KE Series. Through Conduit, Double Expanding Gate Valves
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1 KE Series Through Conduit, Double Expanding Gate Valves The KE Series is an advanced API 6D designed gate valve that provides a tight mechanically activated seal. It has double sealing, bi-directional sealing and dynamic mechanical sealing function, a full bore port, and is fully piggable. Main applications are offshore/onshore drilling & production, oil & gas transportation isolation, upstream gas compression isolation, hot steam, and oil tank storage. it can also be used for block and bleed applications. J Flow Controls, C 14 De Camp Cincinnati, OH Phone: Fax
2 Design Features - KE Series Full bore design, allowing for scraper, shot tap cutters and pigs. Negligible pressure drop. Fire safe design to API 6FA / API 607. Special top entry design, allowing for in-line maintenance. closed position. Stem packing can be replaced in-line in fully open and fully closed position after cavity pressure released from body vent drain plug. Automatic pressure relief system will release the over pressure in the cavity, protect the valve. Can be installed with pipe at any angle, vertical, horizontal, reverse position. Multi-operator types: handwheel, gear box, pneumatic, electric, etc. Dust proof plate on yoke. Valve has back seat and stem blow-out proof design. Seats may be lubricated to promote long life, minimize operating torques, or effect a seal in an emergency. Especially suited for Pig Traps isolation. Double Block and Bleed Performance. For size 8" and above, the gate and segment are connected with lever mechanisim For size 2" to 6", the gate and segment are connected with a spring Pressure Relief Provisions Because expanding gate valve is utilizes a dynamic bi-directional sealing valve, pressure will be trapped in the valve body cavity when the valve is in the full open or closed position. High internal pressures can result from the thermal expansion be released by the body safety relief system to either external piping or to the inlet side of the valve. (see figure, left) Conforms to API 6D. Page 2
3 Working Principle of the KE Series Double Expanding Gate Valve Seal Closed In the fully closed position the segment has engaged with an end-stop and the gate is wedged downward, expanding the segment and gate so that they form a tight mechanical closure against the upstream and down - stream seats. Valve is in sealed position Mid-Travel During travel towards open or close, the gate slides across the wedge angle of the segment, collapsing the assembly so that it travels freely between the seal faces. The lever lock gate central - izer holds the mechanism in the neutral position until closed and fully open position expansion is required Fully Open When the bore in the segment is aligned with the conduit bar, an end-stop prevents further travel and the gate slides across the wedge angle, expanding the gate from the body The lever arm is held parallel to the gate faces by the skirt plate, while the assembly is moving through its stroke. Near end-oftravel, the skirt allows the lever to tilt. The gate and segment slide against their angled faces, creat - ing the expanding seal action. In segment are mechanically se - cured in place. The skirt plates are guide rails, align the gate and segments with the seat. Page 3
4 Body of Construction 2" through 6" 1 Through conduit double expanding gate valve Pressure class 300#, 600#, 900# Size 2" - 6" 2 Double Block & Bleed B.B Safe Release Reliable Seal Fire Safe S Cleaning Pipe Emergency Seal Special Seat Draining Extended Stem Various Operation Various End Connections 7 14 Diversity of Body Materials Diversity of Seat Materials Various Control Systems Reliable Operation Bearing Pipe Stress Safety C.S Item Part Name Item Part Name Item Part Name Item Part Name 1 Stem Protector 8 Body 15 Gate 22 antern Ring 2 Handwheel 9 Body Drain Plug 16 Segment 23 Body Vent Plug 3 Packing Adjust Bolt 10 Gate Seat Skirt 17 Segment Seat Skirt 24 Bonnet 4 Nut 11 O-Ring 18 Stem 25 Bonnet Gasket 5 Stud 12 Spring 19 Indicator Rod 26 Connection Spring 6 Stem Grease Injection Fitting 13 Seat Ring 20 Packing Gland 7 Sealant Injector Fitting 14 Spring Pin 21 V Packing Ring Page 4
5 Body of Construction 8" through 40" 1 2 Through conduit double expanding gate valve Pressure class 300#, 600#, 900# Size 8" - 40" Item Part Name Item Part Name Item Part Name Item Part Name 1 Stem Protector 10 Bonnet 19 Spring 28 Bonnet Gasket 2 Indicator 11 Sealant Injector Fitting 20 Seat Ring 29 ift ug 3 Handwheel 12 Tubing 21 Shoe Pin 30 Bearing 4 Yoke 13 Needle Valve 22 ever ock Shoe 31 antern Ring 5 Protection Shell 14 Check Valve 23 Gate 32 Graphite Packing 6 Nut 15 Body Drain Plug 24 Segment 33 Packing Gland 7 Stud 16 Body 25 Segment Seat Skirt 34 Gland Adjust Bolt 8 Stem Injector Fitting 17 Gate Seat Skirt 26 ever ock Arm Pin 35 Screw 9 Vent Fitting 18 O-Ring 27 ever ock Arm 36 Stem Page 5
6 Dimension of Double Expanding Gate Valve: Class 300# H3 H1 H4 H1 H5 H1 H6 D1 Size Approx. Weight (lbs) Bore H1 H3 H4 H5 H6 AxB D1 Inches RF RTJ WE RF RTJ WE 2" x /2" x " x " x " x " x " x " x " x " x " x " x " x " x " x " x " x " x " " " " " " " x " x " x " x Upon Request Page 6
7 Dimension of Expanding Gate Valve: Class 600# D1 H3 H1 H4 H1 H5 H1 H6 Size Inches Bore Approx. Weight (lbs) H1 H3 H4 H5 H6 D1 RF RTJ WE RF RTJ WE 2" /2" " " " " " " " " " " " " " " " " " " " " " " " Upon Request Page 7
8 Valve Data for Choosing Actuator-Double Expanding Gate Valve Size Class ANSI Working Pressure Stem Thread Size Pitch ead Recommended Operating Thrust Recommended Operating Torque Maximum Allowable Thrust Maximum Allowable Torque in psi inches inches inches b Ft-b b Ft-b inches 3" " " " " " " " " " Total Stem Travel Turns to Open 50% safety factor should be considered Ordering Schematic Series Body Trim Flanged End Connections KE Series WCB WCB WCC WC6 CC CC Carbon Steel NACE Carbon Steel Carbon Steel Carbon Steel Impact Test Carbon Steel Carbon Steel NW1 CN1 GH1 G DW1 DW2 Standard Corrosive High Temp. High Temp. ow Temp. ow Temp. F150 F300 F600 F900 F1500 F2500 ANSI 150 ANSI 300 ANSI 600 ANSI 900 ANSI 1500 ANSI 2500 J Flow Controls, C 14 De Camp Cincinnati, OH Phone: Fax
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