capacity / high-pressure drop and high-corrosion services. Specifications: Applications: Service: Type: Pressure Class: Wellheads, manifolds, separators, letdown, waterflood, CO2 EOR, gas lift, subsea, offshore, injection Low flow capacity, high pressure drop, high corrosion SC-20, SC-30, SC-40; ,000 psi Temperature Range: -75 o F ~ 350 o F (-59 o C ~ +177 o C) Materials: Trims: Actuation: End connections: API AA, BB, CC, DD, EE, FF, HH Variety of materials and configurations. Manual, pneumatic, hydraulic, or electric actuations available on request Flanged, weld, weld-by-flange w/ sizes satisfying API standards. SC Choke Valve

26 DH Choke Valve (Dual-Disc Hole) MSP/DRILEX DH Choke Valve utilizes a pair of adjacent discs who are diamond lapped and each has two holes. Rotation of one disc will change the coaxiality of holes in two disks and thus realize capacity adjustment of liquid and or gas. The distinct feature lies in that two discs will be held together by pressure differences between inlet and outlet. A long service life is realized because the throttling discs moves very little when conducting throttle action. DH Choke Valve Choke Discs AH-D Actuator available for DH Choke Valves

27 Specifications: Applications: Service: Type: 1 4-1/16 Pressure: Wellheads, manifolds, separators, let-down, waterflood, CO 2 EOR, gas lift, subsea, offshore, injection. Low flow capacity, high pressure drop, high corrosion Up to 20,000 psi Temperature: -50 o F ~ 350 o F (-59 o C ~ +177 o C) Materials: Trims: Actuation: End connections: API AA, BB, CC, DD, EE, FF, HH A full variety of materials Manual or actuated with pneumatic, hydraulic, or electric on request Flanged, weld, weld-by-flange w/ sizes satisfying API standards

28 MSP/DRILEX Actuators For the purpose of ease, timely, safety and reliable operation of gate valves, MSP/DRILEX (China) Inc. Ltd. offers a full range of pneumatic and hydraulic actuators, which can be used in the wellhead system and pipeline applications. The interchangeability of actuators offers a wide flexibility. MSP/DRILEX AP Pneumatic and AH hydraulic actuators can be used to convert gate valves into automatic safety valves. Valve with AH Hydraulic Actuator

29 AP Series of Pneumatic Piston Actuator MSP/DRILEX AP series of piston pneumatic actuator is purposed for both MSP/DRILEX and other manufacturers gate valves. AP pneumatic actuators are available in piston design, interchangeable and operate with various types of supply: gas, compressed air, nitrogen, or well gas. AP series can be offered with various actuator sizes and profiles for various services conditions. Structural features of AP pneumatic actuator mainly lie in single-piece stainless snap ring for easy removal of cylinder, dynamic piston with a large wear bearing to minimize internal metal contact, lower ring threaded to bonnet for simple alignment, compression spring for maximum closure speed. The structural advantages of AP pneumatic actuator will require common tools for installation and removal of spring. AP series of piston pneumatic actuator can be employed in API Standard Temperatures and available for various sizes. AP actuators can be used to actuate the valves of working pressure up to 20,000 psi. And upon requests, MSP/DRILEX also can offer the pneumatic actuators with high-anti-corrosion trims for purpose of offshore and subsea services. AP Pneumatic Actuator

30 AH Series of Hydraulic Actuators MSP/DRILEX AH series of piston hydraulic actuator is designed to fit both MSP/DRILEX gate valves and other manufacturer s gate valves. The advantage of the singlepiston lies in minimizing the fluid amount necessary for larger power spring to provide quick closure. AH actuators are available with rising or non-rising stems upon request. AH has lower ring threaded to bonnet simplifying alignment, wear rings to eliminate galling, two visual position indicators to allow easy view during full travels of valve gate, large drain plugs for inside-cleaning. The housing of AH actuator works as protective covering for safety. It is easy to convert on site and for maintenance. AH actuators can work in API Temperature range and actuate the valves of working pressure up to 20,000 psi. Upon request, MSP/DRILEX can offer other hydraulic actuators. AH Hydraulic Actuator

31 MSP/DRILEX Pipeline Pig Traps MSP/DRILEX offers custom designed pig traps for all pipeline diameters. The skids can be fully tested with all valves and instrumentation ready for field installations.

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