Multi-Pro Turf Sprayer. Parts Catalog. Form Number Model No and up.

Transcription

1 Form Number Multi-Pro 1200 Turf Sprayer Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. The Toro Company All Rights Reserved

2 Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly CARR carriage DEG degrees FH flat head GA gauge HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HS hex HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes ❶ ❸ Not illustrated Obtain Parts From Kohler HYD hydraulic INC incorporated LH left hand NI nylon insert PPH phillips pan head PTH phillips truss head PTO power take off RH right hand SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head WH wing head ❷ Not serviced separately

3 Contents Description Page Front Suspension Assembly Steering Cylinder Assembly No Engine Cover Assembly Seat Support Assembly Brake and Accelerator Pedal Assembly Master Cylinder Assembly No Rear Fender and Battery Mount Assembly Right Hand Boom Mount Assembly No Left Hand Boom Mount Assembly No Fresh Water Tank Assembly Fresh Water Tank Assembly No Shifter Assembly Parking Brake and Console Assembly Front Wheel Assembly Front Brake Assembly No Transaxle Installation Assembly Rear Wheel Assembly Rear Brake Assembly No (Right) and (Left) Driveshaft Assembly No Engine Installation Assembly Gearbox Assembly No Drive Pulley Assembly No Steering Pump Assembly No Driver Clutch Assembly No Pump Installation Assembly Pump Assembly No Hydraulic Brake Line Assembly Tank and Saddle Assembly Spray Tank Assembly No Spray Tank Lid Assembly No Throttle Linkage Assembly Exhaust Assembly Electrical Panel Assembly Manual Control Assembly Main On/Off Valve Assembly No Pressure Control Valve Assembly Boom Valve Assembly No Flow Meter Assembly No Hydraulic Hose Routing Assembly Steering Control Assembly No Description Tank Hose Assembly Sprayer Component Assembly Drain Screw Assembly Top Mounted Suction Assembly Lower Sprayer Component Assembly Safety Valve Assembly No Hose Assemblies No. 1 Hose Assemblies No. 2 Transaxle Case Assembly Transaxle Assembly No Transaxle Gear Shaft Assembly Transaxle Assembly No Countershaft Assembly Transaxle Assembly No Shift Fork Assembly Transaxle Assembly No Differential Gear Assembly Transaxle No Vehicle Electrical Schematic Vehicle Hydraulic System Spray System Electrical Schematic Spray System Flow Diagram Crankshaft Assembly Kohler CH20S Crankcase Assembly Kohler CH20S Oil Pan / Lubrication Assembly Kohler CH20S Head / Valve / Breather Assembly Kohler CH20S Ignition / Electrical Assembly Kohler CH20S Blower Housing and Baffle Assembly Kohler CH20S Starting System Kohler CH20S Fuel System Assembly Kohler CH20S Engine Controls Kohler CH20S Air Intake / Filtration Assembly Kohler CH20S Exhaust Assembly Kohler CH20S Page

4 Front Suspension Assembly RH A-Arm ASM Screw-HH Bushing-A-Arm Bumper-Axle, Rear Pivot Pin ASM Joint-Ball, LH Screw-HHF 29: Nut Plate-Skid Ring-Retaining, External Screw RH Axle ASM Screw-HH LH Axle ASM Screw-HH Joint-Ball Cylinder-Steering R-Clamp Nut-SHH Nut-HF Fitting-Grease Seal-Joint, Ball Joint-Ball, RH Nut-Flange 12: Nut Washer-Flat Ring-Retaining Nut-SHH Washer-Thrust Pin-Cotter Bearing-Nyliner Spindle-RH Washer-Flat Spindle-LH Pin-Cotter LH A-Arm ASM Pivot-Steering Fitting-Lube, 45 DEG Fitting-Grease Nut-Jam Nut-Jam Tie Rod-Steering Nut 4

5 A Steering Cylinder Assembly No Fitting-Grease Seal Kit ❷2:1 1 O-Ring ❷2:2 1 O-Ring ❷2:3 1 Seal-Back Up ❷2:4 1 Seal-Psp ❷2:5 1 Seal-Rod ❷2:6 1 Seal-Dust ❷3 1 Shaft ❷4 1 Head ❷5 1 Piston ❷6 1 Nut Ring-Retaining 5

6 Screw-HHF Washer-Flat Mount-Headlight Headlight Hood-Front, Console Screw-PPH Dash Panel ASM Nut-Well Nut-HF Grommet Plug-Hole ❷12 1 Monitor Mounting Bracket Kit 12: Knob 12: Washer-Rubber 12: Screw-CARR 12: Bracket Screw-HHF Monitor-Rate Seal-Foam Seal-Foam Screw-PPH Screw-HHF Washer-Special Washer-Rubber Engine Cover Assembly Spacer Seat Base ASM Nut-Hex Washer-Flat Flare-Fender, RH Flare-Fender, LH Panel-Shield, RH Bracket-Engine Cover Support, Rear Insert Screw-HH Washer-Flat Shield-Head Light Washer-Lock Decal Decal Panel-Fender, Inner Screw Seal-Foam Seal-Foam Nut-Lock, NI Tread-Floor Console Bracket ASM Valve Console ASM

7 Engine Cover Assembly (continued) Trim-Edge Trim-Shield, Front And Rear Trim-Shield, Top Pad-Foam, Headlight Panel-Shield, LH Nut-Flange Tie-Cable Grommet Screw 7

8 Screw Cap-Housing Housing-Manual R-Clamp Seat-Olympic, Toro Panel-Mounting, Seat Seal-Foam Screw Latch-Hinge Screw-HHF Seat Belt And Bracket ASM Washer-Flat Washer-Lock/sp Nut-Hex Seal-Foam Spacer Pin-Clevis Nut-Lock, NI Washer-Flat Pin-Hair Screw-HH Bracket-Seat Prop Mount-Bracket, Hinge Trim-Seat 8 Seat Support Assembly

9 Brake and Accelerator Pedal Assembly Accelerator-Lever Nut-Flange Spring-Idler, Deck Nut-HF Brake-Lever Plate-Spacer Nut-Hex Bracket-Throttle Cable Washer-Lock/sp Screw-HSH Switch Screw-HHF Screw R-Clamp Nut-HF Bushing-Nyliner Plate-Pedal Stop Pin-Clevis Nut-HF Pin-Cotter Bracket-Pedal Clevis-Adjustable Pad-Brake Nut-Hex Stop-Lever, Pedal Screw-HHF Screw-HHF Tie-Cable Nut-Lock Pedal Screw-HH Pin-Pivot Pin-Cotter Master Cylinder ASM Pin-Clevis Screw Magnet ASM 26: Spring-Compression 9

10 A2 Master Cylinder Assembly No Reservoir-Cylinder, Master 1: Cap ASM Seal-Port, Flange Pin-Stop Secondary Piston ASM Clevis Nut-Hex Cover-Dust Rod-Push Circlip Retainer-Washer Primary Piston ASM 10

11 Rear Fender and Battery Mount Assembly Bracket-Holder, Battery Retainer-Battery Screw-CARR Boom Mount ASM LH Battery (Dry) Boom Mount ASM RH 3: Decal-Battery, Wisco Screw-HHF 3: Decal-Battery Nut-HHF Mainframe ASM Cable-Ground Rivet-Snap 28: Cap-Protective, Blue Shield-Terminal, Battery Conduit-Cable, Battery Nut-Flange Cable-Battery, Positive Nut-HF Spring Hold-Boom Bracket-Mounting, Boom Mount-Fender, RH Screw-CARR Mount-Fender, LH Knob Bolt-CARR Nut-HF Guard-Splash Screw-HHF Hook-Restraint, Boom Bolt-CARR Fender-Rear Hose-Hold In Knob Support-Battery Cover-Battery Screw-HH Washer-Flat 11

12 A3 Right Hand Boom Mount Assembly No RH Boom Mount ASM Wedge Tube ASM Bolt Pin-Roll 12

13 A Left Hand Boom Mount Assembly No LH Boom Mount ASM Wedge Tube ASM Bolt Pin-Roll 13

14 Nut-HF R-Clamp Hose-Fuel Clamp-Worm Tank-Fuel Fuel Cap And Guage ASM Strip-Hold Down, Gas Tank Screw-HH Screw-HHF Latch-Storage Box Cap-Tank, Fresh Water Fresh Water Tank ASM Tank Bracket ASM Plate-Tank Mount Nut-HF Foam-Strip, Gas Tank Bolt-CARR Tie-Cable Fresh Water Tank Assembly 14

15 A Fresh Water Tank Assembly No ❷1 1 Tank-Fresh Water Cover-Tank Spigot-90 DEG Latch-Draw Hinge Rivet Rivet Screw Washer Washer 15

16 Shifter Assembly Cable-Ground Spring-Compression Screw Spring-Compression Washer-Lock Pin-Spring Nut-Lock, NI Solenoid Clamp-Cable Pin-Shift Limiter Screw-Forming, Thread Switch-Ball Nut-Jam Nut-Jam Clevis-Cable Nut-Lock Pin-Cotter Screw-HH Pin-Clevis Washer Knob-Shift Solenoid Mount ASM Nut-Jam Clevis Plate-Boot, Shift Pin-Dowel Screw-PPH Harness-Shift Limiter Shift Boot ASM Protector-Wire Shift Lever ASM Pin-Shift Spring-Compression Cable-Shift, R/i Link-Shift Shifter Bracket ASM Pin-Spring Tube-Pivot Button-Shifter 16

17 Parking Brake and Console Assembly Cable-Brake Plug-Hole Ring-Retaining, External Spray Control Panel ASM Cable-Park Brake, RH 21: Decal-Spray Control Bracket-Equalizer, Cable Choke-Control Washer-Flat Bracket-Throttle Speed Voltmeter Screw-HWH Switch-Ignition Nut-HF 7: Nut-HH Clamp-R 7: Washer-Tooth Pin-Clevis Angle-Seatbox Pin-Cotter Vehicle Control Panel ASM Key-Ignition 9: Decal-Controls Plug-Hole Switch-Rocker Nut Switch-Rocker Gauge-Hourmeter 12: Washer-Lock 12: Nut-Hex Screw-PPH Screw-HHF Nut-Lock, NI Lever-Brake Spacer-Brake, Parking Washer-Curved Screw-HH 17

18 Cap-Dust Nut-SHH Washer-Pivot Front Tire And Wheel ASM 4: Tire 4: Wheel ASM 4: Stem-Valve Cone-Bearing, Outer Hub/drum-Front 7: Bearing-Cup, Tapered Locknut Front Brake ASM Screw-HHF Seal Nut-Wheel Pin-Cotter Front Wheel Assembly 18

19 A Front Brake Assembly No Wheel Cylinder ASM Shoe Set Spring-Upper Spring-Lower Shoe Hold Down Spring ASM Cover-Dust Washer-Bellville Backing Plate ASM Screw-HHF Washer-Lock Screw-HH Adjuster Lever ASM Washer-Flat 19

20 Transaxle Installation Assembly Screw-HHF Washer-Hardened Washer-Lock Nut-HHF Mount-Cable Nut-HF Screw-HH Strap-Transaxle Mount Screw-HWH Washer-Lock Clamp Screw-HHF Transaxle-Mount Screw-HHF Washer-Spring Screw-HHF Hose-Suction Plate-Arm, Shift 10: O-Ring Screw-HH Strainer-Transaxle Washer-Flat 11: O-Ring Spring-Compression Tie-Cable Arm-Shift Lever-Shift Screw-HH Nut-Jam Nut-Lock, NI Filter-Oil, Transmission Drive Shaft-Input Head-Filter Transaxle Hose-Axle Return Screw-HS 19: O-Ring Oil Seal-Sensor 19: O-Ring Sensor-Geartooth Clevis-Cable Pin-Cotter Pin-Clevis Nut 20

21 Rear Wheel Assembly Nut-Flange, Side Lock Clip-Cable, Brake Nut-Wheel Washer-Lock Rear Tire And Wheel ASM Screw-HH 3: Tire-Rear Screw-HHF 3: Wheel 3: Stem-Valve Drum-Brake Axle-Stub Washer-Lock Bolt-Hex, TAP LH Rear Brake ASM RH Rear Brake ASM Housing-Axle Yoke Washer-Hardened Screw-Hfh Driveshaft ASM Screw-Cap Washer-Hardened Nut-HF Seal-Bearing Bearing Spacer-Bearing, Wheel Strap And Bolt Kit 21

22 A7 Rear Brake Assembly No (Right) and (Left) Bolt-Set RH Backplate ASM LH Backplate ASM ❷2:1 1 Guide-Pipe Plunger ASM Lined Shoe Kit ❷4:1 1 Lever-Operating ❷4:2 1 Pin Spring-Shoe Ret, Upper LH Spring-Shoe Ret, Upper RH Spring-Shoe Ret, Lower RH Pawl Lever ASM LH Pawl Lever ASM ❷7:1 1 Pin-Pawl Spring-Adjuster, RH Spring-Adjuster, LH Washer-Hold Down, Shoe Spring-Hold Down, Shoe Plug-Inspection Pin-Hold Down, Shoe RH Adjustor ASM LH Adjuster ASM ❷13:1 1 Pushrod-Female ❷13:2 1 Bolt-Adjuster ❷13:3 1 Sleeve-Adjuster RH Wheel Cylinder ASM LH Wheel Cylinder ASM 14: Screw-Bleed 14: Cap-Screw, Bleed ❷14:3 1 Body ❷14:4 1 Spring ❷14:5 2 Seal-L- Type ❷14:6 2 Piston ❷14:7 2 Cover-Dust Seal Kit ❷15:1 2 Seal-L- Type ❷15:2 2 Cover-Dust 22

23 A Yoke Cross And Bearing Kit 2: Fitting-Grease 2: Ring-Snap Yoke-Tube, Shaft And Seal 3: Fitting-Grease Seal Yoke And Hub Driveshaft Assembly No

24 Engine Installation Assembly Screw-HHF Screw-HH Strap-Support, Engine Washer Plate-Mounting, Engine Clutch-Driver Nut-Flange Key-Shaft Gearbox-Pump Drive Pulley-Pump, Power Steering Belt-Steering 30: Screw-Set, HSH Ring-Retaining Engine-Kohler, Ch20s Ps Spacer Screw-HHF Clutch-Electric, Pump Drive Nipple Key-Square Elbow-90 DEG Pipe-Coupling Pulley-Pump, Power Steering Breather 35: Screw-Set, HSH Screw-HHF Fitting-Hyd, Nipple 36: O-Ring Drive Pulley ASM 36: O-Ring Belt-Cvt Screw-HHF Washer-Flat Clamp-R Nut-Locking, LH Washer-Flat Screw-HH Nut-HF Washer-Lock Nut-HF Belt Guide ASM Nut-HHF Pump-Steering Engine Mount ASM Bracket-Pump, Steering Special-Washer Screw-HH Screw-HH 24

25 Engine Installation Assembly (continued) Bolt-Shoulder 25

26 A Seal Cap-Open Bearing-Ball O-Ring Shim-Red, Shim-Blue, Plug Shim-Blue, Shim-Red, Cap-Closed Shaft-Worm Spacer ❷15 1 Housing-Gearbox Bearing-Cup, Tapered Bearing-Cone, Taper Gear-Worm, S/ Shaft-Output O-Ring Cap-Open Screw-HH Seal-Viton Gearbox Assembly No

27 B Button Drive Pulley Assembly No

28 B2 Steering Pump Assembly No ❷1 1 Housing Gasket-Copper ❷2 2 Screw Spring ❷3 1 Plate-Name Spring Key Ring-Retaining Seal Shaft-Drive Plug-Beta Gear Gasket Kit Bearing-Needle Shaft-Idler ❷13 1 Stator Screw Pin-Shear ❷16 1 Plug ❷17 1 Plug Key-Shaft Spacer Ring-Retaining Bearing-Ball Ball-Steel Screw Cap-Hex, Relief Valve 28

29 B Pivot Bolt And Nut Kit Spring-White Spacer Screw Cap Cover Spider Roller Kit Arm-Cam Driver Clutch Assembly No

30 Nut-Lock, NI Retainer-Electric Clutch Washer-Lock Screw-HH Spacer-Coupling, Rubber Washer-Flat Screw-HH Coupler-Drive Coupling-Rubber Spacer-Coupling Screw-HH Nut-Flange Pump Mounting Bracket ASM Pump Screw-HHF Screw-HHF Screw-Set Key-Square Hub-Pump Adapter-Clutch Spacer Tie-Cable Pump Installation Assembly 30

31 B Pump Assembly No Cover-Valve Nut Housing-Pump Washer-Lock Cover-Diaphragm O-Ring Rod-Connecting O-Ring Disc-Back, Diaphragm Washer Crankshaft-Keyed Plate-Dust Repair Kit 8: Valve 8: Gasket 8: Bolt 8: Washer 8: Washer-Nylon 8: Diaphragm Felt-Seal Bearing-Ball Bearing-Ball Fitting-Grease Bolt Bolt Bolt Bolt Bolt Nut-Hex 31

32 Tube-Brake, Rear LH Clamp-Hose Nut-HF Nut-Lock, NI R-Clamp Fitting-Tee Tube-Brake, Rear RH Brake Tube Asm, Rear Supply Brake Tube Asm, Front Supply Tube-Brake, Front RH Clip-Retainer Tee Tube-Brake, Front LH Hose-Front Brake Hose-Front Brake, LH R-Clamp Tie-Cable Hydraulic Brake Line Assembly 32

33 Tank and Saddle Assembly Foam-Saddle, Front Screw-HHF Gallon Tank ASM Gauge-Pressure 3: Decal-Tank Drain Reducer-Gauge, Pressure 3: Decal-Warning, Chemical Nut-Reducer ❷3: Gallon Spray Tank ASM Coupler-Reducer Band-Tank Insulator-Tank, Strap Bolt-CARR Bracket-Anti-Siphon Nut-HF Cap-Protective Adapter-Quick Coupling-Female Elbow Tank Band ASM 14: Decal-Electric Shock Tubing-Pressure Tee Mounting Bracket ASM Screw-HH Washer-Flat Foam-Saddle, Right Rear Rear-Saddle Nut-Flange, NI Front-Saddle Nut-HHF 33

34 B Rivet Tank Lid ASM Basket-Strainer Seal-Lid Spray Tank Assembly No

35 ZZ Arm-Swivel Pin-Pivot O-Ring Lid Gasket Ring Plunger Body Nut Cap Spray Tank Lid Assembly No

36 Nut-Lock Screw-HH Nut-Jam Cable-Accelerator Nut-Hex Ball Joint ASM Clamp-Cable Screw Bolt-Shoulder Lever-Choke Lever-Throttle Spring-Idler, Deck Lever-Throttle Washer-Spring Screw-HHF Nut-Lock, NI Screw-HH Throttle Linkage Assembly 36

37 Clamp-Muffler Muffler Tailpipe ASM Screw Washer Hanger-Muffler Shield-Exhaust Lower Screw Header-Pipe ASM Shield-Upper Heat Shield Mid Heat ASM Screw-HHF Nut-HF Support Header Clamp 14: Nut-HF Washer-Lock/ext Nut-HF Screw-HHF R-Clamp Nut-HF Exhaust Assembly 37

38 Screw-SHH Strip-Jumper Block-Terminal, Ground Nut-Hex Panel-Electrical Screw Screw-HH Shield Front Heat ASM Trim Washer-Lock/sp Module-Cruise Boot-Terminal Nut-HF Solenoid-Accessory Screw-HH Relay Nut-Hex Nut-Hex Washer-Lock Harness-Wire, Main Vehicle Screw Harness-Wire, Spray System ❶23: Diode Tie-Cable 38 Electrical Panel Assembly

39 Manual Control Assembly Nut-Flange Hose-Pressure Valve-Post Ball-Plastic U-Bolt Bushing Screw Nut Bracket-Valve, Rate Screw-Plastic Mount-Valve Screw-HHF Main On/off Valve ASM Bracket-Valve, Section Washer-Lock Screw-HH Nut-HF Hose-Boom Extension Cover-Hose Hose-Boom Center Clamp-Hose ❷18 1 Pressure Control Valve ASM Boom Valve ASM Tee Fork Clamp-Hose O-Ring-Support Gasket Flow Meter ASM 39

40 B7 Main On/Off Valve Assembly No Nut Gasket Hosebarb Pin Nut Housing-Valve, Pressure Seat O-Ring Plug-Tube, Nozzle 10: O-Ring 10: Fitting Fitting O-Ring O-Ring Ring-Snap, Inner Adapter-Valve, On/off Housing-Valve, On/off (Manual) Screw-Plastic Nut Relief Valve ASM Washer Pin-Expansion Stem-Valve, On/off (Manual) Handle 40

41 B Bushing Rod-Valve, Pressure Control O-Ring O-Ring Cover T-Piece Nut Washer Housing-Pressure Control Regulator-Pressure, Manual O-Ring Pressure Control Valve Assembly 41

42 B9 Boom Valve Assembly No Bushing 16: O-Ring Rod-Valve, Individual Boom 16: Screw-Adjust Fork O-Ring O-Ring O-Ring Fork-Valve, Boom Nut Housing-Section Valve O-Ring Cover T-Piece Nut Washer Hosebarb ASM 13: O-Ring Valve-Boom Section, Manual 15: O-Ring 15: Pin 15: Handle 15: O-Ring 15: Screw-Adjust Valve-Boom Section, Manual 16: O-Ring 16: Pin 16: Handle 42

43 C Fork-Valve, Boom Housing-Flow Meter Flow Sensor ASM 3: Shaft-Rotor 3: Meter-Flow, Rotor 3: Nut 3: O-Ring Shaft-Rotor Meter-Flow, Rotor O-Ring Flow Meter Assembly No

44 Steering Control ASM Hose ASM 2: O-Ring 2: O-Ring Column-Steering Hose ASM 4: O-Ring 4: O-Ring Hose ASM 5: O-Ring Seal-Steering Cover-Dust Wheel-Steering 8: Cover-Wheel, Steering Nut Decal Grommet Screw Tie-Cable Washer-Lock/sp Hydraulic Hose Routing Assembly 44

45 C Steering Control Assembly No Bearing Kit Ball Plug ASM ❷3:1 1 O-Ring Centering Spring Kit Plate-Wear Spacer Drive Gerotor Cap-End Capscrew Seal Kit 45

46 Tank Hose Assembly Hose-Suction 27: O-Ring Hose-Suction Nut Seal-Strainer Basket Hosebarb Decal-Agitate Valve Seal Clamp-Hose Coupler-Tube Screw Screw-HHF Bracket-Tee Agitation Valve ASM Hosebarb-90 DEG 12: O-Ring Connector 13: O-Ring Tee Tee-Pressure Fork Gasket Damper-Pressure Tee O-Ring Elbow Tee Suction Damper ASM Hosebarb 46

47 Tee Fork Nut-Bulkhead Pin ❷9 1 Lower Bulkhead Fitting ASM 9: Ringnut 9: Fitting-Bulkhead 9: Gasket ❷10 1 Drain Screw ASM Pin-Expansion Tube-Control, Drain ❷13 1 Upper Bulkhead Fitting ASM 13: O-Ring 13: Nut 13: Gasket 13: Bulkhead 13: Nut-Special Nut Handle-Drain Bolt ❷17 1 Top Mounted Suction ASM Sprayer Component Assembly 47

48 C Tube-Hi Flex Gasket Screw-Drain Connector-Tube, Hose Pin-Expansion Pin-Expansion Drain Screw Assembly 48

49 C Fork-Special Clamp-Hose Nut-Bulkhead Housing-Filter Gasket-Bulkhead Foot-Suction Tube Vane-Screen Pin-Expansion Screen-Suction, Mesh Hosebarb-90 DEG 11: O-Ring Hose-Suction Tube-Suction Hosebarb-Straight 14: O-Ring Top Mounted Suction Assembly 49

50 Valve-Safety, 225 Psi Gasket Ringnut Nut Nozzle-Agitation Elbow-60 DEG O-Ring Tee ❷8:2 1 Adapter ASM 8:2: O-Ring Fork Fitting-Bulkhead 10: Gasket-Bulkhead Nozzle-Agitation Fitting-90 DEG 12: O-Ring Nut-Bulkhead Elbow 14: O-Ring Adapter ASM 15: O-Ring Nipple Tee Lower Sprayer Component Assembly 50

51 C Nut Valve-Relief, Seat Spring-Relief Valve Cone-Relief Valve Housing-Relief Valve Safety Valve Assembly No

52 Hose Assemblies No. 1 ❷4 1 Pressure Manifold Hose ASM 4: Hosebarb ASM 4:1: O-Ring 4: Hosebarb ASM 4:2: O-Ring 4: Clamp-Hose 4: Hose-Pressure ❷5 1 Main Supply Hose ASM 5: Hosebarb ASM 5:1: O-Ring 5: Hosebarb 5: Nut 5: Clamp-Hose 5: Hose-Bypass ❷6 1 Control Supply Hose ASM 6: Elbow 6:1: O-Ring 6: Clamp-Hose 6: Hose-Bypass ❷7 1 Pressure Control Hose ASM 7: Elbow 7:1: O-Ring 7: Hosebarb 7: Nut 7: Clamp-Hose 7: Hose-Bypass ❷8 1 Flowmeter Hose ASM 8: Hosebarb-110 DEG 8:1: O-Ring 8: Hose Barb ASM 8:2: O-Ring 8: Nut 8: Clamp-Hose 8: Hose-Pressure ❷9 1 Boom Bypass Hose ASM 9: Elbow 9:1: O-Ring 9: Hose Barb ASM 9:2: O-Ring 9: Clamp-Hose 9: Hose-Boom Bypass 52

53 Hose Assemblies No. 2 ❷1 1 Main On/off Bypass Hose ASM 1: Hosebarb ASM 1:1: O-Ring 1: Clamp-Hose 1: Hose-Bypass ❷2 1 Agitation Valve Hose ASM 2: Hosebarb ASM 2:1: O-Ring 2: Hose Barb ASM 2:2: O-Ring 2: Nut 2: Clamp-Hose 2: Hose-Pressure ❷3 1 Manifold Tee Hose ASM 3: Hosebarb-Straight 3:1: O-Ring 3: Hosebarb 3: Nut 3: Clamp-Hose 3: Hose ❷4 1 Relief Valve Hose ASM 4: Hosebarb ASM 4:1: O-Ring 4: Hosebarb-110 DEG 4:2: O-Ring 4: Nut 4: Clamp-Hose 4: Hose ❷5 1 Agitation Valve Hose ASM 5: Hosebarb ASM 5:1: O-Ring 5: Hosebarb ASM 5:2: O-Ring 5: Clamp-Hose 5: Hose-Bypass ❷6 1 Rear Agitation Hose ASM 6: Hosebarb-Straight 6:1: O-Ring 6: Hosebarb-90 DEG 6:2: O-Ring 6: Clamp-Hose 6: Hose-Rear Agitation ❷7 1 Front Agitation Hose ASM 7: Hosebarb-Straight 7:1: O-Ring 7: Hosebarb-90 DEG 7:2: O-Ring 7: Clamp-Hose 53

54 : Hose ❷8 1 Middle Agitation Hose ASM 8: Hosebarb-Straight 8:1: O-Ring 8: Hosebarb-90 DEG 8:2: O-Ring 8: Clamp-Hose 8: Hose ❷9 1 Agitation Tee Hose ASM 9: Hosebarb ASM 9:1: O-Ring 9: Clamp-Hose 9: Hose-Agitation Tee Hose Assemblies No. 2 (continued) 54

55 TA Transaxle Case Assembly Transaxle Assembly No Cover-PTO Shaft-Fork Nut Seal-Oil Washer-Spring Breather-Air Screw-HH Stud Cap-Oil O-Ring O-Ring Cover-Seal, Axle Cover-Upper, Sensor Bolt Pin-Parallel Washer-Lock Cover-Side Bearing Screw-HH Shim (W/tab) Set-Shim Plug O-Ring Packing Plug-Drain Sensor-Geartooth O-Ring Bolt Ring-Snap Washer-Spring Seal-Oil ❶ Bolt Carrier-Differential ❶ Cover-Input Shaft Bolt Case-Transmission Shim Set Plate-Center Ring-Snap Cap-Sealing Bolt-HH 55

56 TA3 Transaxle Gear Shaft Assembly Transaxle Assembly No Bearing-Ball Gear-Reduction, 40 Tooth Ring-Snap Shaft-Reduction Washer-Thrust Washer-Thrust Bearing-Needle Bearing-Needle Gear-Main, 36 Tooth Gear-Red, 25 Tooth Ring-Synchro Gear-Red, 47 Tooth Shifter-Synchro Bearing-Needle Bearing-Ball Bearing Shaft-Idler, Rev Gear-Reverse, 33 Tooth Bearing Hub-Synchro Spring-Synchro Ring-Snap Gear-Main, 20 Tooth Shaft-Main Key Gear-Main, 22 Tooth Ring-Snap Gear-Main, 14 Tooth Bearing Key-Synchro Gear-Reduction, 32 Tooth Collar 56

57 TA Bearing-Ball Collar Ring-Snap Gear-Count Ring-Snap Collar Bearing Gear-Ring Countershaft Assembly Transaxle Assembly No

58 TA Ball-Steel Spring Fork-Shift Pin-Roll Arm-Shift Fork-Shift Shaft-Fork Plate-Keeper Screw-HH Seal-Oil Shaft-Fork Arm-Shift Lock-Spindle Washer-Lock Cap-Sealing Shift Fork Assembly Transaxle Assembly No

59 TA Shaft-Axle, Right Washer Bearing Washer Ring-Snap Bearing Case-Differential Gear-Ring Pin-Parallel Side-Gear, Left Inner Gear-Side, RH Pinion-Differential Washer Shaft-Pinion Pin-Roll, Spring Gear-Side, LH Bolt Bearing Seal-Oil Shaft-Axle, Left Cap-Sealing Differential Gear Assembly Transaxle No

60 Vehicle Electrical Schematic S1 60

61 S2 Vehicle Hydraulic System

62 Spray System Electrical Schematic s3 62

63 S4 Spray System Flow Diagram

64 E1 ❸ S 2 Crankshaft (Includes 2) ❸ S 1 Plug-Cup Crankshaft Assembly Kohler CH20S

65 E ❸1 1 Cylinder Block (Use Miniblock ) ❸ S 2 Plug-SQH ❸ S 1 Seal-Oil ❸ S 6 Pin-Locating ❸ S 2 Rod-Connecting (Std) ❸ S 2 Rod-Connecting (.25 ❸ S 2 Piston W/ring Set (Std.)(Includes 7,8) ❸ S 2 Piston W/ring (.08) ❸ S 2 Set-Piston W/ring(.25) ❸ S 2 Set-Piston W/ring(.50) ❸ S 4 Retainer-Piston Pin ❸ S 2 Ring Set (Std.) ❸ S 2 Ring Set (.25) ❸ S 2 Set-Ring (.50) ❸ S 0 Shim-Camshaft ❸ S 0 Shim-Camshaft ❸ S 0 Shim-Camshaft ❸ S 0 Shim-Camshaft ❸ S 0 Shim-Camshaft ❸ S 0 Shim-Camshaft ❸ S 0 Shim-Camshaft ❸ S 1 Camshaft Crankcase Assembly Kohler CH20S ❸ S 1 Retainer-Ring ❸12 M S 1 Washer-Flat ❸ S 1 Seal-Governor Cross ❸ S 1 Washer ❸ S 1 Shaft-Governor Shaft ❸ S 1 Plug-Cup 65

66 E3 ❸ S 1 Plate, Closure Asm (Includes 2-12,19, 20, 22) ❸ S 3 Kit, Dipstick W/tube (Includes 3) ❸ S 1 Dipstick ❸ S 5 Kit, Governor Gear (Includes 5) ❸ S 1 Pin, Gvrn. Regulating ❸ S 1 Tab-Locking ❸ S 1 Shaft-Governor Gear ❸ S 1 Seal-Oil ❸ S 1 O-Ring ❸ S 1 Oil Pump Assembly (Includes 11,12) ❸ S 1 "o"ring ❸ S 1 Pick-Up-Oil ❸13 M S 2 Washer-Flat ❸14 M S 2 Screw-HF ❸ S 1 Filter-Oil ❸ S 1 Adapter, Remote Oil Filter ❸ S 2 Connector-Reducing ❸ S 2 Hose, Oil ❸ S 1 Fitting ❸ S 1 Fitting ❸ S 1 Connector 1/4-18 Npt,1/2-20 Sae 45ø Maleflare ❸ S 9 Screw 66 Oil Pan / Lubrication Assembly Kohler CH20S ❸ S 1 Screw-HF ❶❸ S 2 Tie

67 E Head / Valve / Breather Assembly Kohler CH20S ❸ S 1 Kit, Valve Cover-Plain (Includes 2,3) ❸ S 4 Screw-Shoulder ❸ S 1 O-Ring, Valve Cover ❸ S 1 Strap-Lifting ❸ S 4 Kit-Retainer ❸ S 4 Cap-Valve Spring ❸ S 4 Spring-Valve ❸ S 4 Retainer-Spring ❸ S 2 Seal-Valve Stem ❸ S 1 #1 Cylinder Head ASM ❸ S 2 Valve-Intake (Std) ❸ S 2 Valve-Intake (.25) ❸ S 2 Valve-Exhaust (Std) ❸ S 2 Valve-Exhaust (.25) ❸ S 1 Kit, Valve Train (Includes 15,18,19) ❸ S 4 Lifter-Valve ❸ S 4 Rod-Push ❸ S 2 Gasket-Cylinder Head ❸ S 1 #2 Cylinder Head ASM ❸ S 4 Arm-Rocker ❸ S 4 Pivot-Rocker Arm ❸ S 8 Screw ❸21 M S 4 Screw-HF ❸ S 1 Kit, Fuel Pump/valve Cover (Includes 2,3) ❸ S 1 Kit, Oil Fill Cap (Includes 24) ❸ S 1 O-Ring ❸ S 1 Reed ❸ S 1 Retainer-Reed ❸27 M S 1 Nut-HF ❸ S 1 Filter-Breather ❸ S 1 Kit, Breather (Includes 30-32) ❸ S 1 Plug-Allen Head ❸ S 1 Gasket-Breather ❸ S 1 Cover-Breather ❸33 M S 4 Screw-HF ❸ S 1 Clamp-Hose ❸ S 0 Hose-Breather 67

68 E5 ❸ S 1 Kit, Stator W/connectors (Includes 17) ❸ S 1 Bracket-Stator Wire ❸3 M S 2 Screw-Cap, Hex ❸ S 2 Module-Ignition ❸5 M S 4 Screw-HF ❸ S 1 Flywheel ❸7 X S 1 Key ❸ S 1 Washer ❸ S 1 Screw ❸ S 1 Fan ❸ S 4 Bolt-Shoulder ❸ S 1 Screen-Grass ❸ S 1 Retainer ❸ S 1 Rectifier-Regulator 25 Amp ❸15 X S 2 Washer ❸ S 2 Screw ❸ S 1 Connector ❸ S 1 Clip-Cable ❸19 X S 1 Washer ❸ S 1 Clip-Cable ❸ S 2 Plug-Spark ❶❸ S 1 Lead-Black ❶❸ S 1 Harness-Wiring 68 Ignition / Electrical Assembly Kohler CH20S ❶❸ X S 1 Washer-Lock ❶❸ S 2 Tie

69 E Blower Housing and Baffle Assembly Kohler CH20S ❸ S 1 Housing, Blower (Includes 2-4) ❸ S 2 Nut-Plastic ❸ S 1 Plug-Button ❸ S 3 Nut ❸5 M S 1 Screw-HF ❸6 M S 3 Screw-HF ❸7 M S 4 Screw-HF ❸ S 1 Plate-Backing, #2 Side ❸9 M S 6 Screw-HF ❸ S 1 Baffle-Cylinder Barrel, #2 Side ❸ S 1 Baffle-Valley #2 Side ❸12 M S 2 Nut-HF ❸ S 1 Baffle-Valley, #1 Side ❸ S 1 Baffle-Cylinder, #2 Side ❸ S 1 Plate-Backing, #1 Side ❸16 M S 4 Screw-HF ❸ S 1 Baffle-Ducted Air, #1 Side ❸ S 2 Bracket-Support ❸ S 1 Baffle-Ducted Air, #1 Side ❶❸ S 1 Decal 69

70 E7 ❸1 M S 1 Nut-HF ❸2 M S 2 Screw-HF ❸ S 1 Starter, Solenoid Shift Asm (Includes 4-18) ❸ S 3 Screw-External Torx Head ❸ S 4 Kit, Solenoid (Includes 4) ❸ S 7 Kit, Pinion Drive (Includes 7) ❸ S 1 Ring ❸ S 1 Brush Kit Starting System Kohler CH20S

71 E ❸ S 1 Line-Fuel ❸ S 6 Clamp-Hose ❸ S 1 Kit, Carburetor W/gasket (Includes 4-6) ❸ S 1 Gasket-Air Cleaner ❸5 1 Carburetor Assembly (Includes S, S, S, S, S & S) (For Information Only Not Available Separately) ❸ S 1 Gasket-Carburetor ❸7 M S 2 Screw-HF ❸ S 1 Filter-Fuel ❸ S 1 Line-Fuel, 3-1/2" ❸ S 1 Line-Fuel ❸ S 2 Nut ❸ S 1 Pump-Fuel ❸ S 2 Screw ❶❸ S 1 High Altitude Kit W/gaskets ❶❸ S 1 Soleniod Kit ❶❸ S 1 Float Kit ❶❸ S 1 Carburetor Repair Kit ❶❸ S 1 Choke Repair Kit ❶❸ S 1 Repair Kit, Accelerator Pump Seal And Bushing Fuel System Assembly Kohler CH20S ❶❸ S 1 Repair Kit, Accelerator Pump Diaphragm 71

72 E9 ❸1 M S 4 Screw-HF ❸ S 1 Linkage-Choke ❸ S 1 Spring-Governor ❸ S 1 Bolt ❸ S 1 Lever-Governor ❸6 M S 1 Nut-HF ❸ S 1 Spring-Linkage ❸ S 1 Bushing ❸ S 1 Linkage-Throttle ❸ S 1 Bushing ❶❸ S 1 Tie Engine Controls Kohler CH20S

73 E ❸ S 1 Kit, Air Cleaner Cover (Includes 2-5,12) ❸ S 1 Kit, Knob With Seal (Includes 3,4) ❸ S 1 Knob-Cover ❸ S 1 O-Ring ❸ S 1 Cover-Air Cleaner ❸ S 1 Nut-Wing ❸ S 1 Cover-Inner Air Cleaner ❸ S 1 Seal-Breather ❸ S 1 Element-Precleaner ❸ S 1 Element-Air Cleaner ❸11 M S 3 Screw-HF ❸ S 1 Bracket-Air Cleaner ❸ S 1 Base-Air Cleaner ❸ S 4 Screw-Hfh ❸ S 1 Manifold ❸ S 2 Gasket-Intake Manifold ❸ S 1 Gasket-Air Cleaner Air Intake / Filtration Assembly Kohler CH20S

74 E11 ❸ S 4 Stud ❸ S 2 Gasket-Exhaust ❸3 M S 4 Nut-HF ❶❸ Short Block ASM ❶❸ Miniblock ❶❸ S 1 Gasket Set Exhaust Assembly Kohler CH20S

75 NOTES

76