MDX Utility Vehicle. Workman. Parts Catalog. Form Number Rev B. Model No and up.

Transcription

1 Form Number Rev B Workman MDX Utility Vehicle Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Dash Assembly Pedal Box Assembly Shifter Assembly Front Frame Assembly Seat Base Assembly Front Tire, Spindle and Tie Rod Assembly Engine and Clutch Assembly Drive Clutch Assembly No Starter Generator Assembly No Rear Tire and Transaxle Assembly Transaxle Assembly No Driven Clutch Assembly No LH Rear Brake Assembly No RH Rear Brake Assembly No Oil Filter and Air Cleaner Assembly Air Cleaner Assembly No Upper Steering Assembly Steering Box Assembly No Box and Tailgate Installation Assembly Box and Tailgate Assembly Hood and Fender Assembly Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Page Description Frame Assembly Master Cylinder and Brake Line Assembly Master Cylinder Assembly No Cylinder Assembly Briggs and Stratton G1 Cylinder Head Assembly Briggs and Stratton G1 Crankshaft and Piston/Ring Assembly Briggs and Stratton G1 Crankcase Cover/Sump Assembly Briggs and Stratton G1 Carburetor and Fuel Pump Assembly Briggs and Stratton G1 Governor Control Assembly Briggs and Stratton G1 Blower Housing, Flywheel and Air Guide Assembly Briggs and Stratton G1 Intake Manifold Assembly Briggs and Stratton G1 Engine Gasket and Carburetor Overhaul Kit Briggs and Stratton G1 Attachments and Accessories List HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Page Not serviced separately Obtain from your local Briggs & Stratton dealer Included in Carburetor Overhaul Kit (Ref. No. 121) Included in Engine Gasket Set (Ref. No. 358) Included in Valve Gasket Set (Ref. No. 1095)

3 Rev B Dash Assembly Point-Power Plug Cap Nut-HF Ignition Switch ASM Screw-Flange 3:1 1 Switch-Ignition Dash Support ASM 3: Nut-Mounting Nut-Flange, NI 3: Key-Ignition Screw-HH 3: Washer-Backup Bracket-Dash Mount, RH Cap-Housing Bracket-Dash Mount, LH Plug-Hole Screw-HH Indicator-Light, Low-Oil Pressure Block-Terminal, Ground Switch Strip-Jumper Hourmeter Screw-HWH Nut-Flange, NI Plate-Mount, Electrical Housing-Manual Decal-Block, Fuse Screw-HHF Harness-Wire, Main R-Clamp 36: Diode Dash ASM 36: Fuse-10 Amp 15: Decal-Panel, Control (Ce) Screw-HWH 15: Decal-Danger Washer-Lock 15: Decal-No Storage Nut-Jam Plug-Rubber Nut-Keps Handle-Grip Solenoid-12 Vdc Spacer Screw-HHF Bracket-Grip, Handle Nut-Lock 3

4 Rev B Screw-HH Regulator Screw-HH Clip-Fuse Mount-Component Cover-Controller Angle-Mount, Dash (LH) Cable-Battery, Positive Dash Assembly (continued) 4

5 Rev B Pedal Support Frame ASM Throttle Pedal ASM Brake Pedal ASM Screw-HH Nut-Keps Spring-Return, Pedal Switch Screw Plate-Tapped Bushing-Flange Screw-HH Screw-HH Nut-Flange, NI Pivot-Pedal Screw Bolt-Shoulder Nut-Lock, NI Pedal Box Assembly 5

6 Rev B Cable-Choke Plate-Shifter Pin-Cotter Knob-Grip, Soft Shifter-Plate Nut-Flange, NI Cable-Shift Spring-Return, Pedal Arm-Detent Bearing-Ball Nut-Lock, NI E-Ring Screw-HH Bracket-Shift Decal-Shifter Screw Screw Tie-Cable Shifter Assembly 6

7 Rev B Front Frame Assembly Nut-Flange, NI Tie-Cable Shock/Spring ASM 2: Spring Screw-HH Bumper-Rubber Washer-Flat Nut-Lock, NI Screw-HH LH A-Arm ASM 8: Bushing 8: Bushing-Flange Fitting-Grease Screw-HH RH A-Arm ASM 12: Bushing 12: Bushing-Flange Front Frame ASM Pivot Yoke ASM Screw-HHF Washer-Flat Washer-Hardened Screw-HH Washer-Lock/Int Screw 7

8 Rev B 6 Seat Base Assembly Seat ASM Nut-Lock, NI Bracket-Seat Lever-Brake, Park Screw-HH 24: Grip-Handle Seat Base ASM Bracket-Equalizer, Cable Hose-Fuel Pin-Clevis Clamp Washer-Flat Pipe-Stand Pin-Cotter Bushing Cover-Brake, Parking Unleaded Gas Cap ASM Screw Fuel Tank ASM Ring-Retaining, External 10: Gauge-Fuel Washer-Flat 10: Grommet 10: Vent-Air Strapping-Web, 48 Inch Screw-HHF Washer-Flat Conduit-Line, Fuel Rubber Receptical ASM Post-Holding Screw-FH Rivet Support-Brake, Park Screw-HH Washer-Curved 8

9 Rev B Front Tire, Spindle and Tie Rod Assembly Tire And Wheel ASM Seal-Shaft 1: Wheel Hub 1: Tire Rotor 1: Stem-Valve Screw-HSBH Nut-Lock, NI Clip-Hose Washer-Thrust Caliper-LH Spindle-RH 27: Friction Pad And Pin Kit Tie Rod 27: Spring-Rattle, Anti Sleeve-Kingpin Caliper-RH Fitting-Grease 28: Friction Pad And Pin Kit Screw-HH 28: Spring-Rattle, Anti Spindle-LH Screw-HH Pin-Cotter Washer-Lock Stud-Type, Drive LH Ball Joint ASM Nut-Lug 31:2 1 Joint-Ball, LH Cap-Dust 31:2: Nut Nut-Jam Nut-Jam Washer-Tab Nut-Jam Nut-Lock, Retainer RH Ball Joint ASM Pin-Cotter 34:2 1 Joint-Ball, RH Bearing-Cone, Tapered 34:2: Nut Bearing-Cup, Tapered Cone-Bearing, Tapered Cup-Bearing, Tapered 9

10 Rev B Bracket-Cable Clamp-Cable Screw-HH Insert-Threaded Washer-Lock Screw-Cap Belt-Starter Screw-HH Washer-Lock Pulley-Engine Belt-Drive Spacer-Starter Clutch-Drive Washer Screw-HH Nut-Flange, NI Screw-HH Screw-CARR Engine Tray ASM Screw-HH Pulley-Starter Generator-Starter Nut-Flange, NI Harness-Wire, Engine 10 Engine and Clutch Assembly Screw-HH Screw-HSBH Mount Screw-HH Filter-Fuel Hose-Fuel Clamp Bracket-Cable Engine-Briggs & Straton, G1 40: Engine-Block, Short Washer Cable-Negative Muffler Manifold-Engine Spring-Coupler, Exhaust Manifold-Engine Cable-Accelerator Ball-Stud Nut-Lock NI Wire-Ground Washer-Lock, Internal

11 A Rev B Drive Clutch Assembly No Spring Screw Cap Spider ASM 5: Spider Replacement Parts Kit Arm-Cam (Set Of 3) Pivot Bolt And Nut Kit Spacer Cover Lubricant-Dry Spacer-Clutch 11

12 Rev B A2 Starter Generator Assembly No Yoke 26 2 A Terminal ASM Armature Kit Screw And Mold ASM Bearing-Ball, Rear 28 1 Cover Set Retainer 29 1 Cover B Bearing-Ball, Front 30 1 Bracket-Rear Spacer Key-Woodruff Bolt 8 1 Nut And Screw Set Washer-Plain Washer-Spring Nut-Hex 12 3 Screw-Flange Set-Screw Bracket-Front 15 4 Pole Set-Pole And Screw Field Stator Coil ASM 18 2 F Mold 20 1 Df Mold Nut And Washer Set Brush Holder Kit Spring-Brush Brush And Screw Set 25 2 Brush Connector ASM 12

13 Rev B Rear Tire and Transaxle Assembly Clutch-Driven Washer-Hardened Washer-Stepped Screw-HH Screw-HH Washer-Flat Transaxle Nut-Flange, NI Pin-Cotter Pin-Clevis LH Brake ASM RH Brake ASM Screw-HSBH Drum-Brake Tire And Wheel ASM 18: Wheel 18: Tire 18: Stem-Valve Nut-Lug Cable-Brake Pin-Cotter Nut-Flange, NI Screw-HHF Washer-Flat Nut-Lock Tie-Cable Nut-Castle 13

14 Rev B Transaxle Assembly No A4 14

15 Transaxle Assembly No Case-LH, Complete Seal-Oil Seal-Oil Ring-Snap Spacer Shaft-Selector Seal-Oil Bolt-Flange Plug-Check, Oil Gasket Plug-Drain, Oil Gasket Plug-Filler, Oil Case-Complete, RH Fork-Governor Stopper Screw And Washer ASM Shaft-Input, Complete Base-Governor Pin-Lock Unit-Plate, Governor Bearing-Ball Sleeve-Governor Bearing-Ball Spacer Gear Bracket-Wire, Change Clutch-Pin Shaft-Center Gear Collar Gear Bolt-Flange Bearing-Ball Bearing-Ball Spacer Gear Shaft-Counter Case-Differential Gear-Side, Differential Pinion-Differential Shaft-Differential Pin Bearing-Ball Bearing-Needle Gear Bolt Shaft-Axle, LH Shaft-Axle, RH Bearing-Ball Case-Axle, LH Case-Axle, RH Ring-Snap Nut-Castle Ring-Snap Shaft-Shift, Complete Knock-Pipe Ball-Steel Spring Gasket Bolt Gasket Bolt-Flange Bolt-Flange Bolt Collar Nut-HF Bracket-Axle Nut-Lock Washer-Spring Washer Hub Lever-Select Bolt-Flange Stud 15

16 Rev B A Button Kit Lubricant-Dry Driven Clutch Assembly No

17 A Rev B LH Rear Brake Assembly No Backing Plate ASM Adjuster Kit 2: Washer-Bellville 2: Adjuster Lever ASM 2: Cover-Dust 2:4 2 Washer 2:5 2 Bolt Shoe And Lining Kit Hardware Kit 4: Shoe Hold Down Spring ASM 4: Spring-Upper 4: Spring-Lower 4:4 2 Bolt And Washer Wheel Cylinder ASM LH Park Brake Lever ASM 17

18 Rev B A6 RH Rear Brake Assembly No Backing Plate ASM Adjuster Kit 2: Washer-Bellville 2: Adjuster Lever ASM 2: Cover-Dust 2:4 2 Washer 2:5 2 Bolt Shoe And Lining Kit Hardware Kit 4: Shoe Hold Down Spring ASM 4: Spring-Upper 4: Spring-Lower 4:4 2 Bolt And Washer Wheel Cylinder ASM RH Park Brake Lever ASM 18

19 Rev B Oil Filter and Air Cleaner Assembly Clamp-Hose Gasket-Carburetor Hose-Intake Screw-HH Hose-Adapter, Carborator Elbow Clamp-Hose Switch-Pressure Adaptor-Carburetor Fitting-Elbow Bracket-Cleaner, Air Gasket-Adaptor Screw-HH Hose-Intake Screw-HHF Air Cleaner ASM Clamp-Hose Band-Mounting, Air Cleaner 11:1 1 Clamp ASM 11: Bolt 11: Spring 11: Nut Nut-Lock Nut-Flange, NI Bracket-Filter, Oil Adapter-Filter, Oil Filter-Oil Fitting-Straight Fitting-Straight HYD Hose ASM HYD Hose ASM 19

20 Rev B A7 1 1 Body Filter-Air Cover ASM Valve-Vacuator 5 1 Plug 6 1 Marking Air Cleaner Assembly No

21 Rev B Nut-Hex Washer-Flat Wheel-Steering 3: Cover-Wheel, Steering Nut-Flange, NI Steering Box ASM Screw-HH Washer-Lock Steering Shaft Screw-HH Bearing Bolt-CARR Column ASM Cover-Dust Decal Collar 16: Screw-HSH Upper Steering Assembly 21

22 Rev B A Gasket Screw-HWH Seal Sector-Gear Washer-Flat Bearing-Ball Spacer Washer-Stepped Screw-HHF Bearing-Ball Spacer-Shaft, Input Washer Screw-HH Fitting-Grease Cover-Housing, Steering Housing-Steering Gear-Pinion Seal-Oil Pitman Arm ASM Steering Box Assembly No

23 Rev B Box and Tailgate Installation Assembly 1 1 Box And Tailgate ASM Knob-Soft Grip, Push-On Bumper-Rubber Decal Screw-HHF RH Pivot Bracket ASM LH Pivot Bracket ASM Screw-HHF Brace-Box Rod-Prop Bracket-Rod, Prop Washer-Flat Nut-Push Screw-HWH Bracket-U, Prop Rod Rod-Latch Spring-Tension Screw-CARR Pin-Latch Nut-Lock, NI Shield-Heat Decal 23

24 Rev B A Rod-Latch, Right Bracket-Tailgate Latch, Right Tailgate ASM Screw Striker Plate ASM Rod-Latch, Left Bracket-Tailgate Latch, Left Screw Washer-Latch Spring Bracket-Pivot, Tailgate Screw-HHF Channel-Tailgate Box ASM 14: Decal-No Riders 14: Rivet Box and Tailgate Assembly 24

25 Rev B Hood and Fender Assembly Fender-LH Retainer-Pin Fender-RH Nut-Flange, NI Bumper Nut Headlight Screw-HHF 5: Light Bulb ASM Screw-HWH Hood ASM Nut-Lock, NI 7: Seal-Foam Screw-HH Well-Fender, LH Washer-Flat Well-Fender, RH Nut-Lock Keeper-Pivot, Hood Screw-Plastite Screw-HWH Screw-CARR Pin-Pivot, Hood Pin-Spring Bracket-Light, Head Screw-HHF Screw-HWH Nut-Flange, NI Latch-Rubber Latch-Catch Washer-Flat Clip-Speed Washer-Flat 25

26 Rev B 15 Frame Assembly Nut-Flange, NI Screw-HHF Hitch-Duty, Light Nut-Flange, NI Screw-HHF Base-Battery Decal-Rating, Hitch (Light Duty) Cover-Battery Rear Frame Service ASM Tray-Battery 5: Decal-Warning Rod-Battery, Hold Down Ring-Retaining, External Post-Battery Screw-HWH Nut-Wing Clamp Screw-CARR Rear Shock/Spring ASM Washer-Lock, Internal 9: Spring Grommet Screw-HH Cable-Battery, Negative Bumper-Rubber Clip-Harness Swing Arm ASM 12: Bushing-Arm, Control Tie-Cable Nut-Lock, NI Nut-Lock, NI Washer-Thrust Screw-HH Screw-HH Battery Cable-Battery, Negative Cable-Battery, Positive 26

27 Rev B Master Cylinder and Brake Line Assembly Clip-Harness Clip-Line, Brake Front Brake Line ASM Rear Brake Line ASM Screw-HH Nut-HHF, Whiz Pin-Clevis Pin-Cotter Cylinder-Master Washer-Banjo Bolt-Banjo Screw-HHF 27

28 Rev B B1 Master Cylinder Assembly No Reservoir ASM 1: Cap ASM Seal-Port, Flange Pin-Stop Secondary Piston ASM Clevis Nut-Hex Cover-Dust Rod-Push Ring-Snap Retainer-Washer Primary Piston ASM 28

29 E Rev B Cylinder Assembly Briggs and Stratton G Cylinder ASM Bushing-Seal Kit (Magneto Side) S 1 Seal-Oil (Magneto Side) Breather ASM Gasket-Breather Screw (Breather ASM) s 1 Tube-Breather Plug-Drain, Oil (Cylinder) Camshaft Block-Short Lever-Control, Governor Washer (Governor Control Lever) Plug (Oil Filter Adapter) Nut (Governor Control Lever) Bolt (Governor Control Lever) Baffle-Breather Pin-Locating Screw (Oil Filter Adapter) Gasket-Adapter, Oil Filter Spool-Governor Adapter-Filter, Oil Manual-Operator Manual-Repair 29

30 Rev B E2 Cylinder Head Assembly Briggs and Stratton G Head-Cylinder (Cylinder Head No.1) 5A Head-Cylinder (Cylinder Head No.2) S 1 Gasket-Head, Cylinder Screw (Cylinder Head) Cap-Fill, Oil Valve-Exhaust Valve-Intake Spring-Valve (Intake) Spring-Valve (Exhaust) Retainer-Valve Keeper-Valve Tappet-Valve Adjuster-Arm, Rocker Washer-Sealing (Rocker Cover) S 1 Spark Plug Seal-O Ring (Oil Fill Cap) Clamp-Hose Boot-Spark Plug Stud-Arm, Rocker Seal-Valve Bushing-Guide, Valve Gasket-Exhaust Hose-Vacuum S 1 Gasket-Cover, Rocker Cover-Rocker 1023A Cover-Rocker (Cylinder No.1) Rod-Push (Intake) Rod-Push (Exhaust) Arm-Rocker Pivot-Arm, Rocker Screw (Rocker Cover Stud)

31 E Rev B Crankshaft and Piston/Ring Assembly Briggs and Stratton G Crankshaft Bearing-Ball Piston ASM (Standard) Piston ASM (.020 Oversize) Ring Set (Standard) Ring Set (.020 Oversize) Lock-Pin, Piston Pin-Piston (STD) S 1 Rod-Connecting Screw (Connecting Rod) Key-Timing Key-Woodruff Shim-Play, End (Crankshaft Or Camshaft Bearing) Gear-Timing 31

32 Rev B E4 Crankcase Cover/Sump Assembly Briggs and Stratton G Gasket-Crankcase Bearing-Ball Cover-Crankcase S 1 Seal-Oil (PTO Side) Screw (Crankcase/Cover/Sump) Deflector-Oil Seal-O Ring (Oil Pump) Screw (Dipstick Tube) Washer (Governor Crank) Seal-O Ring (Crankcase/Cover/Sump) Seal-O Ring (Oil Pump Screen) Screw (Oil Pump Screen) Dipstick Seal-Tube, Dipstick Tube-Dipstick Bushing-Crank, Governor 552A Bushing-Crank, Governor Screw (Oil Pump) Retainer-Shaft, Governor Crank-Governor Screw (Oil Deflector) Seal-Shaft, Governor Screen-Pump, Oil Pump-Oil

33 E Rev B Carburetor and Fuel Pump Assembly Briggs and Stratton G Gasket-Intake Body-Carburetor, Upper Idle Mixture Kit Screw (Throttle Valve) Shaft-Throttle Gasket-Body, Carburetor Pin-Hinge, Float Valve-Choke Shaft-Choke Washer (Choke Shaft) Jet-Main (Standard) Jet-Main (High Altitude) Screw (Upper To Lower Carburetor Body) Carburetor Valve-Throttle Float-Carburetor Nozzle-Carburetor Connector-Hose Line-Fuel Spring-Return, Choke Screw (Choke Valve) 276A Washer-Sealing Screw (Fuel Pump) Pump-Fuel Clamp-Hose Screw (Fuel Pump Bracket) Seal-Shaft, Choke Throttle 633A Seal-Shaft, Choke Throttle Valve-Needle, Float Bracket-Pump, Fuel Plug-Carburetor Tie-Cable Cap-Limiter Hose-Line, Purge Washer (Tube Clamp) (Purge Line Hose) 33

34 Rev B E6 Governor Control Assembly Briggs and Stratton G Screw (Control Bracket) Spring-Governor (Brown) Link-Throttle Bracket-Control Spring-Link, Governor Clamp-Casing Screw (Casing Clamp) Armature-Magneto Screw (Magneto Armature) Washer (Ground Terminal) Nut (Ground Terminal) Insulator Terminal-Ground Grommet (Ignition) Wire ASM Clip-Wire s 1 Terminal-Spark Plug Module-Ignition Screw (Ignition Module) Washer (Ignition Module) 34

35 E Rev B Blower Housing, Flywheel and Air Guide Assembly Briggs and Stratton G Flywheel Guard-Flywheel Screen Rotating Screw (Rotating Screen) Screw (Flywheel Guard) Screw (Back Plate) Guide-Air (Cylinder No.1) 215A Guide-Air (Cylinder No.2) Housing-Blower Screw (Blower Housing) Nut (Flywheel) Puller-Flywheel Screw (Air Guide Cover) Plate Back Washer (Cylinder Head Cover) Cover-Guide, Air Label-Emissions Screw (Flywheel) Plug-Housing, Blower Screw (Cylinder Head Cover) 35

36 Rev B E8 Intake Manifold Assembly Briggs and Stratton G Manifold-Intake Gasket-Intake (Manifold To Carburetor) 51A Gasket-Intake Screw (Intake Manifold) Spacer-Carburetor Gasket-Cleaner, Air Screw (Carburetor) 36

37 E Rev B Engine Gasket and Carburetor Overhaul Kit Briggs and Stratton G S 1 Seal-Oil (Mag Side) S 1 Gasket-Head, Cylinder Gasket-Breather Gasket-Crankcase S 1 Seal-O Ring (PTO Side) Gasket-Intake (Manifold To Carburetor) 51A Gasket-Intake Idle Mixture Kit Gasket-Body, Carburetor Pin-Hinge, Float Washer (Choke Shaft) Carburetor Overhaul Kit Nozzle-Carburetor Gasket-Cleaner, Air Seal-O Ring (Oil Pump) 276A Washer-Sealing Engine Gasket Set Seal-O Ring (Crankcase/Cover/Sump) Seal-O Ring (Oil Pump Screen) Seal-Tube, Dipstick Seal-O Ring (Oil Fill Cap) Seal-Shaft, Choke Throttle Valve-Needle, Float Seal-Shaft, Governor Seal-Valve Gasket-Exhaust Gasket-Adapter, Oil Filter S 1 Gasket-Cover, Rocker Cap-Limiter Valve Gasket Set 37

38 Attachments and Accessories For Workman MDX Utility Vehicle Product Name Model/Part Roll-Over Protection System Receiver Hitch Kit Stake Side Kit Portable Refreshment Center

39 NOTES

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