Double Block and Bleed Dual Expanding Plug Valve
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1 North America Netherlands Europe Asia Africa South America Austrialia Double lock and leed Dual Expanding Plug Valve Norwegian distributor: Haakon Ellingsen AS Årenga 8, N-130 Skui P.O. ox 18, N-1309 Rud Phone Fax post@ellingsen.biz
2 EXECUTIONS DV Standard Execution Part no. Description 1 ody 2 Lower plate 3 Upper plate Plug 5 Slip 6 Seat seal 7 Stem 8 Yoke 10 Adjusting bushing 11 Gland 12 ack seat 13 Gland flange 1 Helix trunnion 15 Helix trunnion fixing plate 16 Roll pin 17 Stem pin 20 Gasket 21 Packing 23 Name plate 30 ody nut 31 ody / lower plate stud 32 ody / upper plate stud 33 Gland stud 3 Upper plate / yoke stud 35 Gland nut 36 Upper plate / yoke nut 37 Key 0 Stem nut 1 Top flange 2 Handwheel 3 olt Washer 5 Nut 6 Protection pipe 7 Position indicator 8 earing plate 9 earing 56 Nut 81 Drain plug 82 Lifting lug 83 Grease nipple 8 Automatic body bleed 91 A detection ring 93 Setscrew 01
3 FEATURES DV Features Control Seal Double lock and leed Valves Friction Free An important aspect of a valve is the sealing mechanism. Almost all valves, like standard all, Gate and utterfly valves have their sealing mechanism based upon shear force, friction and tearing. The Control Seal sealing mechanism is based upon a radial movement only. The sealing is not liable to shear, friction or tearing. This means no abrasion on the seal and compared to other type of valves, results into an exceptional long lifetime. Double lock and leed Control Seal valves have a double block and bleed function up and downstream. Normally this can only be achieved by using two (2) valves and a spool piece with a drain valve. The use of a Control Seal Double lock and leed Valve will safe cost, space and maintenance for a long period. In-Line Maintenance and Service As the Control Seal valve is designed for easy and low cost maintenance Stem packings can be adjusted while the valve is in service. All valves are executed with a back seat. ottom and top entry is possible while the valve is inline. No special tools are required. Non-Slam The self-locking operate mechanism on all Control Seal valves, provides that the closing member (plug) cannot rotate due to line forces. Therefore there is no danger of line slam, shock or injury of personnel. Fire Safe The Control Seal valves have been Fire safe tested by independent laboratories and has passed the test to S 6755 part 2 and API 6FA succesfully. These tests have been wittnessed by Lloyds on several valves. Advantages of the Control Seal Design. Friction free opening and closing, increasing the lifetime of the valve. Corrosion and wear resistant materials are used on the closure members. ottom and top access for inline inspection and maintenance. Adjustable stem packing while the valve is in service. All valves are executed with a backseat, which gives the possibility to renew stem packing under pressure. Non lubricated seal. Pressure independent sealing. No coupling cam in the stem construction. Topworks according to ISO 5210 Optional Valve Executions Control Seal valves can be supplied in a variety of materials and are also available in accordance with DIN standards. Stem extensions and gas column for cryogenic service Control Seal Double lock and leed Valves can be supplied with various types of Viton, which depends on the medium. For remote controll electrical, pneumatic and hydraulic actuators can be installed. Double lock & leed Valve Applications Double lock & leed expanding plug Valves are often used in the following applications: Fiscal metering systems for gas and oil Ship and truck loading services Tank storage Transport pipeline services Clean hydrocarbon services Aviation fuel services MTE services 02
4 W IT WORKS Opening and Closing Sequence DV 1. Open Valve fully open. Seating slips are protected from flow path.. Double lock and leed Valve seated. Resilient seals have been compressed. Resilient seals cannot be damaged by operator over-torque. Double block and bleed function can be tested by opening the bleed valve. 2. Start to close Plug is rotating. There is no contact between body and seating slips. 5. Start to Open Valve starts opening. Plug moving up, retracting slips from the body seats. Strong dovetail and stems retract the slips. Plug is kept centred in body by top and bottom bushings. 3. Expanding Plug / slips have rotated 90. Plug starts expanding slips. Slips only move perpendicular to body seats. Plug / slip assembly is kept centred in body by top and bottom bushings. 6. Slips retracted Slips have been retracted prior to rotation. (Further workings as figure 1 and 2 in reversed order). 03
5 LEED SYSTEMS LEED SYSTEMS FOR DV Automatic ody leed (A) The Control Seal Double lock and leed Valve automatic body bleed is actuated when the valve is closed. As an option the isolating valve can be provided with lock open to avoid any human error. Caution: When the Double lock and leed Valve comes to its closed position, a cam opens the Automatic leed Valve allowing fluid to escape. As the valve reaches its fully closed position, the spurting liquid should cease, showing positive verification of double seating. A proper drain system is required as spilled liquid could be hazardous. Manual leed Valve with Gauge (MV-G) A manual bleed valve connected with gauge can be provided when emission is undesirable. The gauge will indicate the cavity pressure and the seal tightness. Note: ody pressure can be increased due to thermal effects, which can indicate false leakage. Manual leed Valve (MV) leed valve for manual operation. The Control Seal Double lock and leed Valve must always be bleeded in closed position. The MV is the most simple bleed system. Thermal Relief Upstream with Gauge (TRU-G) To avoid body pressure due to thermal expansion, a relief valve with gauge can be provided. This means no emission to the atmosphere and no sump system is required. Relief always set on 25 psi. Thermal Relief Upstream (TRU) With this system on the Control Seal Double lock and leed Valve, the thermal relief valve releases the overpressure from the body cavity which may be caused by thermal expansion. The system releases from the body cavity to the upstream side of the valve. Manual leed & Thermal Relief (MTR) This principle is the same as that of the TRU, however with the possibility to check the integrity of the Double lock and leed Valve manually. Note: The relief valve is set to open at 25 psi on all valves regardless of their working pressure. With the Control Seal Double lock and leed Valve closed, the relief valve will open at 25 psi above upstream pressure. This system functions only when the Control Seal DV is closed and the isolation valve is open. Caution: All automated Control Seal Double lock and leed Valves require some form of body pressure relief (TRU / MTR / A / MV-G / TRU-G), otherwise the valve may be difficult to open or may stick in closed position. 0
6 DIMENSIONAL DATA Dimensional Data - ANSI Class Reduced ore - DV Handwheel Operated Gearbox Operated Actuator Operated Size A b C D** E X*** Weight Cv Value [inch] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [GPM] * 1981* Notes: - Dimensions are reference only. Request certified drawings when ordered - only up to 6 - Weight = Given weights are valid for Carbon Steel valves without operating device (bare stem). * Manufacturer standard face to face dimensions ** D = Clearance to remove slips *** X = Number of tapped holes per flange 05
7 DIMENSIONAL DATA Dimensional Data - ANSI Class Reduced ore - DV Size A b C D** E X*** Weight Cv Value [inch] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [GPM] Notes: - Dimensions are reference only. Request certified drawings when ordered - only up to 6 - Weight = Given weights are valid for Carbon Steel valves without operating device (bare stem). * Manufacturer standard face to face dimensions ** D = Clearance to remove slips *** X = Number of tapped holes per flange 06
8 DIMENSIONAL DATA Dimensional Data - ANSI Class Reduced ore - DV Size A b C D** E X*** Weight Cv Value [inch] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [GPM] Notes: - Dimensions are reference only. Request certified drawings when ordered - Weight = Given weights are valid for Carbon Steel valves without operating device (bare stem). * Manufacturer standard face to face dimensions ** D = Clearance to remove slips *** X = Number of tapped holes per flange 07
9 FEATURES DV DV - ANSI Class DV Double lock & leed expanding plug valve 900# ControlSeal.V. has recently designed, produced and tested a range of 900# Double lock & leed expanding plug valves. The valves passed testing successfully and were supplied for service in metering skids. Dimensions and weights for the new 900# are available upon request. Please find below a picture of a 3 Full ore 900# DV 08
10 DIMENSIONAL DATA Dimensional Data - ANSI Class Full ore - DV Handwheel Operated Gearbox Operated Actuator Operated Size A b C D** E X*** Weight Cv Value [inch] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [GPM] Notes: - Dimensions are reference only. Request certified drawings when ordered - Weight = Given weights are valid for Carbon Steel valves without operating device (bare stem). * Manufacturer standard face to face dimensions ** D = Clearance to remove slips *** X = Number of tapped holes per flange 09
11 DIMENSIONAL DATA Dimensional Data - ANSI Class Full ore - DV Size A b C D** E X*** Weight Cv Value [inch] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [GPM] Notes: - Dimensions are reference only. Request certified drawings when ordered - Weight = Given weights are valid for Carbon Steel valves without operating device (bare stem). * Manufacturer standard face to face dimensions ** D = Clearance to remove slips *** X = Number of tapped holes per flange 10
12 APPLICATIONS DV Dual Expanding Double lock & leed Plug Valves General Data Design, Dimensions and Marking According to: API specification 599 API specification 600 Construction: 3-piece construction, split body, top and bottom entry, trunnion mounted, antistatic design, seating slips replacable through removable bottom plate, reduced or full bore. Characteristics: Non contact, duel expanding, Double lock & leed Plug Valve Face to Face Dimensions According to: ANSI Manufacturers standard Flanged Connections According to: ANSI 16.5 Raised Face smooth finish, stock finish or Ring Type Joint MSS-SP- Raised Face smooth finish, stock finish or Ring Type Joint Fire Safe Accoring to: S 6755 part 2 including AMD 6272 / 6712 API specification 6FA Marking in Accordance with: MSS-SP-25 European Directive PED 97/23/EC API 6D Optional Marking to client specification Testing According to: API 6D API 598 S 6755 part 1 Optional client specification Operating Devices: Handwheel Gearbox Actuator ottom Drain Plug: Standard included Optional: ATEX Cat II 2 G/D Control Seal Double lock & leed Valves in line 11
13 DELIVERY PROGRAMME Control Seal Delivery Programme Double lock and leed Valves (DV) Size: 1½ up to and including 2 Class: 150# up to and including 900# Rising Stem all Valve (RSV) Size: 1 up to and including 2 Class: 150# up to and including 500# Axial Flow Valve (AFV) Size: up to and including 8 Class: 150# up to and including 500# 12
14 CERTIFICATES 13
15 CERTIFICATES 1
16 Control Seal.V. Sales, Engineering & Services Office: Waardsedijk Oost 10-, 317XJ Montfoort, the Netherlands Phone: +31 (0) , Fax: +31 (0) Head Office & Manufacturing Facility: Farmsumerweg 3, P.O. box 330, 9900AH Appingedam, the Netherlands Phone: +31 (0) , Fax : +31 (0) sales@controlseal.nl Website:
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Double Block and Bleed Dual Expanding Plug Valve EXECUTIONS DBBV S t aa n d aa rr d ee xx ee cc u t i o n Part no. Description 1 Body 2 Lower plate 3 Upper plate 4 Plug 5 Slip 6 Seat seal 7 Stem 8 Yoke
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